Radiative cooling textiles with spectrally selective surfaces offer a promising energy-efficient approach for sub-ambient cooling of outdoor objects and individuals.However,the spectrally selective mid-infrared emissi...Radiative cooling textiles with spectrally selective surfaces offer a promising energy-efficient approach for sub-ambient cooling of outdoor objects and individuals.However,the spectrally selective mid-infrared emission of these textiles significantly hinders their efficient radiative heat exchange with self-heated objects,thereby posing a significant challenge to their versatile cooling applicability.Herein,we present a bicomponent blow spinning strategy for the production of scalable,ultra-flexible,and healable textiles featuring a tailored dual gradient in both chemical composition and fiber diameter.The gradient in the fiber diameter of this textile introduces a hierarchically porous structure across the sunlight incident area,thereby achieving a competitive solar reflectivity of 98.7%on its outer surface.Additionally,the gradient in the chemical composition of this textile contributes to the formation of Janus infrared-absorbing surfaces:The outer surface demonstrates a high mid-infrared emission,whereas the inner surface shows a broad infrared absorptivity,facilitating radiative heat exchange with underlying self-heated objects.Consequently,this textile demonstrates multi-scenario radiative cooling capabilities,enabling versatile outdoor cooling for unheated objects by 7.8℃ and self-heated objects by 13.6℃,compared to commercial sunshade fabrics.展开更多
Precision,speed and cost efficiency are all indispensable,especially in challenging times.Rieter has put together a powerful portfolio for ITMA ASIA+CITME 2025 that gives spinning mills the chance to actively shape th...Precision,speed and cost efficiency are all indispensable,especially in challenging times.Rieter has put together a powerful portfolio for ITMA ASIA+CITME 2025 that gives spinning mills the chance to actively shape the future through intelligent automation.This is a key milestone on the way to achieving Rieter’s vision 2027-the fully automated spinning mill.展开更多
An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of t...An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of the internal variables were considered in this ISV model,and the parameters were optimized by genetic algorithm.After validation,the ISV model was used to simulate the evolution of grain size(GS)and dynamic recrystallization(DRX)fraction during hot spinning via Abaqus and its subroutine Vumat.By comparing the simulated results with the experimental results,the application of the ISV model was proven to be reliable.Meanwhile,the strength of the thin-walled spun ZK61 tube increased from 303 to 334 MPa due to grain refinement by DRX and texture strengthening.Besides,some ultrafine grains(0.5μm)that played an important role in mechanical properties were formed due to the proliferation,movement,and entanglement of dislocations during the spinning process.展开更多
Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the ...Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the viscosity of the melted pitch and the poor mechanical properties of pitch fibers,it is difficult to reduce the fiber diameter when using continuous spinning.We used the Mathworks Matlab software to optimize the mesophase pitch melt spinning model and to simulate the effects of spinning temperature,mass flow rate,winder speed,and quenching air temperature near the spinneret on the maximum shear rate during drawing.Simulation results demonstrate that applying gradient cooling to the melt upon exiting the spinneret significantly reduces the maximum shear rate and extends the drawing zone,thereby promoting the spinning stability and helping reduce the fiber diameter.In the experiment,instead of quenching in air,we applied gradient cooling to the melt,whose temperature decreased according to the equation Ta=298+278exp(−11.4z),where Ta is the final air temperature in Kelvin,and z is the distance from the spinneret in meters.It was found the gradient cooling greatly improved the draw-down ratio,reducing the average diameter of the pitch fibers from 20.8 to 13.1μm,along with improved process stability.The experimental results are in excellent agreement with the predictions.At the same time,the tensile strength of the 1150°C carbonized fibers increased from 0.6 to 1.1 GPa.Although the degree of orientation of the fibers decreased slightly,the tight bonding between microcrystals,the suppression of splitting,and the smaller diameter improved the mechanical properties of carbon fibers.This study provides an effective method for reducing the fiber diameter while improving continuity.展开更多
Sheet metal spinning is an incremental forming process for producing axisymmetric thinwalled parts through continuous local deformation under the action of rollers.While studying the spinning process by finite element...Sheet metal spinning is an incremental forming process for producing axisymmetric thinwalled parts through continuous local deformation under the action of rollers.While studying the spinning process by finite element(FE)method,a critical bottleneck is the enormous simulation time.For beating off this challenge,a novel multi-mesh method is developed.The method can dynamically track the movement of rollers and adaptively refine the mesh.Thus,a locally refined quadrilateral computation mesh can be generated in the locally-deforming zone and reduce the unnecessary fine elements outside the locally-deforming zone.In the multi-mesh system,the fine elements and coarse elements are extracted from a storage mesh and a background mesh,respectively.Meanwhile,the hanging nodes in the locally refined mesh are removed by designing 4-refinement templates.Between computation mesh and storage mesh,a bi-cubic parametric surface fitting algorithm and accurate remapping methods are conducted to transmit geometric information and physical fields.The proposed method has been verified by two spinning processes.The results suggest that the method can save time by up to about 67%with satisfactory accuracy,especially for distributions of thickness and strain compared with the fully refined mesh.展开更多
Fiber fabrics have been wildly utilized for solar interracial evaporators to address freshwater scarcity.However,the complex and expensive manufacturing processes remain limited to their scalable development.Herein,a ...Fiber fabrics have been wildly utilized for solar interracial evaporators to address freshwater scarcity.However,the complex and expensive manufacturing processes remain limited to their scalable development.Herein,a fabric-based Janus interracial evaporator is efficiently fabricated on a large scale by integrating an extremely innovative self-designed melt-centrifugal spinning technology with spray coating technology.The prepared fabric-based Janus interfacial evaporator has differential hydrophilicity,uneven surfaces,and channels that allow moisture escape.Benefiting from the excellent photothermai conversion of graphene oxide and the charge transfer actions of titanium dioxide,such a multifunction evaporator can reach a high evaporation rate of 1.72 kg m^(-2)h^(-1)under 1 sun irradiation,a superior antibacterial rate of 99%,excellent photocatalytic degradation,and effective thermoelectric ability simultaneously.Moreover,it also shows fantastic performance in salt resistance,recyclable evaporation,and real desalination,This work demonstrates a high-efficiency,cost-effective,multifunctional,and scalable strategy for high-performance fiber fabrics solar interfacial evaporation.展开更多
Based on the Timoshenko beam theory,this paper proposes a nonlocal bi-gyroscopic model for spinning functionally graded(FG)nanotubes conveying fluid,and the thermal–mechanical vibration and stability of such composit...Based on the Timoshenko beam theory,this paper proposes a nonlocal bi-gyroscopic model for spinning functionally graded(FG)nanotubes conveying fluid,and the thermal–mechanical vibration and stability of such composite nanostructures under small scale,rotor,and temperature coupling effects are investigated.The nanotube is composed of functionally graded materials(FGMs),and different volume fraction functions are utilized to control the distribution of material properties.Eringen’s nonlocal elasticity theory and Hamilton’s principle are applied for dynamical modeling,and the forward and backward precession frequencies as well as 3D mode configurations of the nanotube are obtained.By conducting dimensionless analysis,it is found that compared to the Timoshenko nano-beam model,the conventional Euler–Bernoulli(E-B)model holds the same flutter frequency in the supercritical region,while it usually overestimates the higher-order precession frequencies.The nonlocal,thermal,and flowing effects all can lead to buckling or different kinds of coupled flutter in the system.The material distribution of the P-type FGM nanotube can also induce coupled flutter,while that of the S-type FGM nanotube has no impact on the stability of the system.This paper is expected to provide a theoretical foundation for the design of motional composite nanodevices.展开更多
The dynamic recrystallization(DRX)behavior and texture formation mechanism in an AZ31 magnesium alloy wheel hub during the spinning process were investigated.Analysis using optical microscopy,electron backscatter diff...The dynamic recrystallization(DRX)behavior and texture formation mechanism in an AZ31 magnesium alloy wheel hub during the spinning process were investigated.Analysis using optical microscopy,electron backscatter diffraction,transmission electron microscopy,and finite element simulation revealed that continuous dynamic recrystallization(CDRX)and grain boundary bulging occurred simultaneously throughout the spinning process,leading to an increased proportion of DRXed grain areas.The newly formed DRXed grains largely retained the orientations of their deformed parent grains.The spinning process had two stages:initially,deformation was driven by basalslip as the roller contacted the alloy and descended to its lowest point.In the later stage,pyramidal<c+a>slips became predominant as additional force was applied along the spinning direction(SD),forming a final texture with the c-axis tilting±15°towards the SD.This texture development led to discernible anisotropy in tensile properties along the SD and the tangential direction(TD).展开更多
Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties.On the basis of plastic mechanics,by simplifying ball spinning of thin-walled tube as plane strain problem,...Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties.On the basis of plastic mechanics,by simplifying ball spinning of thin-walled tube as plane strain problem,slab method is used for the purpose of calculating the contact deformation pressure.The spinning force components,the torsional moment,the deformation power and the deformation work are calculated further as well.The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process.The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained.The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments.The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube,and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material,but that in forward ball spinning contributes to advancing the axial flow of the metal material.展开更多
As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation...As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation theoo,, the application of yield criterion to the spinning process and the influence of the radial spinning force component on the formability of inner ribs were analyzed. Based on yield criterion and plastic mechanics, the stable flow rule of metal material and forming criteria of the inner ribs were obtained aad conformed to the experimental results so as to contribute greatly to improving the ball spinning process and optimizing the process variables, such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank, which have a significant influenee on the formability of the inner ribs. The knowledge of the influence of the process variables such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank on the spinning process is essential to preventing the quality defects of the spun parts and obtaining the desired spun parts.展开更多
Hot spinning process has attracted significant attention because it can be used to manufacture complex parts, extend the forming limit of materials, decrease forming forces and reduce process chains. In this paper, we...Hot spinning process has attracted significant attention because it can be used to manufacture complex parts, extend the forming limit of materials, decrease forming forces and reduce process chains. In this paper, we review researches on lightweight metals spun at elevated temperatures since they are difficult to deform at room temperature. These metals include light alloys, such as titanium, magnesium and aluminum alloys, and metal composites. Then, the heating methods used in the hot spinning process and the treatment methods employed for the temperature boundary condition in finite element analyses for the process were discussed. Finally, the future development directions for the hot spinning process of lightweight but difficult-to-deform alloys were highlighted.展开更多
The nanocrystalline and amorphous Mg2Ni-type alloys with a chemical composition of （Mg24Ni10Cu2）100-xNdx （x=0, 5, 10, 15, 20） were fabricated by melt spinning technology. The effects of spinning rate on the struct...The nanocrystalline and amorphous Mg2Ni-type alloys with a chemical composition of （Mg24Ni10Cu2）100-xNdx （x=0, 5, 10, 15, 20） were fabricated by melt spinning technology. The effects of spinning rate on the structure and electrochemical hydrogen storage performance of the alloys were investigated. The as-spun Nd-free alloy displays an entire nanocrystalline structure, whereas the as-spun Nd-added alloys hold a nanocrystalline and amorphous structure, suggesting that the addition of Nd facilitates the glass forming of the Mg2Ni-type alloys. Increasing the spinning rate from 0 to 40 m/s gives rise to the discharge capacity growing from 42.5 to 100.6 mA·h/g for the x=0 alloy and from 86.4 to 452.8 mA·h/g for the x=10 alloy. And the cycle stability （S20） rises from 40.2%to 41.1%for the x=0 alloy and from 53.2%to 89.7%for the x=10 alloy, respectively.展开更多
The influences of power spinning process parameters on the mechanical properties of spinning parts were analyzed with an SXD100/3-CNC numerical control power spinning machine.The unidirectional tensile tests were carr...The influences of power spinning process parameters on the mechanical properties of spinning parts were analyzed with an SXD100/3-CNC numerical control power spinning machine.The unidirectional tensile tests were carried out.Based on the experimental data,a ternary quadratic regression equation was established by orthogonal experiment.The Ramberg-Osgood constitutive model of tin-bronze connecting rod bushing was obtained.Referred to the constitutive relation of macroscopic incremental,the incremental elastoplastic constitutive relation of spinning parts was deduced based on the Mises yield criterion and kinematic hardening model.The results can be applied to the elastoplastic analysis in finite element numerical simulation.展开更多
As a new attempt,ball spinning was used to manufacture the nickel-titanium shape memory alloy（NiTi SMA） tube at elevated temperature.The NiTi bar with a nominal composition of Ni50.9Ti49.1（mole fraction,%） was sol...As a new attempt,ball spinning was used to manufacture the nickel-titanium shape memory alloy（NiTi SMA） tube at elevated temperature.The NiTi bar with a nominal composition of Ni50.9Ti49.1（mole fraction,%） was solution treated and was used as the original tube blank for ball spinning.Based on the variable temperature field and the constitutive equation,rigid-viscoplastic finite element method（FEM） was applied in order to simulate the ball spinning of NiTi SMA tube.The temperature field,the stress field,the strain field and the load prediction were obtained by means of FEM.FEM results reveal that there is a temperature increase of about 160 ℃ in the principal deformation zone of the spun part.It can be found from the stress fields and the strain fields that the outer wall of NiTi SMA tube is easier to meet the plastic yield criterion than the inner wall,and the plastic deformation zone is caused to be in a three-dimensional compressive stress state.The radial strain and the tangential strain are characterized by the compressive strain,while the axial strain belongs to the tensile strain.The variation of spinning loads with the progression of the ball is of great importance in predicting the stable flow of the spun part.展开更多
Back-propagation artificial neural network (BPANN) is used in ball backward spinning in order to form thin-walled tubular parts with longitudinal inner ribs. By selecting the process parameters which have a great infl...Back-propagation artificial neural network (BPANN) is used in ball backward spinning in order to form thin-walled tubular parts with longitudinal inner ribs. By selecting the process parameters which have a great influence on the height of inner ribs as well as fish scale on the surface of the spun part, a BPANN of 3-8-1 structure is established for predicting the height of inner rib and recognizing the fish scale defect. Experiments data have proved that the average relative error between the measured value and the predicted value of the height of inner rib is not more than 5%. It is evident that BPANN can not only predict the height of inner ribs of the spun part accurately, but recognize and prevent the occurrence of the quality defect of fish scale successfully, and combining BPANN with the ball backward spinning is essential to obtain the desired spun part.展开更多
基金financial support from the National Natural Science Foundation of China(Grant No.52273067,52233006)the Fundamental Research Funds for the Central Universities(Grant No.2232023A-03)+3 种基金the Shuguang Program of Shanghai Education Development Foundation and Shanghai Municipal Education Commission(Grant No.23SG29)the Natural Science Foundation of Shanghai(Grant No.24ZR1402400)the Shanghai Scientific and Technological Innovation Project(Grant No.24520713000)Innovation Program of Shanghai Municipal Education Commission(Grant No.2021-01-07-00-03-E00108).
文摘Radiative cooling textiles with spectrally selective surfaces offer a promising energy-efficient approach for sub-ambient cooling of outdoor objects and individuals.However,the spectrally selective mid-infrared emission of these textiles significantly hinders their efficient radiative heat exchange with self-heated objects,thereby posing a significant challenge to their versatile cooling applicability.Herein,we present a bicomponent blow spinning strategy for the production of scalable,ultra-flexible,and healable textiles featuring a tailored dual gradient in both chemical composition and fiber diameter.The gradient in the fiber diameter of this textile introduces a hierarchically porous structure across the sunlight incident area,thereby achieving a competitive solar reflectivity of 98.7%on its outer surface.Additionally,the gradient in the chemical composition of this textile contributes to the formation of Janus infrared-absorbing surfaces:The outer surface demonstrates a high mid-infrared emission,whereas the inner surface shows a broad infrared absorptivity,facilitating radiative heat exchange with underlying self-heated objects.Consequently,this textile demonstrates multi-scenario radiative cooling capabilities,enabling versatile outdoor cooling for unheated objects by 7.8℃ and self-heated objects by 13.6℃,compared to commercial sunshade fabrics.
文摘Precision,speed and cost efficiency are all indispensable,especially in challenging times.Rieter has put together a powerful portfolio for ITMA ASIA+CITME 2025 that gives spinning mills the chance to actively shape the future through intelligent automation.This is a key milestone on the way to achieving Rieter’s vision 2027-the fully automated spinning mill.
基金supported by the National Natural Science Foundation of China(No.51905123)Major Scientific and Technological Innovation Program of Shandong Province,China(Nos.2020CXGC010303,2022ZLGX04)Key R&D Programme of Shandong Province,China(No.2022JMRH0308).
文摘An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of the internal variables were considered in this ISV model,and the parameters were optimized by genetic algorithm.After validation,the ISV model was used to simulate the evolution of grain size(GS)and dynamic recrystallization(DRX)fraction during hot spinning via Abaqus and its subroutine Vumat.By comparing the simulated results with the experimental results,the application of the ISV model was proven to be reliable.Meanwhile,the strength of the thin-walled spun ZK61 tube increased from 303 to 334 MPa due to grain refinement by DRX and texture strengthening.Besides,some ultrafine grains(0.5μm)that played an important role in mechanical properties were formed due to the proliferation,movement,and entanglement of dislocations during the spinning process.
文摘Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the viscosity of the melted pitch and the poor mechanical properties of pitch fibers,it is difficult to reduce the fiber diameter when using continuous spinning.We used the Mathworks Matlab software to optimize the mesophase pitch melt spinning model and to simulate the effects of spinning temperature,mass flow rate,winder speed,and quenching air temperature near the spinneret on the maximum shear rate during drawing.Simulation results demonstrate that applying gradient cooling to the melt upon exiting the spinneret significantly reduces the maximum shear rate and extends the drawing zone,thereby promoting the spinning stability and helping reduce the fiber diameter.In the experiment,instead of quenching in air,we applied gradient cooling to the melt,whose temperature decreased according to the equation Ta=298+278exp(−11.4z),where Ta is the final air temperature in Kelvin,and z is the distance from the spinneret in meters.It was found the gradient cooling greatly improved the draw-down ratio,reducing the average diameter of the pitch fibers from 20.8 to 13.1μm,along with improved process stability.The experimental results are in excellent agreement with the predictions.At the same time,the tensile strength of the 1150°C carbonized fibers increased from 0.6 to 1.1 GPa.Although the degree of orientation of the fibers decreased slightly,the tight bonding between microcrystals,the suppression of splitting,and the smaller diameter improved the mechanical properties of carbon fibers.This study provides an effective method for reducing the fiber diameter while improving continuity.
基金co-supported by the supports of Guangdong Basic and Applied Basic Research Foundation(No.2019B1515120047)the National Natural Science Foundation of China(No.52130507)。
文摘Sheet metal spinning is an incremental forming process for producing axisymmetric thinwalled parts through continuous local deformation under the action of rollers.While studying the spinning process by finite element(FE)method,a critical bottleneck is the enormous simulation time.For beating off this challenge,a novel multi-mesh method is developed.The method can dynamically track the movement of rollers and adaptively refine the mesh.Thus,a locally refined quadrilateral computation mesh can be generated in the locally-deforming zone and reduce the unnecessary fine elements outside the locally-deforming zone.In the multi-mesh system,the fine elements and coarse elements are extracted from a storage mesh and a background mesh,respectively.Meanwhile,the hanging nodes in the locally refined mesh are removed by designing 4-refinement templates.Between computation mesh and storage mesh,a bi-cubic parametric surface fitting algorithm and accurate remapping methods are conducted to transmit geometric information and physical fields.The proposed method has been verified by two spinning processes.The results suggest that the method can save time by up to about 67%with satisfactory accuracy,especially for distributions of thickness and strain compared with the fully refined mesh.
基金the National Key Research and Development Program of China(Grant No.2022YFC3901902)the National Natural Science Foundation of China(Grant Nos.52203037,52103031,and 52073107)。
文摘Fiber fabrics have been wildly utilized for solar interracial evaporators to address freshwater scarcity.However,the complex and expensive manufacturing processes remain limited to their scalable development.Herein,a fabric-based Janus interracial evaporator is efficiently fabricated on a large scale by integrating an extremely innovative self-designed melt-centrifugal spinning technology with spray coating technology.The prepared fabric-based Janus interfacial evaporator has differential hydrophilicity,uneven surfaces,and channels that allow moisture escape.Benefiting from the excellent photothermai conversion of graphene oxide and the charge transfer actions of titanium dioxide,such a multifunction evaporator can reach a high evaporation rate of 1.72 kg m^(-2)h^(-1)under 1 sun irradiation,a superior antibacterial rate of 99%,excellent photocatalytic degradation,and effective thermoelectric ability simultaneously.Moreover,it also shows fantastic performance in salt resistance,recyclable evaporation,and real desalination,This work demonstrates a high-efficiency,cost-effective,multifunctional,and scalable strategy for high-performance fiber fabrics solar interfacial evaporation.
基金National Natural Science Foundation of China,12372025,Feng Liang,12072311,Feng Liang.
文摘Based on the Timoshenko beam theory,this paper proposes a nonlocal bi-gyroscopic model for spinning functionally graded(FG)nanotubes conveying fluid,and the thermal–mechanical vibration and stability of such composite nanostructures under small scale,rotor,and temperature coupling effects are investigated.The nanotube is composed of functionally graded materials(FGMs),and different volume fraction functions are utilized to control the distribution of material properties.Eringen’s nonlocal elasticity theory and Hamilton’s principle are applied for dynamical modeling,and the forward and backward precession frequencies as well as 3D mode configurations of the nanotube are obtained.By conducting dimensionless analysis,it is found that compared to the Timoshenko nano-beam model,the conventional Euler–Bernoulli(E-B)model holds the same flutter frequency in the supercritical region,while it usually overestimates the higher-order precession frequencies.The nonlocal,thermal,and flowing effects all can lead to buckling or different kinds of coupled flutter in the system.The material distribution of the P-type FGM nanotube can also induce coupled flutter,while that of the S-type FGM nanotube has no impact on the stability of the system.This paper is expected to provide a theoretical foundation for the design of motional composite nanodevices.
基金funded by the National Natural Science Foundation of China(No.52204407)the Natural Science Foundation of Jiangsu Province,China(No.BK20220595)the China Postdoctoral Science Foundation(No.2022M723689)。
文摘The dynamic recrystallization(DRX)behavior and texture formation mechanism in an AZ31 magnesium alloy wheel hub during the spinning process were investigated.Analysis using optical microscopy,electron backscatter diffraction,transmission electron microscopy,and finite element simulation revealed that continuous dynamic recrystallization(CDRX)and grain boundary bulging occurred simultaneously throughout the spinning process,leading to an increased proportion of DRXed grain areas.The newly formed DRXed grains largely retained the orientations of their deformed parent grains.The spinning process had two stages:initially,deformation was driven by basalslip as the roller contacted the alloy and descended to its lowest point.In the later stage,pyramidal<c+a>slips became predominant as additional force was applied along the spinning direction(SD),forming a final texture with the c-axis tilting±15°towards the SD.This texture development led to discernible anisotropy in tensile properties along the SD and the tangential direction(TD).
基金supported by Overseas Returnee Foundation of Heilongjiang Province,China(lc01c13).
文摘Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties.On the basis of plastic mechanics,by simplifying ball spinning of thin-walled tube as plane strain problem,slab method is used for the purpose of calculating the contact deformation pressure.The spinning force components,the torsional moment,the deformation power and the deformation work are calculated further as well.The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process.The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained.The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments.The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube,and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material,but that in forward ball spinning contributes to advancing the axial flow of the metal material.
基金Funded by the Overseas Returnee Foundation of HeilongjiangProvince (lc01c13)
文摘As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation theoo,, the application of yield criterion to the spinning process and the influence of the radial spinning force component on the formability of inner ribs were analyzed. Based on yield criterion and plastic mechanics, the stable flow rule of metal material and forming criteria of the inner ribs were obtained aad conformed to the experimental results so as to contribute greatly to improving the ball spinning process and optimizing the process variables, such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank, which have a significant influenee on the formability of the inner ribs. The knowledge of the influence of the process variables such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank on the spinning process is essential to preventing the quality defects of the spun parts and obtaining the desired spun parts.
基金Project(51222509) supported by the National Science Fund for Excellent Young Scholars of ChinaProject(51175429) supported by the National Natural Science Foundation of ChinaProjects(97-QZ-2014,90-QP-2013) supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU) of China
文摘Hot spinning process has attracted significant attention because it can be used to manufacture complex parts, extend the forming limit of materials, decrease forming forces and reduce process chains. In this paper, we review researches on lightweight metals spun at elevated temperatures since they are difficult to deform at room temperature. These metals include light alloys, such as titanium, magnesium and aluminum alloys, and metal composites. Then, the heating methods used in the hot spinning process and the treatment methods employed for the temperature boundary condition in finite element analyses for the process were discussed. Finally, the future development directions for the hot spinning process of lightweight but difficult-to-deform alloys were highlighted.
基金Projects (51161015,51371094) supported by the National Natural Science Foundation of ChinaProject (2011ZD10) supported by the Natural Science Foundation of Inner Mongolia,China
文摘The nanocrystalline and amorphous Mg2Ni-type alloys with a chemical composition of （Mg24Ni10Cu2）100-xNdx （x=0, 5, 10, 15, 20） were fabricated by melt spinning technology. The effects of spinning rate on the structure and electrochemical hydrogen storage performance of the alloys were investigated. The as-spun Nd-free alloy displays an entire nanocrystalline structure, whereas the as-spun Nd-added alloys hold a nanocrystalline and amorphous structure, suggesting that the addition of Nd facilitates the glass forming of the Mg2Ni-type alloys. Increasing the spinning rate from 0 to 40 m/s gives rise to the discharge capacity growing from 42.5 to 100.6 mA·h/g for the x=0 alloy and from 86.4 to 452.8 mA·h/g for the x=10 alloy. And the cycle stability （S20） rises from 40.2%to 41.1%for the x=0 alloy and from 53.2%to 89.7%for the x=10 alloy, respectively.
基金Project(2012011023-2)supported by the Natural Science Foundation of Shanxi Province,China
文摘The influences of power spinning process parameters on the mechanical properties of spinning parts were analyzed with an SXD100/3-CNC numerical control power spinning machine.The unidirectional tensile tests were carried out.Based on the experimental data,a ternary quadratic regression equation was established by orthogonal experiment.The Ramberg-Osgood constitutive model of tin-bronze connecting rod bushing was obtained.Referred to the constitutive relation of macroscopic incremental,the incremental elastoplastic constitutive relation of spinning parts was deduced based on the Mises yield criterion and kinematic hardening model.The results can be applied to the elastoplastic analysis in finite element numerical simulation.
基金Project(51071056) supported by the National Natural Science Foundation of ChinaProject(HEUCF121712) supported by the Fundamental Research Funds for the Central Universities of China
文摘As a new attempt,ball spinning was used to manufacture the nickel-titanium shape memory alloy（NiTi SMA） tube at elevated temperature.The NiTi bar with a nominal composition of Ni50.9Ti49.1（mole fraction,%） was solution treated and was used as the original tube blank for ball spinning.Based on the variable temperature field and the constitutive equation,rigid-viscoplastic finite element method（FEM） was applied in order to simulate the ball spinning of NiTi SMA tube.The temperature field,the stress field,the strain field and the load prediction were obtained by means of FEM.FEM results reveal that there is a temperature increase of about 160 ℃ in the principal deformation zone of the spun part.It can be found from the stress fields and the strain fields that the outer wall of NiTi SMA tube is easier to meet the plastic yield criterion than the inner wall,and the plastic deformation zone is caused to be in a three-dimensional compressive stress state.The radial strain and the tangential strain are characterized by the compressive strain,while the axial strain belongs to the tensile strain.The variation of spinning loads with the progression of the ball is of great importance in predicting the stable flow of the spun part.
基金Supported by the Research and Development Projects of Science and Technology of Hebei Province(06242188D-2)the Natural Science Foundation of Hebei Province(F2007000221)
文摘Back-propagation artificial neural network (BPANN) is used in ball backward spinning in order to form thin-walled tubular parts with longitudinal inner ribs. By selecting the process parameters which have a great influence on the height of inner ribs as well as fish scale on the surface of the spun part, a BPANN of 3-8-1 structure is established for predicting the height of inner rib and recognizing the fish scale defect. Experiments data have proved that the average relative error between the measured value and the predicted value of the height of inner rib is not more than 5%. It is evident that BPANN can not only predict the height of inner ribs of the spun part accurately, but recognize and prevent the occurrence of the quality defect of fish scale successfully, and combining BPANN with the ball backward spinning is essential to obtain the desired spun part.
