Numerical and physical models have been built and validated to study the multiphase flow inside three ladle shrouds and a four-strand tundish.A conventional straight ladle shroud and two types of trumpet-shaped ladle ...Numerical and physical models have been built and validated to study the multiphase flow inside three ladle shrouds and a four-strand tundish.A conventional straight ladle shroud and two types of trumpet-shaped ladle shroud(TLS)have been comparatively investigated.The maximum velocity at ladle shroud outlet reduces from 1.3 to 0.5 m/s,which indicates a quieter tundish pool.It is demonstrated that the use of a TLS can also decrease the maximum surface velocity from 0.16 to 0.13 m/s,which reduces the tendency of forming tundish open eye.The flow pattern and mixing behavior are improved inside the tundish,especially in enlarging the plug volume from 6.61%to 9.04%.The difference between the near and far outlets is narrowed when the TLS is applied.A computational program was developed to calculate characteristic parameters of different ladle shroud designs,and a dimensionless index was proposed to evaluate their mass and inner volume.Plant trials have been carried out,and the results showed that TLS can reduce level fluctuation in the pouring zone,which is beneficial to promoting better protective performance from secondary contamination and heat loss during continuous casting.展开更多
This paper describes a flow simulation model used to determine the effects of a shroud on the performance of a wind turbine. Also, it focuses on comparing the standard type of wind turbines— upwind turbine with three...This paper describes a flow simulation model used to determine the effects of a shroud on the performance of a wind turbine. Also, it focuses on comparing the standard type of wind turbines— upwind turbine with three blades fixed on a horizontal axis—with a new type that is called a shrouded wind turbine. In addition, the two types of turbines are compared in terms of velocities profiles, pressure distribution and power output when applying four different velocities of winds: 10, 20, 30, 40 mph. Numerical values and graphs are highlighted in order to show the main differences between the shrouded turbine and the conventional one. Finally, a conclusion and some recommendations are provided to summarize the scope of this research and give a better prediction for a future optimal design of the shrouded turbines.展开更多
The transient phenomena of re-oxidation and slag entrapment occurring in the tundish during the ladle change-over process have been proven detrimental to clean steel production.Therefore,an unsteady three-phase turbul...The transient phenomena of re-oxidation and slag entrapment occurring in the tundish during the ladle change-over process have been proven detrimental to clean steel production.Therefore,an unsteady three-phase turbulence model,coupling velocity,temperature,and phase field was established to study the effect of the ladle shroud immersion depth on the slag eye formation,slag entrainment,slag dragging,air dragging,and flow characteristics during the ladle change-over process of a two-strand tundish.The results showed that reducing the immersion depth decreases the high-velocity region area under the slag layer in the quasi-steady process.During the emptying stage,as the molten bath level gradually decreases,the outlet temperature exhibits a trend of initially decreasing and subsequently increasing across all three shroud immersion depths.However,under a 210 mm shroud immersion depth,molten slag and air are dragged into the shroud,forming slag droplets and causing significant fluctuations,with a maximum scalar velocity of 0.0764 m/s at the monitoring point.In the filling stage,air and molten slag are dragged into the molten bath,forming bubbles and slag droplets at an immersion depth of 210 mm.Bubbles are observed within the molten slag layer,which can readily cause an emulsification phenomenon,making it easier to be dragged as slag droplets.Additionally,the slag eye area measured under 210 mm immersion depth at 45 s is 0.303 m^(2),while the maximum scalar velocity of 2.4259 m/s is detected at 12 s.At an immersion depth of 360 mm,the average area of the slag eye is minimized to 0.06268 m2,with corresponding variances of 0.006753,representing the optimal immersion depth.展开更多
During high-speed rotation,the surface of aeronautic spiral bevel gears will generate significant pressure and viscous forces,which will cause a certain amount of windage power loss and reduce the efficiency of the tr...During high-speed rotation,the surface of aeronautic spiral bevel gears will generate significant pressure and viscous forces,which will cause a certain amount of windage power loss and reduce the efficiency of the transmission system.Based on the computational fluid dynamics,this paper analyzes the windage power loss of a single spiral bevel gear and a spiral bevel gear pair under oil injection lubrication.In addition,the shroud is used to suppress gear windage loss,and the clearance size and opening angle of the designed shroud are optimized.Finally,by comparing and analyzing the experimental results,the following conclusions were obtained:(1)For a single gear,the speed is the most important factor affecting windage loss,followed by the hand of spiral,and rotation direction;(2)For gear pairs,under oil injection lubrication,the input speed has the greatest impact on windage power loss,followed by the influence of oil injection port speed,temperature and oil injection port pressure;(3)Installing a shroud is an effective method to reduce windage power loss;(4)In the pure air phase,the smaller the clearance between the shroud and the gear surface,and the smaller the radial direction between the shroud and the shaft,the better the effect of reducing windage;(5)In the two-phase flow of oil and gas,it is necessary to design oil drainage holes on the shroud to ensure the smooth discharge of lubricating oil and improve the drag reduction effect.展开更多
Polar ships face significant risks from ice accretion on decks,superstructures,and power systems.Ice formation on the power intake system particularly affects vessel stability and safety.While freshwater icing has bee...Polar ships face significant risks from ice accretion on decks,superstructures,and power systems.Ice formation on the power intake system particularly affects vessel stability and safety.While freshwater icing has been extensively researched,comprehensive multi-parameter studies on ice accretion for intake structures remain insufficient.This investigation examines the icing characteristics of the air shroud,a critical component of marine gas turbines,resulting from saltwater droplet freezing.The study utilized a custom-built cyclic ice wind tunnel,with flow field quality verified through Five-hole probe and Hot wire anemometer methods,and droplet field quality validated using Laser,Flowmeter,Ice blade,and Icing calibration grid techniques.The research analyzes ice distribution and thickness on the shroud under varying NaCl concentrations,considering temperature,liquid water content(LWC),and median volume diameter(MVD).The findings reveal that decreased salinity facilitates rime ice formation,resulting in rough ice texture.Temperature reduction,increased LWC,and larger MVD enhanced salinity's influence on ice thickness.The shroud exhibits substantial radial ice accretion,with coverage extending to approximately 90%.These results establish a foundation for further investigation of saltwater icing mechanisms and pioneer icing research in marine gas turbine intake systems.展开更多
A massive parallel aeroelastic simulation platform has been built to investigate the first1.5-stage fan of an aeroengine at rotating stall.The Computational Fluid Dynamics(CFD)solver and Computational Structural Dynam...A massive parallel aeroelastic simulation platform has been built to investigate the first1.5-stage fan of an aeroengine at rotating stall.The Computational Fluid Dynamics(CFD)solver and Computational Structural Dynamics(CSD)solver are coupled directly by non-matching mesh interfaces.The unsteady rotor/stator interaction is solved by the Sliding Mesh Interface method.The original rotor blades are shrouded by the midspan shrouds.An unshrouded fan is also created to investigate the effects of the midspan shrouds.Both the shrouded fan and unshrouded fan have stable aeroelasticity at the designed state.At rotating stall,the stalled region rotates at 30%of the rotor speed on the absolute reference frame.The energy spectrum of the rotating stalled flow is measured quantitatively.It shows that the first two order excitations are much stronger than the higher order excitations.In the flow of rotating stall,the fifth backward travelling wave mode of shrouded fan is resonated by the fifth excitation of the rotational stalled flow because the rotational speed of the stalled region coincides with the modal rotational speed,while for the unshrouded fan,the first bending mode is resonated by the second excitation of the rotational stalled flow,forming two waves in the circumference of the annulus blades.At rotating stall,the vibration of the shrouded blades is still under control but the vibration of the unshrouded blades is diverged and out of control.A novel tool,i.e.,resonance map,is proposed to predict the resonance.It provides a perspective to explain the effects of midspan shrouds at a theoretical level,and it would also be helpful in the structural design of blades.展开更多
In this paper, in order to clarify the gains of the shroud in the shrouded tail rotor system, a thrust division factor q , which represents the ratio of the shroud thrust to the total thrust of the shrouded tail ro...In this paper, in order to clarify the gains of the shroud in the shrouded tail rotor system, a thrust division factor q , which represents the ratio of the shroud thrust to the total thrust of the shrouded tail rotor, is introduced. With the help of q , the slipstream theory for the static and axial flow states of the shrouded tail rotor are fully derived. Based on the sliptream theory, the variations of the thrust, power and disk area against q for different cases are emphatically analysed and the comparisons between a shrouded tail rotor and an isolated one are made. It is shown that, although the shroud can provide as much as 50% of the total thrust of shrouded tail rotor for the static state, the thrust gains of the shroud rapidly decrease for the axial flow state, which depends on the flow velocity ratio.展开更多
The multi-rotor approach adds a significant improvement over conventional,single rotor wind turbines by utilizing the wind side-flow that is lost by conventional turbines.The power output can be increased by as much a...The multi-rotor approach adds a significant improvement over conventional,single rotor wind turbines by utilizing the wind side-flow that is lost by conventional turbines.The power output can be increased by as much as 26%over a conventional wind turbine of comparable size.The benefit of the addition of side flow can be easily seen when used with the multi-rotor turbines as shown in this paper.At induction factors of greater than 0.2,a multi-rotor system will begin outputting higher power than the rotors individually.Based on the results as shown in this paper,an optimal induction factor would be between 0.4 and 0.5 to get the greatest benefit of the side flow.The addition of a brimmed diffuser magnified the benefits of the side flow even more by increasing flow through and in front of the rear rotor.Depending on the rotor spacing,rotors in front of the back rotor could see the effects of the diffuser as well.Typically a rotor spacing of one meter or greater is practical depending on the size of the rotor blades.Flow simulation studies supported the benefits of a multi-rotor system and the use of side flow for rotor step sizes of greater than 4 meters.The power increase with the addition of a diffuser was supported by the flow simulation studies as well by showing significant increases in wind power and power.Additionally,according to flow trajectory animations,turbulence as a result of upstream rotating blades appeared to be dampened out because of the diffuser.展开更多
Due to the lack of understanding in the flow mechanism of the hub plate crown, the current calculation of the disc friction loss and the axial thrust in the centrifugal pump often uses empirical formulas. Research on ...Due to the lack of understanding in the flow mechanism of the hub plate crown, the current calculation of the disc friction loss and the axial thrust in the centrifugal pump often uses empirical formulas. Research on the flow characteristics of the hub plate crown is of practical significance. The shroud and hub cavities are respectively studied with regard to tangential and radial velocities at the four different angular positions(0°, 90°, 180°, and 270°) at the four different operational points(0.6 Qsp, 0.8 Qsp, 1.0 Qsp, and 1.2 Qsp). Results indicate that at the same operational point, the smaller the volute chamber sectional area is, the higher the tangential velocity of the fluid core zone of the shroud cavity is. Radial leakage flow from the volute to the seal ring at the same operational point appears in 0° and 90° direction;when the flow is large, the tangential and radial velocities of the shroud and hub cavities with the same radius tend to be equal with axial symmetry. The axial leakage flow through the balance holes significantly affects the radial distribution of both tangential and radial velocities of fluid flow in the hub cavity. The numerical calculation results of fluid leakage through the clearance of back sealing ring are in good agreement with the test results. Accordingly, the magnitude of leakage is closely related to the fluid pressure and velocity distribution in the hub plate crown of the centrifugal pump. The analysis of the flow characteristics in the hub plate crown of the centrifugal pump could reveal the cause of the disc friction loss from the mechanism, providing a significant guidance for improving the accuracy of calculation and balancing the axial thrust in the centrifugal pump.展开更多
This paper presents the aspirated modification of a dual-stage counter-rotating compressor which contains inlet guide vanes(IGVs), two counter-rotating rotors(R1, R2), and outlet guide vanes(OGVs).Uniform circul...This paper presents the aspirated modification of a dual-stage counter-rotating compressor which contains inlet guide vanes(IGVs), two counter-rotating rotors(R1, R2), and outlet guide vanes(OGVs).Uniform circular holes are circumferentially distributed over the rotors' tips on the shroud casing which are designed to remove the low-energy fluid near the shroud casing.OGVs are hollow blades with two slots designed on the suction side which can better control the flow on the suction surface through boundary layer suction.Related works about the experiments have been carried out since June 2012 and the effect of flow suction on the performance of the compressor is investigated in detail.Characteristic lines at a 70% corrected rotating speed are tested and those with higher rotating speeds will be studied in the near future.Experimental results indicate that boundary layer suction can improve the compressor characteristics and the best suction methodology varies along the operating line.At the near stall condition, suction from the R2 tip region can obviously increase the efficiency and the total pressure ratio, as well as improve the flow capacity.Isentropic efficiency can be maximally increased by 4.24% with an increase of 1.94% in massflow under a suction flow of 160 m3/h.Suction at the R1 position with a suction rate below 0.35% in a high flow situation can make the performance of the compressor better than others.Around the peak efficiency point, boundary layer suction from the slots of OGVs is the best choice in improving the efficiency, but it causes a 0.1% loss in the total pressure ratio.展开更多
The flow past a circular-section cylinder with a conic shroud perforated with four holes at the peak was simulated numerically at Re = 100, considering two factors, viz.the angle of attack and the diameter of the hole...The flow past a circular-section cylinder with a conic shroud perforated with four holes at the peak was simulated numerically at Re = 100, considering two factors, viz.the angle of attack and the diameter of the holes. The effects of the perforated conic shroud on the vortex shedding pattern in the near wake was mainly investigated, as well as the time history of the drag and lift forces. In the investigated parameter space, three flow regimes were generally identified, corresponding to weak, moderate, and strong disturbance effects.In regime I, the wake can mainly be described by alternately shedding Kármán or Kármán-like vortices. In regime II, the spanwise vortices are obviously disturbed along the span due to the appearance of additional vorticity components and their interactions with the spanwise vortices, but still shed in synchronization along the spanwise direction. In regime III,the typical Kármán vortices partially or totally disappear,and some new vortex shedding patterns appear, such as-type, obliquely shedding, and crossed spanwise vortices with opposite sign. Corresponding to these complex vortex shedding patterns in the near wake, the fluid forces no longer oscillate regularly at a single vortex shedding frequency, but rather with a lower modulation frequency and multiple amplitudes. An overview of these flow regimes is presented.展开更多
In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software p...In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.展开更多
Fine bubbles will create when the inert gas is introduced to the high rapidsteel stream within the shroud nozzle between ladle and tundish. The collision and attachment amongthe bubbles and fine inclusions will promot...Fine bubbles will create when the inert gas is introduced to the high rapidsteel stream within the shroud nozzle between ladle and tundish. The collision and attachment amongthe bubbles and fine inclusions will promote the floatation efficiency of inclusions in the tundish.The behaviors of the bubbles, such as the dispersion in shroud, coalescence and floatation intundish, are studied. The results show that the maximum sizes of the bubbles in the water and steelflow within the shroud in the length of 1.2 m are 0.70-1.44 mm and 1.53-3.16 mm respectively whenthe flow rates are 0.006-0.016 m^3/s; the terminal velocities of fine bubbles in the water andmolten steel within the tundish are 0.02-0.2 and 0.05-0.6 m/s.展开更多
Patients with extracorporeal membrane oxygenation still suffer from high rates of complication that linked to the flow field within the blood pump.So it is essential to optimise the geometry of the pump.The specificat...Patients with extracorporeal membrane oxygenation still suffer from high rates of complication that linked to the flow field within the blood pump.So it is essential to optimise the geometry of the pump.The specification of shroud design is arguably the necessary design parameter in the centrifugal pump.However,the hemodynamic performances of the different shroud designs have not been studied extensively.In this study,ten different shroud designs were made and divided into two groups as the different covering locations(A:Covering the blade leading edge,B:Covering the blade trailing edge).In every group,six shroud designs with the covering proportions of 0,1/5,2/5,3/5,4/5,1 were made.Detailed computational fluid dynamics(CFD)analyses were performed to investigate their effects on hemodynamics and hydraulic performance at the constant flow condition(4000 rpm,5 L/min).The percentage volumes of the scalar shear stress in specific threshold(τ<1 Pa:Thrombosis,τ>9 Pa:the destruction of von Willebrand factor,τ>50 Pa:Platelet activation,τ>150 Pa:Break of red blood)were used to compare the blood damage of the different shroud designs.Also,the modified index of hemolysis(MIH)were calculated based on a Eulerian approach for different pumps.CFD simulations predicted an increase in the pump head,hydraulic efficiency,a fraction of fluid volume with scalar shear stress values above a threshold(9 Pa,50 Pa,150 Pa)and MIH with increasing shroud covering proportions from 0 to 1 in the same covering location.Also,these above results were higher in group B than group A.This means that the risks of the hemolysis,thrombosis and bleeding increased as the rise of the covering proportion and they were higher in the pump whose shroud covers the blade trailing edge.展开更多
As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impin...As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impingement characteristics of preheating shrouded supersonic jets.Computational fluid dynamics(CFD)models were established to investigate the effects of main and shrouding gas temperatures on the characteristics of flow field and impingement of shrouded supersonic jet.The preheating shrouded supersonic jet behavior was simulated and measured by numerical simulation and jet measurement experiment respectively.The influence of preheating shrouded supersonic jet on gas jet penetration and fluid flow in liquid bath was calculated by the CFD model which was validated against water model experiments.The results show that the uptrend of the potential core length of shrouded supersonic jet would be accelerated with increasing the main and shrouding gas temperatures.Also,preheating supersonic jets demonstrated significant advantages in penetrating and stirring the liquid bath.展开更多
In order to investigate the flow-induced vibration in the shroud passage of centrifugal pump and predict rotordynamic forces of centrifugal pump rotor system, an analysis of rotordynamic forces arising from shrouded c...In order to investigate the flow-induced vibration in the shroud passage of centrifugal pump and predict rotordynamic forces of centrifugal pump rotor system, an analysis of rotordynamic forces arising from shrouded centrifugal pump is presented. CFD techniques were utilized to analyze the full three-dimensional viscous, primary/secondary flow field in a centrifugal pump impeller to determine rotordynamic forces. Multiple quasisteady solutions of an eccentric three-dimensional model at different whirl frequency ratios yielded the rotordynamic forces. The skew-symmetric stiffness, damping, and mass matrices were obtained by second-order leastsquares analysis. Simulation of the coupled primary/secondary flow field was conducted, and the complex flow characteristics in the flow field of a shroud passage were achieved including the mean velocity and pressure, as well as the eddy in a large scale of flow field due to viscosity. The rotordynainic force coefficients were calculated, and the resuhs were in good agreement with those of experiment except for the direct inertial coefficient without the consideration of whirling forces from the impeller primary flow passage.展开更多
HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted...HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted.After tank degassing the steel is strongly Ca-treated by wire feeding to form CaS instead of MnS.Non-metallic inclusions in the steel and centre segregation with MnS are sinks for hydrogen which result in HIC (Hydrogen Induced Cracking).Therefore these steels ask for excellent oxide cleanness and S-contents of 【 10 ppm.Macro inclusions of 】 50 μm are harmful for the product.These large inclusions are seldom and difficult to be detected.Small inclusions of 【 15 μm do no harm to the product.The origin of non-metallic inclusions is,roughly spoken,one third each of de-oxidation-/reoxidation products,refractory and casting powder.Slag carry-over is mainly avoided by sensitive electronic devices.Slag covers and shrouding systems of the steel stream during the transfer of metal between ladle,tundish and mold are effective to avoid reoxidation.Systems to control the flow of steel in tundish and mold favor the floatation of inclusions and their even distribution in the strand.展开更多
Wind energy provides a sustainable solution to the ever-increasing demand for energy.Micro-wind turbines offer a promising solution for low-wind speed,decentralized power generation in urban and remote areas.Earlier r...Wind energy provides a sustainable solution to the ever-increasing demand for energy.Micro-wind turbines offer a promising solution for low-wind speed,decentralized power generation in urban and remote areas.Earlier researchers have explored the design,development,and performance analysis of a micro-wind turbine system tailored for small-scale renewable energy generation.Researchers have investigated various aspects such as aerodynamic considerations,structural integrity,efficiency optimization to ensure reliable and cost-effective operation,blade design,generator selection,and control strategies to enhance the overall performance of the system.The objective of this paper is to provide a comprehensive design and performance review of horizontal and vertical micro-wind turbines.The study begins with an overview of the current landscape of wind energy across the globe and India in particular,highlighting key challenges and opportunities.Numerical and experimental studies were used to validate the designs.Horizontal Axis Wind Turbines(HAWTs)with ducts or shrouds are suitable for microscale and low-speed applications.Researchers investigated the position and location of the turbines to enhance their performance in urban settings.Airflow and airfoil noise produce aerodynamic noise,which is the most significant disadvantage of wind turbines.The findings provide valuable insights for stakeholders interested in advancing micro-wind turbine technology.The highlighted research opportunities may be pursued further to improve the efficiency,reliability,and overall performance of micro-wind turbines.展开更多
This paper describes the flow simulation of a dual rotor, three-bladed wind turbine module with a shroud to determine its performance. The parameters that were evaluated are the effects of adding a second rotor, wind ...This paper describes the flow simulation of a dual rotor, three-bladed wind turbine module with a shroud to determine its performance. The parameters that were evaluated are the effects of adding a second rotor, wind speed, distance between the two rotors, the size of the front rotor and the shroud. The results were obtained by using the Solid Works 2015 flow simulation program. Also, the benefits and cost issues for wind generating systems are illustrated.展开更多
The shroud continues to remain one of the most studied and controversial artifacts in human history. Many tests, X-ray fluorescence, reflectance, spectrometry and low energy/high-resolution X ray transmission have sho...The shroud continues to remain one of the most studied and controversial artifacts in human history. Many tests, X-ray fluorescence, reflectance, spectrometry and low energy/high-resolution X ray transmission have shown that the crucified body is not compatible with a painted image. Researchers confirm that the alleged blood is real blood. We documented the self-assembly of geometric triangular chiral hexagon complex (GTCHC) with structural organization of embryoid bodies in cancer tissues. The identification of these structures is not only limited to malignant tumors but also appears in extreme injured tissues. Our interest is to determine if we can predict and identify these patterns in the Shroud of Turin. Based on pattern recognition image was analyzed over 100 shroud images. We identified a central spectral emission line that exhibits a characteristic signature on a plot of residual electromagnetic radiation, head area narrowing and low extremities broadening, indication of decay energy changes in the velocity of the molecules in the traversal trajectory. This Electromagnetic collision event generates in the cloth stagnant blood areas with patterns identical to those identified for us in cancer damage tissues. Inflammatory cytokines activate stem cells and Notch signaling proteins in cascade of interactions to generate real clonal human embryoid template. Can we predict function from structure? These structures evoke life, regeneration, but not death. Our findings suggest the image of a crucified man on the Shroud of Turin is a real physical electromagnetic collision event in response to extreme tissue injury, with the fact that supports our previous findings in cancer tissues as real and predictable. Proteins derived from these emergent damage tissue derivate stem cells could be used to design biologic templates in regenerative medicine and develop novel strategies in cancer therapy.展开更多
基金The funding of National Natural Science Foundation of China(No.52004024)is highly appreciated.
文摘Numerical and physical models have been built and validated to study the multiphase flow inside three ladle shrouds and a four-strand tundish.A conventional straight ladle shroud and two types of trumpet-shaped ladle shroud(TLS)have been comparatively investigated.The maximum velocity at ladle shroud outlet reduces from 1.3 to 0.5 m/s,which indicates a quieter tundish pool.It is demonstrated that the use of a TLS can also decrease the maximum surface velocity from 0.16 to 0.13 m/s,which reduces the tendency of forming tundish open eye.The flow pattern and mixing behavior are improved inside the tundish,especially in enlarging the plug volume from 6.61%to 9.04%.The difference between the near and far outlets is narrowed when the TLS is applied.A computational program was developed to calculate characteristic parameters of different ladle shroud designs,and a dimensionless index was proposed to evaluate their mass and inner volume.Plant trials have been carried out,and the results showed that TLS can reduce level fluctuation in the pouring zone,which is beneficial to promoting better protective performance from secondary contamination and heat loss during continuous casting.
文摘This paper describes a flow simulation model used to determine the effects of a shroud on the performance of a wind turbine. Also, it focuses on comparing the standard type of wind turbines— upwind turbine with three blades fixed on a horizontal axis—with a new type that is called a shrouded wind turbine. In addition, the two types of turbines are compared in terms of velocities profiles, pressure distribution and power output when applying four different velocities of winds: 10, 20, 30, 40 mph. Numerical values and graphs are highlighted in order to show the main differences between the shrouded turbine and the conventional one. Finally, a conclusion and some recommendations are provided to summarize the scope of this research and give a better prediction for a future optimal design of the shrouded turbines.
基金supported by the National Natural Science Foundation of China(Nos.52422408 and 52171031)the Liaoning Xingliao Talents-Top-notch Young Talents Project(No.XLYC2203064)+1 种基金the Excellent Youth Fund of Liaoning Natural Science Foundation(No.2023JH3/10200001)the Fundamental Research Funds for the Central Universities(No.N2425004).
文摘The transient phenomena of re-oxidation and slag entrapment occurring in the tundish during the ladle change-over process have been proven detrimental to clean steel production.Therefore,an unsteady three-phase turbulence model,coupling velocity,temperature,and phase field was established to study the effect of the ladle shroud immersion depth on the slag eye formation,slag entrainment,slag dragging,air dragging,and flow characteristics during the ladle change-over process of a two-strand tundish.The results showed that reducing the immersion depth decreases the high-velocity region area under the slag layer in the quasi-steady process.During the emptying stage,as the molten bath level gradually decreases,the outlet temperature exhibits a trend of initially decreasing and subsequently increasing across all three shroud immersion depths.However,under a 210 mm shroud immersion depth,molten slag and air are dragged into the shroud,forming slag droplets and causing significant fluctuations,with a maximum scalar velocity of 0.0764 m/s at the monitoring point.In the filling stage,air and molten slag are dragged into the molten bath,forming bubbles and slag droplets at an immersion depth of 210 mm.Bubbles are observed within the molten slag layer,which can readily cause an emulsification phenomenon,making it easier to be dragged as slag droplets.Additionally,the slag eye area measured under 210 mm immersion depth at 45 s is 0.303 m^(2),while the maximum scalar velocity of 2.4259 m/s is detected at 12 s.At an immersion depth of 360 mm,the average area of the slag eye is minimized to 0.06268 m2,with corresponding variances of 0.006753,representing the optimal immersion depth.
基金Supported by National Natural Science Foundation of China(Grant Nos.51175422,61973011)Shaanxi Provincial Natural Science Basic Research Plan of China(Grant No.2022JM-195)+1 种基金Fundamental Research Funds for the Central Universities of Chinathe Research Start-up Funds of Hangzhou International Innovation Institute of Beihang University(Grant No.2024KQ036)。
文摘During high-speed rotation,the surface of aeronautic spiral bevel gears will generate significant pressure and viscous forces,which will cause a certain amount of windage power loss and reduce the efficiency of the transmission system.Based on the computational fluid dynamics,this paper analyzes the windage power loss of a single spiral bevel gear and a spiral bevel gear pair under oil injection lubrication.In addition,the shroud is used to suppress gear windage loss,and the clearance size and opening angle of the designed shroud are optimized.Finally,by comparing and analyzing the experimental results,the following conclusions were obtained:(1)For a single gear,the speed is the most important factor affecting windage loss,followed by the hand of spiral,and rotation direction;(2)For gear pairs,under oil injection lubrication,the input speed has the greatest impact on windage power loss,followed by the influence of oil injection port speed,temperature and oil injection port pressure;(3)Installing a shroud is an effective method to reduce windage power loss;(4)In the pure air phase,the smaller the clearance between the shroud and the gear surface,and the smaller the radial direction between the shroud and the shaft,the better the effect of reducing windage;(5)In the two-phase flow of oil and gas,it is necessary to design oil drainage holes on the shroud to ensure the smooth discharge of lubricating oil and improve the drag reduction effect.
基金supported by the National Natural Science Foundation of China(Grant No.U2241270)China Postdoctoral Science Foundation(Grant No.2025M774341)+1 种基金the Heilongjiang Province Postdoctoral Special Funding Project(Grant No.LBHTZ2408)the Outstanding Doctoral Dissertation Funding Project of Heilongjiang in the New Era(Grant No.LJYXL2024-007)。
文摘Polar ships face significant risks from ice accretion on decks,superstructures,and power systems.Ice formation on the power intake system particularly affects vessel stability and safety.While freshwater icing has been extensively researched,comprehensive multi-parameter studies on ice accretion for intake structures remain insufficient.This investigation examines the icing characteristics of the air shroud,a critical component of marine gas turbines,resulting from saltwater droplet freezing.The study utilized a custom-built cyclic ice wind tunnel,with flow field quality verified through Five-hole probe and Hot wire anemometer methods,and droplet field quality validated using Laser,Flowmeter,Ice blade,and Icing calibration grid techniques.The research analyzes ice distribution and thickness on the shroud under varying NaCl concentrations,considering temperature,liquid water content(LWC),and median volume diameter(MVD).The findings reveal that decreased salinity facilitates rime ice formation,resulting in rough ice texture.Temperature reduction,increased LWC,and larger MVD enhanced salinity's influence on ice thickness.The shroud exhibits substantial radial ice accretion,with coverage extending to approximately 90%.These results establish a foundation for further investigation of saltwater icing mechanisms and pioneer icing research in marine gas turbine intake systems.
文摘A massive parallel aeroelastic simulation platform has been built to investigate the first1.5-stage fan of an aeroengine at rotating stall.The Computational Fluid Dynamics(CFD)solver and Computational Structural Dynamics(CSD)solver are coupled directly by non-matching mesh interfaces.The unsteady rotor/stator interaction is solved by the Sliding Mesh Interface method.The original rotor blades are shrouded by the midspan shrouds.An unshrouded fan is also created to investigate the effects of the midspan shrouds.Both the shrouded fan and unshrouded fan have stable aeroelasticity at the designed state.At rotating stall,the stalled region rotates at 30%of the rotor speed on the absolute reference frame.The energy spectrum of the rotating stalled flow is measured quantitatively.It shows that the first two order excitations are much stronger than the higher order excitations.In the flow of rotating stall,the fifth backward travelling wave mode of shrouded fan is resonated by the fifth excitation of the rotational stalled flow because the rotational speed of the stalled region coincides with the modal rotational speed,while for the unshrouded fan,the first bending mode is resonated by the second excitation of the rotational stalled flow,forming two waves in the circumference of the annulus blades.At rotating stall,the vibration of the shrouded blades is still under control but the vibration of the unshrouded blades is diverged and out of control.A novel tool,i.e.,resonance map,is proposed to predict the resonance.It provides a perspective to explain the effects of midspan shrouds at a theoretical level,and it would also be helpful in the structural design of blades.
文摘In this paper, in order to clarify the gains of the shroud in the shrouded tail rotor system, a thrust division factor q , which represents the ratio of the shroud thrust to the total thrust of the shrouded tail rotor, is introduced. With the help of q , the slipstream theory for the static and axial flow states of the shrouded tail rotor are fully derived. Based on the sliptream theory, the variations of the thrust, power and disk area against q for different cases are emphatically analysed and the comparisons between a shrouded tail rotor and an isolated one are made. It is shown that, although the shroud can provide as much as 50% of the total thrust of shrouded tail rotor for the static state, the thrust gains of the shroud rapidly decrease for the axial flow state, which depends on the flow velocity ratio.
文摘The multi-rotor approach adds a significant improvement over conventional,single rotor wind turbines by utilizing the wind side-flow that is lost by conventional turbines.The power output can be increased by as much as 26%over a conventional wind turbine of comparable size.The benefit of the addition of side flow can be easily seen when used with the multi-rotor turbines as shown in this paper.At induction factors of greater than 0.2,a multi-rotor system will begin outputting higher power than the rotors individually.Based on the results as shown in this paper,an optimal induction factor would be between 0.4 and 0.5 to get the greatest benefit of the side flow.The addition of a brimmed diffuser magnified the benefits of the side flow even more by increasing flow through and in front of the rear rotor.Depending on the rotor spacing,rotors in front of the back rotor could see the effects of the diffuser as well.Typically a rotor spacing of one meter or greater is practical depending on the size of the rotor blades.Flow simulation studies supported the benefits of a multi-rotor system and the use of side flow for rotor step sizes of greater than 4 meters.The power increase with the addition of a diffuser was supported by the flow simulation studies as well by showing significant increases in wind power and power.Additionally,according to flow trajectory animations,turbulence as a result of upstream rotating blades appeared to be dampened out because of the diffuser.
基金Supported by National Natural Science Foundation of China(Grant Nos.51576162,51236006)
文摘Due to the lack of understanding in the flow mechanism of the hub plate crown, the current calculation of the disc friction loss and the axial thrust in the centrifugal pump often uses empirical formulas. Research on the flow characteristics of the hub plate crown is of practical significance. The shroud and hub cavities are respectively studied with regard to tangential and radial velocities at the four different angular positions(0°, 90°, 180°, and 270°) at the four different operational points(0.6 Qsp, 0.8 Qsp, 1.0 Qsp, and 1.2 Qsp). Results indicate that at the same operational point, the smaller the volute chamber sectional area is, the higher the tangential velocity of the fluid core zone of the shroud cavity is. Radial leakage flow from the volute to the seal ring at the same operational point appears in 0° and 90° direction;when the flow is large, the tangential and radial velocities of the shroud and hub cavities with the same radius tend to be equal with axial symmetry. The axial leakage flow through the balance holes significantly affects the radial distribution of both tangential and radial velocities of fluid flow in the hub cavity. The numerical calculation results of fluid leakage through the clearance of back sealing ring are in good agreement with the test results. Accordingly, the magnitude of leakage is closely related to the fluid pressure and velocity distribution in the hub plate crown of the centrifugal pump. The analysis of the flow characteristics in the hub plate crown of the centrifugal pump could reveal the cause of the disc friction loss from the mechanism, providing a significant guidance for improving the accuracy of calculation and balancing the axial thrust in the centrifugal pump.
基金supported by the National Natural Science Foundation of China (No.51236006)Advanced Aeroengine Collaborative Innovation Center
文摘This paper presents the aspirated modification of a dual-stage counter-rotating compressor which contains inlet guide vanes(IGVs), two counter-rotating rotors(R1, R2), and outlet guide vanes(OGVs).Uniform circular holes are circumferentially distributed over the rotors' tips on the shroud casing which are designed to remove the low-energy fluid near the shroud casing.OGVs are hollow blades with two slots designed on the suction side which can better control the flow on the suction surface through boundary layer suction.Related works about the experiments have been carried out since June 2012 and the effect of flow suction on the performance of the compressor is investigated in detail.Characteristic lines at a 70% corrected rotating speed are tested and those with higher rotating speeds will be studied in the near future.Experimental results indicate that boundary layer suction can improve the compressor characteristics and the best suction methodology varies along the operating line.At the near stall condition, suction from the R2 tip region can obviously increase the efficiency and the total pressure ratio, as well as improve the flow capacity.Isentropic efficiency can be maximally increased by 4.24% with an increase of 1.94% in massflow under a suction flow of 160 m3/h.Suction at the R1 position with a suction rate below 0.35% in a high flow situation can make the performance of the compressor better than others.Around the peak efficiency point, boundary layer suction from the slots of OGVs is the best choice in improving the efficiency, but it causes a 0.1% loss in the total pressure ratio.
基金supported by the National Key Scientific Instrument and Equipment Development Program of China (Grant 2011YQ120048)
文摘The flow past a circular-section cylinder with a conic shroud perforated with four holes at the peak was simulated numerically at Re = 100, considering two factors, viz.the angle of attack and the diameter of the holes. The effects of the perforated conic shroud on the vortex shedding pattern in the near wake was mainly investigated, as well as the time history of the drag and lift forces. In the investigated parameter space, three flow regimes were generally identified, corresponding to weak, moderate, and strong disturbance effects.In regime I, the wake can mainly be described by alternately shedding Kármán or Kármán-like vortices. In regime II, the spanwise vortices are obviously disturbed along the span due to the appearance of additional vorticity components and their interactions with the spanwise vortices, but still shed in synchronization along the spanwise direction. In regime III,the typical Kármán vortices partially or totally disappear,and some new vortex shedding patterns appear, such as-type, obliquely shedding, and crossed spanwise vortices with opposite sign. Corresponding to these complex vortex shedding patterns in the near wake, the fluid forces no longer oscillate regularly at a single vortex shedding frequency, but rather with a lower modulation frequency and multiple amplitudes. An overview of these flow regimes is presented.
文摘In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.
基金The project is sponsored by the National Natural Science Foundation of China (No.50274007).
文摘Fine bubbles will create when the inert gas is introduced to the high rapidsteel stream within the shroud nozzle between ladle and tundish. The collision and attachment amongthe bubbles and fine inclusions will promote the floatation efficiency of inclusions in the tundish.The behaviors of the bubbles, such as the dispersion in shroud, coalescence and floatation intundish, are studied. The results show that the maximum sizes of the bubbles in the water and steelflow within the shroud in the length of 1.2 m are 0.70-1.44 mm and 1.53-3.16 mm respectively whenthe flow rates are 0.006-0.016 m^3/s; the terminal velocities of fine bubbles in the water andmolten steel within the tundish are 0.02-0.2 and 0.05-0.6 m/s.
基金This work partly sponsored by the National Natural Science Foundation of China(Grant No.11602007,91430215,11572014)BJUT Foundation Fund(Grant No.015000514316007)+1 种基金Key research and development program(2016YFC0103201,2017YFC0111104)New Talent(015000514118002).
文摘Patients with extracorporeal membrane oxygenation still suffer from high rates of complication that linked to the flow field within the blood pump.So it is essential to optimise the geometry of the pump.The specification of shroud design is arguably the necessary design parameter in the centrifugal pump.However,the hemodynamic performances of the different shroud designs have not been studied extensively.In this study,ten different shroud designs were made and divided into two groups as the different covering locations(A:Covering the blade leading edge,B:Covering the blade trailing edge).In every group,six shroud designs with the covering proportions of 0,1/5,2/5,3/5,4/5,1 were made.Detailed computational fluid dynamics(CFD)analyses were performed to investigate their effects on hemodynamics and hydraulic performance at the constant flow condition(4000 rpm,5 L/min).The percentage volumes of the scalar shear stress in specific threshold(τ<1 Pa:Thrombosis,τ>9 Pa:the destruction of von Willebrand factor,τ>50 Pa:Platelet activation,τ>150 Pa:Break of red blood)were used to compare the blood damage of the different shroud designs.Also,the modified index of hemolysis(MIH)were calculated based on a Eulerian approach for different pumps.CFD simulations predicted an increase in the pump head,hydraulic efficiency,a fraction of fluid volume with scalar shear stress values above a threshold(9 Pa,50 Pa,150 Pa)and MIH with increasing shroud covering proportions from 0 to 1 in the same covering location.Also,these above results were higher in group B than group A.This means that the risks of the hemolysis,thrombosis and bleeding increased as the rise of the covering proportion and they were higher in the pump whose shroud covers the blade trailing edge.
基金Item Sponsored by National Natural Science Foundation of China(51474024,51334001)National Key Technology Research and Development Program of the 12th Five-year Plan of China(12FYP 2015BAF03B01)
文摘As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impingement characteristics of preheating shrouded supersonic jets.Computational fluid dynamics(CFD)models were established to investigate the effects of main and shrouding gas temperatures on the characteristics of flow field and impingement of shrouded supersonic jet.The preheating shrouded supersonic jet behavior was simulated and measured by numerical simulation and jet measurement experiment respectively.The influence of preheating shrouded supersonic jet on gas jet penetration and fluid flow in liquid bath was calculated by the CFD model which was validated against water model experiments.The results show that the uptrend of the potential core length of shrouded supersonic jet would be accelerated with increasing the main and shrouding gas temperatures.Also,preheating supersonic jets demonstrated significant advantages in penetrating and stirring the liquid bath.
基金Sponsored by the National Natural Science Foundation of China (Grant No. 10632040)
文摘In order to investigate the flow-induced vibration in the shroud passage of centrifugal pump and predict rotordynamic forces of centrifugal pump rotor system, an analysis of rotordynamic forces arising from shrouded centrifugal pump is presented. CFD techniques were utilized to analyze the full three-dimensional viscous, primary/secondary flow field in a centrifugal pump impeller to determine rotordynamic forces. Multiple quasisteady solutions of an eccentric three-dimensional model at different whirl frequency ratios yielded the rotordynamic forces. The skew-symmetric stiffness, damping, and mass matrices were obtained by second-order leastsquares analysis. Simulation of the coupled primary/secondary flow field was conducted, and the complex flow characteristics in the flow field of a shroud passage were achieved including the mean velocity and pressure, as well as the eddy in a large scale of flow field due to viscosity. The rotordynainic force coefficients were calculated, and the resuhs were in good agreement with those of experiment except for the direct inertial coefficient without the consideration of whirling forces from the impeller primary flow passage.
文摘HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted.After tank degassing the steel is strongly Ca-treated by wire feeding to form CaS instead of MnS.Non-metallic inclusions in the steel and centre segregation with MnS are sinks for hydrogen which result in HIC (Hydrogen Induced Cracking).Therefore these steels ask for excellent oxide cleanness and S-contents of 【 10 ppm.Macro inclusions of 】 50 μm are harmful for the product.These large inclusions are seldom and difficult to be detected.Small inclusions of 【 15 μm do no harm to the product.The origin of non-metallic inclusions is,roughly spoken,one third each of de-oxidation-/reoxidation products,refractory and casting powder.Slag carry-over is mainly avoided by sensitive electronic devices.Slag covers and shrouding systems of the steel stream during the transfer of metal between ladle,tundish and mold are effective to avoid reoxidation.Systems to control the flow of steel in tundish and mold favor the floatation of inclusions and their even distribution in the strand.
文摘Wind energy provides a sustainable solution to the ever-increasing demand for energy.Micro-wind turbines offer a promising solution for low-wind speed,decentralized power generation in urban and remote areas.Earlier researchers have explored the design,development,and performance analysis of a micro-wind turbine system tailored for small-scale renewable energy generation.Researchers have investigated various aspects such as aerodynamic considerations,structural integrity,efficiency optimization to ensure reliable and cost-effective operation,blade design,generator selection,and control strategies to enhance the overall performance of the system.The objective of this paper is to provide a comprehensive design and performance review of horizontal and vertical micro-wind turbines.The study begins with an overview of the current landscape of wind energy across the globe and India in particular,highlighting key challenges and opportunities.Numerical and experimental studies were used to validate the designs.Horizontal Axis Wind Turbines(HAWTs)with ducts or shrouds are suitable for microscale and low-speed applications.Researchers investigated the position and location of the turbines to enhance their performance in urban settings.Airflow and airfoil noise produce aerodynamic noise,which is the most significant disadvantage of wind turbines.The findings provide valuable insights for stakeholders interested in advancing micro-wind turbine technology.The highlighted research opportunities may be pursued further to improve the efficiency,reliability,and overall performance of micro-wind turbines.
文摘This paper describes the flow simulation of a dual rotor, three-bladed wind turbine module with a shroud to determine its performance. The parameters that were evaluated are the effects of adding a second rotor, wind speed, distance between the two rotors, the size of the front rotor and the shroud. The results were obtained by using the Solid Works 2015 flow simulation program. Also, the benefits and cost issues for wind generating systems are illustrated.
文摘The shroud continues to remain one of the most studied and controversial artifacts in human history. Many tests, X-ray fluorescence, reflectance, spectrometry and low energy/high-resolution X ray transmission have shown that the crucified body is not compatible with a painted image. Researchers confirm that the alleged blood is real blood. We documented the self-assembly of geometric triangular chiral hexagon complex (GTCHC) with structural organization of embryoid bodies in cancer tissues. The identification of these structures is not only limited to malignant tumors but also appears in extreme injured tissues. Our interest is to determine if we can predict and identify these patterns in the Shroud of Turin. Based on pattern recognition image was analyzed over 100 shroud images. We identified a central spectral emission line that exhibits a characteristic signature on a plot of residual electromagnetic radiation, head area narrowing and low extremities broadening, indication of decay energy changes in the velocity of the molecules in the traversal trajectory. This Electromagnetic collision event generates in the cloth stagnant blood areas with patterns identical to those identified for us in cancer damage tissues. Inflammatory cytokines activate stem cells and Notch signaling proteins in cascade of interactions to generate real clonal human embryoid template. Can we predict function from structure? These structures evoke life, regeneration, but not death. Our findings suggest the image of a crucified man on the Shroud of Turin is a real physical electromagnetic collision event in response to extreme tissue injury, with the fact that supports our previous findings in cancer tissues as real and predictable. Proteins derived from these emergent damage tissue derivate stem cells could be used to design biologic templates in regenerative medicine and develop novel strategies in cancer therapy.