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Nonlinear Dynamic Modeling for a Diesel Engine Propeller Shafting Used in Large Marines 被引量:3
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作者 ZHANG Qinglei DUAN Jianguo +1 位作者 ZHANG Suohuai FU Yumin 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2014年第5期937-948,共12页
Longitudinal vibration,torsional vibration and their coupled vibration are the main vibration modes of the crankshaft-sliding bearing system.However,these vibrations of the propeller-crankshaft-sliding bearing system ... Longitudinal vibration,torsional vibration and their coupled vibration are the main vibration modes of the crankshaft-sliding bearing system.However,these vibrations of the propeller-crankshaft-sliding bearing system generated by the fluid exciting force on the propeller are much more complex.Currently,the torsional and longitudinal vibrations have been studied separately while the research on their coupled vibration is few,and the influence of the propeller structure to dynamic characteristics of a crankshaft has not been studied yet.In order to describe the dynamic properties of a crankshaft accurately,a nonlinear dynamic model is proposed taking the effect of torsional-longitudinal coupling and the variable inertia of propeller,connecting rod and piston into account.Numerical simulation cases are carried out to calculate the response data of the system in time and frequency domains under the working speed and over-speed,respectively.Results of vibration analysis of the propeller and crankshaft system coupled in torsional and longitudinal direction indicate that the system dynamic behaviors are relatively complicated especially in the components of the frequency response.For example,the 4 times of an exciting frequency acting on the propeller by fluid appears at 130 r/min,while not yield at 105 r/min.While the possible abnormal vibration at over-speed just needs to be vigilant.So when designing the propeller shafting used in marine diesel engines,strength calculation and vibration analysis based only on linear model may cause great errors and the proposed research provides some references to design diesel engine propeller shafting used in large marines. 展开更多
关键词 nonlinear dynamics propeller shafting marine engine numerical simulation
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Shafting Coupled Vibration Research Based on Wave Approach 被引量:3
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作者 杨勇 车驰东 唐文勇 《Journal of Shanghai Jiaotong university(Science)》 EI 2014年第3期325-336,共12页
Because of propeller hydrodynamic influence, the shafting vibration is a coupled vibration which includes torsional, longitudinal and whirling vibrations. It is unsuitable to analyze different vibrations of propulsive... Because of propeller hydrodynamic influence, the shafting vibration is a coupled vibration which includes torsional, longitudinal and whirling vibrations. It is unsuitable to analyze different vibrations of propulsive shafting systems with development of shipbuilding technologies. To overcome the shortages of traditional marine standards, we establish a new numerical model of the shafting coupled vibration. And we put forward shafting coupled vibration calculation to ensure better reliability of main propulsion system. The shafting system is modeled into two sub-systems, a continuous one and a discrete one. Wave approach and transit matrix method are used to investigate displacement and stress fields in continuous and discrete sub-systems, respectively. And vibrations of different modes in both sub-systems are coupled by using dynamic equilibrium and continuity condition to deduce the global equations governing the motion of shafting. The coupling calculation is then used to research the reason of a very large crude carrier(VLCC) stern hull vibration. It is shown by the comparison of the results from both coupling and dependent vibration calculations that vibration in deferent directions will cause deformation in the same mode, which leads to extra stress and displacements on shafting, especially as the resonant frequencies of different vibration modes match each other. This is helpful to prevent ship stern vibration due to poor shafting vibration calculation. 展开更多
关键词 shafting coupled vibration wave approach RESONANCE
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Shafting Alignment Based on Hydrodynamics Simulation Under Larger Rudder Corner Conditions 被引量:2
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作者 杨勇 马捷 +2 位作者 唐文勇 车驰东 张桂臣 《Journal of Shanghai Jiaotong university(Science)》 EI 2012年第4期427-435,共9页
With the rudder angles getting larger and larger,the moment and force on propeller shafts,which are caused by complex flowing field,become more and more.They influence the shafting alignment greatly.Stress analysis of... With the rudder angles getting larger and larger,the moment and force on propeller shafts,which are caused by complex flowing field,become more and more.They influence the shafting alignment greatly.Stress analysis of propeller shafts has been done under increasing rudder corner conditions with complex hydrodynamics simulation for a great domestic liquified natural gas(LNG) vessel,which is with dual propulsion systems.The improved three-moment equation is adopted in the process of dual propulsive shafting alignment.The calculated results show that the propeller hydrodynamic characteristics,which affect dual propulsive shafting alignment greatly,must be considered under large rudder angle conditions.Shafting accidents of Korean LNG vessels are interpreted reasonably.At the same time,salutary lessons and references are afforded to the marine multi-propulsion shafting alignment in the future. 展开更多
关键词 shafting alignment improved three-moment equation flowing field simulation HYDRODYNAMICS rudder corner multi-propulsion system
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Transient Model for Shafting Vibration of Hydro Turbine Generating Sets 被引量:1
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作者 Zeng Yun Zhang Lixiang +2 位作者 Zhang Chengli Yu Fengrong Qian Jing 《仪器仪表学报》 EI CAS CSCD 北大核心 2013年第S1期190-196,共7页
The shafting vibration is closely related to the rotational angular speed.The angular speed of hydro turbine generating sets(HTGS)is rapidly change in fault transient,it maybe reduce the shafting damage.By means of en... The shafting vibration is closely related to the rotational angular speed.The angular speed of hydro turbine generating sets(HTGS)is rapidly change in fault transient,it maybe reduce the shafting damage.By means of energy analysis,the differential equation of shafting vibration for the HTGS is derived,in which include the equation of generator rotor and hydro turbine runner,it can be applied to transient analysis.Shafting model is transformed into first order differential equation groups,and is combined with the motion equation of HTGS to build integrated model.Various additional forces of shafting are taken as input inspire in proposed model,the generality of model is good.At last,the shafting vibration in emergency stop transient is simulated. 展开更多
关键词 hydro TURBINE GENERATING SETS shafting VIBRATION transient model FAULT
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Experimental study on integral axial squeeze film damper to suppress longitudinal vibration of propulsion shafting 被引量:1
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作者 Fan Wenqiang He Lidong +3 位作者 Jia Xingyun Yan Wei Zhu Gang Wang Jian 《High Technology Letters》 EI CAS 2021年第1期76-85,共10页
This paper aims at investigating the effectiveness of squeeze oil film in suppressing the longitudinal vibration of propulsion shaft systems through a novel integral axial squeeze film damper(IASFD).After designing th... This paper aims at investigating the effectiveness of squeeze oil film in suppressing the longitudinal vibration of propulsion shaft systems through a novel integral axial squeeze film damper(IASFD).After designing the IASFD,a propulsion shafting test rig for the longitudinal vibration control is built.Longitudinal vibration control experiments of the propulsion shafting are carried out under different magnitude and frequency of the excitation force.The results show that both IASFD elastic support and IASFD elastic damping support have excellent vibration attenuation characteristics,and can effectively suppress the longitudinal vibration of the shaft system in a wide frequency range.However,IASFD elastic damping support has a more significant vibration reduction effect than the other supports,and increasing the damping of the system has obvious effect on reducing the shafting vibration.For an excitation force of 45 N,the maximum reduction of the vibration amplitude is 89.16%.Also,the vibration generated by the resonance phenomenon is also significantly reduced. 展开更多
关键词 integral axial squeeze film damper(IASFD) propulsion shafting longitudinal vibration vibration damping
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Coupling Mathematical Model of Marine Propulsion Shafting in Steady Operating State
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作者 WEN Xiaofei ZHOU Ruiping +1 位作者 YUAN Qiang LEI Junsong 《Journal of Shanghai Jiaotong university(Science)》 EI 2020年第4期463-469,共7页
According to the analysis of the problems about the operation of marine propulsion shafting in steady state,the geometric and mechanical coupling relationships between marine propulsion shafting and oil film of bearin... According to the analysis of the problems about the operation of marine propulsion shafting in steady state,the geometric and mechanical coupling relationships between marine propulsion shafting and oil film of bearings in two-dimensional space are established,and a coupling mathematical model of the marine propulsion shafting in steady operating state is proposed.Then the simulation of a real ship is carried out,and the variation laws of some special parameters such as bearing load and deflection are obtained.Finally,the results of simulation are verified by experimental data of a real ship,which can provide the mathematical model and analysis method for the research on the characteristics of ship propulsion shafting condition in steady state. 展开更多
关键词 marine propulsion shafting steady state coupling model numerical simulation
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Theoretical and Experimental Research of High-Static-Low Dynamic Torsional Vibration Isolator for Ship Shafting
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作者 LI Lin-tao LU Jia-zhong +2 位作者 YANG Zhi-rong XIAO Wang-qiang RAO Zhu-shi 《船舶力学》 EI CSCD 北大核心 2024年第12期1970-1982,共13页
High-static-low-dynamic stiffness (HSLDS) vibration isolators have been demonstrated to be an effective means of attenuating low-frequency vibrations, and may be utilized for ship shafting applications to mitigate tor... High-static-low-dynamic stiffness (HSLDS) vibration isolators have been demonstrated to be an effective means of attenuating low-frequency vibrations, and may be utilized for ship shafting applications to mitigate torsional vibration. This paper presents the construction of a highly compact HSLDS torsional vibration isolator by connecting positive and negative stiffness components in paral lel. Based on mechanical model analysis, the restoring torque of negative stiffness components is de rived from their springs and connecting rods, while that of positive stiffness components is obtained through their circular section flexible rods. The quasizero stiffness characteristics of the HSLDS iso lator are achieved through a combination of static structural simulation and experimental test. The tor sional vibration isolation performance is assessed by means of numerical simulation and theory analy sis. Finally, the frequency-sweep vibration test is conducted. The test results indicate that the HSLDS torsional vibration isolator exhibits superior low-frequency isolation performance compared to its linear counterpart, rendering it a promising solution for mitigating low-frequency torsional vi bration in ship shafting. 展开更多
关键词 ship shafting high-static-low-dynamic stiffness torsional vibration isolator
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Causes and Treatment of Shafting Vibration of A 660mw Steam Turbine of SAIC
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作者 LU Ronghua NI Jian 《外文科技期刊数据库(文摘版)工程技术》 2021年第11期304-307,共6页
Shafting vibration has been a problem of 660MW steam turbine of SAIC in a power plant since it was put into operation. Through long-term tracking and in-depth analysis of the unit and combined with the opportunity of ... Shafting vibration has been a problem of 660MW steam turbine of SAIC in a power plant since it was put into operation. Through long-term tracking and in-depth analysis of the unit and combined with the opportunity of a repair of the unit, find out the causes of shafting vibration, verify and deal with them one by one, and eliminate poor spherical contact of main engine #3 bearing, #4 bearing seat and foundation void. There are some problems, such as the breakage of the generator seal pad and the thermal imbalance of the generator rotor, so that the shafting vibration reaches an excellent level. 展开更多
关键词 SAIC steam turbine shafting VIBRATION
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Mechanistic insights into H_(2)and CO interactions with Fe_(3)O_(4)(111)surface:A computational study for hydrogen-based direct reduction process
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作者 Xicai Liu Jue Tang +3 位作者 Mansheng Chu Zichuan Zhao Jinge Feng Jie Liu 《International Journal of Minerals,Metallurgy and Materials》 2026年第1期191-203,共13页
The novel process of hydrogen-based shaft furnaces(HSFs)has attracted considerable attention because of their significant reduction of CO_(2)emissions.In this study,the interaction of H_(2)and CO with Fe_(tet1)-and Fe... The novel process of hydrogen-based shaft furnaces(HSFs)has attracted considerable attention because of their significant reduction of CO_(2)emissions.In this study,the interaction of H_(2)and CO with Fe_(tet1)-and Fe_(oct2)-terminated Fe_(3)O_(4)(111)surfaces under HSF conditions,including their adsorption and reduction behaviors,was investigated using the density functional theory method.The results indicated that the H_(2)molecule adsorbed onto the Fe_(tet1)-terminated surface with an adsorption energy(AE)of-1.36 eV,whereas the CO molecule preferentially adsorbed on the Fe_(oct2)-terminated surface with an AE of-1.56 eV.Both H_(2)and CO can readily undergo reduction on the Fe_(tet1)-terminated surface(corresponding to energy barriers of 0.83 eV and 2.23 eV,respectively),but kinetically the reaction of H2is more favorable than that of CO.With regard to the thermodynamics at 400-1400 K,the H_(2)was easy to be adsorbed,while the CO would like to react on the Fe_(tet1)-terminated surface.These thermodynamically tendencies were reversed on the Fe_(oct2)-terminated surface.The thermodynamic disadvantage of the reaction of H_(2)on the Fe_(tet1)-terminated surface was offset by an increase in the temperature.Furthermore,the adsorption of H2 and CO on the Fe_(tet1)-terminated surface was competitive,whereas the adsorption of them on the Fe_(oct2)-terminated surface was synergistic.Therefore,iron ores with a higher proportion of Fe_(tet1)-terminated surface can be applied for the HSF process.In conjunction with the increases in the reduction temperature and the ratio of H_(2)in the reducing gas would promote efficient HSF smelting.These observations provide effective guidance for optimizing the practical operation parameters and advancing the development of the HSF process. 展开更多
关键词 hydrogen-based shaft furnace MAGNETITE density functional theory reaction mechanism coupling mechanism
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Clinical outcomes of humeral shaft fractures managed with intramedullary K-wires:A closed reduction approach
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作者 Mohammad Adham Abdulsamad Turki S AlMugren +6 位作者 Abdullah I Saeed Waleed A Alrogy Linah D Alanazi Ohud M Alsaqer Faisal T Alanbar Abdulrahman H Alfarraj Ziad A Aljaafri 《World Journal of Orthopedics》 2026年第1期57-66,共10页
BACKGROUND Humeral shaft fractures are common and vary by age,with high-energy trauma observed in younger adults and low-impact injuries in older adults.Radial nerve palsy is a frequent complication.Treatment ranges f... BACKGROUND Humeral shaft fractures are common and vary by age,with high-energy trauma observed in younger adults and low-impact injuries in older adults.Radial nerve palsy is a frequent complication.Treatment ranges from nonoperative methods to surgical interventions such as intramedullary K-wires,which promote faster rehabilitation and improved elbow mobility.AIM To evaluate the outcomes of managing humeral shaft fractures using closed reduction and internal fixation with flexible intramedullary K-wires.METHODS This was a retrospective cohort study analyzing the medical records of patients with humeral shaft fractures managed with flexible intramedullary K-wires at King Abdulaziz Medical City,using non-random sampling and descriptive analysis for outcome evaluation.RESULTS This study assessed the clinical outcomes of 20 patients treated for humeral shaft fractures with intramedullary K-wires.Patients were predominantly male(n=16,80%),had an average age of 39.2 years,and a mean body mass index of 29.5 kg/m^(2).The fractures most frequently occurred in the middle third of the humerus(n=14,70%),with oblique fractures being the most common type(n=7,35%).All surgeries used general anesthesia and a posterior approach,with no intraoperative complications reported.Postoperatively,all patients achieved clinical and radiological union(n=20,100%),and the majority(n=13,65%)reached an elbow range of motion from 0 to 150 degrees.CONCLUSION These results suggest that intramedullary K-wire fixation may be an effective option for treating humeral shaft fractures,with favorable outcomes in range of motion recovery,fracture union,and a low rate of intraoperative complications. 展开更多
关键词 Humeral shaft fractures Flexible intramedullary K-wires Clinical outcomes Range of motion Surgical management
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Specific dendritic spine modifications and dendritic transport:From in vitro to in vivo
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作者 Albert H.K.Fok Charlotte H.M.Lam Cora S.W.Lai 《Neural Regeneration Research》 2026年第2期665-666,共2页
Dendritic spines are small protrusions along dendrites that contain most of the excitatory synapses in principal neurons,playing a crucial role in neuronal function by creating a compartmentalized environment for sign... Dendritic spines are small protrusions along dendrites that contain most of the excitatory synapses in principal neurons,playing a crucial role in neuronal function by creating a compartmentalized environment for signal transduction.The plasticity of spine morphologies provides a tunable handle to regulate calcium signal dynamics,allowing rapid regulation of protein expression necessary to establish and maintain synapses(Cornejo et al.,2022).If excitatory inputs were to be located primarily on dendritic shafts,dendrites would frequently short-circuit,preventing voltage signals from propagating(Cornejo et al.,2022).It is thus not surprising that the structural plasticity of dendritic spines is closely linked to synaptic plasticity and memory formation(Berry and Nedivi,2017).While comprehensive in vitro studies have been conducted,in vivo studies that directly tackle the mechanism of dendritic transport and translation in regulating spine plasticity spatiotemporally are limited. 展开更多
关键词 excitatory synapses principal neuronsplaying compartmentalized environment establish maintain synapses cornejo dendritic spines regulate calcium signal dynamicsallowing regulation protein expression dendritic shaft
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Hydraulic characteristics of a large rotation-angle baffle-drop shaft through synergetic discharge from dry and wet sides 被引量:1
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作者 Pei-de Liang Jun Chen +1 位作者 Teng Wu Jing Yan 《Water Science and Engineering》 2025年第1期115-124,共10页
To enhance the operational capacity and space utilization of baffle-drop shafts,this study improved the traditional baffle-drop shaft by expanding the wet-side space,incorporating large rotation-angle baffles,and inst... To enhance the operational capacity and space utilization of baffle-drop shafts,this study improved the traditional baffle-drop shaft by expanding the wet-side space,incorporating large rotation-angle baffles,and installing overflow holes in the dividing wall.A three-dimensional turbulent model was developed using ANSYS Fluent to simulate the hydraulic characteristics of both traditional and new baffle-drop shafts across various flow rates.The simulation results demonstrated that the new shaft design allowed for discharge from both the wet and dry sides,significantly improving operational capacity,with the dry side capable of handling 40%of the inlet flow.Compared to the traditional shaft,the new design reduced shaft wall pressures and decreased the mean and standard deviation of pressure on typical baffles by 21%and 63%,respectively,therefore enhancing structural safety.Additionally,the new shaft achieved a 2%-12%higher energy dissipation rate than the traditional shaft across different flow rates.This study offers valuable insights for the design and optimization of drop shafts in deep tunnel drainage systems. 展开更多
关键词 Baffle-drop shaft Synergetic discharge Fluent Numerical simulation Hydraulic characteristics
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A review on production and application of direct reduced iron in gas-based shaft furnace–electric arc furnace route 被引量:1
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作者 Ling-zhi Yang Zeng Feng +4 位作者 Hang Hu Guang-sheng Wei Bo-tao Xue Yu-feng Guo Tao Jiang 《Journal of Iron and Steel Research International》 2025年第3期485-518,共34页
The iron and steel industry,standing as a quintessential manufacture example with high consumption,pollution and emissions,faces significant environmental and sustainable development challenges.Electric arc furnace(EA... The iron and steel industry,standing as a quintessential manufacture example with high consumption,pollution and emissions,faces significant environmental and sustainable development challenges.Electric arc furnace(EAF)steelmaking process mainly uses scrap as raw material and is characterized by environmentally friendly and recyclable process.However,the further development of EAF route in China is limited by the reserve,supply,availability and quality of scrap resource.Direct reduced iron(DRI)is one of typical low-carbon and clean charges,which can effectively make up for the adverse effects caused by the lack of scrap.The physical and chemical properties,classifications,and production technologies of DRI are firstly reviewed.In particular,the reducing gas types,reduction temperature,and reduction mechanism of the DRI production with gas-based shaft furnace(SF)technology are detailed.Considering the crucial role played by DRI application in EAF,the influences of DRI addition on EAF smelting rules and operations including the blending and charging process,heat transfer and melting in molten bath,slag formation operation,refractory corrosion,and slag system evolution are then further discussed.Finally,the comparative analysis and assessment of the consumption level of material and energy as well as the cleaner production both covering the clean chemical composition of molten steel and the clean environment impact in EAF steelmaking with DRI charged are conducted.From perspectives of metallurgical process engineering,a suitable route of hydrogen generation and application(from coke oven gas,methanol,and clean energy power),CO_(2) capture and utilization integrated with SF–EAF process is proposed.In view of the difficulties in large-scale DRI application in EAF,the follow-up work should focus on the investigation of DRI charging and melting,slag system evolution and molten pool reaction rules,as well as the developments of the DRI standardized use technology and intelligent batching and control models. 展开更多
关键词 Electric arc furnace steelmaking Direct reduced iron Hydrogen-based shaft furnace Sustainable production Low-carbon development
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A ballistic impact identification method for the helicopter tail drive shaft system based on vibration response analysis
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作者 Chao ZHANG Meijun LIAO +5 位作者 Xiaoyu CHE Hu YU Yifei CAI Rupeng ZHU Weifang CHEN Dan WANG 《Chinese Journal of Aeronautics》 2025年第8期259-282,共24页
The ballistic impact identification method for the helicopter Tail Drive Shaft System(TDSS)isn't yet comprehensive,which affects helicopter flight safety.This paper proposes a ballistic impact identification metho... The ballistic impact identification method for the helicopter Tail Drive Shaft System(TDSS)isn't yet comprehensive,which affects helicopter flight safety.This paper proposes a ballistic impact identification method for the TDSS based on vibration response analysis.Based on the Johnson-Cook constitutive model and failure criteria,the ballistic impact finite element simulation model is established,which is verified by the ballistic impact experiment of the Tail Drive Shaft(TDS).Considering the ballistic impact excitation force,the dynamic model of the TDSS with ballistic impact is established,which is verified by finite element commercial software.If a bullet hits the TDS,the bending vibration displacement increases sharply at a certain moment and then significantly increases but remains stable.Meanwhile,the critical speed component appears in the frequency-domain response of bending vibration,and then the speed component significantly increases but remains stable.What's more,the axis trajectory exhibits a sudden,large-scale,and irregular whirling motion at a certain moment,followed by a significant increase but remains stable.Furthermore,if the axial vibration response is small,the bullet core shooting should be considered vertically or at a small incident angle,otherwise,it should be considered at a large incident angle. 展开更多
关键词 BALLISTIC DYNAMICS Helicopters Shaft system Vibration analysis
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Reduction behavior of barite-containing magnetite pellets in hydrogen
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作者 Ke Ma Xiao-guang Bai +1 位作者 Zi-jian Su Yuan-bo Zhang 《Journal of Iron and Steel Research International》 2025年第12期4119-4130,共12页
To advance green ironmaking and expand the utilization of magnetite with complex gangues,the hydrogen reduction behavior and mechanisms of barite-containing magnetite pellets were investigated.The findings revealed th... To advance green ironmaking and expand the utilization of magnetite with complex gangues,the hydrogen reduction behavior and mechanisms of barite-containing magnetite pellets were investigated.The findings revealed that increasing barite led to the increased amount of Ba_(x)Fe_(3−x)O_(4)and Ba-containing silicates in oxidized pellets,which hindered the continuous crystallization of Fe_(2)O_(3).During the reduction process,the reduction of Ba_(x)Fe_(3−x)O_(4)to Ba and Fe by H_(2)was challenging,resulting in the formation of BaFeO_(2.64).Furthermore,Ba_(x)Fe_(3−x)O_(4)impeded the reaction between Fe_(2)O_(3)and H_(2),decreasing the reduction degree and metallization ratio of the pellets.Ba^(2+)diffused into the Fe_(2)O_(3)lattice during oxidation,stabilizing the crystal structure during the initial reduction stage(Fe_(2)O_(3)to Fe_(3)O_(4)).In the third reduction stage(Fe_(x)O to Fe),BaFeO_(2.64)inhibited the rapid precipitation of metallic iron,thus preventing the abnormal growth of iron whiskers.Consequently,BaSO_(4)reduced the reduction swelling index of barite-containing magnetite pellets in hydrogen.These findings offer a theoretical basis for the future implementation of barite-containing pellets in the hydrogen-based shaft furnace direct reduction process. 展开更多
关键词 HYDROGEN PELLET Shaft furnace Reduction Barite-containing magnetite
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A Simple and Reliable Eccentric Locking Mechanism
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作者 Mengjiao NIU Yong ZHAO Yongliang YUAN 《Mechanical Engineering Science》 2025年第2期34-38,共5页
In view of the time-consuming and unreliable deficiencies of the cross-axis work piece in the clamping process,combined with the working characteristics of the eccentric mechanism,a simple and fast eccentric locking m... In view of the time-consuming and unreliable deficiencies of the cross-axis work piece in the clamping process,combined with the working characteristics of the eccentric mechanism,a simple and fast eccentric locking mechanism is designed.The push rod iquickly driven by the combined action of the handle and the drum,so that the cross shaft work piece can be quickly locked in the axial direction.The eccentric locking mechanism not only has simple operation and convenient maintenance,but also has the characteristics of low manufacturing cost and high life,and has certain reference value for future special fixture design. 展开更多
关键词 cross shaft eccentric mechanism locking mechanism special fixture
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Forming characteristics of bi-metallic composite shafts by cross-wedge rolling
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作者 Jun-ling Li Jia-long Lu +4 位作者 Ao Wang Le Zhu Chao-yang Sun Bao-yu Wang Zhi-gang Li 《Journal of Iron and Steel Research International》 2025年第9期2820-2833,共14页
To address the increasing demand for corrosion-resistant shaft components,a bi-metallic composite shaft comprising carbon steel,which is known for its high thermal strength,and stainless cladding,which offers excellen... To address the increasing demand for corrosion-resistant shaft components,a bi-metallic composite shaft comprising carbon steel,which is known for its high thermal strength,and stainless cladding,which offers excellent corrosion resistance,was introduced.A novel method for manufacturing these composite shaft parts using cross-wedge rolling(CWR)was proposed and explored.Thermal simulation experiments,CWR forming trials and finite element analysis were conducted to examine the coordinated deformation during the CWR process.The results revealed a downhill diffusion pattern of elements from higher to lower-concentration areas,forming a smooth and uniform concentration gradient.When the cladding thickness(CT)ranged from 3 to 4 mm,the trajectories of the points on both the cladding material and the substrate coincided,indicating strong bonding at the transitional interface of the composite shaft.Conversely,with a CT of 5 mm,coordinated deformation between the substrate and cladding material was not achieved.Shear strength tests demonstrated a gradual decrease in strength with increasing CT.The microscopic morphology of the interface showed that the metal grains near both sides of the interface were refined,and the binding interface displayed a slightly curved shape.A viable method was provided for producing high-performance corrosion-resistant composite shaft components using CWR technology. 展开更多
关键词 Cross-wedge rolling Bi-metallic shaft Elemental diffusion Shear strength
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Self-reforming of coke oven gas in gas-based shaft furnace: thermodynamic analysis and reforming mechanism
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作者 Chen-mei Tang Shu-bing Shi +4 位作者 Jian Pan De-qing Zhu Zheng-qi Guo Cong-cong Yang Si-wei Li 《Journal of Iron and Steel Research International》 2025年第10期3249-3261,共13页
The self-reforming of coke oven gas(COG)in a gas-based shaft furnace was investigated,employing metallized iron as a catalyst.Thermodynamic analyses,supported by FactSage 8.3 calculations and regression modeling,were ... The self-reforming of coke oven gas(COG)in a gas-based shaft furnace was investigated,employing metallized iron as a catalyst.Thermodynamic analyses,supported by FactSage 8.3 calculations and regression modeling,were used to investigate the effects of temperature(700–1100℃),CO_(2)(3%–10%),and H_(2)O(1%–9%)concentrations on CH_(4) conversion efficiency.Results indicate that CH_(4) conversion exceeds 90%at temperatures above 1000℃,with CO_(2) and H_(2)O concentrations at 9%and 5%,respectively.During the reforming process,introducing CO_(2) provides additional oxygen,facilitating the oxidation of CH_(4),while H_(2)O enhances H_(2) production through the steam reforming pathway.Experimental findings reveal a CH_(4) conversion of 85.83%with a H_(2)/CO ratio of 5.44 at 1050℃.In addition,an optimal H_(2)O concentration of 6%yields the highest CH_(4) conversion of 84.24%,while CO_(2) exhibits minimal effects on promoting the reforming process.Increasing the metallization rate of pellets from 43%to 92%significantly enhances CH_(4) reforming.This is mainly due to the fact that metallized iron is vital in promoting CH_(4) dissociation and improving syngas yield by providing active sites for the redox cycle of CO_(2) and H_(2)O. 展开更多
关键词 Hydrogen metallurgy Gas-based shaft furnace Coke oven gas Self-reforming Reforming mechanism
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Influence of diversion cone structure on inner characteristic in hydrogen-enriched shaft furnace:a DEM study
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作者 Xu Tian Heng Zhou +5 位作者 Tian Xia Zhi-tao Qin Hui-dong Guo Da-wei Sun Ming-yin Kou Sheng-li Wu 《Journal of Iron and Steel Research International》 2025年第7期1844-1855,共12页
The hydrogen-enriched direct reduction shaft furnace addresses the high CO_(2) emissions associated with the blast furnace process.A discrete element method(DEM)model was introduced to explore how the structure of the... The hydrogen-enriched direct reduction shaft furnace addresses the high CO_(2) emissions associated with the blast furnace process.A discrete element method(DEM)model was introduced to explore how the structure of the diversion cone affects particle descent behavior in a hydrogen-enriched shaft furnace.The results indicated that in the absence of a diversion cone,the descending velocity near the furnace wall zone is significantly lower than that at its center,resulting in a‘V’-shaped burden flow pattern.The discharge velocity has a minor impact on the flow pattern in the shaft furnace.Upon installation of a diversion cone,burden descending velocity becomes more uniform,leading to a‘-’-shaped burden flow pattern.As the bottom of the diversion cone ascends(i.e.,the lower end of the diversion cone is progressively closer to the top),there is an increase in the volume fraction of the dead zone within the shaft furnace.This is particularly evident in the formation of a triangular dead zone at the base of the diversion cone.It is suggested that the lower cone of the bi-conical diversion cone should maintain a sufficient height. 展开更多
关键词 Discrete element method Diversion cone Shaft furnace Flow pattern Residence time distribution
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Water pressure relief treatment for protecting the initial support of inclined shafts at high water pressures
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作者 Yu Zhang Fei Tan +3 位作者 Rui Liu Haijun Zhu Xiaorui Wang Yuyong Jiao 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第10期6468-6481,共14页
The safety of the initial support during the construction of inclined shafts in tunnels traversing through high-hydraulic-pressure surrounding rocks is paramount.This study examines a high-hydraulic-pressure inclined ... The safety of the initial support during the construction of inclined shafts in tunnels traversing through high-hydraulic-pressure surrounding rocks is paramount.This study examines a high-hydraulic-pressure inclined shaft of a tunnel in Western Sichuan Province to analyze the damage characteristics of the initial support and propose a radial drainage and decompression treatment method.Field monitoring was conducted to assess the load and deformation of the initial support structure,and on-site investigations identified the distribution of cracked areas.In addition,numerical simulations were performed to evaluate the force and deformation characteristics of the initial support structure,which were then compared with field observations for validation.The variations in the lateral pressure coefficient and water pressure were evaluated.The results revealed that damage was primarily concentrated in the shoulder,spring line,and knee areas,with the bending moment at the knee increasing by up to 66.9%.The application of the radial drainage and decompression treatment method effectively reduced water pressure loads on the initial support.Post-treatment analysis indicated significant reductions in axial force and bending moment,enhancing structural stability.These findings provide valuable insights for improving the safety and durability of initial support systems in inclined shafts of high-hydraulicpressure railroad tunnels. 展开更多
关键词 TUNNEL Inclined shaft High water pressure Initial support failure treatment Lateral pressure coefficient Numerical model
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