A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which ca...A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained.展开更多
Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF ...Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods.展开更多
This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the pre...This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.展开更多
To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and l...To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.展开更多
Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This r...Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This review mainly summarized the research reports on short process forming techniques for brazing and soldering materials.Firstly,the traditional process and its shortcomings were presented.Secondly,the latest research of short process forming technologies,such as continuous casting technique,atomization powder technique,solder ball forming technique,and rapid solidification technique,was summarized,and the traditional forming performance of several brazing and soldering materials was introduced.Finally,the current restrictions and research trends of short process forming technique for brazing and solder materials were put forward,providing theoretical guidance and reference for related research and technique development in brazing and soldering field.展开更多
Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study sh...Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study showed that there was a significant difference between the sample group with film-forming agent and the blank control group,indicating that the addition of film-forming agent had an effect on the makeup-holding performance of the foundation;the makeup-holding effect of the foundation formulated with trimethylsiloxysilicate or(acrylates/dimethicone copolymer,cyclopentasiloxane)was better than that of the foundation formulated with polymethylsilsesquioxane or VP/hexadecene copolymer.This experiment is of guidance significance for the formulation design of long-lasting foundation.展开更多
The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it i...The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type.展开更多
The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the...The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the addition of specific minor elements can greatly enhance the GFA of parent alloys,yet the underlying mechanism remains unclear.In this study,we use the ZrCuAl system as a model to explore how the addition of minor Al influences the crystallization rate by modulating the properties of the crystal-liquid interface,thereby affecting the GFA.The results reveal that the minor addition of Al significantly reduces the crystal growth rate,a phenomenon not governed by particle density fluctuations at the interface.The impact of minor element additions extends beyond a modest increase in crystal-unfavorable motifs in the bulk supercooled liquid.More importantly,it leads to a significant enrichment of these motifs at the crystal-supercooled liquid interface,forming a dense topological network of crystal-unfavorable structures that effectively prevent the growth of the crystalline interface and enhance GFA.Our results provide valuable insights for the design and development of high-performance metallic glasses.展开更多
Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FML...Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.展开更多
The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s...The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.展开更多
The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,...The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.展开更多
1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of...1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of the collisional orogeny(206-138 Ma)and the post-collisional orogeny(135-75 Ma).In recent years,a series of large and medium-sized Late Yanshanian intracontinental porphyry-skarn Mo-Cu-W deposits have been discovered in the southern part of the Yidun arc,including Xiuwacu,Relin,Hongshan,Tongchanggou,and Donglufang(Fig.1a).展开更多
The forming quality of metal bipolar plate(BPP)flow channels in proton exchange membrane fuel cells(PEMFCs)is a key factor affecting battery performance.A flow channel with straight sidewalls and a low thinning rate c...The forming quality of metal bipolar plate(BPP)flow channels in proton exchange membrane fuel cells(PEMFCs)is a key factor affecting battery performance.A flow channel with straight sidewalls and a low thinning rate can enhance battery output.Roll forming,as a new technology for BPP production,offers advantages such as a low thinning rate and high efficiency.However,existing roll curve design methods struggle to accommodate both low thinning rates and straight sidewall angles simultaneously.This study aims to develop flow channels with right-angled sidewalls,which provide benefits such as a low thinning rate,reduced residual stress,and high accuracy.A roller tooth profile was designed to achieve a flow channel with right-angled sidewalls and minimal thinning.Simulations and experiments were conducted to validate the feasibility of this novel design method for the roll forming process.The study investigated the effects of roller tooth parameters on sidewall angle,thinning rate,and residual stress.A multifactor evaluation method was developed to optimize the tip fillet radius and the tooth profile backlash of the roller.The results indicated that the tip fillet radius and the tooth profile backlash were negatively correlated with the sidewall angle.As the tip fillet radius and tooth profile backlash increased,the thinning rate and residual stress decreased.With a tip fillet radius of 0.25 mm and a tooth profile backlash of 0.19 mm,the flow channel achieved an approximately right-angled sidewall,a maximum thinning rate of 7.7%,a 29.6%reduction in maximum residual stress,and maximum and average residual stress imbalance values of 7.1%and 3.2%,respectively.This study proposes a new design method for a right-angled sidewall runner roller gear profile,facilitating the roll forming of metal BPPs with right-angled sidewalls and minimal thinning.This method provides theoretical support for the large-scale application of roll forming in the manufacture of PEMFC BPPs.展开更多
The development and application of large Die⁃Casting Al Alloy(DCAA)parts and Thermo⁃Formed Steel Sheets(TFSS)in Body⁃in⁃White(BIW)have created higher demands for the joining technology of high⁃strength steel/Al dissim...The development and application of large Die⁃Casting Al Alloy(DCAA)parts and Thermo⁃Formed Steel Sheets(TFSS)in Body⁃in⁃White(BIW)have created higher demands for the joining technology of high⁃strength steel/Al dissimilar materials.As an emerging technology,Flush Self⁃Piercing Riveting(FSPR)is still in the experimental phase and undergoing small batch equipment verification.This paper focuses on the joining methods for DCAA and TFSS in BIW,investigating the joining mechanisms,technical features,and forming principles of FSPR for steel/Al dissimilar materials with two⁃layer or three⁃layer plate combinations.Considering the TL4225/C611/CR5 sheet combination as a subject,the forming mechanism of high⁃quality joints was studied,and a physical and mathematical model was established to depict the relationship between the filling amount of the arc⁃gap and die dimensions,as well as the extrusion amount.This model effectively illustrates the relationship between the filling amount of the flowing metal in the arc⁃gap and critical parameters,such as die dimensions and feeding amounts.By simplifying the process of selecting joining parameters,it significantly reduces both the time and experimental workload associated with parameter selection.This provides a technical foundation for the application of DAAA and TFSS parts in BIW,enabling the rapid choice of appropriate joining parameters to meet the requirements for obtaining high⁃quality joints.The model can be effectively utilized to investigate the relationships between key parameters,including arc⁃gap radius,plate thickness,rivet arc radius,nail head radius,groove width,and feeding amount,while keeping other parameters constant.This approach provides a theoretical foundation for the design of Friction Stir Processing(FSP)joints and aids in the selection of optimal parameters.展开更多
The final quality of complex conical-section rings depends on co-design of multiple processes in forming process chain.In this study,for a complex aeroengine casing ring with a large slope and a flange on its end,a co...The final quality of complex conical-section rings depends on co-design of multiple processes in forming process chain.In this study,for a complex aeroengine casing ring with a large slope and a flange on its end,a co-design method of the forming process chain is put forward towards the objective of precision forming,which not only proposes a standard process route composed of multiple processes of upsetting,punching,rectangular ring rolling,loose tooling forging and profiled ring rolling,but also presents co-design methods of dies and blanks for all the processes.For profiled ring rolling,a design method of preformed blank that makes the blank and the target conical-section ring have the same axial volume distribution is proposed.By the method,the axial metal redistribution during the process can be alleviated greatly thus improving the forming stability and precision of the ring.Based on the geometric features of designed preformed blank,design methods of blanks and dies for loose tolling forging,rectangular ring rolling,punching and upsetting are proposed sequentially.In view of the key roles of loose tooling forging(manufacturing the preformed blank)and profiled ring rolling on the final quality of the conical ring parts,inherited FE simulations for these two processes are performed to verify the proposed design methods and determine appropriate design parameter.It is demonstrated that the proposed design method has significant advantages in improving forming precision.Besides,a suggestive value 1.5 of the rolling ratio for profiled ring rolling(a key design parameter)is given based on comprehensive consideration of multiple indicators such as ring roundness,deformation uniformity and forming load.The corresponding industrial experiments performed illustrate that a high forming precision of the conical-section aeroengine casing ring is achieved.展开更多
Through exploring the effects of low pH on the composite system of desulfurization gypsum(DG)enhanced by melamine-formaldehyde resin(MF),it is found that the inducing of sulfate-ion,in contrast to chloride and oxalate...Through exploring the effects of low pH on the composite system of desulfurization gypsum(DG)enhanced by melamine-formaldehyde resin(MF),it is found that the inducing of sulfate-ion,in contrast to chloride and oxalate ions,favors the longitudinal growth of the crystalline form of the hydration product,which was relatively simple and had the highest length to width(L/D)ratio.At the same time,MF can also improve L/D ratio of gypsum hydration products,which favors the formation of hydrated whiskers.Finally,in a composite system composed of hemihydrate gypsum,MF,and glass fibers,when dilute sulfuric acid was used to regulate pH=3-4,the tight binding formed among the components of the composite system compared to pH=5-6.The hydration product of gypsum adheres tightly to glass fiber surface and produces a good cross-linking and binding effect with MF.The flexural strength,compressive strength,elastic modulus,and water absorption of the desulphurized gypsum composite board is 22.7 MPa,39.8 MPa,5608 MPa,and 1.8%,respectively.展开更多
Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad appli...Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad application prospect in industrial manufactur-ing.Researchers have conducted extensive research on the ultrasonic vibration plastic forming of metals and laid a deep foundation for the development of this field.In this review,metals were classified according to their crystal structures.The effects of ultrasonic vibration on the microstructure of face-centered cubic,body-centered cubic,and hexagonal close-packed metals during plastic forming and the mech-anism underlying ultrasonic vibration forming were reviewed.The main challenges and future research direction of the ultrasonic vibra-tion plastic forming of metals were also discussed.展开更多
Based on the advantages of triple-wire gas indirect arc welding(TW-GIA),such as small heat input,low dilution rate,and high deposition rate,the surfacing test on Q345 steel was carried out,and the surfacing forming ch...Based on the advantages of triple-wire gas indirect arc welding(TW-GIA),such as small heat input,low dilution rate,and high deposition rate,the surfacing test on Q345 steel was carried out,and the surfacing forming characteristics of TW-GIA were studied.Results showed that due to excessive wetting angle of the weld and the limitation of the heat source mode,there was unfused defect between the weld toes of the adjacent welds.To improve the morphology of the surfacing layer,the inclined substrate surfacing process was used.As the inclination angle increases,the size of unfused defect between adjacent welds gradually decreases.When the angle of inclination is in-creased to 30°-40°,the single-layer multi-pass surfacing layer with uniform forming and available fusion between welds can be achieved.Compared with tandem double-wire arc(T-DW)surfacing,the deposition rate of TW-GIA increased by 61.49%,while the dilution rate of the base metal decreased by 71.91%.The surfacing method has the advantages of a high deposition rate and low heat input,which is benefi-cial to improve the microstructure of the surfacing layer,making the coarse columnar crystals smaller,and improving the microhardness.The average microhardness level is 233.1 HV,which is higher than the average microhardness of the T-DW surfacing layer 220.4 HV.展开更多
基金supported in part by financial support from the National Key R&D Program of China(No.2023YFB3407003)the National Natural Science Foundation of China(No.52375378).
文摘A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained.
基金the National Science and Technology Major Project of China(No.2019-VII0017e0158)the National Natural Science Foundation of China(No.U21A20131)+1 种基金the Industry-University Research Cooperation Project,China(No.HFZL2020CXY025)the National Key Laboratory of Science and Technology on Helicopter Transmission,China(No.HTL-O-21G05).
文摘Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods.
基金Project(4013311)supported by the National Science Foundation of Iran(INSF)。
文摘This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+1 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)。
文摘To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.
基金National Key Research and Development Program(2021YFB3401101)。
文摘Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This review mainly summarized the research reports on short process forming techniques for brazing and soldering materials.Firstly,the traditional process and its shortcomings were presented.Secondly,the latest research of short process forming technologies,such as continuous casting technique,atomization powder technique,solder ball forming technique,and rapid solidification technique,was summarized,and the traditional forming performance of several brazing and soldering materials was introduced.Finally,the current restrictions and research trends of short process forming technique for brazing and solder materials were put forward,providing theoretical guidance and reference for related research and technique development in brazing and soldering field.
文摘Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study showed that there was a significant difference between the sample group with film-forming agent and the blank control group,indicating that the addition of film-forming agent had an effect on the makeup-holding performance of the foundation;the makeup-holding effect of the foundation formulated with trimethylsiloxysilicate or(acrylates/dimethicone copolymer,cyclopentasiloxane)was better than that of the foundation formulated with polymethylsilsesquioxane or VP/hexadecene copolymer.This experiment is of guidance significance for the formulation design of long-lasting foundation.
基金granted by the Xinjiang Geological Exploration Fund。
文摘The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.T2325004 and 52161160330)the support from the Hong Kong Institute of Advanced Studies through the materials cluster project。
文摘The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the addition of specific minor elements can greatly enhance the GFA of parent alloys,yet the underlying mechanism remains unclear.In this study,we use the ZrCuAl system as a model to explore how the addition of minor Al influences the crystallization rate by modulating the properties of the crystal-liquid interface,thereby affecting the GFA.The results reveal that the minor addition of Al significantly reduces the crystal growth rate,a phenomenon not governed by particle density fluctuations at the interface.The impact of minor element additions extends beyond a modest increase in crystal-unfavorable motifs in the bulk supercooled liquid.More importantly,it leads to a significant enrichment of these motifs at the crystal-supercooled liquid interface,forming a dense topological network of crystal-unfavorable structures that effectively prevent the growth of the crystalline interface and enhance GFA.Our results provide valuable insights for the design and development of high-performance metallic glasses.
基金supported by the National Natural Science Fund of China(Nos.52005153,12227801,32300666,12072005,U23A2607)the Tianjin"Project+Team"Key Training Program,China(No.XC202052)+4 种基金the Key Program of Research and Development of Hebei Province,China(Nos.202030507040009,23311812D)the Natural Science Foundation of Hebei Province,China(No.E2023202183)the Project of High-Level Team Construction Introduction of Hebei Province,China(No.244A7620D)the Research Cooperation Project of Universities Stationed in Hebei Province and Shijiazhuang City,China(No.241080114A)Hebei Province Military-Civilian Integration Science and Technology Innovation Project,China(No.SJMYF2022X15)。
文摘Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.
基金the support of the Key Research and Development Program of Shaanxi Province,China(No.2021GXLH-Z-049)。
文摘The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.
基金Supported by National Natural Science Foundation of China(Grant No.52075501).
文摘The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.
基金jointly supported by the Selection Project of High-level Scientific and Technological Talents and Innovative Teams Project in Yunnan Province(202305AT350004-4)the National Natural Science Foundation of China(42362010 and 42464005)+3 种基金the Field Scientific Observation and Research Station of Mountain Agroecosystem in the Lower Reaches of Nujiang River,Yunnan Province(202305AM340031)the Yunnan Provincial Department of Education Science Research Fund Project(2025J0983)the Wen Bang-chun Academician Workstation in Yunnan Province(202205AF150032)the Undergraduate Innovative Training Program(2310603235).
文摘1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of the collisional orogeny(206-138 Ma)and the post-collisional orogeny(135-75 Ma).In recent years,a series of large and medium-sized Late Yanshanian intracontinental porphyry-skarn Mo-Cu-W deposits have been discovered in the southern part of the Yidun arc,including Xiuwacu,Relin,Hongshan,Tongchanggou,and Donglufang(Fig.1a).
基金Supported by Major Special Projects of Public Bidding in Shanxi Province of China(Grant No.20201101020)Central Guidance on Local Science and Technology Development Fund Project of China(Grant No.YDZJSX2022A053)Open Fund Subjectof National Key Laboratory of Material Forming and Mold Technology of China(Grant No.P2024-002)。
文摘The forming quality of metal bipolar plate(BPP)flow channels in proton exchange membrane fuel cells(PEMFCs)is a key factor affecting battery performance.A flow channel with straight sidewalls and a low thinning rate can enhance battery output.Roll forming,as a new technology for BPP production,offers advantages such as a low thinning rate and high efficiency.However,existing roll curve design methods struggle to accommodate both low thinning rates and straight sidewall angles simultaneously.This study aims to develop flow channels with right-angled sidewalls,which provide benefits such as a low thinning rate,reduced residual stress,and high accuracy.A roller tooth profile was designed to achieve a flow channel with right-angled sidewalls and minimal thinning.Simulations and experiments were conducted to validate the feasibility of this novel design method for the roll forming process.The study investigated the effects of roller tooth parameters on sidewall angle,thinning rate,and residual stress.A multifactor evaluation method was developed to optimize the tip fillet radius and the tooth profile backlash of the roller.The results indicated that the tip fillet radius and the tooth profile backlash were negatively correlated with the sidewall angle.As the tip fillet radius and tooth profile backlash increased,the thinning rate and residual stress decreased.With a tip fillet radius of 0.25 mm and a tooth profile backlash of 0.19 mm,the flow channel achieved an approximately right-angled sidewall,a maximum thinning rate of 7.7%,a 29.6%reduction in maximum residual stress,and maximum and average residual stress imbalance values of 7.1%and 3.2%,respectively.This study proposes a new design method for a right-angled sidewall runner roller gear profile,facilitating the roll forming of metal BPPs with right-angled sidewalls and minimal thinning.This method provides theoretical support for the large-scale application of roll forming in the manufacture of PEMFC BPPs.
文摘The development and application of large Die⁃Casting Al Alloy(DCAA)parts and Thermo⁃Formed Steel Sheets(TFSS)in Body⁃in⁃White(BIW)have created higher demands for the joining technology of high⁃strength steel/Al dissimilar materials.As an emerging technology,Flush Self⁃Piercing Riveting(FSPR)is still in the experimental phase and undergoing small batch equipment verification.This paper focuses on the joining methods for DCAA and TFSS in BIW,investigating the joining mechanisms,technical features,and forming principles of FSPR for steel/Al dissimilar materials with two⁃layer or three⁃layer plate combinations.Considering the TL4225/C611/CR5 sheet combination as a subject,the forming mechanism of high⁃quality joints was studied,and a physical and mathematical model was established to depict the relationship between the filling amount of the arc⁃gap and die dimensions,as well as the extrusion amount.This model effectively illustrates the relationship between the filling amount of the flowing metal in the arc⁃gap and critical parameters,such as die dimensions and feeding amounts.By simplifying the process of selecting joining parameters,it significantly reduces both the time and experimental workload associated with parameter selection.This provides a technical foundation for the application of DAAA and TFSS parts in BIW,enabling the rapid choice of appropriate joining parameters to meet the requirements for obtaining high⁃quality joints.The model can be effectively utilized to investigate the relationships between key parameters,including arc⁃gap radius,plate thickness,rivet arc radius,nail head radius,groove width,and feeding amount,while keeping other parameters constant.This approach provides a theoretical foundation for the design of Friction Stir Processing(FSP)joints and aids in the selection of optimal parameters.
基金the National Natural Science Foundation of China(52275378).
文摘The final quality of complex conical-section rings depends on co-design of multiple processes in forming process chain.In this study,for a complex aeroengine casing ring with a large slope and a flange on its end,a co-design method of the forming process chain is put forward towards the objective of precision forming,which not only proposes a standard process route composed of multiple processes of upsetting,punching,rectangular ring rolling,loose tooling forging and profiled ring rolling,but also presents co-design methods of dies and blanks for all the processes.For profiled ring rolling,a design method of preformed blank that makes the blank and the target conical-section ring have the same axial volume distribution is proposed.By the method,the axial metal redistribution during the process can be alleviated greatly thus improving the forming stability and precision of the ring.Based on the geometric features of designed preformed blank,design methods of blanks and dies for loose tolling forging,rectangular ring rolling,punching and upsetting are proposed sequentially.In view of the key roles of loose tooling forging(manufacturing the preformed blank)and profiled ring rolling on the final quality of the conical ring parts,inherited FE simulations for these two processes are performed to verify the proposed design methods and determine appropriate design parameter.It is demonstrated that the proposed design method has significant advantages in improving forming precision.Besides,a suggestive value 1.5 of the rolling ratio for profiled ring rolling(a key design parameter)is given based on comprehensive consideration of multiple indicators such as ring roundness,deformation uniformity and forming load.The corresponding industrial experiments performed illustrate that a high forming precision of the conical-section aeroengine casing ring is achieved.
文摘Through exploring the effects of low pH on the composite system of desulfurization gypsum(DG)enhanced by melamine-formaldehyde resin(MF),it is found that the inducing of sulfate-ion,in contrast to chloride and oxalate ions,favors the longitudinal growth of the crystalline form of the hydration product,which was relatively simple and had the highest length to width(L/D)ratio.At the same time,MF can also improve L/D ratio of gypsum hydration products,which favors the formation of hydrated whiskers.Finally,in a composite system composed of hemihydrate gypsum,MF,and glass fibers,when dilute sulfuric acid was used to regulate pH=3-4,the tight binding formed among the components of the composite system compared to pH=5-6.The hydration product of gypsum adheres tightly to glass fiber surface and produces a good cross-linking and binding effect with MF.The flexural strength,compressive strength,elastic modulus,and water absorption of the desulphurized gypsum composite board is 22.7 MPa,39.8 MPa,5608 MPa,and 1.8%,respectively.
基金supported by the National Key R&D Program of China(No.2022YFE0121300)the Introduction Plan for High end Foreign Experts,China(No.G2023105001L)the Young Foreign Talent Program,China(No.QN2023105001L).
文摘Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad application prospect in industrial manufactur-ing.Researchers have conducted extensive research on the ultrasonic vibration plastic forming of metals and laid a deep foundation for the development of this field.In this review,metals were classified according to their crystal structures.The effects of ultrasonic vibration on the microstructure of face-centered cubic,body-centered cubic,and hexagonal close-packed metals during plastic forming and the mech-anism underlying ultrasonic vibration forming were reviewed.The main challenges and future research direction of the ultrasonic vibra-tion plastic forming of metals were also discussed.
基金supported by the National Key Research and Development Program of China(Grant No.2022YFB4600900)the National Natural Science Foundation of China(Grant No.52175290).
文摘Based on the advantages of triple-wire gas indirect arc welding(TW-GIA),such as small heat input,low dilution rate,and high deposition rate,the surfacing test on Q345 steel was carried out,and the surfacing forming characteristics of TW-GIA were studied.Results showed that due to excessive wetting angle of the weld and the limitation of the heat source mode,there was unfused defect between the weld toes of the adjacent welds.To improve the morphology of the surfacing layer,the inclined substrate surfacing process was used.As the inclination angle increases,the size of unfused defect between adjacent welds gradually decreases.When the angle of inclination is in-creased to 30°-40°,the single-layer multi-pass surfacing layer with uniform forming and available fusion between welds can be achieved.Compared with tandem double-wire arc(T-DW)surfacing,the deposition rate of TW-GIA increased by 61.49%,while the dilution rate of the base metal decreased by 71.91%.The surfacing method has the advantages of a high deposition rate and low heat input,which is benefi-cial to improve the microstructure of the surfacing layer,making the coarse columnar crystals smaller,and improving the microhardness.The average microhardness level is 233.1 HV,which is higher than the average microhardness of the T-DW surfacing layer 220.4 HV.
