Biological insecticides have gained importance in modern society because they cause minimal environmental harm and reduce pests’ability to develop resistance.Nomuraea rileyi,a facultative entomopathogenic fungus,is s...Biological insecticides have gained importance in modern society because they cause minimal environmental harm and reduce pests’ability to develop resistance.Nomuraea rileyi,a facultative entomopathogenic fungus,is suitable for infecting lepidopteran pests,including Spodoptera litura and Helicoverpa armigera.This work aims to identify a suitable semi-solid fermentation medium to increase the conidia production of N.rileyi and enhance its biological control ability as mycoinsecticide.Research is carried out on broken rice,wheat,sorghum,and corn as substrates,both with and without nutrient addition.It also covers incubation under set conditions,colony harvesting,and conidial yield and germination determination using a haemocytometer.All the study was conducted using a completely randomized design(CRD)and a test of significance was set at p<0.05 using analysis of variance(ANOVA).This work aimed to establish the effect of various substrates on growth and conidia formation in N.rileyi.The highest conidia count of 10×10^(8)CFU/g on day 15.The result was obtained from BR+Nu followed by sorghum 7×10^(8)CFU/g,corn 7×10^(8)CFU/g and wheat 6.5×10^(8)CFU/g.Thus,post-drying,the highest corresponding viability was observed in the product containing BR+Nu–6.20×10^(8)CFU/g.Adding rice bran(BR+RB,150 g each)still increases conidial yield up to 14×10^(8) CFU/g at 15 DAI.These indings thus assert that broken rice and supplementation affect conidia yield and viability.展开更多
The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-s...The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.展开更多
Semi-solid processing(SSP)technique is an important method for metal casting.Products made by SSP technique have advantages such as small solidification shrinkage,high dimensional accuracy of castings,fast forming spe...Semi-solid processing(SSP)technique is an important method for metal casting.Products made by SSP technique have advantages such as small solidification shrinkage,high dimensional accuracy of castings,fast forming speed,high productivity,and good mechanical properties.Aluminum alloy products produced by SSP technique can be heat-treated.The mechanical properties of the products after heat treatment are similar to those of steel,but they have the lighter mass and are widely used in many fields.Semisolid slurry preparation technique is one of the key techniques in the field of aluminum alloy semi-solid forming,which determines the industrial application of semi-solid forming and also has significant impact on the quality of aluminum alloy semi-solid slurry.Semi-solid slurry preparation technique with the continuous development has become the emerging technique in the field of metal processing.The principles,advantages and disadvantages of various semi-solid slurry preparation techniques for metal materials were reviewed,and the future trends of semi-solid slurry preparation techniques were predicted.展开更多
Mechanical properties of semi-solid casting are dependent on multiple processing parameters,and improper processing parameters will not only reduce mean data but also increase variations.The present study investigated...Mechanical properties of semi-solid casting are dependent on multiple processing parameters,and improper processing parameters will not only reduce mean data but also increase variations.The present study investigated the impact of parameters in slurry preparation and heat treatment on the yield strength and ductility of T6 heat-treated A356 Al-Si alloy using rapid slurry forming(RSF)semi-solid casting.The focus was primarily on the robustness of mechanical properties based on Taguchi design method.By analyzing signal-to-noise ratio and minimum value calculated from-3S,the optimum slurry preparation parameters and heat treatment parameters were determined to be no quench,enthalpy exchange material(EEM)temperature of 140℃,EEM-to-melt ratio of 6mass%,stirring time of 18 s,solution heat treated at 520℃ for 2 h,and ageing heat treated at 190℃ for 6 h.In a small batch validation,the-3S yield strength and-3S elongation reach 256.1 MPa and 5.03% respectively,showing a satisfactory robustness.The hardness and microstructure of heat-treated samples with the best and worst properties were characterized to gain insight into the underlying mechanisms affecting the mean value and variations of mechanical properties.展开更多
Butyric acid is a volatile saturated monocarboxylic acid,which is widely used in the chemical,food,pharmaceutical,energy,and animal feed industries.This study focuses on producing butyric acid from pre-treated rape st...Butyric acid is a volatile saturated monocarboxylic acid,which is widely used in the chemical,food,pharmaceutical,energy,and animal feed industries.This study focuses on producing butyric acid from pre-treated rape straw using simultaneous enzymatic hydrolysis semi-solid fermentation(SEHSF).Clostridium beijerinckii BRM001 screened from pit mud of Chinese nongxiangxing baijiu was used.The genome of C.beijerinckii BRM001 was sequenced and annotated.Using rape straw as the sole carbon source,fermentation optimization was carried out based on the genomic analysis of BRM001.The optimized butyric acid yield was as high as 13.86±0.77 g/L,which was 2.1 times higher than that of the initial screening.Furthermore,under optimal conditions,non-sterile SEHSF was carried out,and the yield of butyric acid was 13.42±0.83 g/L in a 2.5-L fermentor.This study provides a new approach for butyric acid production which eliminates the need for detoxification of straw hydrolysate and makes full use of the value of fermentation waste residue without secondary pollution,making the whole process greener and more economical,which has a certain industrial potential.展开更多
The as-cast amorphous Ti_(48)Zr_(27)Cu_(6)Nb_(5)Be_(14)composites,comprising in situ formedβ-Ti ductile crystalline precipitates,were prepared by water cooled copper mold suction casting.Then,the semi-solid composite...The as-cast amorphous Ti_(48)Zr_(27)Cu_(6)Nb_(5)Be_(14)composites,comprising in situ formedβ-Ti ductile crystalline precipitates,were prepared by water cooled copper mold suction casting.Then,the semi-solid composites were obtained after the as-cast composites were treated by semi-solid isothermal treatment.The microstructure evolution and kinetics of the composites were examined.Results show that the microstructures of both the as-cast and semi-solid composites comprise ofβ-Ti crystal phases and amorphous matrix phases.Before and after treatment,the crystals evolve from fine granular or fine dendritic crystals to coarse crystals.As the treatment temperature increasing or the time prolonging,the average crystal size gradually increases and the surface morphology of the crystals gradually becomes regular.By studying the microstructural evolution and dynamics during the isothermal treatment process,it is found that the final morphology ofβ-Ti crystals is influenced by the isothermal treatment temperature and time(t),and theβ-Ti evolution rate increases with an increase in treatment temperature.In addition,a linear relationship was observed between the size of cubicβ-Ti crystals(D^(3))and t;the growth kinetics factor K is 3.8μm^(3)·s^(-1).As the K value closes to 4μm^(3)·s^(-1),it is inferred the morphology evolution ofβ-Ti crystals is a coarsening behavior controlled by the diffusion of solute elements.展开更多
In this work,possible short-term thermal exposure oxidation in hot processing including semi-solid processing is focused.We aim to investigate the short-term oxidation behavior of a novel powder metallurgy Al_(0.8)Co_...In this work,possible short-term thermal exposure oxidation in hot processing including semi-solid processing is focused.We aim to investigate the short-term oxidation behavior of a novel powder metallurgy Al_(0.8)Co_(0.5)Cr_(1.5)CuFeNi high entropy alloy(HEA)in high-temperature solid(1000-1100℃)and semi-solid(1125-1225℃)intervals.From 1000 to 1225℃,mass gain increases from 0.31 to 0.45 mg cm^(-2)after 60 min oxidation,presenting superior oxidation resistance in the semi-solid state compared with other semi-solid alloys.Equiaxedα-Al_(2)O_(3)grains are the predominant component of oxide scales and no obvious internal oxidation layer occurs in both solid and semi-solid intervals.Al_(2)O_(3)scale growth is predominantly determined by outward Al^(3+)diffusion.For solid oxidation,different scale formation kinetics occur on various phases and the BCC(B2)phase has faster scale formation kinetics.This is attributed to outward Al^(3+)diffusion rate differences in various component systems.During semi-solid oxidation,the increased degree of chaos and number of vacancies in the liquid phase provide a diffusion channel,leading to rapid Al_(2)O_(3)formation.Oxidation resistance in the semi-solid state is attributed to dense Al_(2)O_(3)scales formed through selective oxidation of Al.展开更多
Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properti...Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.展开更多
The effects of cooling conditions on the microstructure of semi-solid AZ91 slurry produced via ultrasonic vibration process were investigated. AZ91 melts were subjected to ultrasonic vibration in different temperature...The effects of cooling conditions on the microstructure of semi-solid AZ91 slurry produced via ultrasonic vibration process were investigated. AZ91 melts were subjected to ultrasonic vibration in different temperature ranges under different cooling rates. The results show that fine and spherical α-Mg particles are obtained under ultrasonic vibration at the nucleation stage, which is mainly attributed to the cavitation and acoustic streaming induced by the ultrasonic vibration. The reduction of lower limit of ultrasonic vibration temperature between the liquidus and solidus increases the solid volume fraction and average particle size. Increasing cooling rate increases the solid volume fraction and reduces the average shape factor of particles. The appropriate temperature range for ultrasonic vibration is from 605 °C to 595 °C or 590 °C, and the suitable cooling rate is 2-3 °C/min.展开更多
The semi-solid slurry of 7075 aluminum alloy was prepared by a serpentine pouring channel （SCP）. Influences of pouring temperature and the number of turns on the microstructure of semi-solid 7075 alloy slurry were i...The semi-solid slurry of 7075 aluminum alloy was prepared by a serpentine pouring channel （SCP）. Influences of pouring temperature and the number of turns on the microstructure of semi-solid 7075 alloy slurry were investigated. The results demonstrated that the semi-solid 7075 aluminum alloy slurry with satisfied quality could be generated by a serpentine pouring channel when the pouring temperature was in the range of 680-700 ℃. At a given pouring temperature, the equivalent size of the primaryα（Al） grains decreased and the shape factor increased with the increase of the number of turns. During the slurry preparation of semi-solid 7075 aluminum alloy, the flow direction of alloy melt changed many times when it flowed in a curved and closed serpentine channel. With the effect of“stirring”in it , the primary nuclei gradually evolved into spherical and near-spherical grains.展开更多
Microstructure evolution of Ti14 （α＋Ti2Cu） alloy during semi-solid isothermal process at different temperatures was investigated. The results reveal that both the temperature and holding time have effect on the gr...Microstructure evolution of Ti14 （α＋Ti2Cu） alloy during semi-solid isothermal process at different temperatures was investigated. The results reveal that both the temperature and holding time have effect on the grain growth behavior. The grains grow obviously and the degree of globularity increases with the increase of holding time. According to the statistic analysis of experimental data, the grain growth indices are 0.88 and 0.97 at 1 000 ℃ and 1 050 ℃, respectively, which indicates that increasing isothermal temperature would accelerate microstructural evolution.展开更多
The electronic packaging box with high silicon aluminum-base alloy was prepared by semi-solid thixoforming technique.The flow characteristic of the Si phase was analyzed.The microstructures of different parts of the b...The electronic packaging box with high silicon aluminum-base alloy was prepared by semi-solid thixoforming technique.The flow characteristic of the Si phase was analyzed.The microstructures of different parts of the box were observed by optical microscopy and scanning electron microscopy,and the thermophysical and mechanical properties of the box were tested.The results show that there exists the segregation phenomenon between the primary Si phase and the liquid phase during thixoforming,the liquid phase flows from the box,and the primary Si phase accumulates at the bottom of the box.The volume fraction of primary Si phase decreases gradually from the bottom to the walls.Accordingly,the thermal conductivities of bottom center and walls are 107.6 and 131.5 W/（m·K）,the coefficients of thermal expansion（CTE） are 7.9×10-6 and 10.6×10-6 K-1,respectively.The flexural strength increases slightly from 167 to 180 MPa.The microstructures and properties of the box show gradient distribution overall.展开更多
The inhomogeneity of density and mechanical properties of A357 aluminum alloy in the semi-solid state were investigated.Numerical simulation and backward extrusion were adopted to study the preparation of cup shells.T...The inhomogeneity of density and mechanical properties of A357 aluminum alloy in the semi-solid state were investigated.Numerical simulation and backward extrusion were adopted to study the preparation of cup shells.The results show that the relative density of the wall is the lowest in samples,and that of the base is the highest.With increasing the billet height,more time is needed for relative density of the corner to reach the maximum value,and the relative densities in every region improve evidently with increasing the pressure.The tensile stress was simulated to be the largest at the corner,and the hot tearings were forecasted to mainly appear at the corner too.By employing proper billet height and pressure,the extruded samples consisted of fine and uniform microstructures,and can obtain excellent mechanical properties and Brinell hardness.展开更多
The semi-solid slurry of A380 aluminum alloy was prepared by the serpentine channel. The effects of pouring temperature, curve number and curve diameter of the serpentine channel on the microstructure of the semi-soli...The semi-solid slurry of A380 aluminum alloy was prepared by the serpentine channel. The effects of pouring temperature, curve number and curve diameter of the serpentine channel on the microstructure of the semi-solid A380 aluminum alloy slurry were investigated. The results show that the satisfactory semi-solid A380 aluminum alloy slurry could be obtained when the pouring temperature ranged from 630 to 650 °C. Under the same conditions, increasing the curve number or reducing the curve diameter of the serpentine channel would decrease the average diameter and increase the shape factor of the primary α（Al） grains. The ＂self-stirring＂ of the alloy melt in the serpentine channel was beneficial to the ripening of the dendrites and the spheroidizing of the primary α（Al） grains.展开更多
Semi-solid 7075 Al slurry was prepared by inverted cone-shaped pouring channel process （ICSPC） and temperature homogenization （TH） treatment was combined to make the slurry uniform and have a controllable solid fr...Semi-solid 7075 Al slurry was prepared by inverted cone-shaped pouring channel process （ICSPC） and temperature homogenization （TH） treatment was combined to make the slurry uniform and have a controllable solid fraction suitable for the follow-up rheocasting. The influence of cooling rate on the microstructure evolution of primary α（Al） during TH treatment was investigated. The results show that as the cooling rate of the slurry after being prepared reduces, the growth of primaryα（Al） in the slurry tends to be nearly spherical and the uniformity of the organization is also enhanced. This may be due to the fact that lower cooling rate plays an important role in achieving the uniformity of temperature and composition in the remaining liquid, which is crucial to the formation of the spherical and homogeneous microstructure. However, a too low cooling rate will lead to a significant increase in grain growth time, which makes too coarse grains and more particles coalesce, so a certain abnormal growth of grain appears and the shape factor decreases slightly.展开更多
Semi-solid A356 aluminum alloy slurry was prepared by using serpentine channel pouring process, and the influences of the channel diameters and pouring temperatures on the semi-solid A356 aluminum alloy slurry were in...Semi-solid A356 aluminum alloy slurry was prepared by using serpentine channel pouring process, and the influences of the channel diameters and pouring temperatures on the semi-solid A356 aluminum alloy slurry were investigated. The experimental results show that when the channel diameter is 20 and 25 mm, respectively, and the pouring temperature is 640-680 ℃, the average diameter of primary α（Al） grains in the prepared A356 aluminum alloy slurry is 50-75 and 55-78 μm, respectively, and the average shape factor of primary α（Al） grains is 0.89-0.76 and 0.86-0.72, respectively. With the decline in the pouring temperature, the microstructure of semi-solid A356 aluminum alloy slurry is more desirable and a serpentine channel with smaller diameter is also advantageous to the microstructure imProvement. During the preparation of semi-solid A356 aluminum alloy slurry, a large number of nuclei can be produced by the chilling effect of the serpentine channel, and owing to the combined effect of the chilled nuclei separation and melt self-stirring, primary α（Al） nuclei can be multiplied and spheroidized finally.展开更多
The microstructural evolution of AZ91D magnesium alloy prepared by means of the cyclic upsetting-extrusion and partial remelting was investigated. The effects of remelting temperature and holding time on microstructur...The microstructural evolution of AZ91D magnesium alloy prepared by means of the cyclic upsetting-extrusion and partial remelting was investigated. The effects of remelting temperature and holding time on microstructure of semi-solid AZ91D magnesium alloy were studied. Furthermore, tensile properties of thixoextruded AZ91D magnesium alloy components were determined. The results show that the cyclic upsetting-extrusion followed by partial remelting is effective in producing semi-solid AZ91D magnesium alloy for thixofonning. During the partial remelting, with the increase of remelting temperature and holding time, the solid grain size increases and the degree of spheroidization tends to be improved. The tensile mechanical properties of thixoextruded AZ91D magnesium alloy components produced by cyclic upsetting-extrusion and partial remelting are better than those of the same alloy produced by casting.展开更多
The semi-solid slurry of AZ91 D magnesium alloy was prepared by gas bubbling process.The effect of processing parameters,including gas flow rate,cooling rate and stirring end temperature,on microstructure of AZ91 D se...The semi-solid slurry of AZ91 D magnesium alloy was prepared by gas bubbling process.The effect of processing parameters,including gas flow rate,cooling rate and stirring end temperature,on microstructure of AZ91 D semi-solid slurry was investigated.With increasing the gas flow rate from 0 to 5 L/min,the average size of primary α-Mg particles decreases from 119.1 to77.2μm and the average shape factor increases continuously from 0.1 to 0.596.The formation of non-dendritic primary α-Mg particles during gas bubbling is the result of combined effects of dendrite fragmentation and copious nucleation.With increasing the cooling rate from 3.6 to 14.6℃/min,the average particle size of primary α-Mg phase decreases from 105.0 to 68.1μm while the average shape factor peaks at 9.1℃/min.Both high and low cooling rates can induce dendritic growth of primary α-Mg particles.Changing the stirring end temperature from 590 to 595℃ has little effect on the average size and shape factor of primary α-Mg particles in AZ91 D semi-solid slurry.The insensitivity of semi-solid microstructures to the stirring end temperature is attributed to the sufficient quantity of primary particles formed in the melt.展开更多
In order to study the hot fractures in relation to the semi-solid processing, the tensile tests of an extruded 7075 aluminum alloy which is based on Al?Zn?Mg?Cu system were carried out in the high temperature solid an...In order to study the hot fractures in relation to the semi-solid processing, the tensile tests of an extruded 7075 aluminum alloy which is based on Al?Zn?Mg?Cu system were carried out in the high temperature solid and semi-solid states at different strain rates. The results show that the tensile behavior can be divided into three regimes with increasing the liquid fraction. The alloy first behaves in a ductile character, and as the temperature increases, the fracture mechanism changes from ductile to brittle which is determined by both of liquid and solid, and lastly the fracture mechanism is brittle which is totally dominated by liquid. At strain rates of 1×10?4, 1×10?3 and 1×10?2 s?1, the brittle temperature ranges are 515?526, 519?550 and 540?580 °C, respectively. Two equations which are critical for tensile behavior are proposed.展开更多
Tensile properties of a new α＋Ti2Cu alloy after solid forging at 950 °C and semi-solid forging at 1 000 °C and 1 050 °C were investigated over the temperature range of 20-600 °C. The results reve...Tensile properties of a new α＋Ti2Cu alloy after solid forging at 950 °C and semi-solid forging at 1 000 °C and 1 050 °C were investigated over the temperature range of 20-600 °C. The results reveal that high strength and low ductility are obtained in all semi-solid forged alloys. Tensile properties decrease as the semi-solid forging temperature increases, and cleavage fractures are observed after semi-solid forging at 1 050 °C. The variations in tensile properties are attributed to the coarse microstructures obtained in the semi-solid alloys. It is found that the elevated semi-solid temperatures lead to more liquid precipitates along the prior grain boundaries, which increases the peritectic precipitation and formation of Ti2Cu precipitation zones during re-solidification. Recrystallization heat treatment leads to fine microstructure of semi-solid forged alloys, resulting in improvement of tensile properties.展开更多
文摘Biological insecticides have gained importance in modern society because they cause minimal environmental harm and reduce pests’ability to develop resistance.Nomuraea rileyi,a facultative entomopathogenic fungus,is suitable for infecting lepidopteran pests,including Spodoptera litura and Helicoverpa armigera.This work aims to identify a suitable semi-solid fermentation medium to increase the conidia production of N.rileyi and enhance its biological control ability as mycoinsecticide.Research is carried out on broken rice,wheat,sorghum,and corn as substrates,both with and without nutrient addition.It also covers incubation under set conditions,colony harvesting,and conidial yield and germination determination using a haemocytometer.All the study was conducted using a completely randomized design(CRD)and a test of significance was set at p<0.05 using analysis of variance(ANOVA).This work aimed to establish the effect of various substrates on growth and conidia formation in N.rileyi.The highest conidia count of 10×10^(8)CFU/g on day 15.The result was obtained from BR+Nu followed by sorghum 7×10^(8)CFU/g,corn 7×10^(8)CFU/g and wheat 6.5×10^(8)CFU/g.Thus,post-drying,the highest corresponding viability was observed in the product containing BR+Nu–6.20×10^(8)CFU/g.Adding rice bran(BR+RB,150 g each)still increases conidial yield up to 14×10^(8) CFU/g at 15 DAI.These indings thus assert that broken rice and supplementation affect conidia yield and viability.
基金supported by the National Key R&D Projects(No.2021YFB3702000)the Institute Projects of Ansteel Beijing Research Institute(No.2023BJC-06)the Regional Company Projects in Ansteel Beijing Research Institute(No.2022BJB-18BG&No.2022BJB-13GF).
文摘The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.
基金Key Research and Development Project of Anhui Province(2022a05020043)Natural Science Foundation of Anhui Province(2308085ME135)University Natural Sciences Research Project of Anhui Province(2023AH052199)。
文摘Semi-solid processing(SSP)technique is an important method for metal casting.Products made by SSP technique have advantages such as small solidification shrinkage,high dimensional accuracy of castings,fast forming speed,high productivity,and good mechanical properties.Aluminum alloy products produced by SSP technique can be heat-treated.The mechanical properties of the products after heat treatment are similar to those of steel,but they have the lighter mass and are widely used in many fields.Semisolid slurry preparation technique is one of the key techniques in the field of aluminum alloy semi-solid forming,which determines the industrial application of semi-solid forming and also has significant impact on the quality of aluminum alloy semi-solid slurry.Semi-solid slurry preparation technique with the continuous development has become the emerging technique in the field of metal processing.The principles,advantages and disadvantages of various semi-solid slurry preparation techniques for metal materials were reviewed,and the future trends of semi-solid slurry preparation techniques were predicted.
文摘Mechanical properties of semi-solid casting are dependent on multiple processing parameters,and improper processing parameters will not only reduce mean data but also increase variations.The present study investigated the impact of parameters in slurry preparation and heat treatment on the yield strength and ductility of T6 heat-treated A356 Al-Si alloy using rapid slurry forming(RSF)semi-solid casting.The focus was primarily on the robustness of mechanical properties based on Taguchi design method.By analyzing signal-to-noise ratio and minimum value calculated from-3S,the optimum slurry preparation parameters and heat treatment parameters were determined to be no quench,enthalpy exchange material(EEM)temperature of 140℃,EEM-to-melt ratio of 6mass%,stirring time of 18 s,solution heat treated at 520℃ for 2 h,and ageing heat treated at 190℃ for 6 h.In a small batch validation,the-3S yield strength and-3S elongation reach 256.1 MPa and 5.03% respectively,showing a satisfactory robustness.The hardness and microstructure of heat-treated samples with the best and worst properties were characterized to gain insight into the underlying mechanisms affecting the mean value and variations of mechanical properties.
基金supported by grants from the National Natural Science Foundation of China(Grant No.31801522)the Cooperation Project of Wuliangye Group Co.,Ltd.and Sichuan University of Science&Engineering,China(CXY2019ZR011)Sichuan University of Science&Engineering(Item No.2020RC36).
文摘Butyric acid is a volatile saturated monocarboxylic acid,which is widely used in the chemical,food,pharmaceutical,energy,and animal feed industries.This study focuses on producing butyric acid from pre-treated rape straw using simultaneous enzymatic hydrolysis semi-solid fermentation(SEHSF).Clostridium beijerinckii BRM001 screened from pit mud of Chinese nongxiangxing baijiu was used.The genome of C.beijerinckii BRM001 was sequenced and annotated.Using rape straw as the sole carbon source,fermentation optimization was carried out based on the genomic analysis of BRM001.The optimized butyric acid yield was as high as 13.86±0.77 g/L,which was 2.1 times higher than that of the initial screening.Furthermore,under optimal conditions,non-sterile SEHSF was carried out,and the yield of butyric acid was 13.42±0.83 g/L in a 2.5-L fermentor.This study provides a new approach for butyric acid production which eliminates the need for detoxification of straw hydrolysate and makes full use of the value of fermentation waste residue without secondary pollution,making the whole process greener and more economical,which has a certain industrial potential.
基金supported by the Natural Science Foundation of Hunan Province(No.2023JJ50453)the Science Research Excellent Youth Project of Hunan Educational Department(No.22B0777)+1 种基金the Key Scientific Research Project of Hunan Educational Department(No.22A0551)the Key Scientific Research Projects of Huaihua University(No.HHUY2022-13).
文摘The as-cast amorphous Ti_(48)Zr_(27)Cu_(6)Nb_(5)Be_(14)composites,comprising in situ formedβ-Ti ductile crystalline precipitates,were prepared by water cooled copper mold suction casting.Then,the semi-solid composites were obtained after the as-cast composites were treated by semi-solid isothermal treatment.The microstructure evolution and kinetics of the composites were examined.Results show that the microstructures of both the as-cast and semi-solid composites comprise ofβ-Ti crystal phases and amorphous matrix phases.Before and after treatment,the crystals evolve from fine granular or fine dendritic crystals to coarse crystals.As the treatment temperature increasing or the time prolonging,the average crystal size gradually increases and the surface morphology of the crystals gradually becomes regular.By studying the microstructural evolution and dynamics during the isothermal treatment process,it is found that the final morphology ofβ-Ti crystals is influenced by the isothermal treatment temperature and time(t),and theβ-Ti evolution rate increases with an increase in treatment temperature.In addition,a linear relationship was observed between the size of cubicβ-Ti crystals(D^(3))and t;the growth kinetics factor K is 3.8μm^(3)·s^(-1).As the K value closes to 4μm^(3)·s^(-1),it is inferred the morphology evolution ofβ-Ti crystals is a coarsening behavior controlled by the diffusion of solute elements.
基金supported by the National Natural Science Foun-dation of China(NSFC)under Grant No.52071113.
文摘In this work,possible short-term thermal exposure oxidation in hot processing including semi-solid processing is focused.We aim to investigate the short-term oxidation behavior of a novel powder metallurgy Al_(0.8)Co_(0.5)Cr_(1.5)CuFeNi high entropy alloy(HEA)in high-temperature solid(1000-1100℃)and semi-solid(1125-1225℃)intervals.From 1000 to 1225℃,mass gain increases from 0.31 to 0.45 mg cm^(-2)after 60 min oxidation,presenting superior oxidation resistance in the semi-solid state compared with other semi-solid alloys.Equiaxedα-Al_(2)O_(3)grains are the predominant component of oxide scales and no obvious internal oxidation layer occurs in both solid and semi-solid intervals.Al_(2)O_(3)scale growth is predominantly determined by outward Al^(3+)diffusion.For solid oxidation,different scale formation kinetics occur on various phases and the BCC(B2)phase has faster scale formation kinetics.This is attributed to outward Al^(3+)diffusion rate differences in various component systems.During semi-solid oxidation,the increased degree of chaos and number of vacancies in the liquid phase provide a diffusion channel,leading to rapid Al_(2)O_(3)formation.Oxidation resistance in the semi-solid state is attributed to dense Al_(2)O_(3)scales formed through selective oxidation of Al.
基金Project(51335009)supported by the National Natural Science Foundation of ChinaProject(2014JQ7273)supported by the Natural Science Foundation of Shaanxi Province of ChinaProject(CXY1514(1))supported by the Xi’an Science and Technology Plan Projects,China
文摘Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.
基金Project(2011M500772)supported by China Postdoctoral Science Foundation of ChinaProject(2007CB613701)supported by the National Basic Research Program of ChinaProject(2009AA033501)supported by the National High-tech R&D Program of China
文摘The effects of cooling conditions on the microstructure of semi-solid AZ91 slurry produced via ultrasonic vibration process were investigated. AZ91 melts were subjected to ultrasonic vibration in different temperature ranges under different cooling rates. The results show that fine and spherical α-Mg particles are obtained under ultrasonic vibration at the nucleation stage, which is mainly attributed to the cavitation and acoustic streaming induced by the ultrasonic vibration. The reduction of lower limit of ultrasonic vibration temperature between the liquidus and solidus increases the solid volume fraction and average particle size. Increasing cooling rate increases the solid volume fraction and reduces the average shape factor of particles. The appropriate temperature range for ultrasonic vibration is from 605 °C to 595 °C or 590 °C, and the suitable cooling rate is 2-3 °C/min.
基金Project (2011CB606302-1) supported by the National Basic Research Program of China
文摘The semi-solid slurry of 7075 aluminum alloy was prepared by a serpentine pouring channel （SCP）. Influences of pouring temperature and the number of turns on the microstructure of semi-solid 7075 alloy slurry were investigated. The results demonstrated that the semi-solid 7075 aluminum alloy slurry with satisfied quality could be generated by a serpentine pouring channel when the pouring temperature was in the range of 680-700 ℃. At a given pouring temperature, the equivalent size of the primaryα（Al） grains decreased and the shape factor increased with the increase of the number of turns. During the slurry preparation of semi-solid 7075 aluminum alloy, the flow direction of alloy melt changed many times when it flowed in a curved and closed serpentine channel. With the effect of“stirring”in it , the primary nuclei gradually evolved into spherical and near-spherical grains.
基金Projects (2005CCA06400, 2007CB613807) supported by the National Basic Research Program of China Project (CHD2010JC115) supported by the Special Fund for Basic Scientific Research of Central Colleges,China
文摘Microstructure evolution of Ti14 （α＋Ti2Cu） alloy during semi-solid isothermal process at different temperatures was investigated. The results reveal that both the temperature and holding time have effect on the grain growth behavior. The grains grow obviously and the degree of globularity increases with the increase of holding time. According to the statistic analysis of experimental data, the grain growth indices are 0.88 and 0.97 at 1 000 ℃ and 1 050 ℃, respectively, which indicates that increasing isothermal temperature would accelerate microstructural evolution.
文摘The electronic packaging box with high silicon aluminum-base alloy was prepared by semi-solid thixoforming technique.The flow characteristic of the Si phase was analyzed.The microstructures of different parts of the box were observed by optical microscopy and scanning electron microscopy,and the thermophysical and mechanical properties of the box were tested.The results show that there exists the segregation phenomenon between the primary Si phase and the liquid phase during thixoforming,the liquid phase flows from the box,and the primary Si phase accumulates at the bottom of the box.The volume fraction of primary Si phase decreases gradually from the bottom to the walls.Accordingly,the thermal conductivities of bottom center and walls are 107.6 and 131.5 W/（m·K）,the coefficients of thermal expansion（CTE） are 7.9×10-6 and 10.6×10-6 K-1,respectively.The flexural strength increases slightly from 167 to 180 MPa.The microstructures and properties of the box show gradient distribution overall.
基金Projects(50774026,50875059)supported by the National Natural Science Foundation of ChinaProject(20070420023)supported by the China Postdoctoral Science FoundationProject(2008AA03A239)supported by the High-tech Research and Development Program of China
文摘The inhomogeneity of density and mechanical properties of A357 aluminum alloy in the semi-solid state were investigated.Numerical simulation and backward extrusion were adopted to study the preparation of cup shells.The results show that the relative density of the wall is the lowest in samples,and that of the base is the highest.With increasing the billet height,more time is needed for relative density of the corner to reach the maximum value,and the relative densities in every region improve evidently with increasing the pressure.The tensile stress was simulated to be the largest at the corner,and the hot tearings were forecasted to mainly appear at the corner too.By employing proper billet height and pressure,the extruded samples consisted of fine and uniform microstructures,and can obtain excellent mechanical properties and Brinell hardness.
基金Project(2011CB606300)supported by the National Basic Research Program of ChinaProject(5077400)supported by the National Natural Science Foundation of China
文摘The semi-solid slurry of A380 aluminum alloy was prepared by the serpentine channel. The effects of pouring temperature, curve number and curve diameter of the serpentine channel on the microstructure of the semi-solid A380 aluminum alloy slurry were investigated. The results show that the satisfactory semi-solid A380 aluminum alloy slurry could be obtained when the pouring temperature ranged from 630 to 650 °C. Under the same conditions, increasing the curve number or reducing the curve diameter of the serpentine channel would decrease the average diameter and increase the shape factor of the primary α（Al） grains. The ＂self-stirring＂ of the alloy melt in the serpentine channel was beneficial to the ripening of the dendrites and the spheroidizing of the primary α（Al） grains.
基金Project (2011CB606302-1) supported by the National Basic Research Program of ChinaProject (51074024) supported by the National Natural Science Foundation of China
文摘Semi-solid 7075 Al slurry was prepared by inverted cone-shaped pouring channel process （ICSPC） and temperature homogenization （TH） treatment was combined to make the slurry uniform and have a controllable solid fraction suitable for the follow-up rheocasting. The influence of cooling rate on the microstructure evolution of primary α（Al） during TH treatment was investigated. The results show that as the cooling rate of the slurry after being prepared reduces, the growth of primaryα（Al） in the slurry tends to be nearly spherical and the uniformity of the organization is also enhanced. This may be due to the fact that lower cooling rate plays an important role in achieving the uniformity of temperature and composition in the remaining liquid, which is crucial to the formation of the spherical and homogeneous microstructure. However, a too low cooling rate will lead to a significant increase in grain growth time, which makes too coarse grains and more particles coalesce, so a certain abnormal growth of grain appears and the shape factor decreases slightly.
基金Project (2006AA03Z115) supported by the National High-tech Research and Development Program of ChinaProject (2006CB605203) supported by the National Basic Research Program of ChinaProject (50774007) supported by the National Natural Science Foundation of China
文摘Semi-solid A356 aluminum alloy slurry was prepared by using serpentine channel pouring process, and the influences of the channel diameters and pouring temperatures on the semi-solid A356 aluminum alloy slurry were investigated. The experimental results show that when the channel diameter is 20 and 25 mm, respectively, and the pouring temperature is 640-680 ℃, the average diameter of primary α（Al） grains in the prepared A356 aluminum alloy slurry is 50-75 and 55-78 μm, respectively, and the average shape factor of primary α（Al） grains is 0.89-0.76 and 0.86-0.72, respectively. With the decline in the pouring temperature, the microstructure of semi-solid A356 aluminum alloy slurry is more desirable and a serpentine channel with smaller diameter is also advantageous to the microstructure imProvement. During the preparation of semi-solid A356 aluminum alloy slurry, a large number of nuclei can be produced by the chilling effect of the serpentine channel, and owing to the combined effect of the chilled nuclei separation and melt self-stirring, primary α（Al） nuclei can be multiplied and spheroidized finally.
文摘The microstructural evolution of AZ91D magnesium alloy prepared by means of the cyclic upsetting-extrusion and partial remelting was investigated. The effects of remelting temperature and holding time on microstructure of semi-solid AZ91D magnesium alloy were studied. Furthermore, tensile properties of thixoextruded AZ91D magnesium alloy components were determined. The results show that the cyclic upsetting-extrusion followed by partial remelting is effective in producing semi-solid AZ91D magnesium alloy for thixofonning. During the partial remelting, with the increase of remelting temperature and holding time, the solid grain size increases and the degree of spheroidization tends to be improved. The tensile mechanical properties of thixoextruded AZ91D magnesium alloy components produced by cyclic upsetting-extrusion and partial remelting are better than those of the same alloy produced by casting.
基金Project(51275295)supported by the National Natural Science Foundation of ChinaProjects(20120073120011,20130073110052)supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘The semi-solid slurry of AZ91 D magnesium alloy was prepared by gas bubbling process.The effect of processing parameters,including gas flow rate,cooling rate and stirring end temperature,on microstructure of AZ91 D semi-solid slurry was investigated.With increasing the gas flow rate from 0 to 5 L/min,the average size of primary α-Mg particles decreases from 119.1 to77.2μm and the average shape factor increases continuously from 0.1 to 0.596.The formation of non-dendritic primary α-Mg particles during gas bubbling is the result of combined effects of dendrite fragmentation and copious nucleation.With increasing the cooling rate from 3.6 to 14.6℃/min,the average particle size of primary α-Mg phase decreases from 105.0 to 68.1μm while the average shape factor peaks at 9.1℃/min.Both high and low cooling rates can induce dendritic growth of primary α-Mg particles.Changing the stirring end temperature from 590 to 595℃ has little effect on the average size and shape factor of primary α-Mg particles in AZ91 D semi-solid slurry.The insensitivity of semi-solid microstructures to the stirring end temperature is attributed to the sufficient quantity of primary particles formed in the melt.
基金Project(51405100)supported by the National Natural Science Foundation of ChinaProject(2014M551233)supported by the Postdoctoral Science Foundation of China+1 种基金Project(2014-HT-HGD12)supported by the Astronautical Supporting Technology Foundation of ChinaProject(2015GGX102023)supported by the Plan of Science and Technology Development in Shandong Province,China
文摘In order to study the hot fractures in relation to the semi-solid processing, the tensile tests of an extruded 7075 aluminum alloy which is based on Al?Zn?Mg?Cu system were carried out in the high temperature solid and semi-solid states at different strain rates. The results show that the tensile behavior can be divided into three regimes with increasing the liquid fraction. The alloy first behaves in a ductile character, and as the temperature increases, the fracture mechanism changes from ductile to brittle which is determined by both of liquid and solid, and lastly the fracture mechanism is brittle which is totally dominated by liquid. At strain rates of 1×10?4, 1×10?3 and 1×10?2 s?1, the brittle temperature ranges are 515?526, 519?550 and 540?580 °C, respectively. Two equations which are critical for tensile behavior are proposed.
基金Projects (2005CCA06400, 2007CB613807) supported by the National Basic Research Program of ChinaProject (CHD2012JC078) supported by the Special Fund for Basic Scientific Research of Central Colleges, China+1 种基金Project (0111201) supported by the State Key Laboratory for Machanical Behavior of MaterialsProject (20110474) supported by Natural Science Basic Research Plan in Shaanxi Province of China
文摘Tensile properties of a new α＋Ti2Cu alloy after solid forging at 950 °C and semi-solid forging at 1 000 °C and 1 050 °C were investigated over the temperature range of 20-600 °C. The results reveal that high strength and low ductility are obtained in all semi-solid forged alloys. Tensile properties decrease as the semi-solid forging temperature increases, and cleavage fractures are observed after semi-solid forging at 1 050 °C. The variations in tensile properties are attributed to the coarse microstructures obtained in the semi-solid alloys. It is found that the elevated semi-solid temperatures lead to more liquid precipitates along the prior grain boundaries, which increases the peritectic precipitation and formation of Ti2Cu precipitation zones during re-solidification. Recrystallization heat treatment leads to fine microstructure of semi-solid forged alloys, resulting in improvement of tensile properties.
