The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the micros...The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.展开更多
Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, ...Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.展开更多
The content and kind of trace elements in magnesium alloys have important effects on their ascast and semi-solid microstructures. In this research work, effects of trace Cr on as-cast and semi-solid microstructures of...The content and kind of trace elements in magnesium alloys have important effects on their ascast and semi-solid microstructures. In this research work, effects of trace Cr on as-cast and semi-solid microstructures of ZC61 magnesium alloy were investigated by metal mold casting and semi-solid isothermal heat treatment. The results show that the addition of Cr can refine the α-Mg phase without generating a new phase, noticeably change the eutectic phase, and decrease the average size of solid particles at the same isothermal heat treatment conditions. Non-dendritic microstructures of all alloys are constituted of α_1-Mg phases, α_2-Mg phases and eutectic phases after water quenching. With isothermal temperature increased or holding time prolonged, the eutectic microstructure(α-Mg+MgZn_2+CuMgZn) at the grain boundaries in as-cast alloy is melted preferentially and then turned into semi-solid non-dendritic microstructure by processes of initial coarsening, microstructure separation, spheroidizing and final coarsening. Especially when the ZC61-0.1 Cr alloy was treated at 585 ℃ for 30 min, the ideal non-dendritic microstructure can be obtained, and the corresponding solid particle size and shape factor were 37.5 μm and 1.33, respectively. The coarsening process of solid α-Mg phase at higher temperature or longer time, which is affected by both combining growth and Ostwald ripening mechanism, is refrained when Cr is added to the ZC61 alloy.展开更多
The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and m...The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and motion of a dendrite during solidification was simulated by a combination of the lattice Boltzmann method and the phase field method.The simulation results indicated that enough shear flow helped homogenize the concentration fields,rotate crystals and altere microstructures from dendritic to non-dendritic.The interaction of grains was also discussed.A fragmentation criterion was established based on partial remelting of dendrite arms;fragmentation was enhanced by a strong shear flow and larger inclined angles.The simulation results were verified experimentally.展开更多
The effect of predeformation manner, predeformation ratio and isothermal heat-treat parameter on the non-dendrite structure of AZ61 magnesium alloy in SIMA process was studied. Under coequal heat-treat condition, the ...The effect of predeformation manner, predeformation ratio and isothermal heat-treat parameter on the non-dendrite structure of AZ61 magnesium alloy in SIMA process was studied. Under coequal heat-treat condition, the impact of the hot upsetting pre- deformation on semi-solid microstructure in SIMA process was compared with that of the cold compressive predeformation. The results indicate that non-dendrite microstructure in AZ61 magnesium alloy billets can be obtained by hot or cold upsetting predeformation in SIMA process, although their mechanisms of evolution are different. Increasing hot or cold upsetting predeformation ratio can enhance the effect and quality of the non-dendrite microstructure formed before storage energy up to saturation, but the proper isothermal temperature and holding time should be selected.展开更多
An investigation was made on the influences of mechanical stirring on microstructure of hyper-eutectic Al-30%Si alloy (inmass fraction) during solidification. The primary Si crystals formed in the alloy melt were grad...An investigation was made on the influences of mechanical stirring on microstructure of hyper-eutectic Al-30%Si alloy (inmass fraction) during solidification. The primary Si crystals formed in the alloy melt were gradually changed from elongated platelets tonear-spherical shapes by mechanical stirring. The spheroidization of primary St crystals occurs by the mechanism of bending and fractureof Si platelets, wear and collision between Si crystals, and coalescence of small Si particles. The influence of under-cooling and coolingrate of the alloy melt on primary Si crystals of semi-solid processed alloys is investigated as well. The increase of under-cooling andcooling rate decreases the size of primary Si crystals.展开更多
The microstructure distribution rule of semi-solid AZ91D alloy treated by ultrasonic was researched, and mechanical properies of specimens before and after ultrasonic treatment were investigated further.Semi-solid AZ9...The microstructure distribution rule of semi-solid AZ91D alloy treated by ultrasonic was researched, and mechanical properies of specimens before and after ultrasonic treatment were investigated further.Semi-solid AZ91D melt specimens were processed by ultrasonic under different powers, and its microstructures and mechanical properties at different sampling points in specimens were obtained. The experimental results show that the microstructure of AZ91D alloy at different sampling points under the same ultrasonic power is different in grain size and shape, and there is also great difference among their microstructures at the same sampling point under different ultrasonic powers. AZ91D alloy treated by ultrasonic can obtain increment in both tensile strength and plasticity. Under same ultrasonic power, mechanical properties of specimen at different sampling points have obvious difference, and regularity for change of mechanical properties everywhere is similar to regularity for change of grain size and shape everywhere.展开更多
The structural evolution of ZA27 alloy modified by element Zr was studied during semi solid isothermal heat treatment, and its transformation mechanism was also discussed. The results indicate that the primary α phas...The structural evolution of ZA27 alloy modified by element Zr was studied during semi solid isothermal heat treatment, and its transformation mechanism was also discussed. The results indicate that the primary α phase changes from equiaxed grains to spherical grains gradually at semi solid temperature of 460 ℃. With increasing isothermal time, the eutectic between boundaries of α phase diffuses toward α phase, and the primary equiaxed grain arms merge and boundaries tend to disappear to form near particle grains. Further, the eutectic left on α boundaries melts to make the near particle grains separate, and form spherical structure at last. [展开更多
Semi-solid processing of A380 aluminum alloy was performed by gas induced semi-solid(GISS)process.The effects of argon inert gas flow rate,starting temperature and duration of gas purging as key GISS parameters and al...Semi-solid processing of A380 aluminum alloy was performed by gas induced semi-solid(GISS)process.The effects of argon inert gas flow rate,starting temperature and duration of gas purging as key GISS parameters and also modification with Sr on the structural refinements,hardness and impact strength of GISS alloys were investigated.Microstructural evolution shows that there is an important effect of the pouring temperature and Sr addition on the morphology and size of primaryα(A1)in the alloy to change from coarse dendritic to fine globular structure.The best sample which has fine grains of 51.18μm in average size and a high level of globularity of 0.89 is achieved from a GISS processing of Sr modified alloy in which the gas purging started at 610℃.The impact strength of the GISS optimized samples((4.67±0.18)J/cm^(2))shows an increase of about 40%with respect to the as-cast sample due to the globular structure and fibrous Si morphology.Moreover,the hardness of the optimized GISS sample((89.34±2.85)HB)increases to(93.84±3.14)HB by modification with the Sr and GISS process.The fracture surface of Sr modified alloy is also dominated by complex topography showing typical ductile fracture features.展开更多
The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, ...The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, the effects of Sm addition on the microstructural evolution of Mg-6Zn-0.4Zr and Mg-6Zn-4Sm-0.4Zr alloys by semi-solid isothermal heat treatment were investigated, to obtain optimum semi-solid microstructures for the subsequently thixoforming. The results indicate that the grains of the Sm-bearing alloy are evidently refined and gradually evolve from dendritic to globular and elliptic particles. In addition, the distinctly dimensional effect of the Mg-6Zn-0.4Zr alloy is eliminated with 4% Sm addition; the particle sizes in all zones from center to the edge of the billet are almost identical. With the increment of isothermal heat treatment temperature, the dendritic microstructures completely disappear, and meanwhile, the irregular and globular particles gradually form. The size, morphology and the distribution of solid particles mainly depend on the formation and permeation of the liquid phase in the process of isothermal heat treatment. As the isothermal temperature increases from 570 °C to 610 °C, the average size and shape factor of solid particles of both the alloys with and without Sm addition gradually decrease while the liquid fraction gradually increases.展开更多
In this paper the effect of pouring temperature of magnesium melt, preheating temperature of the barrel of screw mixer and shear rate on the solidified microstructures of semi-solid slurry was investigated by mechanic...In this paper the effect of pouring temperature of magnesium melt, preheating temperature of the barrel of screw mixer and shear rate on the solidified microstructures of semi-solid slurry was investigated by mechanical stirring method. The appropriate processing parameters of slurry preparation were obtained. The mold filling for thin walled casting was examined. Results indicated that the solid volume fraction of non-dendritic structure increased with decrease in pouring temperature of magnesium melt and the barrel preheating temperature of screw mixer. Also the grain size of primary α phase was reduced. Furthermore, the solid volume fraction of semi-solid non-dendritic structure decreased with the increase in shear rate. In the same time, grain size of primary α phase slightly changed. The fine-round granular solidified structure with 30～50 μm of prepared AZ91D magnesium semi-solid slurry was presented. Finally, it is successful to fabricate 1.0 mm extremely thin walled casting with clear contour and good soundness.展开更多
基金The authors would like to thank the National Natural Science Foundation of China and Baoshan Iron&Steel Co.of Shanghai for financial support under the grant No.50274020.
文摘The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.
文摘Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.
基金financially supported by the National Natural Science Foundations of China(51464032)
文摘The content and kind of trace elements in magnesium alloys have important effects on their ascast and semi-solid microstructures. In this research work, effects of trace Cr on as-cast and semi-solid microstructures of ZC61 magnesium alloy were investigated by metal mold casting and semi-solid isothermal heat treatment. The results show that the addition of Cr can refine the α-Mg phase without generating a new phase, noticeably change the eutectic phase, and decrease the average size of solid particles at the same isothermal heat treatment conditions. Non-dendritic microstructures of all alloys are constituted of α_1-Mg phases, α_2-Mg phases and eutectic phases after water quenching. With isothermal temperature increased or holding time prolonged, the eutectic microstructure(α-Mg+MgZn_2+CuMgZn) at the grain boundaries in as-cast alloy is melted preferentially and then turned into semi-solid non-dendritic microstructure by processes of initial coarsening, microstructure separation, spheroidizing and final coarsening. Especially when the ZC61-0.1 Cr alloy was treated at 585 ℃ for 30 min, the ideal non-dendritic microstructure can be obtained, and the corresponding solid particle size and shape factor were 37.5 μm and 1.33, respectively. The coarsening process of solid α-Mg phase at higher temperature or longer time, which is affected by both combining growth and Ostwald ripening mechanism, is refrained when Cr is added to the ZC61 alloy.
基金Project(51674144)supported by the National Natural Science Foundation of ChinaProject(KJLD14016)supported by the Luodi Research Plan of Jiangxi Educational Department,China+1 种基金Projects(20122BAB206021,20133ACB21003)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(20122BCB23001)supported by the Young Scientists Cultivating Program of Jiangxi Province,China
文摘The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and motion of a dendrite during solidification was simulated by a combination of the lattice Boltzmann method and the phase field method.The simulation results indicated that enough shear flow helped homogenize the concentration fields,rotate crystals and altere microstructures from dendritic to non-dendritic.The interaction of grains was also discussed.A fragmentation criterion was established based on partial remelting of dendrite arms;fragmentation was enhanced by a strong shear flow and larger inclined angles.The simulation results were verified experimentally.
基金This work was financially supported by the National Natural Science Foundation of China （No.50465003）.
文摘The effect of predeformation manner, predeformation ratio and isothermal heat-treat parameter on the non-dendrite structure of AZ61 magnesium alloy in SIMA process was studied. Under coequal heat-treat condition, the impact of the hot upsetting pre- deformation on semi-solid microstructure in SIMA process was compared with that of the cold compressive predeformation. The results indicate that non-dendrite microstructure in AZ61 magnesium alloy billets can be obtained by hot or cold upsetting predeformation in SIMA process, although their mechanisms of evolution are different. Increasing hot or cold upsetting predeformation ratio can enhance the effect and quality of the non-dendrite microstructure formed before storage energy up to saturation, but the proper isothermal temperature and holding time should be selected.
文摘An investigation was made on the influences of mechanical stirring on microstructure of hyper-eutectic Al-30%Si alloy (inmass fraction) during solidification. The primary Si crystals formed in the alloy melt were gradually changed from elongated platelets tonear-spherical shapes by mechanical stirring. The spheroidization of primary St crystals occurs by the mechanism of bending and fractureof Si platelets, wear and collision between Si crystals, and coalescence of small Si particles. The influence of under-cooling and coolingrate of the alloy melt on primary Si crystals of semi-solid processed alloys is investigated as well. The increase of under-cooling andcooling rate decreases the size of primary Si crystals.
基金Funded by the National Science Foundation of China(50465003)the Project Funded by Science and Technology Department of Jiangxi Province,China(20061B0102200)
文摘The microstructure distribution rule of semi-solid AZ91D alloy treated by ultrasonic was researched, and mechanical properies of specimens before and after ultrasonic treatment were investigated further.Semi-solid AZ91D melt specimens were processed by ultrasonic under different powers, and its microstructures and mechanical properties at different sampling points in specimens were obtained. The experimental results show that the microstructure of AZ91D alloy at different sampling points under the same ultrasonic power is different in grain size and shape, and there is also great difference among their microstructures at the same sampling point under different ultrasonic powers. AZ91D alloy treated by ultrasonic can obtain increment in both tensile strength and plasticity. Under same ultrasonic power, mechanical properties of specimen at different sampling points have obvious difference, and regularity for change of mechanical properties everywhere is similar to regularity for change of grain size and shape everywhere.
文摘The structural evolution of ZA27 alloy modified by element Zr was studied during semi solid isothermal heat treatment, and its transformation mechanism was also discussed. The results indicate that the primary α phase changes from equiaxed grains to spherical grains gradually at semi solid temperature of 460 ℃. With increasing isothermal time, the eutectic between boundaries of α phase diffuses toward α phase, and the primary equiaxed grain arms merge and boundaries tend to disappear to form near particle grains. Further, the eutectic left on α boundaries melts to make the near particle grains separate, and form spherical structure at last. [
文摘Semi-solid processing of A380 aluminum alloy was performed by gas induced semi-solid(GISS)process.The effects of argon inert gas flow rate,starting temperature and duration of gas purging as key GISS parameters and also modification with Sr on the structural refinements,hardness and impact strength of GISS alloys were investigated.Microstructural evolution shows that there is an important effect of the pouring temperature and Sr addition on the morphology and size of primaryα(A1)in the alloy to change from coarse dendritic to fine globular structure.The best sample which has fine grains of 51.18μm in average size and a high level of globularity of 0.89 is achieved from a GISS processing of Sr modified alloy in which the gas purging started at 610℃.The impact strength of the GISS optimized samples((4.67±0.18)J/cm^(2))shows an increase of about 40%with respect to the as-cast sample due to the globular structure and fibrous Si morphology.Moreover,the hardness of the optimized GISS sample((89.34±2.85)HB)increases to(93.84±3.14)HB by modification with the Sr and GISS process.The fracture surface of Sr modified alloy is also dominated by complex topography showing typical ductile fracture features.
基金supported by the National Natural Science Foundations of China(51464032)the National Basic Research Program of China(grant No.2010CB635106)
文摘The application of segmental semi-solid thixoforming of magnesium alloys is confined due to the dimensional distinction existing in solid particles of the alloy billet from edge to center zones. In the present study, the effects of Sm addition on the microstructural evolution of Mg-6Zn-0.4Zr and Mg-6Zn-4Sm-0.4Zr alloys by semi-solid isothermal heat treatment were investigated, to obtain optimum semi-solid microstructures for the subsequently thixoforming. The results indicate that the grains of the Sm-bearing alloy are evidently refined and gradually evolve from dendritic to globular and elliptic particles. In addition, the distinctly dimensional effect of the Mg-6Zn-0.4Zr alloy is eliminated with 4% Sm addition; the particle sizes in all zones from center to the edge of the billet are almost identical. With the increment of isothermal heat treatment temperature, the dendritic microstructures completely disappear, and meanwhile, the irregular and globular particles gradually form. The size, morphology and the distribution of solid particles mainly depend on the formation and permeation of the liquid phase in the process of isothermal heat treatment. As the isothermal temperature increases from 570 °C to 610 °C, the average size and shape factor of solid particles of both the alloys with and without Sm addition gradually decrease while the liquid fraction gradually increases.
文摘In this paper the effect of pouring temperature of magnesium melt, preheating temperature of the barrel of screw mixer and shear rate on the solidified microstructures of semi-solid slurry was investigated by mechanical stirring method. The appropriate processing parameters of slurry preparation were obtained. The mold filling for thin walled casting was examined. Results indicated that the solid volume fraction of non-dendritic structure increased with decrease in pouring temperature of magnesium melt and the barrel preheating temperature of screw mixer. Also the grain size of primary α phase was reduced. Furthermore, the solid volume fraction of semi-solid non-dendritic structure decreased with the increase in shear rate. In the same time, grain size of primary α phase slightly changed. The fine-round granular solidified structure with 30～50 μm of prepared AZ91D magnesium semi-solid slurry was presented. Finally, it is successful to fabricate 1.0 mm extremely thin walled casting with clear contour and good soundness.
