We examined the enhancing effects of different dosages of product of Centrifugation of Bacterial Liquid(product of CBL)on the performance of slag-fGD gypsum-cement-bentonite-sludge system using MICP technology.We anal...We examined the enhancing effects of different dosages of product of Centrifugation of Bacterial Liquid(product of CBL)on the performance of slag-fGD gypsum-cement-bentonite-sludge system using MICP technology.We analyzed the multifaceted performance of the solidified sludge from macroscopic and microscopic perspectives.The experimental results reveal that the increase in product of CBL dosage results in positive impacts on the solidified sludge,including higher side compressive strength,lower leachate heavy metal concentration,and improved crack repair rates.At a 0.4%product of CBL doping concentration,the strength of the solidified sludge is enhanced by 26.6%at 3 d,61.2%at 7 d,and 13.9%at 28 d when compared to the unmodified solidified sludge.After 28 days,the concentrations of Zn and Cu ions reduce by 58%and 18%,respectively,and the crack repair rate is 58.4%.These results demonstrate that the increase in heavy metal concentration in the leachate leads to an increase in the strength of the solidified sludge.The strengthening procedure heavily relies on the mineralisation reaction of Bacillus pasteurii,which produces a substantial amount of CaCO_(3)to cement the particles and fill the pores initially.The modified solidifying sludge exhibits a self-repairing effect and an enhanced multifaceted performance as a result of oxygen being restored after crack formation and reactivation of Bacillus pasteurii.Such conditions facilitate the body's recovery.展开更多
High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress aro...High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.展开更多
Loess slopes in cold and arid regions are susceptible to shallow soil degradation,which may trigger severe environmental problems related to soil erosion.To address this environmental challenge,this study selected a c...Loess slopes in cold and arid regions are susceptible to shallow soil degradation,which may trigger severe environmental problems related to soil erosion.To address this environmental challenge,this study selected a compound ecological curing agent composed of gellan gum and guar gum for stabilizing shallow loess slopes.Triaxial compression and disintegration tests were employed to comparatively analyze the effects of compound gum content,mass mix ratio,and curing age on the mechanical and disintegration properties of solidified loess.The curing mechanism was analyzed using scanning electron microscopy(SEM),and the ecological protection effect was monitored for a 60-day period.The results indicate that gellan gum,guar gum,and the compound gum can enhance the mechanical and disintegration properties of loess,promote plant growth,and optimize the ecological environment.However,the combination of gellan gum and guar gum proves more effective than using either gellan gum or guar gum alone.Considering the effects on mechanical properties,disintegration performance,and material economy,the disintegration rate of loess decreases by 75.72%compared to plain loess when the compound glue content is 0.5%,the mixing ratio of gellan gum to guar gum is 3:7 and the curing age is 7 days.Meanwhile,the cohesion and internal friction angle increase by 118.06%and 10.97%,respectively.Moreover,the disintegration performance and mechanical properties of the samples first increase and then decrease with the increase in compound glue and the mix ratio and are basically stabilized after the curing age reaches 7d.展开更多
Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dos...Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dosage affect the properties and microstructure of FSS.The strength development mechanism was investigated when composite solidification agents were used.The findings show that both the water-solid ratio and the curing agent dosage can affect the microstructure of FSS,thereby affecting its performance.When the water-solid ratio increases from 0.52 to 0.56,the unconfined compressive strength(UCS)and flexural strength of the FSS decrease by 34.1% and 39.3% after 28 d.Conversely,the curing agent dosage increasing from 10% to 30% will increase both UCS and flexural strength by 11.2 times and 11.1 times.As the curing age increases,the number of cracks at failure point in the FSS will increase and lead to a more complete failure.Numerous needle-like AFt,C-S-H gel,and C-(A)-S-H gel create a three-dimensional network by adhering to soil particles.展开更多
Standard mechanical test bars with a diameter of 6.4 mm and a gauge length of 50 mm were processed, and the microstructures of die cast AM60B alloy under different die casting process parameters were observed. The inf...Standard mechanical test bars with a diameter of 6.4 mm and a gauge length of 50 mm were processed, and the microstructures of die cast AM60B alloy under different die casting process parameters were observed. The influences of the slow shot speed, the fast shot speed and the biscuit thickness on the externally solidified crystals （ESCs） were investigated. With the increase of the biscuit thickness, the number of the ESCs in the cast samples decreases. Under a low slow shot speed, larg ESCs are found in the cast structure and a high fast shot speed results in more spherical ESCs. The relationships between ESCs and process parameters were also discussed.展开更多
The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pu...The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.展开更多
Turbine blades of gas turbine engines usually suffer from severe operational conditions characterized by high temperature and stress. Severe operational conditions during service cause microstructural changes in turbi...Turbine blades of gas turbine engines usually suffer from severe operational conditions characterized by high temperature and stress. Severe operational conditions during service cause microstructural changes in turbine blades and degrade their mechanical properties. In this study, service-induced microstructural damages in serviced turbine blades manufactured from a directionally solidified superalloy were evaluated. The observed microstructural damage of the turbine blade mainly involves the coarsening and rafting of γ' precipitates. The leading edge of 60% height of the turbine blades undergone most severe microstructural damage with significant microstructural evolution at this area. Microstructural damage affects the mechanical properties such as Vickers hardness, that is,Vickers hardness decreases as the equivalent diameter decreases. Microstructural damage shows great positiondependent feature as service temperature and radial stress on blade changes. With the aid of energy-dispersive spectrometer(EDS) analysis on carbide, the transformation of carbide does not exist. In addition, no topological closed-packed phase exists in the turbine blade.展开更多
The structure and properties of Cu-Cr-Zr alloy were studied after rapidly solidified aging and solid solution aging.At the early stage of aging （500℃ for 15 rain）, the hardness and the conductivity of the alloy rap...The structure and properties of Cu-Cr-Zr alloy were studied after rapidly solidified aging and solid solution aging.At the early stage of aging （500℃ for 15 rain）, the hardness and the conductivity of the alloy rapidly solidified are 143 HV and 72% IACS, respectively. Under the same aging condition, the hardness and electrical conductivity of the alloy solid solution treated can reach 86 HV and 47% IACS, respectively. The microstructure was analyzed, and the grain size after rapid solidification is much smaller than that after solid solution treatment. By rapidly solidified aging the fine precipitates distribute inside the grains and along the grain boundary, while by solid solution aging there are large Cr particles along the grain boundary.展开更多
The microstructure of Mg-8Zn-1Y alloy solidified under super-high pressure was analyzed through X-ray diffraction（XRD）, scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS）. And, compression...The microstructure of Mg-8Zn-1Y alloy solidified under super-high pressure was analyzed through X-ray diffraction（XRD）, scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS）. And, compression deformation behavior at room-temperature was studied. The results showed that the microstructure of Mg-8Zn-1Y alloy solidified under ambient pressure and super-high pressure was both mainly composed of ■-Mg and quasicrystal I-Mg3Zn6 Y. Solidification under super-high pressure contributed to refining solidified microstructure and changing morphology of the intergranular second phase. The morphology of intergranular second phase（quasicrystal I-Mg3Zn6Y） was transformed from continuous network（ambient pressure） to long island（high pressure） and finally to granular（super-high pressure） with the increase in pressure. The compressive strength, yield strength and rupture strain of the samples solidified under ambient pressure were significantly improved from 262.6 MPa, 244.4 MPa and 13.3% to 437.3 MPa, 368.9 MPa and 24.7% under the pressure of 6 GPa, respectively. Under ambient pressure, cleavage plane on compressive fracture was large and smooth. When it was solidified under the pressure ranging from 4 to 6 GPa, cleavage plane on compressive fracture was small and coarse. In addition, dimple, tear ridge and lobate patterns existed.展开更多
The (100) texture of solidified fcc metals, caused by the preferential (100) dendrite growth, could be closeIy related to solid/melt interfaces which behave differently along different crystallographic orientation. Th...The (100) texture of solidified fcc metals, caused by the preferential (100) dendrite growth, could be closeIy related to solid/melt interfaces which behave differently along different crystallographic orientation. The stability and roughness of {111} and {100} solid/melt interfaces of fcc metals were investigated using a modified Temkin multi-layer model. It is demonstrated that {100}crystal/melt interface is more unstable and rougher than {111} interface. The effect of the stability of crystal/melt interface on the (100) texture formation in solidified fcc metals has been analysed and discussed.展开更多
Recovery of the coal buried under buildings,railways and water bodies and the residual coal in irregularly arranged fully mechanized mining faces is a common engineering problem facing underground coal mining.In this ...Recovery of the coal buried under buildings,railways and water bodies and the residual coal in irregularly arranged fully mechanized mining faces is a common engineering problem facing underground coal mining.In this study,a mining technology of continuous driving and gangue backfilling(CDGB)was proposed.The technology,which can not only alleviate ground subsidence and gangue discharge,but also release the above-mentioned coals,contributes to green and efficient sustainable development of mining.The stability of the system of the solidified body-reserved coal pillar combination(S-C combination)is crucial to the CDGB technology.Therefore,it is of great significance to explore the mechanical and damage characteristics of S-C combination in the synergistic bearing process.First,four sets of differentshaped S-C combination specimens were fabricated and a S-C combination bearing structure in CDGB was constructed to explore the differences in mechanical characteristics and damage modes of different-shaped S-C combination specimens during CDGB.Subsequently,their surface strain field evolutions and acoustic emission(AE)response characteristics in the load-bearing process were obtained with the aid of the digital image correlation technique and the AE signal monitoring system.Furthermore,a damage evolution model based on AE parameters and mechanical parameters was established to clarify the damage evolution law.The following results were obtained:(1)The free area of S-C combination can serve as a quantitative index to evaluate the stability of the overburden control system;(2)The concept of critical value k of the free area was first proposed.When the free area exceeds the critical value k(free area ratio greater than 1.13),the deformation resistance and the free area changes becomes negatively correlated;(3)As the free area expands,the failure of the S-C combination specimen evolves from tensile failure to shear failure.The distribution characteristics of the axial strain field also verified such a change in the failure mode;(4)When the free area expands,the peak AE count gradually changes from“double peaks”to“a single peak”.In this process,the expansion of free area shortens the time for accumulating and releasing energy during loading.Micro cracks generated in the specimen change from a phased steep growth to a continuous increase,and the process in which micro cracks develop,converge,intersect and connect to form macro cracks accelerates.The damage evolution law concluded based on AE parameters and mechanical parameters can well characterize the damage evolution process of S-C combination,providing certain reference for the study on the synergistic bearing of S-C combination during CDGB.展开更多
The solidified crust was harmful to Al-killed steel casting using a basic tundish flux. After sampling from an actual tundish, XRD, SEM and EDX examinations were carried out to analyze the microstructure of solidified...The solidified crust was harmful to Al-killed steel casting using a basic tundish flux. After sampling from an actual tundish, XRD, SEM and EDX examinations were carried out to analyze the microstructure of solidified crusts. The conclusions were obtained as follows： main crystallization phases existing in tundish crust were Ca12 A14 O23, Ca2SiO4 and a little spinel; spinel and Ca2SiO4 distributed between the grain boundaries of Ca12 A14 Oa3, which increased the connection strength of crystallization phases by pinning grain boundary, density or hardness of solidified crust maybe also significantly increases; when initial composition of tundish flux was located in spinel region of CaO-SiO2-Al2 O3-10 % MgO phase diagram, it was easier to precipitate spinel from molten slag; three approaches of spinel formation in flux were summarized. When flux was saturated with magnesia on the metal/flux interface, MgO in flux was reduced by dissolved aluminum and then formed spinel. On the interface of steel/refractory, with feasible aluminum content, it was also easy to form spinel, and spinel inclusions will be floated and captured by tundish flux.展开更多
Solidification behavior in the mold region plays an important role in production efficiency and steel quality.To investigate shell growth within a mold,the sulfur prints of the entire shell thickness profile the menis...Solidification behavior in the mold region plays an important role in production efficiency and steel quality.To investigate shell growth within a mold,the sulfur prints of the entire shell thickness profile the meniscus to 100 mm below the mold were obtainedadding FeS tracer into molten steel during bloom continuous casting of hypo-peritectic steel.The law of shell thickness evolution along mold height and circumference was analyzed.The results show that there are three weak regions of solidification,which are in the mold upper part,in the mold lower part,and just below mold exit,possibly resulting periodic fluctuation of air gap between the shell and the mold,the impingement of melt jets on the solidification front,and the decreasing cooling intensity,respectively.Initial solidification point along casting direction appears at approximately 35 mm below the meniscus.Overall,the solidified shell thickness in the inner side of the mold is a little larger than that in the outer side,and the former and the latter reach 25.5 and 24.3 mm at the mold exit,respectively.The non-uniform shell growth in the inner side of the bloom is provided,while shell thicknesses in the narrow face and the outer side follow relatively regular growth.Out of the mold,the thinnest shells on the transverse section exist in the regions of 60–90 mm and 40–70 mm the corners of the inner and outer sides,respectively,i.e.,the of-corners.展开更多
The mechanical properties of TiAl alloy prepared by directional solidification were predicted through a machine learning algorithm model.The composition,input power,and pulling speed were designated as input variables...The mechanical properties of TiAl alloy prepared by directional solidification were predicted through a machine learning algorithm model.The composition,input power,and pulling speed were designated as input variables as representative factors influencing mechanical properties,and multiple linear regression analysis was conducted by collecting data obtained from the literature.In this study,the R^(2)value of the tensile strength prediction result was 0.7159,elongation was 0.8459,nanoindentation hardness was 0.7573,and interlamellar spacing was 0.9674.As the R^(2)value of the elongation obtained through the analysis was higher than the R^(2)value of the tensile strength,it was confirmed that the elongation had a closer relationship with the input variables(composition,input power,pulling speed)than the tensile strength.By adding the elongation to the tensile strength as an input variable,it was observed that the R^(2)value was further increased.The tensile test prediction results were divided into four groups:The group with the lowest residual value(predicted value-actual value)was designated as group A,and the group with the largest residual value was designated as group D.When comparing the values of group A and group D,more overpredictions occurred in group A,while more under predictions occurred in group D.Using the residuals and R^(2)values,the cause of the well-prediction was studied,and through this,the relationship between the mechanical properties and the microstructure was quantitatively investigated.展开更多
Aero-engine turbine blades may suffer overheating during service,which can result in severe microstructural and mechanical degradation within tens of seconds.In this study,the thermal cycling creep under(950℃/15 min+...Aero-engine turbine blades may suffer overheating during service,which can result in severe microstructural and mechanical degradation within tens of seconds.In this study,the thermal cycling creep under(950℃/15 min+1100℃/1 min)-100 MPa was performed on a directionally solidified superalloy,DZ125.The effects of overheating and thermal cycling on the creep properties were evaluated in terms of creep behavior and microstructural evolution against isothermally crept specimens under 950℃/100 MPa,950℃/270 MPa,and 1100℃/100 MPa.The results indicated that the thermal cycling creep life was reduced dramatically compared to the isothermal creep under 950℃/100 MPa.The plastic creep deformation mainly occurred during the overheating stage during the thermal cycling creep.The thermal cycling creep curve exhibited three stages,similar to the 1100℃isothermal creep,but its minimum creep rate occurred at a lower creep strain.The overheating events caused severe microstructural degradation,such as substantial dissolution ofγ'phase,earlier formation of raftedγ'microstructure,widening of theγchannels,and instability of the interfacial dislocation networks.This microstructural degradation was the main reason for the dramatic decrease in thermal cycling creep life,as the thermal cycling promoted more dislocations to cut intoγ'phase and more cracks to initiate at grain boundaries,carbides,and residual eutectic pools.This study underlines the importance of evaluating the thermal cycling creep properties of superalloys to be used as turbine blades and provides insights into the effect of thermal cycling on directionally solidified superalloys for component design.展开更多
The solidified structure of the thin-walled and complicated Ti-6AI-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the sect...The solidified structure of the thin-walled and complicated Ti-6AI-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.展开更多
A rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr (mass fraction in percent) alloywas prepared by melt spinning. As-quenched and as-annealed microstructures were studied by X-raydiffractometry (XRD), transmission electron mic...A rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr (mass fraction in percent) alloywas prepared by melt spinning. As-quenched and as-annealed microstructures were studied by X-raydiffractometry (XRD), transmission electron microscopy (TEM), high-resolution transmission electronmicroscopy (HREM) and energy dispersive spectrum (EDS) analysis. The microhardness of the alloy atdifferent annealing temperatures was measured. The results obtained indicate that the microhardnessof the rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr alloy does not vary with different annealingtemperatures. The as-quenched microstructure of the alloy includes two kinds of dispersed primaryphases: Al_3Ti and Al_(13)(Cr, Fe)_2. After annealing at 400 deg C for 10 h, the stable phaseAl_(13)Fe_4 appears in the microstructure.展开更多
The effect of slow shot speed on externally solidified crystal(ESC),porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy was investigated by optical microscopy(OM),scanning electron mi...The effect of slow shot speed on externally solidified crystal(ESC),porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM)and laboratory computed tomography(CT).Results showed that the newly developed AlSi9MnMoV alloy exhibited improved mechanical properties when compared to the AlSi10MnMg alloy.The AlSi9MnMoV alloy,which was designed with trace multicomponent additions,displays a notable grain refining effect in comparison to the AlSi10MnMg alloy.Refining elements Ti,Zr,V,Nb,B promote heterogeneous nucleation and reduce the grain size of primaryα-Al.At a lower slow shot speed,the large ESCs are easier to form and gather,developing into the dendrite net and net-shrinkage.With an increase in slow shot speed,the size and number of ESCs and porosities significantly reduce.In addition,the distribution of ESCs is more dispersed and the net-shrinkage disappears.The tensile property is greatly improved by adopting a higher slow shot speed.The ultimate tensile strength is enhanced from 260.31 MPa to 290.31 MPa(increased by 11.52%),and the elongation is enhanced from 3.72%to 6.34%(increased by 70.52%).展开更多
A model experiment investigating entrapment of inclusions and bubbles on the solidified shell was performed using molten steel,and the conditions for inclusion and bubble entrapment and mechanism of entrapment were st...A model experiment investigating entrapment of inclusions and bubbles on the solidified shell was performed using molten steel,and the conditions for inclusion and bubble entrapment and mechanism of entrapment were studied. The results were applied to the flow behavior in the casting mold of a continuous caster.At the solid-liquid interface, entrapment of inclusions is greatly reduced by the existence of a low velocity flow,e.g.,0.05m/s.The above-mentioned interfacial flow velocity dependency of inclusion entrapment is considered to be largely influenced by changes in the thickness of the concentration boundary layer,which depend on the interfacial flow velocity.Specifically,bubbles and inclusions which enter the concentration boundary layer are drawn to the solid-liquid interface by a suction force which is several orders larger than the Saffman's force.In addition to the above-mentioned suction force,the so-called cleaning effect is determined by fluid-dynamic forces such as drag force,etc.which act on particles,and furthermore,by resident time of particles at the solid-liquid interface,which depends on the solidification rate.In a FC mold with a 2-stage electromagnetic brake,flotation of bubbles entrained in the jet flow from the nozzle is accelerated with the large DC magnetic field.This is attributed to the braking effect of the DC field on the nozzle jet and the upward flow by the buoyancy of the bubbles.As a result,the interfacial flow velocity can be normalized by increasing the strength of the magnetic field,and entrapment of large bubbles and inclusions can be reduced.展开更多
Rapidly solidified Al-Ti base alloys were prepared by melt spinning at the cooling rate about 107 K/s. The melt-spun ribbons were used to observe the dricrostructures after heat treatment.In the supersaturated Al-Tl-S...Rapidly solidified Al-Ti base alloys were prepared by melt spinning at the cooling rate about 107 K/s. The melt-spun ribbons were used to observe the dricrostructures after heat treatment.In the supersaturated Al-Tl-Si alloy, age hardening occurred after 1 h anneal in the temperature range of 4000~500℃, which seems to be attributed to the precipitation of metastable Ll2- (Al,Si)3Ti phase. However. the microhardness was relatively low because of the low v/o and the insufflcient stability of precipitates. Thus. Cr was added to Al-Ti-Si alloys in order to stabilize the microstructures and to increase the v/o of precipitate5. As a result. the alIoys containing Cr were evaluated to possess the improved properties at the service temperature.展开更多
基金Funded by the National Nature Science Foundation of China(Nos.51978439,52278269,52278268,and 52108238)the Tianjin Outstanding Young Scholars Science Fund Project(No.22JCJQJC00020)the State Key Laboratory of Green Building Materials Open Foundation(No.2021GBM08)。
文摘We examined the enhancing effects of different dosages of product of Centrifugation of Bacterial Liquid(product of CBL)on the performance of slag-fGD gypsum-cement-bentonite-sludge system using MICP technology.We analyzed the multifaceted performance of the solidified sludge from macroscopic and microscopic perspectives.The experimental results reveal that the increase in product of CBL dosage results in positive impacts on the solidified sludge,including higher side compressive strength,lower leachate heavy metal concentration,and improved crack repair rates.At a 0.4%product of CBL doping concentration,the strength of the solidified sludge is enhanced by 26.6%at 3 d,61.2%at 7 d,and 13.9%at 28 d when compared to the unmodified solidified sludge.After 28 days,the concentrations of Zn and Cu ions reduce by 58%and 18%,respectively,and the crack repair rate is 58.4%.These results demonstrate that the increase in heavy metal concentration in the leachate leads to an increase in the strength of the solidified sludge.The strengthening procedure heavily relies on the mineralisation reaction of Bacillus pasteurii,which produces a substantial amount of CaCO_(3)to cement the particles and fill the pores initially.The modified solidifying sludge exhibits a self-repairing effect and an enhanced multifaceted performance as a result of oxygen being restored after crack formation and reactivation of Bacillus pasteurii.Such conditions facilitate the body's recovery.
基金financially supported by the National Natural Science Foundation of China(Nos.52175284 and 52474396)the National Key Research and Development Program of China(No.2022YFB3404201)。
文摘High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.
基金funded by the Natural Science Foundation of Inner Mongolia Autonomous Region(2023JQ03,2023QN05014)the Youth Science and Technology Talents Project of Autonomous Region Colleges and Universities(NJYT22108)。
文摘Loess slopes in cold and arid regions are susceptible to shallow soil degradation,which may trigger severe environmental problems related to soil erosion.To address this environmental challenge,this study selected a compound ecological curing agent composed of gellan gum and guar gum for stabilizing shallow loess slopes.Triaxial compression and disintegration tests were employed to comparatively analyze the effects of compound gum content,mass mix ratio,and curing age on the mechanical and disintegration properties of solidified loess.The curing mechanism was analyzed using scanning electron microscopy(SEM),and the ecological protection effect was monitored for a 60-day period.The results indicate that gellan gum,guar gum,and the compound gum can enhance the mechanical and disintegration properties of loess,promote plant growth,and optimize the ecological environment.However,the combination of gellan gum and guar gum proves more effective than using either gellan gum or guar gum alone.Considering the effects on mechanical properties,disintegration performance,and material economy,the disintegration rate of loess decreases by 75.72%compared to plain loess when the compound glue content is 0.5%,the mixing ratio of gellan gum to guar gum is 3:7 and the curing age is 7 days.Meanwhile,the cohesion and internal friction angle increase by 118.06%and 10.97%,respectively.Moreover,the disintegration performance and mechanical properties of the samples first increase and then decrease with the increase in compound glue and the mix ratio and are basically stabilized after the curing age reaches 7d.
基金Funded by the China Construction Shares Technology Research and Development Project(No.CSCEC-2023-Z-07)CSCEC Strait Major Scientific and Technological Project(No.ZJHX2023C001)+1 种基金Engineering Research Center of Prevention and Control of Geological Disasters in the Mountainous Areas of Northern Fujian,Fujian Province University,China(No.WYERC2024-3)Science s of Fujian Province(No.2023J01476)。
文摘Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dosage affect the properties and microstructure of FSS.The strength development mechanism was investigated when composite solidification agents were used.The findings show that both the water-solid ratio and the curing agent dosage can affect the microstructure of FSS,thereby affecting its performance.When the water-solid ratio increases from 0.52 to 0.56,the unconfined compressive strength(UCS)and flexural strength of the FSS decrease by 34.1% and 39.3% after 28 d.Conversely,the curing agent dosage increasing from 10% to 30% will increase both UCS and flexural strength by 11.2 times and 11.1 times.As the curing age increases,the number of cracks at failure point in the FSS will increase and lead to a more complete failure.Numerous needle-like AFt,C-S-H gel,and C-(A)-S-H gel create a three-dimensional network by adhering to soil particles.
基金Project(2009AA03Z114)supported by the National High-tech Research and Development Program of ChinaProject supported by Tsinghua-Toyo R&D Center of Magnesium and Aluminum Alloys Processing Technology
文摘Standard mechanical test bars with a diameter of 6.4 mm and a gauge length of 50 mm were processed, and the microstructures of die cast AM60B alloy under different die casting process parameters were observed. The influences of the slow shot speed, the fast shot speed and the biscuit thickness on the externally solidified crystals （ESCs） were investigated. With the increase of the biscuit thickness, the number of the ESCs in the cast samples decreases. Under a low slow shot speed, larg ESCs are found in the cast structure and a high fast shot speed results in more spherical ESCs. The relationships between ESCs and process parameters were also discussed.
基金Project(ZC304009103) supported by the Doctoral Fund of Zhejiang Normal University,ChinaProject(KYJ06Y09157) supported by School-level Project of Zhejiang Normal University,China
文摘The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.
基金financially supported by the National Basic Research Program of China (No. 2015CB057401)
文摘Turbine blades of gas turbine engines usually suffer from severe operational conditions characterized by high temperature and stress. Severe operational conditions during service cause microstructural changes in turbine blades and degrade their mechanical properties. In this study, service-induced microstructural damages in serviced turbine blades manufactured from a directionally solidified superalloy were evaluated. The observed microstructural damage of the turbine blade mainly involves the coarsening and rafting of γ' precipitates. The leading edge of 60% height of the turbine blades undergone most severe microstructural damage with significant microstructural evolution at this area. Microstructural damage affects the mechanical properties such as Vickers hardness, that is,Vickers hardness decreases as the equivalent diameter decreases. Microstructural damage shows great positiondependent feature as service temperature and radial stress on blade changes. With the aid of energy-dispersive spectrometer(EDS) analysis on carbide, the transformation of carbide does not exist. In addition, no topological closed-packed phase exists in the turbine blade.
基金This work was supported by the National“863”High Pro-gram of China(No.2002AA331112)the Doctorate Foun-dation of Northwestern Polytechnical University(CX200409)the Science Research Foundation of Henan University of Science and Technology(No.2004ZY039).
文摘The structure and properties of Cu-Cr-Zr alloy were studied after rapidly solidified aging and solid solution aging.At the early stage of aging （500℃ for 15 rain）, the hardness and the conductivity of the alloy rapidly solidified are 143 HV and 72% IACS, respectively. Under the same aging condition, the hardness and electrical conductivity of the alloy solid solution treated can reach 86 HV and 47% IACS, respectively. The microstructure was analyzed, and the grain size after rapid solidification is much smaller than that after solid solution treatment. By rapidly solidified aging the fine precipitates distribute inside the grains and along the grain boundary, while by solid solution aging there are large Cr particles along the grain boundary.
基金Project supported by National Natural Science Foundation of China(51475486)Natural Science Foundation of Hebei Province(E2013501096)
文摘The microstructure of Mg-8Zn-1Y alloy solidified under super-high pressure was analyzed through X-ray diffraction（XRD）, scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS）. And, compression deformation behavior at room-temperature was studied. The results showed that the microstructure of Mg-8Zn-1Y alloy solidified under ambient pressure and super-high pressure was both mainly composed of ■-Mg and quasicrystal I-Mg3Zn6 Y. Solidification under super-high pressure contributed to refining solidified microstructure and changing morphology of the intergranular second phase. The morphology of intergranular second phase（quasicrystal I-Mg3Zn6Y） was transformed from continuous network（ambient pressure） to long island（high pressure） and finally to granular（super-high pressure） with the increase in pressure. The compressive strength, yield strength and rupture strain of the samples solidified under ambient pressure were significantly improved from 262.6 MPa, 244.4 MPa and 13.3% to 437.3 MPa, 368.9 MPa and 24.7% under the pressure of 6 GPa, respectively. Under ambient pressure, cleavage plane on compressive fracture was large and smooth. When it was solidified under the pressure ranging from 4 to 6 GPa, cleavage plane on compressive fracture was small and coarse. In addition, dimple, tear ridge and lobate patterns existed.
文摘The (100) texture of solidified fcc metals, caused by the preferential (100) dendrite growth, could be closeIy related to solid/melt interfaces which behave differently along different crystallographic orientation. The stability and roughness of {111} and {100} solid/melt interfaces of fcc metals were investigated using a modified Temkin multi-layer model. It is demonstrated that {100}crystal/melt interface is more unstable and rougher than {111} interface. The effect of the stability of crystal/melt interface on the (100) texture formation in solidified fcc metals has been analysed and discussed.
基金the National Natural Science Foundation of China(Nos.U21A20108,52322403,52174108,and 51974105)the Support Plan for Science&Technology Innovation Talents in Universities of Henan Province(No.21HASTIT024)+1 种基金the Scientific and technological innovation research team of Henan Polytechnic University(No.T2021-5)the Henan Excellent Youth Science Foundation(No.222300420045).
文摘Recovery of the coal buried under buildings,railways and water bodies and the residual coal in irregularly arranged fully mechanized mining faces is a common engineering problem facing underground coal mining.In this study,a mining technology of continuous driving and gangue backfilling(CDGB)was proposed.The technology,which can not only alleviate ground subsidence and gangue discharge,but also release the above-mentioned coals,contributes to green and efficient sustainable development of mining.The stability of the system of the solidified body-reserved coal pillar combination(S-C combination)is crucial to the CDGB technology.Therefore,it is of great significance to explore the mechanical and damage characteristics of S-C combination in the synergistic bearing process.First,four sets of differentshaped S-C combination specimens were fabricated and a S-C combination bearing structure in CDGB was constructed to explore the differences in mechanical characteristics and damage modes of different-shaped S-C combination specimens during CDGB.Subsequently,their surface strain field evolutions and acoustic emission(AE)response characteristics in the load-bearing process were obtained with the aid of the digital image correlation technique and the AE signal monitoring system.Furthermore,a damage evolution model based on AE parameters and mechanical parameters was established to clarify the damage evolution law.The following results were obtained:(1)The free area of S-C combination can serve as a quantitative index to evaluate the stability of the overburden control system;(2)The concept of critical value k of the free area was first proposed.When the free area exceeds the critical value k(free area ratio greater than 1.13),the deformation resistance and the free area changes becomes negatively correlated;(3)As the free area expands,the failure of the S-C combination specimen evolves from tensile failure to shear failure.The distribution characteristics of the axial strain field also verified such a change in the failure mode;(4)When the free area expands,the peak AE count gradually changes from“double peaks”to“a single peak”.In this process,the expansion of free area shortens the time for accumulating and releasing energy during loading.Micro cracks generated in the specimen change from a phased steep growth to a continuous increase,and the process in which micro cracks develop,converge,intersect and connect to form macro cracks accelerates.The damage evolution law concluded based on AE parameters and mechanical parameters can well characterize the damage evolution process of S-C combination,providing certain reference for the study on the synergistic bearing of S-C combination during CDGB.
基金Item Sponsored by National Natural Science Foundation of China(50904017)
文摘The solidified crust was harmful to Al-killed steel casting using a basic tundish flux. After sampling from an actual tundish, XRD, SEM and EDX examinations were carried out to analyze the microstructure of solidified crusts. The conclusions were obtained as follows： main crystallization phases existing in tundish crust were Ca12 A14 O23, Ca2SiO4 and a little spinel; spinel and Ca2SiO4 distributed between the grain boundaries of Ca12 A14 Oa3, which increased the connection strength of crystallization phases by pinning grain boundary, density or hardness of solidified crust maybe also significantly increases; when initial composition of tundish flux was located in spinel region of CaO-SiO2-Al2 O3-10 % MgO phase diagram, it was easier to precipitate spinel from molten slag; three approaches of spinel formation in flux were summarized. When flux was saturated with magnesia on the metal/flux interface, MgO in flux was reduced by dissolved aluminum and then formed spinel. On the interface of steel/refractory, with feasible aluminum content, it was also easy to form spinel, and spinel inclusions will be floated and captured by tundish flux.
基金This work was supported by the National Natural Science Foundation of China(51604021).
文摘Solidification behavior in the mold region plays an important role in production efficiency and steel quality.To investigate shell growth within a mold,the sulfur prints of the entire shell thickness profile the meniscus to 100 mm below the mold were obtainedadding FeS tracer into molten steel during bloom continuous casting of hypo-peritectic steel.The law of shell thickness evolution along mold height and circumference was analyzed.The results show that there are three weak regions of solidification,which are in the mold upper part,in the mold lower part,and just below mold exit,possibly resulting periodic fluctuation of air gap between the shell and the mold,the impingement of melt jets on the solidification front,and the decreasing cooling intensity,respectively.Initial solidification point along casting direction appears at approximately 35 mm below the meniscus.Overall,the solidified shell thickness in the inner side of the mold is a little larger than that in the outer side,and the former and the latter reach 25.5 and 24.3 mm at the mold exit,respectively.The non-uniform shell growth in the inner side of the bloom is provided,while shell thicknesses in the narrow face and the outer side follow relatively regular growth.Out of the mold,the thinnest shells on the transverse section exist in the regions of 60–90 mm and 40–70 mm the corners of the inner and outer sides,respectively,i.e.,the of-corners.
基金financially supported by the National Natural Science Foundation of China(Nos.51671072 and 51471062)。
文摘The mechanical properties of TiAl alloy prepared by directional solidification were predicted through a machine learning algorithm model.The composition,input power,and pulling speed were designated as input variables as representative factors influencing mechanical properties,and multiple linear regression analysis was conducted by collecting data obtained from the literature.In this study,the R^(2)value of the tensile strength prediction result was 0.7159,elongation was 0.8459,nanoindentation hardness was 0.7573,and interlamellar spacing was 0.9674.As the R^(2)value of the elongation obtained through the analysis was higher than the R^(2)value of the tensile strength,it was confirmed that the elongation had a closer relationship with the input variables(composition,input power,pulling speed)than the tensile strength.By adding the elongation to the tensile strength as an input variable,it was observed that the R^(2)value was further increased.The tensile test prediction results were divided into four groups:The group with the lowest residual value(predicted value-actual value)was designated as group A,and the group with the largest residual value was designated as group D.When comparing the values of group A and group D,more overpredictions occurred in group A,while more under predictions occurred in group D.Using the residuals and R^(2)values,the cause of the well-prediction was studied,and through this,the relationship between the mechanical properties and the microstructure was quantitatively investigated.
基金supported by the“National Key Research and Development Program of China(Grant No.2016YFB0701403)”the“National Natural Science Foundation of China(Grant Nos.51631008 and 91860201)”+1 种基金the“111 Project(No.B170003)”financial support to the reported work.Stoichko Antonov would like to acknowledge financial support from the Alexander von Humboldt Foundation。
文摘Aero-engine turbine blades may suffer overheating during service,which can result in severe microstructural and mechanical degradation within tens of seconds.In this study,the thermal cycling creep under(950℃/15 min+1100℃/1 min)-100 MPa was performed on a directionally solidified superalloy,DZ125.The effects of overheating and thermal cycling on the creep properties were evaluated in terms of creep behavior and microstructural evolution against isothermally crept specimens under 950℃/100 MPa,950℃/270 MPa,and 1100℃/100 MPa.The results indicated that the thermal cycling creep life was reduced dramatically compared to the isothermal creep under 950℃/100 MPa.The plastic creep deformation mainly occurred during the overheating stage during the thermal cycling creep.The thermal cycling creep curve exhibited three stages,similar to the 1100℃isothermal creep,but its minimum creep rate occurred at a lower creep strain.The overheating events caused severe microstructural degradation,such as substantial dissolution ofγ'phase,earlier formation of raftedγ'microstructure,widening of theγchannels,and instability of the interfacial dislocation networks.This microstructural degradation was the main reason for the dramatic decrease in thermal cycling creep life,as the thermal cycling promoted more dislocations to cut intoγ'phase and more cracks to initiate at grain boundaries,carbides,and residual eutectic pools.This study underlines the importance of evaluating the thermal cycling creep properties of superalloys to be used as turbine blades and provides insights into the effect of thermal cycling on directionally solidified superalloys for component design.
基金by the National Natural Science Foundation of China under grant No. 50775050the State Key Laboratory of Solidif ication Processing in NWPU (200702)
文摘The solidified structure of the thin-walled and complicated Ti-6AI-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.
文摘A rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr (mass fraction in percent) alloywas prepared by melt spinning. As-quenched and as-annealed microstructures were studied by X-raydiffractometry (XRD), transmission electron microscopy (TEM), high-resolution transmission electronmicroscopy (HREM) and energy dispersive spectrum (EDS) analysis. The microhardness of the alloy atdifferent annealing temperatures was measured. The results obtained indicate that the microhardnessof the rapidly solidified Al-2.5Ti-2.5Fe-2.5Cr alloy does not vary with different annealingtemperatures. The as-quenched microstructure of the alloy includes two kinds of dispersed primaryphases: Al_3Ti and Al_(13)(Cr, Fe)_2. After annealing at 400 deg C for 10 h, the stable phaseAl_(13)Fe_4 appears in the microstructure.
基金financially supported by the National Key Research and Development Program of China(2022YFB3404201)the Major Science and Technology Project of Changchun City,Jilin Province(Grant No.20210301024GX)。
文摘The effect of slow shot speed on externally solidified crystal(ESC),porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM)and laboratory computed tomography(CT).Results showed that the newly developed AlSi9MnMoV alloy exhibited improved mechanical properties when compared to the AlSi10MnMg alloy.The AlSi9MnMoV alloy,which was designed with trace multicomponent additions,displays a notable grain refining effect in comparison to the AlSi10MnMg alloy.Refining elements Ti,Zr,V,Nb,B promote heterogeneous nucleation and reduce the grain size of primaryα-Al.At a lower slow shot speed,the large ESCs are easier to form and gather,developing into the dendrite net and net-shrinkage.With an increase in slow shot speed,the size and number of ESCs and porosities significantly reduce.In addition,the distribution of ESCs is more dispersed and the net-shrinkage disappears.The tensile property is greatly improved by adopting a higher slow shot speed.The ultimate tensile strength is enhanced from 260.31 MPa to 290.31 MPa(increased by 11.52%),and the elongation is enhanced from 3.72%to 6.34%(increased by 70.52%).
文摘A model experiment investigating entrapment of inclusions and bubbles on the solidified shell was performed using molten steel,and the conditions for inclusion and bubble entrapment and mechanism of entrapment were studied. The results were applied to the flow behavior in the casting mold of a continuous caster.At the solid-liquid interface, entrapment of inclusions is greatly reduced by the existence of a low velocity flow,e.g.,0.05m/s.The above-mentioned interfacial flow velocity dependency of inclusion entrapment is considered to be largely influenced by changes in the thickness of the concentration boundary layer,which depend on the interfacial flow velocity.Specifically,bubbles and inclusions which enter the concentration boundary layer are drawn to the solid-liquid interface by a suction force which is several orders larger than the Saffman's force.In addition to the above-mentioned suction force,the so-called cleaning effect is determined by fluid-dynamic forces such as drag force,etc.which act on particles,and furthermore,by resident time of particles at the solid-liquid interface,which depends on the solidification rate.In a FC mold with a 2-stage electromagnetic brake,flotation of bubbles entrained in the jet flow from the nozzle is accelerated with the large DC magnetic field.This is attributed to the braking effect of the DC field on the nozzle jet and the upward flow by the buoyancy of the bubbles.As a result,the interfacial flow velocity can be normalized by increasing the strength of the magnetic field,and entrapment of large bubbles and inclusions can be reduced.
文摘Rapidly solidified Al-Ti base alloys were prepared by melt spinning at the cooling rate about 107 K/s. The melt-spun ribbons were used to observe the dricrostructures after heat treatment.In the supersaturated Al-Tl-Si alloy, age hardening occurred after 1 h anneal in the temperature range of 4000~500℃, which seems to be attributed to the precipitation of metastable Ll2- (Al,Si)3Ti phase. However. the microhardness was relatively low because of the low v/o and the insufflcient stability of precipitates. Thus. Cr was added to Al-Ti-Si alloys in order to stabilize the microstructures and to increase the v/o of precipitate5. As a result. the alIoys containing Cr were evaluated to possess the improved properties at the service temperature.
