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The PQF pass parametric design system of heavy calibre seamless tube
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作者 DU Fengshan WANG Feixue YU Hui 《Baosteel Technical Research》 CAS 2010年第S1期66-66,共1页
According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the eff... According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the efficient working radius and the rotational speed of each roll are obtained,therefore,the pass parametric design is completed.A thermal-mechanical coupled model of continuous rolling tube's forming process is established by the three-dimensional elasto-plastic finite element method,the section shape and area of tube in each stand outlet are forecasted,which is used to modify the pass.The rolling force of each roller is predict too,which provides a guidance for pass design.In addition,a visual software of PQF pass parametric design system on heavy calibre seamless tube is generated with Visual Basic.The forming dimension of tube and the rolling force of each roller are successfully obtained,by simulating the forming process of a certain series heavy calibre seamless tube.This system posses practical utilization value.By using this system,the development cycle of new product can be shortened,the reliability of pass design can be improved,and the energy consumption of rolling mill and production cost can be decreased. 展开更多
关键词 PQF pass design heavy calibre seamless tube
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Effect of Martensite Morphology on Impact Toughness of Ultra-High Strength 25CrMo48V Steel Seamless Tube Quenched at Different Temperatures 被引量:5
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作者 ZHANG Chuan-you WANG Qing-feng +3 位作者 KONG Jin-li XIE Guo-zhu WANG Ming-zhi ZHANG Fu-cheng 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2013年第2期62-67,共6页
A 25CrMo48V steel for ultra-deep oil/gas well casings was quenched at 900-1 200 ℃ and tempered at 650 ℃. The lath martensitic structures were characterized by optical microscope (OM), field emission scanning elect... A 25CrMo48V steel for ultra-deep oil/gas well casings was quenched at 900-1 200 ℃ and tempered at 650 ℃. The lath martensitic structures were characterized by optical microscope (OM), field emission scanning electron microscopy (FESEM), electron backscattering diffraction (EBSD) and transmission electron microscopy (TEM), and the transverse impact energy at 0 ℃ was measured from the as-quenched and tempered specimens. The results show that with the quenching temperature decreased, the prior austenite grain, martensitic packet and block are refined, while the lath width seems to remain unchanged. The enhancement of impact toughness with the decreasing quenching temperature can be attributed to refinement of the martensitic structure with high-angle boundaries, and the block is the minimum structure unit controlling impact toughness. The transverse impact energy [ECVN (0 ℃) ≥100 J] required for seamless casings with ultra-high strength (Rp0.2≥932 MPa) has been finally achieved with the experimental steel quenched at 900-1 000 ℃ and tempered at 650 ℃. 展开更多
关键词 seamless steel tube lath martensitic morphology TOUGHNESS
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Intelligent reconfiguration of production mechanism for anomalous-performance seamless steel tubes via dual optimization of production cycle and operational loss
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作者 Ao Guo Ting-song Yang +5 位作者 Jian Shao De-sheng Chen Jing Hao Hui-min Wang Su-yue Wang Can-kun Zhang 《Journal of Iron and Steel Research International》 2025年第12期4359-4376,共18页
Seamless steel tubes,owing to their excellent integrity,structural properties,and processability,are widely applied in industries such as petroleum transportation,power and chemical industries,and national defense.How... Seamless steel tubes,owing to their excellent integrity,structural properties,and processability,are widely applied in industries such as petroleum transportation,power and chemical industries,and national defense.However,the stability of product quality in seamless steel tube production is often poor,particularly regarding the mechanical properties of intermediate products,which may not meet the required standards.This results in non-conforming products being unable to smoothly proceed to downstream processes.These issues mainly arise from the compactness of the production process,the characteristics of batch production,and the difficulty in managing order insertion.Consequently,optimizing the production process to minimize the impact of non-conforming products on subsequent processes has become a key challenge in seamless steel tube production.An intelligent reorganization production mechanism is proposed based on the full life cycle of seamless steel tubes,aiming at addressing the scheduling problems of tubes with abnormal performance.The mechanism utilizes a performance anomaly prediction model to detect and forecast potential anomalies in steel tubes,and in conjunction with intelligent scheduling strategies,rearranges the production plan for abnormal tubes.Experimental results demonstrate that the proposed mechanism can effectively improve the detection rate of abnormal tubes,significantly reduce time losses and energy consumption during production,and optimize both production cycles and stability.Specifically,the production cycle was shortened by 52 h,and energy consumption was reduced by approximately 12%.Through the intelligent scheduling model,the production plan was successfully optimized,reducing the production cycle and costs while improving production efficiency.The optimized scheduling scheme saved about 12%in production time,while enhancing the stability of the production plan and capacity utilization. 展开更多
关键词 seamless steel tube Mechanical property Multi-objective optimization Production scheduling Order insertion
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Chemistry and Process Optimization of V-Microalloyed N80-Class Seamless Casing Tube 被引量:8
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作者 PAN Tao YANG Cai-fu MA Yue XUE Dong-mei ZHANG Yong-quan 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2010年第3期72-78,共7页
The complex effects of different nitrogen (N) contents and thermal routines on the microstructure and mechanical properties of 33Mn2V steels for N80-Class seamless casing tube application were investigated using Gle... The complex effects of different nitrogen (N) contents and thermal routines on the microstructure and mechanical properties of 33Mn2V steels for N80-Class seamless casing tube application were investigated using Gleeble simulation technique. The results showed that the N additions of 0. 014 %- 0. 021 % in the steels for the in-line normalization process (ILNP) increased the strength while the toughngss remained at a high level as compared with the steel with N content of 0. 005 %. It was also revealed that the N addition of 0. 021%could enhance the performance combination of strength and toughness in the steels by using 700 ℃ as the cooling interrupted temperature (CIT) for the non in-line normalizing process (NILNP). It was further evidenced that the toughness was improved at expense of strength to some degree in all the steels by decreasing reheating temperature for the ILNP, while an increase of CIT for NILNP severely impaired the toughness and slightly improve the strength in the high-N steel with N content of 0. 021%. This can be attributed to the dissolution and precipitation behavior of V(C,N). The optimization of V (C,N) precipitation could be achieved by enhancing N. The precipitation of V(C, N) in austenite was promoted by cooling to a certain temperature lower than the A,1 for the ILNP. The V(C,N) particles formed in austenite contrib- uted to grain refinement by the VN-induced nucleation of intragranular ferrite, but as a result the effect of precipitation on strengthening would become weaker due to a decrease of the precipitation of V in ferrite. 展开更多
关键词 seamless tube in-line normalizing V-N microalloying REHEATING mechanical properties Gleeble simulation
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Method for Improving Transverse Wall Thickness Precision of Seamless Steel Tube Based on Tube Rotation 被引量:3
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作者 Yong-zheng JIANG Hua-ping TANG 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2015年第10期924-930,共7页
The tube rotation method (TRM) refers to the rotational movement of steel tube about its axis as well as translation in rolling direction in stretch reducing rolling process. The influence of the TRM on transverse w... The tube rotation method (TRM) refers to the rotational movement of steel tube about its axis as well as translation in rolling direction in stretch reducing rolling process. The influence of the TRM on transverse wall thickness precision of seamless steel tube was studied. Thickness distribution of the TRM was obtained by superimposing the thickened amount of single pass rolling. Results show that the TRM can effectively improve the evenness of thickness distribution. In order to analyze the influence mechanism of the TRM, the finite element method was adopted to simulate the thickness distribution in stretch reduction process. Results show that the TRM changes the roundtrip flow between two fix places of conventional stretch reducing and inhibits the directional accumulation of metal. In addition, the TRM has a correction effect on thickness cusp. All these advantages of the TRM help to improve the transverse wall thickness precision of seamless steel tube. 展开更多
关键词 seamless tube stretch reducing transverse unevenness tube rotation method
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Influence of Heat Treatment on Hydroformability of TRIP Seamless Steel Tube
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作者 Zi-cheng ZHANG Ken-ichi MANABE 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2014年第7期695-701,共7页
A low-carbon TRIP seamless steel tube, which is expected to be used in the hydroforming process, was successfully fabricated using piercing, cold-drawing and two-stage heat treatment process. The two-stage heat treatm... A low-carbon TRIP seamless steel tube, which is expected to be used in the hydroforming process, was successfully fabricated using piercing, cold-drawing and two-stage heat treatment process. The two-stage heat treatment is one crucial step because it significantly affects the microstructure and mechanical properties of TRIP seam less steel tube. In order to obtain the TRIP seamless steel tube with high hydroformability, several different heat treatment processes were conducted. The effects of heat treatment conditions (intercritical annealing (IA) and isothermal bainite treatment (IBT)) on the TRIP seamless steel tube hydroformability which was determined by free hydraulic bulge test were analyzed. Two different internal pressure boosting velocities of 0.2 and 0.5 MPa/s of free hydraulic bulge tests were adopted to determine the effective stress vs. effective strain curve of TRIP seamless steel tube. The results showed that for the predetermined IA condition, the maximum bulge height increased, but the maximum burst internal pressure decreased, with the increase of IBT holding time from 4 to 6 rain. For the predetermined IBT condition, the maximum bulge height decreased, but the maximum burst internal pressure increased, with the increase of IA holding time from 5 to 10 rain. By analyzing the free hydraulic bulge test results, it was found that the maximum bulge heights of TRIP seamless steel tubes with the internal pressure boosting velocity of 0.5 MPa/s were higher than those when the internal pressure boosting velocity was 0.2 MPa/s. This means that an appropriate deformation rate should be chosen to obtain the optimal hydroformability of TRIP seamless steel tube. In addition, the effective stress vs. effective strain curves of TRIP seamless steel tubes were ohtained with free hydraulic bulge test. 展开更多
关键词 TRIP steel heat treatment hydroformability seamless tube hydraulic bulge test
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Comprehensive Control on Microstructures and Properties of Medium Carbon V-N Microalloyed Steel Seamless Oil-Well Tubes of Hot-Rolling Non-Quenched/Tempered 被引量:1
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作者 LIU Sheng-xin LIU Guo-quan +2 位作者 CHEN Yong ZHANG Yong-gang HUANG Jian-kai 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2011年第S1期696-700,共5页
The relationship between microstructures and mechanical properties of a medium carbon V-N microalloyed steel used for N80 seamless oil-well tubes of hot rolling non-quenched/tempered(non-Q and T)was investigated.The r... The relationship between microstructures and mechanical properties of a medium carbon V-N microalloyed steel used for N80 seamless oil-well tubes of hot rolling non-quenched/tempered(non-Q and T)was investigated.The results have shown that volume percentages of upper bainite,modified bainite and ferrite have a decisive influence on impact energies of steel tubes.When the total volume percentage of bainite is larger than 5%,the impact energy of tubes can not satisfy with the industrial criteria.Moreover,if the total volume percentage of bainite is smaller than 5%,then the impact energy of steel tubes enhances with volume percentage of ferrite increasing.The final microstructures have closely relation with tube billet quality,controlled cooling temperature after tube rolling and cooling method after stretch-reduction-diameter.High quality of medium carbon V-N microalloyed steel for non-Q and T oil-well tubes can be produced through comprehensive control of microstructures and mechanical properties in sub-procedures,especially for tube billet quality and controlled cooling parameters. 展开更多
关键词 medium carbon V-N microalloyed steel N80 grade seamless oil-well tube microstructure mechanical property
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Scheduling problem for hot-rolling seamless steel tube production 被引量:1
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作者 HUO Jiazhen LILin LI Hu 《Baosteel Technical Research》 CAS 2010年第S1期95-95,共1页
Taking the seamless tube plant of Baoshan Iron&Steel Complex in China as the background,we analyze the characters of hot rolling seamless steel tube:multi varieties,low volume,complicated production process,flexib... Taking the seamless tube plant of Baoshan Iron&Steel Complex in China as the background,we analyze the characters of hot rolling seamless steel tube:multi varieties,low volume,complicated production process,flexible production routes.Then integrated scheduling problem for hot rolling seamless steel tube production is studied,which covers two key points;order-grouping problem and solution method for flowshop/jobshop scheduling problem.On the basis of these two problems,integrated scheduling decision system is developed.The design idea,function flow sheet,data processing method,and functional module of visualized human-computer interactive scheduling system implemented in seamless steel tube plant of Shanghai Baoshan Iron&Steel Complex are described into detail.Compared with manual system,the performance of system shows the applicability and superiority in several criteria. 展开更多
关键词 hot-rolling seamless steel tube production scheduling problem order-grouping problem decision system
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基于卡箍式柔性管接头的钢管端部成形工艺研究及模具优化设计
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作者 张红兵 王督 马鑫宇 《热加工工艺》 北大核心 2026年第3期189-194,200,共7页
针对卡箍式柔性管接头在实际使用过程中需要焊接的问题,提出一种无缝钢管端部成形工艺,将卡箍式柔性管接头需要焊接的管端凸台直接用无缝钢管镦锻成形,经计算发现初始模具无法1次镦锻成形。对其成形过程用有限元软件Deform-3D进行模拟,... 针对卡箍式柔性管接头在实际使用过程中需要焊接的问题,提出一种无缝钢管端部成形工艺,将卡箍式柔性管接头需要焊接的管端凸台直接用无缝钢管镦锻成形,经计算发现初始模具无法1次镦锻成形。对其成形过程用有限元软件Deform-3D进行模拟,发现无缝钢管端部刚开始产生变形时初始模具没有起到限制作用,导致无缝钢管端部内壁产生凹陷,在后续镦锻过程中,金属向内流动从而产生折叠缝隙,最终影响成形品质。凸模在镦锻时挤压无缝钢管内壁,使过渡圆角处的金属向前移动,最终形成凸起,造成应力集中现象,其最大应力值为938.39 MPa。为解决上述问题,给凸模底部端面增加斜面,进行先扩孔再加厚的成形工艺,同时将凸模芯轴改为具有锥度的芯轴,此外在凹模与无缝钢管接触的拐角处增加倒角,以便于金属流动成形。优化后的模具,改变了金属的流动,解决了无缝钢管端部产生折叠缝隙和无缝钢管内壁凸起的同时减少了模具的载荷,且发现凸模底部斜度的增大会减小凸模扩大无缝钢管内径过程的整体载荷,增大其最终成形载荷。 展开更多
关键词 无缝钢管 管端成形 金属流向 模具载荷 模具优化
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“凝固—直接穿孔—在线控冷”一体化组织控制与低碳减排
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作者 李振垒 王国栋 《钢管》 2026年第1期1-9,共9页
针对传统无缝钢管生产过程中多次加热、能耗高、碳排放强度大的突出问题,提出并系统阐述了一种“凝固—直接穿孔—在线控冷”一体化组织性能调控技术。该技术体系集成连铸末端电磁旋流调控、铸坯保温直轧以及在线控轧控冷等关键工艺,摒... 针对传统无缝钢管生产过程中多次加热、能耗高、碳排放强度大的突出问题,提出并系统阐述了一种“凝固—直接穿孔—在线控冷”一体化组织性能调控技术。该技术体系集成连铸末端电磁旋流调控、铸坯保温直轧以及在线控轧控冷等关键工艺,摒弃高能耗环形加热炉和多次离线热处理工序,实现连铸坯至无缝钢管的短流程、高效率生产。结合全废钢资源高效利用,提出了兼具高韧性与低排放特征的钢管生产新路径,可为建筑钢结构、商用车轻量化等领域提供低成本、高性能材料支撑。该一体化技术体系的推广应用,有望推动无缝钢管行业向低碳减排与质量效率协同提升的新型工业化模式转型,为钢铁行业绿色可持续发展提供关键技术支撑。 展开更多
关键词 无缝钢管 短流程制造 直接穿孔轧制 在线控制冷却 组织性能控制 低碳减排
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太阳能光热发电用GH3625合金无缝管材深钻孔工艺开发与性能评价
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作者 樊昱 甄炳 +2 位作者 高钰璧 赵多平 丁雨田 《材料工程》 北大核心 2026年第3期131-143,共13页
面向新型可再生太阳能塔式熔盐光热发电吸热器对GH3625合金无缝管材规格和性能的需求,针对热挤压技术制备GH3625合金无缝管材周期长、能耗高等缺点以及难以生产出大长径比荒管的问题,本研究采用深钻孔法替代传统热挤压法制备GH3625合金... 面向新型可再生太阳能塔式熔盐光热发电吸热器对GH3625合金无缝管材规格和性能的需求,针对热挤压技术制备GH3625合金无缝管材周期长、能耗高等缺点以及难以生产出大长径比荒管的问题,本研究采用深钻孔法替代传统热挤压法制备GH3625合金荒管,随后经多道次冷轧及中间退火制备出Φ46 mm×4 mm×3000 mm和Φ44.45 mm×1.32 mm×9000 mm两种规格的GH3625合金无缝管材。EBSD分析发现,深钻孔法制备的两种规格的成品GH3625合金无缝管材的晶粒尺寸与传统热挤压技术相当,并且合金组织中含有大量的退火孪晶界细化晶粒;此外,力学性能测试结果表明,深钻孔法制备的两种规格的成品GH3625合金室温和高温性能与传统热挤压技术相当,且室温力学性能都达到了ASME SB-444-2021标准要求:抗拉强度≥690 MPa,屈服强度≥276 MPa,断后伸长率≥30%。 展开更多
关键词 GH3625合金 无缝管 深钻孔 微观组织 力学性能
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FE SIMULATION OF CENTER CRACK OCCURRENCE IN TUBE ROUNDS DURING TWO-ROLL ROTARY ROLLING PROCESS 被引量:9
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作者 S.Z. Li J. Xu +4 位作者 Y.D. Yin J.G. Xue F. Pan J.M. Zheng J.H. Yoon 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2007年第3期225-234,共10页
With the aid of FE (finite element) code MSC.Superform 2005, 2-D coupled thermo-mechanical simulation of center-crack occurrence in round billet during 2-roll rotary rolling process was presented using Oyane ductile... With the aid of FE (finite element) code MSC.Superform 2005, 2-D coupled thermo-mechanical simulation of center-crack occurrence in round billet during 2-roll rotary rolling process was presented using Oyane ductile fracture criteria. A simple modeling is put forward based on the spiral motion of the workpiece as an essential characteristic in movement. The influence of the feed angle and the entry cone angle of the main roll on the process was taken into account in the modeling. The soundness for simplifying the 3-D rotary rolling into a 2-D problem was discussed. By adopting the parameters of Diescher piercer in 140mm mandrel mill of Bao Steel, the distribution and development of strain/stress were analyzed, and the eigen value of ductile fracture as well. The critical percentage of diameter reduction was obtained from the simulation. The result showed a good agreement with the experimental value, and therefore was of widely guiding significance to the practical process for rationally formulating the deformation parameters of steel tube piercing. 展开更多
关键词 numerical simulation inside crack tube piercing rotary rolling seamless tube deformation
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基于冷轧与热处理的UNS N06625镍基合金无缝管成套制备工艺
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作者 刘瑜 刘安国 +7 位作者 姜欣欣 王锋 邵新中 杨苏冰 杨程 罗锐 庄建新 程晓农 《现代交通与冶金材料》 2026年第1期84-90,共7页
针对UNS N06625镍基合金无缝钢管制造中存在的热加工塑性差、冷轧变形抗力大及组织调控等问题,提出了一种涵冷轧、中间热处理及最终热处理的成套高效制备工艺。通过利用该合金的再结晶长大对时间的不敏感特性,优化了冷轧及短时中间热处... 针对UNS N06625镍基合金无缝钢管制造中存在的热加工塑性差、冷轧变形抗力大及组织调控等问题,提出了一种涵冷轧、中间热处理及最终热处理的成套高效制备工艺。通过利用该合金的再结晶长大对时间的不敏感特性,优化了冷轧及短时中间热处理(1150℃/2.5 min)工艺,冷轧硬度与晶粒度可控,残余应力显著降低;最终热处理采用1150~1180℃的保温工艺,晶间腐蚀速率降低至0.5 mm/y以下,并同时保持了优异的综合力学性能(平均屈服强度达到350 MPa、抗拉强度820 MPa、延伸率69%)。经成品管检验,无缝钢管表面及内部质量、尺寸精度、及各项综合性能优异,该成套工艺稳定可靠,实现了UNS N06625镍基合金无缝管材的高效高质量生产制造。 展开更多
关键词 镍基合金 UNS N06625 无缝钢管 冷轧 热处理
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Quality prediction and control of tube hollow 被引量:1
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作者 肖冬 王继春 +1 位作者 潘孝礼 毛志忠 《Journal of Central South University》 SCIE EI CAS 2011年第3期767-772,共6页
The quality prediction of tube hollow model based on the variance staged multiway partial least square (MPLS) method was proposed.The key aspects of staged decomposition of the productive data,calculation of the varia... The quality prediction of tube hollow model based on the variance staged multiway partial least square (MPLS) method was proposed.The key aspects of staged decomposition of the productive data,calculation of the variance value,modeling,and on-lined prediction in the variance-staged MPLS method were introduced.Based on the model,iterative optimal control method was used for quality control of tube hollow.The experimental results show that the obvious benefits of this method are low maintenance cost,good real time function,high reliability precision,and practical application to on-line prediction and optimization on the quality of tube hollow. 展开更多
关键词 seamless tubes cross piercing tube hollow quality control variance-staged multiway partial least square (MPLS) iterative optimal control
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MODELING OF CONTROLLED THERMO-MECHANICAL PROCESSING OF TUBES FOR ENHANCED MANUFACTURING AND PERFORMANCE 被引量:6
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作者 D. Jin E. D. Dominik +1 位作者 R. V. Kolarik II J. E. Ives and E. B. Damm (The Timken Company, 1835 Dueber Avenue, S.W., Canton, Ohio 44706-0932, U.S.A.) 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2000年第2期832-842,共11页
An integrated mathematical model to simulate seamless tube rolling processes has been developed at The Timken Company. The model is capable of simulating the thermal, deformation and microstructure evolution in the pi... An integrated mathematical model to simulate seamless tube rolling processes has been developed at The Timken Company. The model is capable of simulating the thermal, deformation and microstructure evolution in the piercing, elongating and reducing/sizing and the austenite decomposition in the mill annealing and cooling operations. Finite difference schemes are employed to model cooling, reducing/sizing and stretch reducing, and finite-element schemes are employed to simulate piercing and elongating. The model predicts the thermal history, deformation, rolling load, torque, recrystallization and grain growth in hot tube rolling, austenite decomposition in cooling or annealing, and the final structure-properties. In this paper mathematical models which are employed to describe the thermal, deformation and microstructure evolution along with the modeling results are presented. The developed 'tube rolling mill in the computer' provides a powerful tool for engineers for product and process development, process control, process optimization and quality control. 展开更多
关键词 modeling seamless mechanical tube ROLLING FINITE-DIFFERENCE FINITE-ELEMENT
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Numerical Simulation of Steel Tube Induction Heating During Quenching Process
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作者 HUANG Jun WU Wen-fei +1 位作者 WANG Bao-feng ZHANG Yong-jie 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2012年第S1期187-190,共4页
Induction heating process of steel tube using of intermediate frequency is characterized by short time,precise temperature control and environment friendly.It has been widely applied to the quenched steel,bent pipe,et... Induction heating process of steel tube using of intermediate frequency is characterized by short time,precise temperature control and environment friendly.It has been widely applied to the quenched steel,bent pipe,etc.In this paper,induction heating process for a typical variety of seamless steel tube,in particular the heating section different frequency combination is studied by numerical stimulation.The temperature field has been calculated during the entire heating process of tube.The optimum operating parameters of induction heating has been suggested which in turn provides an important reference data to the research of seamless steel tube induction quenching. 展开更多
关键词 seamless steel tube induction heating numerical simulation QUENCHING
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舰船与能源装备用钛合金研究进展 被引量:1
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作者 贾蔚菊 李思兰 +5 位作者 毛成亮 李倩 张思远 王佳璐 郭荻子 赵永庆 《中国材料进展》 北大核心 2025年第6期530-539,共10页
钛具有比强度高、耐腐蚀、耐高温、无磁等特点,特别是具有良好的耐海水和海洋大气腐蚀性能,是理想的海洋工程用材料,被誉为“海洋金属”。我国从20世纪60年代开始开发舰船用钛合金,形成了不同强度级别的钛合金牌号,在能源开采装备用钛... 钛具有比强度高、耐腐蚀、耐高温、无磁等特点,特别是具有良好的耐海水和海洋大气腐蚀性能,是理想的海洋工程用材料,被誉为“海洋金属”。我国从20世纪60年代开始开发舰船用钛合金,形成了不同强度级别的钛合金牌号,在能源开采装备用钛材的研究和应用方面起步较晚,目前仍处于起步阶段。随着建设海洋强国战略的提出,我国海洋发展从浅海走向深海、远海,钛及钛合金在海洋工程领域应用的优势更加凸显出来。从舰船用钛合金和能源装备用钛合金两个方面介绍了我国海洋工程领域用钛合金材料的研究现状,简述了海洋工程领域用大规格钛合金铸锭及构件制备技术、低成本制备技术及能源开采装备用钛合金无缝管材制备技术等方面的研究进展,并提出了目前存在的主要问题,以期为舰船及能源装备用钛合金材料及其构件制备技术的研究提供参考。 展开更多
关键词 舰船用钛合金 能源装备用钛合金 大规格铸锭 低成本技术 无缝管材
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工程机械用无缝钢管研究进展 被引量:1
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作者 周勇 贺乐 +4 位作者 郭海明 夏文斌 朱林 侯小振 熊波 《钢管》 2025年第5期1-9,共9页
介绍了工程机械用钢管的技术要求、国内外标准、产品开发进程及未来发展趋势.通过分析国内外工程机械用无缝钢管的用量、标准体系差异、材料设计与制造工艺优化路径,重点探讨了以满足高强度、高韧性、优异焊接性、高耐磨性和耐腐蚀性为... 介绍了工程机械用钢管的技术要求、国内外标准、产品开发进程及未来发展趋势.通过分析国内外工程机械用无缝钢管的用量、标准体系差异、材料设计与制造工艺优化路径,重点探讨了以满足高强度、高韧性、优异焊接性、高耐磨性和耐腐蚀性为核心目标的高端工程机械用无缝钢管的开发与应用.最后,对未来工程机械用管向更高性能、绿色制造及智能化的方向发展进行了展望. 展开更多
关键词 无缝钢管 工程机械 高强度钢 强韧性 轻量化
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新型耐热钢G115大口径无缝管挤压模拟 被引量:1
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作者 车洪艳 孙嘉汐 +4 位作者 孙东志 马迎松 魏佳雨 李永清 何西扣 《锻压技术》 北大核心 2025年第3期120-127,共8页
为提高G115马氏体耐热钢产品质量、优化工艺流程、节约研发时间和成本,采用通用有限元软件ABAQUS对G115钢大口径无缝管挤压过程进行模拟,使用任意拉格朗日欧拉(Arbitrary Lagrangian-Eulerian)公式的数值模型解决了模拟超大塑性变形的难... 为提高G115马氏体耐热钢产品质量、优化工艺流程、节约研发时间和成本,采用通用有限元软件ABAQUS对G115钢大口径无缝管挤压过程进行模拟,使用任意拉格朗日欧拉(Arbitrary Lagrangian-Eulerian)公式的数值模型解决了模拟超大塑性变形的难点,同时建立了准确的摩擦模型和考虑各种影响因素的材料模型,通过对比仿真与试验结果,验证了模型的准确性,并研究了初始挤压温度和挤压速度、摩擦因数、最大剪应力对挤压的影响。结果表明:随着初始挤压温度的提高,所需挤压力下降;挤压速度越大,所需挤压力越大;摩擦因数、最大剪应力与挤压力均为正相关关系。 展开更多
关键词 G115马氏体耐热钢 热挤压 ABAQUS 大口径无缝管 热力耦合
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管材斜连轧过程稳定性分析及实验研究
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作者 毛飞龙 梁建国 +3 位作者 双远华 王付杰 胡建华 王勃 《塑性工程学报》 北大核心 2025年第7期84-92,共9页
为了探索管材斜连轧过程的成形稳定性,对处于连轧段的管材进行了应力分析,并采用复杂应力状态下的失稳理论,建立了管材斜连轧过程稳定轧制模型,获得了稳定轧制时最大轴向应力、最大轴向应变和最大轴向速度差公式。采用变量分析法,设定... 为了探索管材斜连轧过程的成形稳定性,对处于连轧段的管材进行了应力分析,并采用复杂应力状态下的失稳理论,建立了管材斜连轧过程稳定轧制模型,获得了稳定轧制时最大轴向应力、最大轴向应变和最大轴向速度差公式。采用变量分析法,设定了多组实验参数进行对比实验。结果表明:针对20钢管材计算获得了可稳定轧制的轴向速度差范围为0~0.069 m·s^(-1),可用于判定稳定轧制;实验组1和实验组2能顺利地稳定轧制获得荒管,轧后管材外径平均值分别为Φ39.16和Φ39.33 mm,壁厚平均值分别为4.65和4.71 mm,满足国标要求;实验组3出现拉裂失稳的主要原因是处于连轧段的管材轴向速度差过大;相比实验组1和实验组2,实验组4出现扭转失稳的主要原因是接触挤压与摩擦生热迫使顶头升温而塌鼻,阻碍了管材轴向塑性流动,最终使得处于连轧段管材的轴向速度差过大。实验组1~实验组3的对比实验一定程度上验证了斜连轧过程稳定轧制模型的正确性。进一步开展了AZ31镁合金与42CrMo高强钢的轧制实验,获得了斜连轧过程轧制力变化规律;实验组2中设定的工艺参数相比较最佳,可实现微张力轧制。 展开更多
关键词 无缝管材 斜连轧 稳定性
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