The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue l...The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue lives of roll-ing bearings.In addition,the contact stress of bearing in operation is cyclically pulsating,it also means that the bear-ing undergo non-symmetrical fatigue loadings.Since the mean stress has great effects on fatigue life,in this work,a novel fatigue life prediction model based on the modified SWT mean stress correction is proposed as a basis of which to estimate the fatigue life of rolling bearings,in which,takes sensitivity of materials and mean stress into account.A compensation factor is introduced to overcome the inaccurate predictions resulted from the Smith,Watson,and Topper(SWT)model that considers the mean stress effect and sensitivity while assuming the sensitivity coefficient of all materials to be 0.5.Moreover,the validation of the model is finalized by several practical experimental data and the comparison to the conventional SWT model.The results show the better performance of the proposed model,especially in the accuracy than the existing SWT model.This research will shed light on a new direction for predicting the fatigue life of rolling bearings.展开更多
为评估不同应力比R和材料屈服强度fy下的高频机械冲击(high frequency mechanical impact,HFMI)处理钢制焊接接头疲劳寿命,引入SWT(smith-watson-topper)模型与Walker模型,利用缺口应力法对广泛的疲劳试验数据进行了重新分析.结果表明,...为评估不同应力比R和材料屈服强度fy下的高频机械冲击(high frequency mechanical impact,HFMI)处理钢制焊接接头疲劳寿命,引入SWT(smith-watson-topper)模型与Walker模型,利用缺口应力法对广泛的疲劳试验数据进行了重新分析.结果表明,名义应力系统下,接头疲劳等级FAT,R与fy三者关系可通过FAT=0.1fy+M(R)来表达;缺口应力系统下,对于同种材料不同应力比下的接头,两种模型均能用来评估其疲劳寿命,但Walker模型精度更高;对于不同种材料在不同应力比下的接头,SWT模型形式固定,且能综合考虑R与fy的影响,基于该模型分析得到的存活率P_(S)=97.7%的S-N曲线,其FAT=325 MPa,斜度m=6.5.研究成果将直接支撑工程结构疲劳评估和抗疲劳设计.展开更多
风力发电机动态载荷是影响风机运行和寿命的重要因素,对动态载荷的分析一般采用模型仿真方法.本文针对1.5 MW变速变桨风力发电机,基于Samcef for wind turbine(SWT)软件,应用梁单元和超单元进行了高精度建模.模型的控制部分利用曲线查...风力发电机动态载荷是影响风机运行和寿命的重要因素,对动态载荷的分析一般采用模型仿真方法.本文针对1.5 MW变速变桨风力发电机,基于Samcef for wind turbine(SWT)软件,应用梁单元和超单元进行了高精度建模.模型的控制部分利用曲线查询模拟.在额定风速的湍流风况下,对动态响应曲线、齿轮箱和主轴的两轴承处动态载荷进行了重点分析,揭示了曲线变化成因.通过与Bladed软件的仿真结果对比,证明SWT模型具有较高的有效性和参考价值.展开更多
基金This study is financially supported by the National Natural Science Foundation of China(Grant No.51875089).
文摘The existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads;as a consequence,these methods may not be accurate to predict fatigue lives of roll-ing bearings.In addition,the contact stress of bearing in operation is cyclically pulsating,it also means that the bear-ing undergo non-symmetrical fatigue loadings.Since the mean stress has great effects on fatigue life,in this work,a novel fatigue life prediction model based on the modified SWT mean stress correction is proposed as a basis of which to estimate the fatigue life of rolling bearings,in which,takes sensitivity of materials and mean stress into account.A compensation factor is introduced to overcome the inaccurate predictions resulted from the Smith,Watson,and Topper(SWT)model that considers the mean stress effect and sensitivity while assuming the sensitivity coefficient of all materials to be 0.5.Moreover,the validation of the model is finalized by several practical experimental data and the comparison to the conventional SWT model.The results show the better performance of the proposed model,especially in the accuracy than the existing SWT model.This research will shed light on a new direction for predicting the fatigue life of rolling bearings.
文摘为评估不同应力比R和材料屈服强度fy下的高频机械冲击(high frequency mechanical impact,HFMI)处理钢制焊接接头疲劳寿命,引入SWT(smith-watson-topper)模型与Walker模型,利用缺口应力法对广泛的疲劳试验数据进行了重新分析.结果表明,名义应力系统下,接头疲劳等级FAT,R与fy三者关系可通过FAT=0.1fy+M(R)来表达;缺口应力系统下,对于同种材料不同应力比下的接头,两种模型均能用来评估其疲劳寿命,但Walker模型精度更高;对于不同种材料在不同应力比下的接头,SWT模型形式固定,且能综合考虑R与fy的影响,基于该模型分析得到的存活率P_(S)=97.7%的S-N曲线,其FAT=325 MPa,斜度m=6.5.研究成果将直接支撑工程结构疲劳评估和抗疲劳设计.
文摘风力发电机动态载荷是影响风机运行和寿命的重要因素,对动态载荷的分析一般采用模型仿真方法.本文针对1.5 MW变速变桨风力发电机,基于Samcef for wind turbine(SWT)软件,应用梁单元和超单元进行了高精度建模.模型的控制部分利用曲线查询模拟.在额定风速的湍流风况下,对动态响应曲线、齿轮箱和主轴的两轴承处动态载荷进行了重点分析,揭示了曲线变化成因.通过与Bladed软件的仿真结果对比,证明SWT模型具有较高的有效性和参考价值.
文摘针对传统跑道型线圈以及蝶形线圈电磁超声换能器(electromagnetic acoustic transducer,EMAT)在扫查成像探伤时存在的中心区能量陷阱、换能面积大、空间分辨率低的突出问题,提出了一种采用直导线微型线圈的电磁超声横波直入射换能器(straight wire type small electromagnetic acoustic transducer,SWTS-EMAT)。建立了SWTS-EMAT换能器时域频域有限元模型,研究了线圈宽度以及激励电流频率对其声场特性的影响,搭建了SWTS-EMAT辐射声场测量系统,测量了新型换能器声场测量实验。验证了仿真模型规律的有效性。结果表明,SWTS-EMAT辐射声场分布关于线圈中心对称分布,研究结果表明,SWTS-EMAT辐射声场分布关于线圈中心对称分布,随着线圈宽度的增加,声场幅值升高至5.5倍,声场宽度减小了60%。随着激励频率的升高,声场幅值减小了32%,声场半扩散角减小了42%。
