To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the va...To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the variable diameter section,and the roughness of the pipe wall.The impact of these factors on pipeline erosion and wear is analyzed using a single-factor analysis approach.In particular,the Fluent software is employed to conduct the required numerical simulations for variable diameter elbows of varying morphologies.The results indicate that as the inlet to outlet diameter ratio increases,the wear on the pipe inlet and the outer wall of the elbow becomes increasingly pronounced.Notably,when the diameter ratio exceeds 0.8,there is a significant escalation in wear on both the inner and outer elbow walls.Initially,the maximum erosion rate decreases sharply with increasing diameter ratio before a stable condition is attained.Erosion wear in the variable diameter section exhibits a distinct layered distribution pattern.In this region,the wear range for a 40 mm length of the pipe body is relatively small;however,once this length exceeds 40 mm,the wear range expands,ultimately covering the entire pipe section.The length of the variable diameter section significantly influences the maximum erosion rate of the pipeline,with sections shorter than 80 mm experiencing the most severe effects,and showing an exponential decline in erosion rate.As the wall roughness gradually increases,the wear area on both cheeks of the bend section rapidly expands and tends to deepen further.When the roughness reaches 4 mm,the pipeline wear experiences a dramatic shift,resulting in extensive“spot-like”wear patterns emerging at the bottom and sides of the horizontal flow section,which previously exhibited no wear.展开更多
High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline pro...High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline projects. China＇ s initiatives to construct long-distance natural gas pipelines has brought in new opportunities for the development of X80 line pipes. Baosteel has designed the optimum chemical composition of X80 with high niobium and low molybdenum content. In addition, a welding experimental platform and a finite element model （FEM） have supported the development of X80 UOE pipes in an efficient and economical way. The application and recent development of X80 UOE pipes were introduced in this paper. To comply with the requirements of the Second West-East Gas Pipeline Project （2^nd WEPP ）, X80 pipeline steel with low carbon bainite microstructure was developed by utilizing the optimized composition and TMCP process. The matching welding material, welding procedure and UOE forming processes for 1 219mm outside diameter X80 UOE pipes were also developed. More than 340 000 t of X80 UOE pipes were produced and applied in the 2^nd WEPP. Furthermore, to meet the prospective demand for long-distance gas pipelines with an annual transportation capacity of over 40 billion m3 ,larger size X80 UOE pipes with 1 422 mm OD × 30. 8 mm WT were trial produced recently. DWTT performance, the main technical challenge for heavier wall pipes, was improved by using optimized microstructural design. The newly developed X80 pipes can be potentially used for larger transportation capacity pipelines in China.展开更多
Considering the transverse inertia effect of pile, the vertical soil layer is studied. The wave propagations in the outer and inner soil dynamic response of a large diameter pipe pile in viscoelastic are simulated by ...Considering the transverse inertia effect of pile, the vertical soil layer is studied. The wave propagations in the outer and inner soil dynamic response of a large diameter pipe pile in viscoelastic are simulated by three-dimensional elastodynamic theory and those in the pile are simulated by Rayleigh-Love rod theory. The vertical and radial displacements of the outer and inner soil are obtained by utilizing Laplace transform technique and differentiation on the governing equations of soils. Then, based on the continuous conditions between the pile and soils, the displacements of the pile are derived. The frequency domain velocity admittance and time domain velocity response of the pile top are also presented. The solution is compared to a classical rod model solution to verify the validity. The influences of the radii and Poisson ratio of pile on the transverse inertia effect of pile are analyzed. The parametric study shows that Poisson ratio and outer radius of pile have significant influence on the transverse inertia effect of large diameter pipe piles, while the inner radius has little effect.展开更多
We investigated the effects of pipe diameter on the corrosion resistance of stainless steel type 304 pipes using electrochemical measurements. Compared to plate steel, pipes have harder physical properties and tend to...We investigated the effects of pipe diameter on the corrosion resistance of stainless steel type 304 pipes using electrochemical measurements. Compared to plate steel, pipes have harder physical properties and tend to be harder and showed greater permeability with decreasing inner diameter. We found that the maximum corrosion current density in the secondary active state, which is the starting point of secondary passivation, appeared in the polarization curve measurement in tap water. Similar to the Vickers hardness and the maximum current density in the secondary active state, the permeability tended to increase as the diameter decreased. This is thought to increase the amount of deformation-induced martensitic and increase corrosion susceptibility. The peak of the secondary active current density was clearly seen as the potential sweep speed was increased. In addition, potential sweep speed dependence was observed in the corrosion susceptibility evaluation of deformation-induced martensite. In comparison with acid treatment, the formation of deformation-induced martensite was considered to occur in the extreme surface layer. The maximum corrosion current density in the secondary active state is expected to be a new susceptibility evaluation method for evaluating the deformation-induced martensitic transformation.展开更多
Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious ac...Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious accidents, such as steam leaks, resulting in economic loss and environmental pollution. Therefore, inspection of the entire length and thickness before shipping or monitoring during operation are important technologies. However, no inspection technology including the inside of the wall thickness has been developed. The purpose was to develop an ultrasonic probe that can inspect the inner and outer surfaces from the inside of the pipe at the same time. The developed ultrasonic probe is based on an electromagnetic ultrasonic transducer (EMAT) that does not require a couplant and is then easy to install in a pipe. The EMAT for the longitudinal and for the transverse vibration mode guided wave are connected in series in order to take into account the variety of defects. First, the EMAT was successfully developed for each mode. That is, it was conducted by using the magnetostrictive effect for the longitudinal mode type and by using the Lorentz force for the transverse mode type, and evaluated to improve the performance. The reflected signal from a notch defect was then evaluated in the state that each EMAT was connected in series using any artificial defects and found to be able to detect any notches with about 10% depth or about 15% circumferential length.展开更多
Combining real accelerating genetic algorithm(RAGA) with the optimization design of multi-hole and varied diameter pipe, the authors solved the problem of optimizing multi-dimensional parameters at the same time. In w...Combining real accelerating genetic algorithm(RAGA) with the optimization design of multi-hole and varied diameter pipe, the authors solved the problem of optimizing multi-dimensional parameters at the same time. In which the advanced convergence and easily to run into partial optimization were avoid. Applied the RAGA to solving the problem in the optimization design of fixed piping sprinkler irrigation system. The optimized parameters, such as diameters and the length of pipe were calculated and the result was reasonable, which provides as a reference to readers who work at related research.展开更多
This paper introduced the research and development of large-diameter SSAW pipes applied to West-East Pipeline project as well as domestic acicular ferrite pipeline steel of X70 grade. Its microstructure analysis was p...This paper introduced the research and development of large-diameter SSAW pipes applied to West-East Pipeline project as well as domestic acicular ferrite pipeline steel of X70 grade. Its microstructure analysis was performed in comparison with the pipeline steel of a foreign steel plant (SPC). This paper introduced the research of welding procedures prior to SSAW pipe making and some new procedures and technologies used for West-East Pipeline Project, and appraised the practical level of Large-diameter SSAW pipe applied to the West-East Pipeline Project.展开更多
In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including...In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including the key technique, fabrication of pipe production line, mass production and the latest progress of LSAW steel pipe technique.展开更多
基金supported by the project of the Educational Department of Liaoning Province(No.LJKMZ20220825)the National Natural Science Foundation of China(51774199).
文摘To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the variable diameter section,and the roughness of the pipe wall.The impact of these factors on pipeline erosion and wear is analyzed using a single-factor analysis approach.In particular,the Fluent software is employed to conduct the required numerical simulations for variable diameter elbows of varying morphologies.The results indicate that as the inlet to outlet diameter ratio increases,the wear on the pipe inlet and the outer wall of the elbow becomes increasingly pronounced.Notably,when the diameter ratio exceeds 0.8,there is a significant escalation in wear on both the inner and outer elbow walls.Initially,the maximum erosion rate decreases sharply with increasing diameter ratio before a stable condition is attained.Erosion wear in the variable diameter section exhibits a distinct layered distribution pattern.In this region,the wear range for a 40 mm length of the pipe body is relatively small;however,once this length exceeds 40 mm,the wear range expands,ultimately covering the entire pipe section.The length of the variable diameter section significantly influences the maximum erosion rate of the pipeline,with sections shorter than 80 mm experiencing the most severe effects,and showing an exponential decline in erosion rate.As the wall roughness gradually increases,the wear area on both cheeks of the bend section rapidly expands and tends to deepen further.When the roughness reaches 4 mm,the pipeline wear experiences a dramatic shift,resulting in extensive“spot-like”wear patterns emerging at the bottom and sides of the horizontal flow section,which previously exhibited no wear.
文摘High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline projects. China＇ s initiatives to construct long-distance natural gas pipelines has brought in new opportunities for the development of X80 line pipes. Baosteel has designed the optimum chemical composition of X80 with high niobium and low molybdenum content. In addition, a welding experimental platform and a finite element model （FEM） have supported the development of X80 UOE pipes in an efficient and economical way. The application and recent development of X80 UOE pipes were introduced in this paper. To comply with the requirements of the Second West-East Gas Pipeline Project （2^nd WEPP ）, X80 pipeline steel with low carbon bainite microstructure was developed by utilizing the optimized composition and TMCP process. The matching welding material, welding procedure and UOE forming processes for 1 219mm outside diameter X80 UOE pipes were also developed. More than 340 000 t of X80 UOE pipes were produced and applied in the 2^nd WEPP. Furthermore, to meet the prospective demand for long-distance gas pipelines with an annual transportation capacity of over 40 billion m3 ,larger size X80 UOE pipes with 1 422 mm OD × 30. 8 mm WT were trial produced recently. DWTT performance, the main technical challenge for heavier wall pipes, was improved by using optimized microstructural design. The newly developed X80 pipes can be potentially used for larger transportation capacity pipelines in China.
基金Project(U1134207)jointly supported by the National Natural Science Foundation and High Speed Railway Key Program of ChinaProject(NCET-12-0843)supported by the Program for New Century Excellent Talents in University of China+1 种基金Projects(51378177,51420105013)supported by the National Natural Science Foundation of ChinaProjects(2015B05014,2014B02814)supported by the Fundamental Research Funds for the Central Universities,China
文摘Considering the transverse inertia effect of pile, the vertical soil layer is studied. The wave propagations in the outer and inner soil dynamic response of a large diameter pipe pile in viscoelastic are simulated by three-dimensional elastodynamic theory and those in the pile are simulated by Rayleigh-Love rod theory. The vertical and radial displacements of the outer and inner soil are obtained by utilizing Laplace transform technique and differentiation on the governing equations of soils. Then, based on the continuous conditions between the pile and soils, the displacements of the pile are derived. The frequency domain velocity admittance and time domain velocity response of the pile top are also presented. The solution is compared to a classical rod model solution to verify the validity. The influences of the radii and Poisson ratio of pile on the transverse inertia effect of pile are analyzed. The parametric study shows that Poisson ratio and outer radius of pile have significant influence on the transverse inertia effect of large diameter pipe piles, while the inner radius has little effect.
文摘We investigated the effects of pipe diameter on the corrosion resistance of stainless steel type 304 pipes using electrochemical measurements. Compared to plate steel, pipes have harder physical properties and tend to be harder and showed greater permeability with decreasing inner diameter. We found that the maximum corrosion current density in the secondary active state, which is the starting point of secondary passivation, appeared in the polarization curve measurement in tap water. Similar to the Vickers hardness and the maximum current density in the secondary active state, the permeability tended to increase as the diameter decreased. This is thought to increase the amount of deformation-induced martensitic and increase corrosion susceptibility. The peak of the secondary active current density was clearly seen as the potential sweep speed was increased. In addition, potential sweep speed dependence was observed in the corrosion susceptibility evaluation of deformation-induced martensite. In comparison with acid treatment, the formation of deformation-induced martensite was considered to occur in the extreme surface layer. The maximum corrosion current density in the secondary active state is expected to be a new susceptibility evaluation method for evaluating the deformation-induced martensitic transformation.
文摘Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious accidents, such as steam leaks, resulting in economic loss and environmental pollution. Therefore, inspection of the entire length and thickness before shipping or monitoring during operation are important technologies. However, no inspection technology including the inside of the wall thickness has been developed. The purpose was to develop an ultrasonic probe that can inspect the inner and outer surfaces from the inside of the pipe at the same time. The developed ultrasonic probe is based on an electromagnetic ultrasonic transducer (EMAT) that does not require a couplant and is then easy to install in a pipe. The EMAT for the longitudinal and for the transverse vibration mode guided wave are connected in series in order to take into account the variety of defects. First, the EMAT was successfully developed for each mode. That is, it was conducted by using the magnetostrictive effect for the longitudinal mode type and by using the Lorentz force for the transverse mode type, and evaluated to improve the performance. The reflected signal from a notch defect was then evaluated in the state that each EMAT was connected in series using any artificial defects and found to be able to detect any notches with about 10% depth or about 15% circumferential length.
文摘Combining real accelerating genetic algorithm(RAGA) with the optimization design of multi-hole and varied diameter pipe, the authors solved the problem of optimizing multi-dimensional parameters at the same time. In which the advanced convergence and easily to run into partial optimization were avoid. Applied the RAGA to solving the problem in the optimization design of fixed piping sprinkler irrigation system. The optimized parameters, such as diameters and the length of pipe were calculated and the result was reasonable, which provides as a reference to readers who work at related research.
文摘This paper introduced the research and development of large-diameter SSAW pipes applied to West-East Pipeline project as well as domestic acicular ferrite pipeline steel of X70 grade. Its microstructure analysis was performed in comparison with the pipeline steel of a foreign steel plant (SPC). This paper introduced the research of welding procedures prior to SSAW pipe making and some new procedures and technologies used for West-East Pipeline Project, and appraised the practical level of Large-diameter SSAW pipe applied to the West-East Pipeline Project.
文摘In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including the key technique, fabrication of pipe production line, mass production and the latest progress of LSAW steel pipe technique.
