The electromagnetic swirling flow in nozzle(EMSFN)technique is designed to mitigate the adverse effects of unstable and uneven flow within the submerged entry nozzle in continuous casting.Utilizing electromagnetic for...The electromagnetic swirling flow in nozzle(EMSFN)technique is designed to mitigate the adverse effects of unstable and uneven flow within the submerged entry nozzle in continuous casting.Utilizing electromagnetic forces,EMSFN stabilizes the flow within the nozzle,leading to a more controlled flow in the mold.Numerical simulations were used to quantitatively analyze the magnetic and flow fields in a slab continuous casting system under EMSFN.Results indicate that EMSFN significantly stabilizes the outflow from the nozzle,with stability increasing with higher current intensity.At 10,000 Ampere-turns(At)of the coil,meniscus fluctuations were unstable.They stabilized at 13,000 At,with minimal changes observed beyond this point.The optimal current intensity for stable mold flow,at a casting speed of 1.56 m/min,is 13,000 At.These findings confirm the effectiveness of EMSFN in stabilizing the internal flow field of the slab mold and determining optimal operational current intensity.展开更多
Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product....Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product.The effects of electromagnetic swirling flow in nozzle(EMSFN)technology on molten steel flow in the mold during slab continuous casting under various casting speeds were investigated.A real-time adjustable EMSFN was developed,and a three-dimensional unsteady Reynolds-averaged Navier–Stokes turbulence mathematical model was established to simulate the flow field within the mold.The results demonstrate that the EMSFN effectively stabilizes the outflow from nozzle,reduces the impact depth and surface velocity of the molten steel,mitigates meniscus fluctuations,and promotes stable flow within the mold.However,a certain matching relationship exists between the casting speed and the current intensity.For the experimental medium-thick slab specifications,the optimal current intensities were found to be 100,130,and 200 A at casting speeds of 1.0,1.5,and 2.0 m/min,respectively.EMSFN can optimize the mold flow field under different casting speeds,providing theoretical support for improving the quality of continuously cast slab products.展开更多
Ammonia (NH_(3)) is currently considered to be a potential carbon-free alternative fuel,and its large-scale use as such would certainly decrease greenhouse gas emissions and meet increasingly stringent emission requir...Ammonia (NH_(3)) is currently considered to be a potential carbon-free alternative fuel,and its large-scale use as such would certainly decrease greenhouse gas emissions and meet increasingly stringent emission requirements.Although the low flame propagation speed and high NO production of NH_(3) hinder its direct application as a renewable fuel,co-combustion of NH_(3)–H_(2)is an effective way to overcome these challenges.In this study,the combustion characteristics of NH_(3)–H_(2)swirling flames under different equivalence ratios and H_2blending ratios conditions are both numerically and experimentally investigated.Numerically,the One-Dimensional (1D) laminar flame computation presents a comparison base and the Three-Dimensional (3D) numerical simulation yields detailed flame property distributions.Experimentally,the high-speed camera takes instantaneous swirl flame images and the gas analyzer measures the NO emission at the exit plane of the flame chamber.Qualitative and quantitative analysis is performed on the flame structure and NO emission for a series of NH_(3)–H_(2)swirl flames.The variation trends of the NO emission calculated using different techniques agree very well.The quantitative results show that the NO emissions are much higher at lean equivalence ratios than those at rich equivalence ratios,and such difference is closely related to the combustion flame structure.Moreover,it is shown that the utilization of secondary air injection can achieve a significant reduction in NO emissions at the exit of the combustion chamber at equivalence ratios less than or equal to 0.9.展开更多
Three-Dimensional(3D)swirling flow structures,generated by a counter-rotating dualstage swirler in a confined chamber with a confinement ratio of 1.53,were experimentally investigated at Re=2.3×10^(5)using Tomogr...Three-Dimensional(3D)swirling flow structures,generated by a counter-rotating dualstage swirler in a confined chamber with a confinement ratio of 1.53,were experimentally investigated at Re=2.3×10^(5)using Tomographic Particle Image Velocimetry(Tomo-PIV)and planar Particle Image Velocimetry(PIV).Based on the analysis of the 3D time-averaged swirling flow structures and 3D Proper Orthogonal Decomposition(POD)of the Tomo-PIV data,typical coherent flow structures,including the Corner Recirculation Zone(CRZ),Central Recirculation Zone(CTRZ),and Lip Recirculation Zone(LRZ),were extracted.The counter-rotating dual-stage swirler with a Venturi flare generates the independence process of vortex breakdown from the main stage and pilot stage,leading to the formation of an LRZ and a smaller CTRZ near the nozzle outlet.The confinement squeezes the CRZ to the corner and causes a reverse rotation flow to limit the shape of the CTRZ.A large-scale flow structure caused by the main stage features an explosive breakup,flapping,and Precessing Vortex Core(PVC).The explosive breakup mode dominates the swirling flow structures owing to the expansion and construction of the main jet,whereas the flapping mode is related to the wake perturbation.Confinement limits the expansion of PVC and causes it to contract after the impacting area.展开更多
A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model...A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model were applied to simulate the gas–liquid multiphase flow behavior in tundish and nozzle. The effect of argon flow rate on the migration behavior of bubbles and interface behavior between steel and slag was also investigated. The presented results indicate that the novel coupling process can significantly change the flow pattern in the stream zone of a tundish, prolong the average residence time of liquid steel, and reduce the dead fraction. A complete annular gas curtain is formed around the stopper rod of tundish. Under the action of drag force of liquid steel, a part of small bubbles enter the nozzle through the swirling grooves and gather toward the center of the nozzle by centripetal force. As the argon flow rate increases, the volume fraction of argon gas entering the nozzle increases, which enhances the swirl intensity and increases the concentration of bubbles in the nozzle. To avoid the formation of slag open eye in tundish, the argon flow rate should not exceed 8 L min−1.展开更多
Turbulent swirling flows and methane-air swirling diffusion combustion are simulated by both large-eddy simulation (LES) using a Smagorinsky-Lilly subgrid-scale (SGS) turbulence model, a second-order moment (SOM) subg...Turbulent swirling flows and methane-air swirling diffusion combustion are simulated by both large-eddy simulation (LES) using a Smagorinsky-Lilly subgrid-scale (SGS) turbulence model, a second-order moment (SOM) subgrid-scale combustion model and an eddy break up (EBU) combustion model and Reynolds-averaged NavierStokes (RANS) modeling using the Reynolds stress equation model and a second-order moment (SOM) combustion model. For swirling flows, the LES statistical results give better agreement with the experimental results than the RANS modeling, indicating that the adopted subgrid-scale turbulence model is suitable for swirling flows. For swirling combustion, both the proposed SOM SGS combustion model and the RANS-SOM model give the results in good agreement with the experimental results, but the LES-EBU modeling results are not in agreement with the experimental results.展开更多
A new type of dehydration unit for natural gas was briefly described and its basic structure and working principles were presented. An indoor test rig for testing the unit performance was set up and the experimental r...A new type of dehydration unit for natural gas was briefly described and its basic structure and working principles were presented. An indoor test rig for testing the unit performance was set up and the experimental results were given. The results showed that the unit could attain a maximum dew point depression of about 20℃ without any need of external mechanical power and chemicals. The pressure loss ratio, shock wave and the flow rate had great influence on the dehydration characteristics. From the systematic analysis of the factors that affect the dehydration efficiency of the unit, the suggestions for improving the unit are put forward.展开更多
A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streaml...A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.展开更多
The mechanism of inclusion aggregation in liquid steel in swirling flow tundish is analyzed by applying the theory of flocculation which was developed in the field of colloid engineering. The gas bridge forces due to ...The mechanism of inclusion aggregation in liquid steel in swirling flow tundish is analyzed by applying the theory of flocculation which was developed in the field of colloid engineering. The gas bridge forces due to the micro bubbles on hydrophobic inclusion surfaces were responsible for the inclusion collision and agglomeration, which can avoid the aggregation to breakup. The quantity of micro bubbles on hydrophobic inclusion particle is more than that on hydrophilic one. The trend of forming gas bridges between micro bubbles on particles is strong in the course of collision. The liquid film on hydrophobic particles is easy to break during collision process. Hydrophobic particles are liable to aggregate in collision. According to the analysis of forces on a nonmetallic inclusion particle in swirling chamber, the chance of inclusion collision and aggregation can be improved by the centripetal force. Hydropbobic particles in water are liable to aggregate in collision. Hydrophilic particles in water are dispersed although collision happens. The wettability can be changed by changing solid-liquid interface tension. The nonmetallic inclusion removal in swirling flow tundish is studied. The result shows that under certain turbulent conditions, the.particle concentration and the wettability between particles and liquid steel are the main factors to induce collision and aggregation.展开更多
The supersonic nozzle is a new apparatus which can be used to condense and separate water and heavy hydrocarbons from natural gas.The swirling separation of natural gas in the convergent-divergent nozzle was numerical...The supersonic nozzle is a new apparatus which can be used to condense and separate water and heavy hydrocarbons from natural gas.The swirling separation of natural gas in the convergent-divergent nozzle was numerically simulated based on a new design which incorporates a central body. Axial distribution of the main parameters of gas flow was investigated,while the basic parameters of gas flow were obtained as functions of radius at the nozzle exit.The effect of the nozzle geometry on the swirling separation was analyzed.The numerical results show that water and heavy hydrocarbons can be condensed and separated from natural gas under the combined effect of the low temperature（-80℃） and the centrifugal field（482,400g,g is the acceleration of gravity）.The gas dynamic parameters are uniformly distributed correspondingly in the radial central region of the channel,for example the distribution range of the static temperature and the centrifugal acceleration are from -80 to -55℃and 220,000g to 500,000g,respectively,which would create good conditions for the cyclone separation of the liquids.However,high gradients of gas dynamic parameters near the channel walls may impair the process of separation.The geometry of the nozzle has a great influence on the separation performance. Increasing the nozzle convergent angle can improve the separation efficiency.The swirling natural gas can be well separated when the divergent angle takes values from 4°to 12°in the convergent-divergent nozzle.展开更多
A new process for swirling flow generation in the submerged entry nozzle （SEN） in continuous casting process of steel was proposed. A rotating electromagnetic field was set up around the SEN to induce swirling flow ...A new process for swirling flow generation in the submerged entry nozzle （SEN） in continuous casting process of steel was proposed. A rotating electromagnetic field was set up around the SEN to induce swirling flow by Lorentz force. The flow and temperature fields in the SEN and round billet mold with electromagnetic swirling were numerically simulated and then verified by the electromagnetic swirling model experiment of low melting point alloy. The effects of divergent angle of the SEN on the flow and temperature fields in mold with electromagnetic swirling were investigated. The electromagnetic swirling flow generator （EMSFG） could effectively induce swirling flow of molten steel in the SEN, which consequently improved greatly the flow and temperature fields in the mold. Below the nozzle outlet in mold, with the increase of divergent angle, the stream of bulk flow diverged more widely, the high temperature zone shifted up, and the temperature field became more uniform. Above the nozzle outlet in mold, with 350 A electromagnetic swirling, when the divergent angle of the SEN increased, the upward flow velocity and the meniscus temperature first increased and then decreased. With a divergent angle of 60~, the upward flow velocity and meniscus temperature reaced the largest value.展开更多
Ammonia(NH_(3))is considered as a potential alternative carbon free fuel to reduce greenhouse gas emission to meet the increasingly stringent emission requirements.Co-burning NH_(3) and H_(2) is an effective way to ov...Ammonia(NH_(3))is considered as a potential alternative carbon free fuel to reduce greenhouse gas emission to meet the increasingly stringent emission requirements.Co-burning NH_(3) and H_(2) is an effective way to overcome ammonia’s relative low burning velocity.In this work,3D Reynolds Averaged Navier-Stokes(RANS)numerical simulations are conducted on a premixed NH_(3)/H_(2) swirling flame with reduced chemical kinetic mechanism.The effects of(A)overall equivalence ratio Φ and(B)hydrogen blended molar fraction XH2 on combustion and emission characteristics are examined.The present results show that when 100%NH_(3)-0%H_(2)-air are burnt,the NO emission and unburned NH3 of at the swirling combustor outlet has the opposite varying trends.With the increase of Φ,NO emission is found to be decreased,while the unburnt ammonia emission is increased.NH_(2)→HNO,NH→HNO and HNO→NO sub-paths are found to play a critical role in NO formation.Normalized reaction rate of all these three sub-paths is shown to be decreased with increased Φ.Hydrogen addition is shown to significantly increase the laminar burning velocity of the mixed fuel.However,adding H_(2) does not affect the critical equivalence ratio corresponding to the maximum burning velocity.The emission trend of NO and unburnt NH_(3) with increased Φ is unchanged by blending H_(2).NO emission with increased X_(H2) is increased slightly less at a larger Φ than that at a smaller Φ.In addition,reaction rates of NH_(2)→HNO and HNO→NO sub-paths are decreased with increased X_(H2),when Φ is larger.Under all tested cases,blending H_(2) with NH_(3) reduces the unburned NH_(3) emission,especially for rich combustion conditions.In summary,the present work provides research finding on supporting applying ammonia with hydrogen blended in low-emission gas turbine engines.展开更多
Based on an analysis of the factors affecting rock breaking and the coupling between rock and fluid during water jet drilling, the rock damage model and the damage-coupling model suitable for the whole rock breaking p...Based on an analysis of the factors affecting rock breaking and the coupling between rock and fluid during water jet drilling, the rock damage model and the damage-coupling model suitable for the whole rock breaking process under the water jet is established with continuous damage mechanics and micro-damage mechanics. The evolvement of rock damage during swirling water jet drilling is simulated on a nonlinear FEM and dynamic rock damage model, and a decoupled method is used to analyze the rock damage. The numerical results agree with the test results to a high degree, which shows the rock breaking ability of the swirling water jet is strong. This is because the jet particle velocity of the swirling water jet is three-dimensional, and its rock-breaking manner mainly has a slopping impact. Thus, the interference from returning fluid is less. All these aspects make it easy to draw and shear the rock surface. The rock breaking process is to break out an annular on the rock surface first, and then the annular develops quickly in both the radial and axial directions, the last part of the rock broken hole bottom is a protruding awl. The advantage of the swirling water jet breaking rock is the heavy breaking efficiency,large breaking area and less energy used to break rock per unite volume, so the swirling water jet can drill in a hole of a large diameter.展开更多
Wall-mounted swirling ventilation is a new type of system in mechanized excavation faces with a dust sup-pression performance that is closely related to the blowing-to-suction flow ratio.Physical and simulation models...Wall-mounted swirling ventilation is a new type of system in mechanized excavation faces with a dust sup-pression performance that is closely related to the blowing-to-suction flow ratio.Physical and simulation models were developed according to the No.C103 mechanized excavation face in the Nahe Coal Mine of the Baise Mining Bureau,Guangxi Province to optimize the blowing-to-suction flow ratio for wall-mounted swirling ventilation.Both the k-εturbulence model and the discrete phase model were utilized to simulate airflow field structures and dust concentration distribution patterns at various blowing-to-suction flow ratios.The results suggest that higher blowing-to-suction flow ratios increase the airflow field disturbance around the working face and weaken the intensity of the axial air curtain.On the other hand,both the intensity of the radial air curtain and the dust suppression effect are enhanced.At a blowing-to-suction flow ratio of 0.8,the wall-mounted swirling ventilation system achieved the most favorable dust suppression performance.Both the total dust and respirable dust had their lowest concentrations with maximum efficiencies of reducing both types at 90.33%and 87.16%,respectively.展开更多
In view of the fact that large scale vortices play the substantial role of momentum transport in turbulent flows, large eddy simulation （LES） is considered as a better simulation model. However, the sub-grid scale ...In view of the fact that large scale vortices play the substantial role of momentum transport in turbulent flows, large eddy simulation （LES） is considered as a better simulation model. However, the sub-grid scale （SGS） models reported so far have not ascertained under what flow conditions the LES can lapse into the direct nu-merical simulation. To overcome this discrepancy, this paper develops a swirling strength based the SGS model to properly model the turbulence intermittency, with the primary characteristics that when the local swirling strength is zero, the local sub-grid viscosity will be vanished. In this paper, the model is used to investigate the flow characteris-tics of zero-incident incompressible turbulent flows around a single square cylinder （SC） at a low Reynolds number range Re ∈ [103, 104]. The flow characteristics investigated include the Reynolds number dependence of lift and drag coefficients, the distributions of time-spanwise averaged variables such as the sub-grid viscosity and the logarithm of Kolmogorov micro-scale to the base of 10 at Re=2 500 and 104, the contours of spanwise and streamwise vorticity components at t = 170. It is revealed that the peak value of sub-grid viscosity ratio and its root mean square （RMS） values grow with the Reynolds number. The dissipation rate of turbulent kinetic energy is larger near the SC solid walls. The instantaneous factor of swirling strength intermittency （FSI） exhibits some laminated structure involved with vortex shedding.展开更多
In order to weaken the bias flow in the submerged entry nozzle （SEN） with slide- gate, the rotating magnetic field was imposed. The numerical method was employed to investigate the effect of rotating magnetic field ...In order to weaken the bias flow in the submerged entry nozzle （SEN） with slide- gate, the rotating magnetic field was imposed. The numerical method was employed to investigate the effect of rotating magnetic field on the flow field in the SEN and the mold under different slide-gate opening ratios. Numerical results showed that when the slide-gate opening ratio is smaller than 100%, the flow field in the SEN and the mold become asymmetry and there is an obvious circulation under the slide- gate in the SEN. With increasing exciting current, the divergent angle of liquid steel at the SEN outlet increases, the impact depth of liquid steel in the mold decreases. With increasing slide-gate opening ratio, the impact depth of liquid steel in the mold increases and the required exciting current to weaken the bias flow should increase.展开更多
Sliding gate control system is widely employed in continuous casting process of steel to control flow rate of molten steel.As molten steel passes through a sliding gate,uneven flow develops.This will cause asymmetrica...Sliding gate control system is widely employed in continuous casting process of steel to control flow rate of molten steel.As molten steel passes through a sliding gate,uneven flow develops.This will cause asymmetrical distribution of flow and temperature field in mold consequently,formation of vortex near the nozzle and entrapment of CC powder into the molten steel.etc,which have negative effect on process productivity and product quality.To suppress the uneven flow,electromagnetic swirling flow has been proposed to impose on the flow in submerged entry nozzle below the sliding gate.In this study the uneven flow developed by incompletely open sliding gate and the suppression of this uneven flow using electromagnetic swirling flow are numerically studied in round billet continuous casting of steel process.The improvement of the flow and temperature filed in the submerged entry nozzle and mold are investigated.It is found that:The uneven velocity in nozzle can be suppressed by electromagnetic swirling flow,and the flow and temperature field in mold be improved obviously;With the increase of electromagnetic swirling intensity,the effect of uneven flow can be almost completely suppressed.展开更多
This paper presents the results of a numerical study of the effects of swirling flow in coolant jets on film cooling performance.Some combined-hole designs with swirling coolant flow entering the delivery hole are pro...This paper presents the results of a numerical study of the effects of swirling flow in coolant jets on film cooling performance.Some combined-hole designs with swirling coolant flow entering the delivery hole are proposed and analyzed.Adiabatic film cooling effectiveness values for cases with various blowing ratios are compared.Detailed flow structures and underlying mechanisms are discussed.The results show that film cooling effectiveness is improved with jet swirl at high blowing ratios,and that swirl strength has significant influence on film cooling performance.Combined-hole designs can further improve film cooling performance using swirling jets due to mixing of coolant flows and interaction of vortices.The largest improvements of area-averaged film cooling effectiveness for a single-hole swirl case and a combined-hole swirl case over corresponding non-swirling case results are 157%and 173%,respectively.展开更多
The basic equations of turbulent gas-solid flows are derived by using the pseudo-fluid model of particle phase with a refined two-phase turbulence model.These equations are then applied to swirling gas-particle flows ...The basic equations of turbulent gas-solid flows are derived by using the pseudo-fluid model of particle phase with a refined two-phase turbulence model.These equations are then applied to swirling gas-particle flows for analyzing the collection efficiency in cyclone separators.展开更多
During the slab continuous casting process, the flow field of molten steel in the mold plays a decisive role in the quality ofthe slab. In this paper, electromagnetic swirling flow in nozzle technology is proposed to ...During the slab continuous casting process, the flow field of molten steel in the mold plays a decisive role in the quality ofthe slab. In this paper, electromagnetic swirling flow in nozzle technology is proposed to control the flow field in mold.This technology can drive molten steel to rotate inside the submerged entry nozzle by electromagnetic force, therebycontrolling the flow field. This research shows that it can reduce the impact of molten steel on the bottom of nozzle andpartly reduce the negative pressure at the upper part of nozzle outlet which is even eliminated by optimizing the structureand angle of nozzle. The area of heat flux of the mold wall becomes larger, and the crest value of heat flux gets lower thanthat without swirling in nozzle and any nozzle optimization. The meniscus fluctuates smoothly, and the flow velocity at thetop surface is within a reasonable range. The temperature field distribution in the mold is uniform which was beneficial tothe growth of equiaxed crystal and decreased element segregation.展开更多
基金supported by the Application Technology of Automotive Steels(No.2021040300048)the National Natural Science Foundation of China(No.52304347)+2 种基金Hebei Provincial Natural Science Foundation(No.E2019501008),China Baowu Low Carbon Metallurgy Innovation Foundation(BWLCF202320)Natural Science Foundation of Liaoning Province(Nos.2023-MSBA-135 and 2023-BSBA-107)Fundamental Research Funds for the Central Universities(Nos.N2409008 and N2409006).
文摘The electromagnetic swirling flow in nozzle(EMSFN)technique is designed to mitigate the adverse effects of unstable and uneven flow within the submerged entry nozzle in continuous casting.Utilizing electromagnetic forces,EMSFN stabilizes the flow within the nozzle,leading to a more controlled flow in the mold.Numerical simulations were used to quantitatively analyze the magnetic and flow fields in a slab continuous casting system under EMSFN.Results indicate that EMSFN significantly stabilizes the outflow from the nozzle,with stability increasing with higher current intensity.At 10,000 Ampere-turns(At)of the coil,meniscus fluctuations were unstable.They stabilized at 13,000 At,with minimal changes observed beyond this point.The optimal current intensity for stable mold flow,at a casting speed of 1.56 m/min,is 13,000 At.These findings confirm the effectiveness of EMSFN in stabilizing the internal flow field of the slab mold and determining optimal operational current intensity.
基金National Natural Science Foundation of China(Nos.U21A20117,52104347 and 52272078)the Fundamental Research Funds for the Central Universities(No.N2409006)Natural Science Foundation of Liaoning Province(2023-MSBA-135)for the financial support.
文摘Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product.The effects of electromagnetic swirling flow in nozzle(EMSFN)technology on molten steel flow in the mold during slab continuous casting under various casting speeds were investigated.A real-time adjustable EMSFN was developed,and a three-dimensional unsteady Reynolds-averaged Navier–Stokes turbulence mathematical model was established to simulate the flow field within the mold.The results demonstrate that the EMSFN effectively stabilizes the outflow from nozzle,reduces the impact depth and surface velocity of the molten steel,mitigates meniscus fluctuations,and promotes stable flow within the mold.However,a certain matching relationship exists between the casting speed and the current intensity.For the experimental medium-thick slab specifications,the optimal current intensities were found to be 100,130,and 200 A at casting speeds of 1.0,1.5,and 2.0 m/min,respectively.EMSFN can optimize the mold flow field under different casting speeds,providing theoretical support for improving the quality of continuously cast slab products.
基金the National Natural Science Foundation of China (Nos.51876182 and 52006184)the Fundamental Research Funds for the Central Universities of China (No.20720180058)the Fundamental Research Funds,China (No.2020-JJ-118)。
文摘Ammonia (NH_(3)) is currently considered to be a potential carbon-free alternative fuel,and its large-scale use as such would certainly decrease greenhouse gas emissions and meet increasingly stringent emission requirements.Although the low flame propagation speed and high NO production of NH_(3) hinder its direct application as a renewable fuel,co-combustion of NH_(3)–H_(2)is an effective way to overcome these challenges.In this study,the combustion characteristics of NH_(3)–H_(2)swirling flames under different equivalence ratios and H_2blending ratios conditions are both numerically and experimentally investigated.Numerically,the One-Dimensional (1D) laminar flame computation presents a comparison base and the Three-Dimensional (3D) numerical simulation yields detailed flame property distributions.Experimentally,the high-speed camera takes instantaneous swirl flame images and the gas analyzer measures the NO emission at the exit plane of the flame chamber.Qualitative and quantitative analysis is performed on the flame structure and NO emission for a series of NH_(3)–H_(2)swirl flames.The variation trends of the NO emission calculated using different techniques agree very well.The quantitative results show that the NO emissions are much higher at lean equivalence ratios than those at rich equivalence ratios,and such difference is closely related to the combustion flame structure.Moreover,it is shown that the utilization of secondary air injection can achieve a significant reduction in NO emissions at the exit of the combustion chamber at equivalence ratios less than or equal to 0.9.
基金supported by the National Natural Science Foundation of China(Nos.12232002,12072017,12002199,and 11721202)。
文摘Three-Dimensional(3D)swirling flow structures,generated by a counter-rotating dualstage swirler in a confined chamber with a confinement ratio of 1.53,were experimentally investigated at Re=2.3×10^(5)using Tomographic Particle Image Velocimetry(Tomo-PIV)and planar Particle Image Velocimetry(PIV).Based on the analysis of the 3D time-averaged swirling flow structures and 3D Proper Orthogonal Decomposition(POD)of the Tomo-PIV data,typical coherent flow structures,including the Corner Recirculation Zone(CRZ),Central Recirculation Zone(CTRZ),and Lip Recirculation Zone(LRZ),were extracted.The counter-rotating dual-stage swirler with a Venturi flare generates the independence process of vortex breakdown from the main stage and pilot stage,leading to the formation of an LRZ and a smaller CTRZ near the nozzle outlet.The confinement squeezes the CRZ to the corner and causes a reverse rotation flow to limit the shape of the CTRZ.A large-scale flow structure caused by the main stage features an explosive breakup,flapping,and Precessing Vortex Core(PVC).The explosive breakup mode dominates the swirling flow structures owing to the expansion and construction of the main jet,whereas the flapping mode is related to the wake perturbation.Confinement limits the expansion of PVC and causes it to contract after the impacting area.
基金funded by the National Natural Science Foundation of China(Nos.51874215 and 52204351)the China Postdoctoral Science Foundation(2022M722487).
文摘A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model were applied to simulate the gas–liquid multiphase flow behavior in tundish and nozzle. The effect of argon flow rate on the migration behavior of bubbles and interface behavior between steel and slag was also investigated. The presented results indicate that the novel coupling process can significantly change the flow pattern in the stream zone of a tundish, prolong the average residence time of liquid steel, and reduce the dead fraction. A complete annular gas curtain is formed around the stopper rod of tundish. Under the action of drag force of liquid steel, a part of small bubbles enter the nozzle through the swirling grooves and gather toward the center of the nozzle by centripetal force. As the argon flow rate increases, the volume fraction of argon gas entering the nozzle increases, which enhances the swirl intensity and increases the concentration of bubbles in the nozzle. To avoid the formation of slag open eye in tundish, the argon flow rate should not exceed 8 L min−1.
基金Supported by the Special Funds for Major State Basic Research (No. G-1999-0222-07).
文摘Turbulent swirling flows and methane-air swirling diffusion combustion are simulated by both large-eddy simulation (LES) using a Smagorinsky-Lilly subgrid-scale (SGS) turbulence model, a second-order moment (SOM) subgrid-scale combustion model and an eddy break up (EBU) combustion model and Reynolds-averaged NavierStokes (RANS) modeling using the Reynolds stress equation model and a second-order moment (SOM) combustion model. For swirling flows, the LES statistical results give better agreement with the experimental results than the RANS modeling, indicating that the adopted subgrid-scale turbulence model is suitable for swirling flows. For swirling combustion, both the proposed SOM SGS combustion model and the RANS-SOM model give the results in good agreement with the experimental results, but the LES-EBU modeling results are not in agreement with the experimental results.
文摘A new type of dehydration unit for natural gas was briefly described and its basic structure and working principles were presented. An indoor test rig for testing the unit performance was set up and the experimental results were given. The results showed that the unit could attain a maximum dew point depression of about 20℃ without any need of external mechanical power and chemicals. The pressure loss ratio, shock wave and the flow rate had great influence on the dehydration characteristics. From the systematic analysis of the factors that affect the dehydration efficiency of the unit, the suggestions for improving the unit are put forward.
文摘A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.
文摘The mechanism of inclusion aggregation in liquid steel in swirling flow tundish is analyzed by applying the theory of flocculation which was developed in the field of colloid engineering. The gas bridge forces due to the micro bubbles on hydrophobic inclusion surfaces were responsible for the inclusion collision and agglomeration, which can avoid the aggregation to breakup. The quantity of micro bubbles on hydrophobic inclusion particle is more than that on hydrophilic one. The trend of forming gas bridges between micro bubbles on particles is strong in the course of collision. The liquid film on hydrophobic particles is easy to break during collision process. Hydrophobic particles are liable to aggregate in collision. According to the analysis of forces on a nonmetallic inclusion particle in swirling chamber, the chance of inclusion collision and aggregation can be improved by the centripetal force. Hydropbobic particles in water are liable to aggregate in collision. Hydrophilic particles in water are dispersed although collision happens. The wettability can be changed by changing solid-liquid interface tension. The nonmetallic inclusion removal in swirling flow tundish is studied. The result shows that under certain turbulent conditions, the.particle concentration and the wettability between particles and liquid steel are the main factors to induce collision and aggregation.
基金supported by the National High Technology Research and Development Program of China("863 program",No.2007AA09Z301) the National Major Science&Technology Specific Projects(No.2008ZX05017-004)
文摘The supersonic nozzle is a new apparatus which can be used to condense and separate water and heavy hydrocarbons from natural gas.The swirling separation of natural gas in the convergent-divergent nozzle was numerically simulated based on a new design which incorporates a central body. Axial distribution of the main parameters of gas flow was investigated,while the basic parameters of gas flow were obtained as functions of radius at the nozzle exit.The effect of the nozzle geometry on the swirling separation was analyzed.The numerical results show that water and heavy hydrocarbons can be condensed and separated from natural gas under the combined effect of the low temperature（-80℃） and the centrifugal field（482,400g,g is the acceleration of gravity）.The gas dynamic parameters are uniformly distributed correspondingly in the radial central region of the channel,for example the distribution range of the static temperature and the centrifugal acceleration are from -80 to -55℃and 220,000g to 500,000g,respectively,which would create good conditions for the cyclone separation of the liquids.However,high gradients of gas dynamic parameters near the channel walls may impair the process of separation.The geometry of the nozzle has a great influence on the separation performance. Increasing the nozzle convergent angle can improve the separation efficiency.The swirling natural gas can be well separated when the divergent angle takes values from 4°to 12°in the convergent-divergent nozzle.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China(N100409010)Project for Key Laboratory of Liaoning Province of China(LS2010065)"111 Project"of Northeastern University of China(B07015)
文摘A new process for swirling flow generation in the submerged entry nozzle （SEN） in continuous casting process of steel was proposed. A rotating electromagnetic field was set up around the SEN to induce swirling flow by Lorentz force. The flow and temperature fields in the SEN and round billet mold with electromagnetic swirling were numerically simulated and then verified by the electromagnetic swirling model experiment of low melting point alloy. The effects of divergent angle of the SEN on the flow and temperature fields in mold with electromagnetic swirling were investigated. The electromagnetic swirling flow generator （EMSFG） could effectively induce swirling flow of molten steel in the SEN, which consequently improved greatly the flow and temperature fields in the mold. Below the nozzle outlet in mold, with the increase of divergent angle, the stream of bulk flow diverged more widely, the high temperature zone shifted up, and the temperature field became more uniform. Above the nozzle outlet in mold, with 350 A electromagnetic swirling, when the divergent angle of the SEN increased, the upward flow velocity and the meniscus temperature first increased and then decreased. With a divergent angle of 60~, the upward flow velocity and meniscus temperature reaced the largest value.
基金financially supported by the University of Canterbury,New Zealand(No.452STUPDZ)the National Research Foundation,Prime Minister’s Office,Singapore(No.NRF2016NRF-NSFC001-102)the National Natural Science Foundation of China(No.11661141020)。
文摘Ammonia(NH_(3))is considered as a potential alternative carbon free fuel to reduce greenhouse gas emission to meet the increasingly stringent emission requirements.Co-burning NH_(3) and H_(2) is an effective way to overcome ammonia’s relative low burning velocity.In this work,3D Reynolds Averaged Navier-Stokes(RANS)numerical simulations are conducted on a premixed NH_(3)/H_(2) swirling flame with reduced chemical kinetic mechanism.The effects of(A)overall equivalence ratio Φ and(B)hydrogen blended molar fraction XH2 on combustion and emission characteristics are examined.The present results show that when 100%NH_(3)-0%H_(2)-air are burnt,the NO emission and unburned NH3 of at the swirling combustor outlet has the opposite varying trends.With the increase of Φ,NO emission is found to be decreased,while the unburnt ammonia emission is increased.NH_(2)→HNO,NH→HNO and HNO→NO sub-paths are found to play a critical role in NO formation.Normalized reaction rate of all these three sub-paths is shown to be decreased with increased Φ.Hydrogen addition is shown to significantly increase the laminar burning velocity of the mixed fuel.However,adding H_(2) does not affect the critical equivalence ratio corresponding to the maximum burning velocity.The emission trend of NO and unburnt NH_(3) with increased Φ is unchanged by blending H_(2).NO emission with increased X_(H2) is increased slightly less at a larger Φ than that at a smaller Φ.In addition,reaction rates of NH_(2)→HNO and HNO→NO sub-paths are decreased with increased X_(H2),when Φ is larger.Under all tested cases,blending H_(2) with NH_(3) reduces the unburned NH_(3) emission,especially for rich combustion conditions.In summary,the present work provides research finding on supporting applying ammonia with hydrogen blended in low-emission gas turbine engines.
文摘Based on an analysis of the factors affecting rock breaking and the coupling between rock and fluid during water jet drilling, the rock damage model and the damage-coupling model suitable for the whole rock breaking process under the water jet is established with continuous damage mechanics and micro-damage mechanics. The evolvement of rock damage during swirling water jet drilling is simulated on a nonlinear FEM and dynamic rock damage model, and a decoupled method is used to analyze the rock damage. The numerical results agree with the test results to a high degree, which shows the rock breaking ability of the swirling water jet is strong. This is because the jet particle velocity of the swirling water jet is three-dimensional, and its rock-breaking manner mainly has a slopping impact. Thus, the interference from returning fluid is less. All these aspects make it easy to draw and shear the rock surface. The rock breaking process is to break out an annular on the rock surface first, and then the annular develops quickly in both the radial and axial directions, the last part of the rock broken hole bottom is a protruding awl. The advantage of the swirling water jet breaking rock is the heavy breaking efficiency,large breaking area and less energy used to break rock per unite volume, so the swirling water jet can drill in a hole of a large diameter.
基金support for this work was provided by the National Natural Science Foundation of China(No.51574123)the Scientific Research Project of Hunan Province Office of Education(No.18A185),which are gratefully acknowledged.
文摘Wall-mounted swirling ventilation is a new type of system in mechanized excavation faces with a dust sup-pression performance that is closely related to the blowing-to-suction flow ratio.Physical and simulation models were developed according to the No.C103 mechanized excavation face in the Nahe Coal Mine of the Baise Mining Bureau,Guangxi Province to optimize the blowing-to-suction flow ratio for wall-mounted swirling ventilation.Both the k-εturbulence model and the discrete phase model were utilized to simulate airflow field structures and dust concentration distribution patterns at various blowing-to-suction flow ratios.The results suggest that higher blowing-to-suction flow ratios increase the airflow field disturbance around the working face and weaken the intensity of the axial air curtain.On the other hand,both the intensity of the radial air curtain and the dust suppression effect are enhanced.At a blowing-to-suction flow ratio of 0.8,the wall-mounted swirling ventilation system achieved the most favorable dust suppression performance.Both the total dust and respirable dust had their lowest concentrations with maximum efficiencies of reducing both types at 90.33%and 87.16%,respectively.
基金Project supported by the National Natural Science Foundation of China(No.11372303)
文摘In view of the fact that large scale vortices play the substantial role of momentum transport in turbulent flows, large eddy simulation （LES） is considered as a better simulation model. However, the sub-grid scale （SGS） models reported so far have not ascertained under what flow conditions the LES can lapse into the direct nu-merical simulation. To overcome this discrepancy, this paper develops a swirling strength based the SGS model to properly model the turbulence intermittency, with the primary characteristics that when the local swirling strength is zero, the local sub-grid viscosity will be vanished. In this paper, the model is used to investigate the flow characteris-tics of zero-incident incompressible turbulent flows around a single square cylinder （SC） at a low Reynolds number range Re ∈ [103, 104]. The flow characteristics investigated include the Reynolds number dependence of lift and drag coefficients, the distributions of time-spanwise averaged variables such as the sub-grid viscosity and the logarithm of Kolmogorov micro-scale to the base of 10 at Re=2 500 and 104, the contours of spanwise and streamwise vorticity components at t = 170. It is revealed that the peak value of sub-grid viscosity ratio and its root mean square （RMS） values grow with the Reynolds number. The dissipation rate of turbulent kinetic energy is larger near the SC solid walls. The instantaneous factor of swirling strength intermittency （FSI） exhibits some laminated structure involved with vortex shedding.
基金financially supported by the National High Technical Research and Development Programme of China (No. 2009AA03Z530)the National Natural Science Foundation of China and Shanghai Baosteel (No. 50834010)+3 种基金the National Natural Science Foundation of China (Nos. 51174058, 51104047 and 51004035)111 Project (No. B07015)the Fundamental Research Funds for the Central Universities(No. N100409007)the Doctor Startup Foundation of Liaoning Province (No.20111009)
文摘In order to weaken the bias flow in the submerged entry nozzle （SEN） with slide- gate, the rotating magnetic field was imposed. The numerical method was employed to investigate the effect of rotating magnetic field on the flow field in the SEN and the mold under different slide-gate opening ratios. Numerical results showed that when the slide-gate opening ratio is smaller than 100%, the flow field in the SEN and the mold become asymmetry and there is an obvious circulation under the slide- gate in the SEN. With increasing exciting current, the divergent angle of liquid steel at the SEN outlet increases, the impact depth of liquid steel in the mold decreases. With increasing slide-gate opening ratio, the impact depth of liquid steel in the mold increases and the required exciting current to weaken the bias flow should increase.
基金Item Sponsored by The Central Universities(N100409010)Project for Key Laboratory of Liaoning Province(LS2010065)"111 project" of Northeastern University,China(B07015)
文摘Sliding gate control system is widely employed in continuous casting process of steel to control flow rate of molten steel.As molten steel passes through a sliding gate,uneven flow develops.This will cause asymmetrical distribution of flow and temperature field in mold consequently,formation of vortex near the nozzle and entrapment of CC powder into the molten steel.etc,which have negative effect on process productivity and product quality.To suppress the uneven flow,electromagnetic swirling flow has been proposed to impose on the flow in submerged entry nozzle below the sliding gate.In this study the uneven flow developed by incompletely open sliding gate and the suppression of this uneven flow using electromagnetic swirling flow are numerically studied in round billet continuous casting of steel process.The improvement of the flow and temperature filed in the submerged entry nozzle and mold are investigated.It is found that:The uneven velocity in nozzle can be suppressed by electromagnetic swirling flow,and the flow and temperature field in mold be improved obviously;With the increase of electromagnetic swirling intensity,the effect of uneven flow can be almost completely suppressed.
基金supported by Guangdong Basic and Applied Basic Research Foundation,China(No.2019A1515111146)the Fundamental Research Funds for the Central Universities,China(No.3102020HHZY030005)+2 种基金the Natural Science Basic Research Plan in Shaanxi Province of China(No.2021JQ-104)the National Natural Science Foundation of China(No.51676163)the National 111 Project,China(No.B18041)。
文摘This paper presents the results of a numerical study of the effects of swirling flow in coolant jets on film cooling performance.Some combined-hole designs with swirling coolant flow entering the delivery hole are proposed and analyzed.Adiabatic film cooling effectiveness values for cases with various blowing ratios are compared.Detailed flow structures and underlying mechanisms are discussed.The results show that film cooling effectiveness is improved with jet swirl at high blowing ratios,and that swirl strength has significant influence on film cooling performance.Combined-hole designs can further improve film cooling performance using swirling jets due to mixing of coolant flows and interaction of vortices.The largest improvements of area-averaged film cooling effectiveness for a single-hole swirl case and a combined-hole swirl case over corresponding non-swirling case results are 157%and 173%,respectively.
文摘The basic equations of turbulent gas-solid flows are derived by using the pseudo-fluid model of particle phase with a refined two-phase turbulence model.These equations are then applied to swirling gas-particle flows for analyzing the collection efficiency in cyclone separators.
基金financial support from the National Natural Science Foundation of China(Nos.U1560207and U51504057)the National Key R&D Program of China:Upgrading and Industrialization of Key Basic Material Technology(No.2017YFB0304400)
文摘During the slab continuous casting process, the flow field of molten steel in the mold plays a decisive role in the quality ofthe slab. In this paper, electromagnetic swirling flow in nozzle technology is proposed to control the flow field in mold.This technology can drive molten steel to rotate inside the submerged entry nozzle by electromagnetic force, therebycontrolling the flow field. This research shows that it can reduce the impact of molten steel on the bottom of nozzle andpartly reduce the negative pressure at the upper part of nozzle outlet which is even eliminated by optimizing the structureand angle of nozzle. The area of heat flux of the mold wall becomes larger, and the crest value of heat flux gets lower thanthat without swirling in nozzle and any nozzle optimization. The meniscus fluctuates smoothly, and the flow velocity at thetop surface is within a reasonable range. The temperature field distribution in the mold is uniform which was beneficial tothe growth of equiaxed crystal and decreased element segregation.
