Hypervelocity rocket sled systems are critical for testing advanced military technologies,yet track damage at speeds exceeding Mach 5 remains a significant challenge for system reliability and performance.In this stud...Hypervelocity rocket sled systems are critical for testing advanced military technologies,yet track damage at speeds exceeding Mach 5 remains a significant challenge for system reliability and performance.In this study,we investigated the hypervelocity impact response and protection for highstrength U71 Mn or bainitic steel used in rocket sled tracks.Flyer plate impact experiments using a two-stage light-gas gun were conducted to study the hypervelocity collision response,followed by the microstructural characterization via optical microscope,scanning electron microscopy equipped with electron backscatter diffraction to reveal underlying damage mechanisms.Then,the calibrated thermalmechanical coupled finite element simulations using the Johnson-Cook constitutive model and MieGrüneisen equation of state were carried out.Results indicated that bainitic steel exhibits superior impact resistance with predominantly smooth scratch-dominated damage due to its higher ductility.In contrast,U71 Mn suffered significant material spallation and crack propagation arising from brittle fracture mechanisms.Zinc-rich epoxy primer coatings effectively mitigated stress concentration and temperature rise in the substrate at impacting velocities below 2.4 km/s,so as to suppress the microstructural damage such as adiabatic shear bands and dynamic recrystallization.However,coating protection diminished at ultra-high-speed impacts due to the coating failure.Dimensional analysis established quantitative relationships of the gouge damage size to projectile mass,impact velocity,and material yield strength.This study provides in-depth insights into damage mechanisms in hypervelocity rail systems,demonstrating that bainitic steel combined with protective coatings can significantly enhance impact resistance and system reliability,offering valuable guidance for the design and optimization of hypervelocity testing platforms.展开更多
The rocket sled system is not only a high-speed dynamic ground test system,but also one of the future aerospace horizontal launch schemes.The winged load,as a common type of payload,has greater vibration and noise int...The rocket sled system is not only a high-speed dynamic ground test system,but also one of the future aerospace horizontal launch schemes.The winged load,as a common type of payload,has greater vibration and noise intensity than the wingless load.Due to the severe aerodynamic instability prior to separation,the head-up or head-down phenomena are more evident and the test accuracy significantly decreases.The high-precision computer fluid dynamics and aeroacoustic analysis are employed to explore the multifield coupling mechanism of a rocket sled with the winged payload in the wide speed range(Ma=0.5–2).The results show that as the incoming velocity increases,the cone angle of the shock wave of the rocket sled decreases,the shock pressure increases quickly,and the vortex between the slippers splits and gradually shrinks in size.The velocity of the rocket sled exerts little influence on the modal resonance frequency.The wing has a significant impact on aerodynamic noise,and as the sound pressure level rises,the propagation direction gradually shifts towards the rear and upper regions of the wing.展开更多
Rocket sleds belong to a category of large-scale test platforms running on the ground.The applications can be found in many fields,such as aerospace engineering,conventional weapons,and civil high-tech products.In the...Rocket sleds belong to a category of large-scale test platforms running on the ground.The applications can be found in many fields,such as aerospace engineering,conventional weapons,and civil high-tech products.In the present work,shock-wave/rail-fasteners interaction is investigated numerically when the rocket sled is in supersonic flow conditions.Two typical rocket sled models are considered,i.e.,an anti-D shaped version of the rocket sled and an axisymmetric slender-body variant.The dynamics for Mach number 2 have been simulated in the framework of a dynamic mesh method.The emerging shock waves can be categorized as head-shock,tailing-shock and reflected-shock.An unsteady large-scale vortex and related shock dynamics have been found for the anti-D shaped rocket sled.However,a quasi-steady flow state exists for the slender-body shaped rocket sled.It indicates that the axisymmetric geometry is more suitable for the effective production of rocket sleds.With the help of power spectral density analysis,we have also determined the characteristic frequencies related to shock-wave/rail-fasteners interaction.Furthermore,a harmonic phenomenon has been revealed,which is intimately related to a shock wave reflection mechanism.展开更多
基金financial support from the National Key Research and Development Program(Grant No.2024YFA1209801)the National Natural Science Foundation of China(Grant Nos.12302140,12325204)+4 种基金the China Postdoctoral Science Foundation(Grant No.2023M732794)the Fundamental Research Funds for the Central Universities of China(Grant No.sxzy012023213)the Scientific Research Program of Shaanxi Province(Grant No.2023JC-XJ-02)the Young Talent Support Program of Xi'an Science and Technology Association(Grant No.959202413069)Postdoctoral Fellowship Program(Grade B)of China Postdoctoral Science Foundation(Grant No.GZB20230575)。
文摘Hypervelocity rocket sled systems are critical for testing advanced military technologies,yet track damage at speeds exceeding Mach 5 remains a significant challenge for system reliability and performance.In this study,we investigated the hypervelocity impact response and protection for highstrength U71 Mn or bainitic steel used in rocket sled tracks.Flyer plate impact experiments using a two-stage light-gas gun were conducted to study the hypervelocity collision response,followed by the microstructural characterization via optical microscope,scanning electron microscopy equipped with electron backscatter diffraction to reveal underlying damage mechanisms.Then,the calibrated thermalmechanical coupled finite element simulations using the Johnson-Cook constitutive model and MieGrüneisen equation of state were carried out.Results indicated that bainitic steel exhibits superior impact resistance with predominantly smooth scratch-dominated damage due to its higher ductility.In contrast,U71 Mn suffered significant material spallation and crack propagation arising from brittle fracture mechanisms.Zinc-rich epoxy primer coatings effectively mitigated stress concentration and temperature rise in the substrate at impacting velocities below 2.4 km/s,so as to suppress the microstructural damage such as adiabatic shear bands and dynamic recrystallization.However,coating protection diminished at ultra-high-speed impacts due to the coating failure.Dimensional analysis established quantitative relationships of the gouge damage size to projectile mass,impact velocity,and material yield strength.This study provides in-depth insights into damage mechanisms in hypervelocity rail systems,demonstrating that bainitic steel combined with protective coatings can significantly enhance impact resistance and system reliability,offering valuable guidance for the design and optimization of hypervelocity testing platforms.
基金supported by the National Natural Science Foundation of China(No.12104047)。
文摘The rocket sled system is not only a high-speed dynamic ground test system,but also one of the future aerospace horizontal launch schemes.The winged load,as a common type of payload,has greater vibration and noise intensity than the wingless load.Due to the severe aerodynamic instability prior to separation,the head-up or head-down phenomena are more evident and the test accuracy significantly decreases.The high-precision computer fluid dynamics and aeroacoustic analysis are employed to explore the multifield coupling mechanism of a rocket sled with the winged payload in the wide speed range(Ma=0.5–2).The results show that as the incoming velocity increases,the cone angle of the shock wave of the rocket sled decreases,the shock pressure increases quickly,and the vortex between the slippers splits and gradually shrinks in size.The velocity of the rocket sled exerts little influence on the modal resonance frequency.The wing has a significant impact on aerodynamic noise,and as the sound pressure level rises,the propagation direction gradually shifts towards the rear and upper regions of the wing.
基金supported by the National Natural Science Foundation of China(Grant Nos.11572154 and 11202100)Aeronautical Science Foundation of China(Grant No.2017ZD10002)the Priority Academic Program Development of Jiangsu Higher Education Institutions.
文摘Rocket sleds belong to a category of large-scale test platforms running on the ground.The applications can be found in many fields,such as aerospace engineering,conventional weapons,and civil high-tech products.In the present work,shock-wave/rail-fasteners interaction is investigated numerically when the rocket sled is in supersonic flow conditions.Two typical rocket sled models are considered,i.e.,an anti-D shaped version of the rocket sled and an axisymmetric slender-body variant.The dynamics for Mach number 2 have been simulated in the framework of a dynamic mesh method.The emerging shock waves can be categorized as head-shock,tailing-shock and reflected-shock.An unsteady large-scale vortex and related shock dynamics have been found for the anti-D shaped rocket sled.However,a quasi-steady flow state exists for the slender-body shaped rocket sled.It indicates that the axisymmetric geometry is more suitable for the effective production of rocket sleds.With the help of power spectral density analysis,we have also determined the characteristic frequencies related to shock-wave/rail-fasteners interaction.Furthermore,a harmonic phenomenon has been revealed,which is intimately related to a shock wave reflection mechanism.
