Polyimide(PI)is widely used in high-tech fields such as microelectronics,aerospace,and national defense because of its excellent optical properties,high-and low-temperature resistance,and good dimensional stability.To...Polyimide(PI)is widely used in high-tech fields such as microelectronics,aerospace,and national defense because of its excellent optical properties,high-and low-temperature resistance,and good dimensional stability.To achieve the desired properties of PI,the monomers 2,6-diaminopyrimidin-4-ol(DAPD)and 6-(2,3,5,6-tetrafluoro-4-vinylphenoxy)pyrimidin-2,4-diamine(DAFPD),which contains crosslinkable functional groups,were designed and synthesized successfully and copolymerized with 4,4'-oxydianiline(ODA)and 4,4-hexafluoroisopropylphthalic anhydride(6FDA).The prepared PI film(PI-3),with rigid backbones and loose packing had excellent heat resistance(Td5%=489℃)and optical properties(T450=82%).Furthermore,a crosslinked PI film(c-PI-3)with more heat-resistant(Td5%=524℃)and better mechanical properties(σ=125.46MPa),can be obtained through thermal crosslinking of tetrafluorostyrene.In addition,the changes in the properties caused by the proportion of DAFPD added during copolymerization are discussed comprehensively.This study provides a promising candidate for heat-resistant PI materials.展开更多
Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facili- tates the formation of final tempered martensite under serving conditions. In this ...Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facili- tates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron mi- croscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the for- mation of M3C （cementite） precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides （MX） along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener＇s equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro- structural evolution and hardness variation, the process of tempering can be separated into three steps.展开更多
Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain meth...Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = ax^b （a〉0, 0〈b〈1）. The effects of scale compositions on oxidation resistance were studied further by analyses using X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the composite scale compounds of Cr203, a-Al2O3, SiO2 and FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200℃. When the composite scale lacks a-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.展开更多
Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, whi...Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, which have taken the effect of dynamic strain aging into account. Uniaxial hot compression test had been carried out over a wide range of strain rate （0.01 to 10 s-1 ） and temperature （900 to 1 200 ~C） with the help of Gleeble 3500. Obtained experimental data was applied to determine the material parameters in proposed constitutive equations of T122 steel, by using the non-linear least square regress optimization method. The calculated constitutive equations are quantita- tively in good agreement with experimentally measured curves and microstructure observation. It shows that propose constitutive equation T122 steel is able to be used to predict flow stress of T122 steel during hot deformation in aus- tenite temperature scope.展开更多
The evolution of precipitates of S31042 steel during 700 ℃ aging was investigated by using a scanning elec- tron microscope, a transmission electron microscope, and electron energy spectrum technology. The various co...The evolution of precipitates of S31042 steel during 700 ℃ aging was investigated by using a scanning elec- tron microscope, a transmission electron microscope, and electron energy spectrum technology. The various combi nations of M23C6, MX, NbCrN, and σ and G phases in the steel were found at different aging states. In the begin ning of aging, M23C6 precipitates swiftly along the grain boundaries. When the aging time exceeds 6 000 h, precipita- ted M23C6 carbides along the grain boundaries turn to be granular. It was found that Si element segregates to grain boundaries during above process, which may enhance the granular shape of M23C6 carbides and its transformation to and G phases. When the aging time exceeds 10 000 h, various shaped a phase and granular G phase appear along the grain boundaries and there are no continuous M23C6 carbides along the grain boundaries. Meanwhile, a large quantity of granular M23C6 carbides and a minor amount of G phase precipitate near the grain boundaries. Based on the segre- gation of silicon to the grain boundaries, a precipitation evolution model during aging was concluded.展开更多
The hot deformation behavior of a new heat resistant steel Gl15 designed for 650 ℃ ultra-supercritical （USC） power plants was experimentally studied. Hot compression test was carried out in the temperature range of...The hot deformation behavior of a new heat resistant steel Gl15 designed for 650 ℃ ultra-supercritical （USC） power plants was experimentally studied. Hot compression test was carried out in the temperature range of 900-1 200 ℃ and the strain rate range of 0.1-20 s i by using Gleeble 3800 thermal-mechanical simulator, and the corresponding flow curves were obtained. Experimental results show that the flow stress increases with the decrease of deformation temperature and the increase of strain rate. The hot deformation activation energy of G115 steel was determined to be 494 kJ/mol and the constitutive equation was also obtained. For convenience of the practical applica-tion, a good approximate equation was obtained for calculating the peak stress values of Gl15 steel under different deformation conditions. At the strain value of 0.9, natural logarithm of the critical Zener Hollomon parameter Zc of Gl15 steel was determined to be in the scope of 49.67 and 50.65, above which there will be no dynamic recrystalliza-tion （DRX）. And natural logarithm of the critical Zener-Hollomon parameter Zc of Gl15 steel was determined to be in the scopes of 45.58 and 46.27, below which full DRX may occur. Then, the status diagram of dynamic micro structures of G115 steel was established. In addition, the strain rate sensitivity of Gl15 steel is not constant during the test temperature range and it increases linearly from 900 to 1 200 ℃. Therefore, hot deformation at higher tem- peratures would obtain better workability.展开更多
With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However...With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However,the high-temperature mechanic-al properties of commonly used commercial Mg alloys,such as AZ91D,deteriorate considerably with increasing temperatures.Over the past several decades,extensive efforts have been devoted to developing heat-resistant Mg alloys.These approaches either inhibit the gen-eration of thermally unstable phases or promote the formation of thermally stable precipitates/phases in matrices through solid solution or precipitation strengthening.In this review,numerous studies are systematically introduced and discussed.Different alloy systems,includ-ing those based on Mg–Al,Mg–Zn,and Mg–rare earth,are carefully classified and compared to reveal their mechanical properties and strengthening mechanisms.The emphasis,limitations,and future prospects of these heat-resistant Mg alloys are also pointed out and dis-cussed to develop heat-resistant Mg alloys and broaden their potential application areas in the future.展开更多
In this work, the growth kinetics of MX （M - metal, X - C/N） nanoprecipitates in type 347H austenitic steel was systematically studied. To investigate the coarsening behavior and the growth mechanism of MX carbonitr...In this work, the growth kinetics of MX （M - metal, X - C/N） nanoprecipitates in type 347H austenitic steel was systematically studied. To investigate the coarsening behavior and the growth mechanism of MX carbonitrides during long-term aging, experiments were performed at 700, 800, 850, and 900℃ for different periods （1, 24, 70, and 100 h）. The precipitation behavior of carbonitrides in specimens subjected to various aging conditions was explored using carbon replicas and transmission electron microscopy （TEM） observations. The corresponding sizes ofMX carbonitrides were measured. The results demonstrates that MX carbonitrides precipitate in type 347H austenitic steel as Nb（C,N）. The coarsening rate constant is time-independent; however, an increase in aging temperature results in an increase in coarsening rate of Nb（C,N）. The coarsening process was analyzed according to the calculated diffusion activation energy of Nb（C,N）. When the aging temperature was 800-900℃, the mean activation energy was 294 kJ·mol -1, and the coarsening behavior was controlled primarily by the diffusion of Nb atoms.展开更多
2.25Cr-1.6W-V-Nb developed in Japan, is a low alloy heat resistant steel with good comprehensive properties. Influence of long term creep at elevated temperature on the structure of 2.25Cr-1.6W-V-Nb steel was studied ...2.25Cr-1.6W-V-Nb developed in Japan, is a low alloy heat resistant steel with good comprehensive properties. Influence of long term creep at elevated temperature on the structure of 2.25Cr-1.6W-V-Nb steel was studied in this paper, and the micromechanism of creep strength degradation was elucidated, too. Both TEM observation and thermodynamic calculation reveal that during creep the transformation occurs from M7C3 and M23C6 to M6C, which can be cavity nucleation sites. Besides, creep at 600癈 also leads to the decrease of dislocation density, the coarsening and coalescence of M23C6, the nucleation of cavities and development of cracks. The strength decrease of 2.25Cr-1.6W-V-Nb steel after long term creep is related to the decrease of dislocation hardening, precipitation hardening, solution hardening, the nucleation of cavities and development of cracks.展开更多
The conventional mould fluxes can not be applied to the continuous casting of RE alloyed heat resistant steel, because severe slag-metal interface reactions occur generally in the mold. To restrain the interface react...The conventional mould fluxes can not be applied to the continuous casting of RE alloyed heat resistant steel, because severe slag-metal interface reactions occur generally in the mold. To restrain the interface reaction and improve conditions for continuous casting, a new mould flux based on aluminate system was devised. The viscous properties were investigated. Scanning electron microscopy and X-ray diffraction were applied to detect and characterize the crystalline phases in the continuous cooling process. The results showed that appropriate addition of CeOcould avoid the precipitation of CaO and decrease the viscosity of the mould flux. Increasing the mass ratio of CaO /AlO, especially to a value exceeding 1, could worsen the stability of the mould flux. With a content of less than 14 wt.%, LiO could reduce the viscosity and breaking temperature, but its effect could be weakened for the promoted precipitation of LiAlO. To obtain a mould flux with stable viscous properties, such as viscosity and breaking temperature, appropriate contents of CeOand LiO should be controlled to around 10 wt.% and 14 wt.%, while the mass ratio of CaO /AlOshould not be more than 1.展开更多
To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measu...To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.展开更多
The mechanism of brittleness of M152 martensitic heat resistant steel due to slow cooling during quenching was experimentally investigated. The mechanical property tests and microstructure observation were conducted b...The mechanism of brittleness of M152 martensitic heat resistant steel due to slow cooling during quenching was experimentally investigated. The mechanical property tests and microstructure observation were conducted by TEM and XRD. The results showed that the presence of irreversible brittleness during slow cooling of quenching for M152 steel is attributed to the continuous M23C6 precipitation along prior austenite grain boundaries and M2C along prior residual austenite film. The residual austenite in the steel was unstable and decomposed after the precipitation of second phase during the process of slow cooling of quenching. The low cooling rate within the temperature range from 820 ℃ to 660 ℃ plays a key role in impact toughness, and the precipitation of second phase in the same temperature range results in irreversible brittleness.展开更多
Polylactide(PLA)has often been blended with biodegradable poly(butylene adipate-co-terephthalate)(PBAT)to improve its toughness.However,the strength and heat resistance of PLA are always sacrificed.Herein,exchangeable...Polylactide(PLA)has often been blended with biodegradable poly(butylene adipate-co-terephthalate)(PBAT)to improve its toughness.However,the strength and heat resistance of PLA are always sacrificed.Herein,exchangeable hydroxyl-ester crosslinks are constructed in PLA/PBAT blends by successively introducing a tertiary amine-containing polyol,bis-(2-hydroxyethyl)amino-tris(hydroxymethyl)methane(BTM)and 4,4’-diphenylmethane diisocyanate(MDI)via reactive blending.BTM can react with both PLA and PBAT by transesterification,generating PLA or PBAT chains with terminal or pendant hydroxyl groups,which can then react with MDI to form networks.With internal catalysis of tertiary amine moiety in BTM,transesterification between the residual hydroxyl groups and ester bonds can occur at high temperatures,endowing the PLA/PBAT network with vitrimeric properties.Owning to the transesterification and chain extension reactions with MDI between PLA and PBAT,the interfacial adhesion is greatly improved.As a result of the excellent interfacial adhesion and the network structure,the prepared PLA/PBAT blends show greatly enhanced heat resistance and toughness(more than 40 times that of PLA)while maintaining high stiffness comparable to PLA.Furthermore,the prepared PLA/PBAT blends exhibit promising reconfigurable shape memory behavior.The present work provides a new and facile way to achieve high-performance and functional biodegradable polymeric materials.展开更多
To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ...To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.展开更多
The hot compression tests of Super304H austenitic heat resistant steel were carried out at 800-1200℃and 0.005-5 s^-1 using a Gleeble 3500 thermal-mechanical simulator,and its deformation behavior was analyzed.The res...The hot compression tests of Super304H austenitic heat resistant steel were carried out at 800-1200℃and 0.005-5 s^-1 using a Gleeble 3500 thermal-mechanical simulator,and its deformation behavior was analyzed.The results show that the flow stress of Super304H steel decreases with the decrease of strain rate and the increase of deformation temperature; the hot deformation activation energy of the steel is 485 kJ/mol.The hot deformation equation and the relationship between the peak stress and the deformation temperature and strain rate is obtained.The softening caused by deformation heating cannot be neglected when both the deformation temperature and strain rate are higher.展开更多
The application of rare earths(RE) in the Ni saving heat resistant steel was studied by metalloscopy,scanning electron microscopy(SEM),energy dispersive spectrometer(EDS),X-ray difference(XRD).Because the diffusion of...The application of rare earths(RE) in the Ni saving heat resistant steel was studied by metalloscopy,scanning electron microscopy(SEM),energy dispersive spectrometer(EDS),X-ray difference(XRD).Because the diffusion of chromium was promoted by RE,a dense and adhesive Cr2O3 layer could form rapidly at the early oxidation stage,which played a effective protection role;the pinning effect of silicon dioxide was enhanced by RE in the internal oxidation layer,which had a block effect on the diffusion of metal ions and oxygen ions at later stage of oxidation and resulted in that the high temperature oxidation rate of RE heat resistant steel was decreased.展开更多
The resistance heating method has been one of the prospective techniques for hot processing and welding techniques. The thermal behavior under different densities of electric current and the effect of electric current...The resistance heating method has been one of the prospective techniques for hot processing and welding techniques. The thermal behavior under different densities of electric current and the effect of electric current at temperature of 780 oC using low density of electric current of 6.70 A/mm^2 on the B2+O lamellar microstructure were investigated for Ti2AlNb alloy sheet. The stable temperature denoted a balanced state between the Joule heat and the dissipation of heat including heat conduction, convection and radiation while the distribution of temperature was nonuniform. The highest temperatures of electric current heating samples increased as the density of electric current was elevated. In order to understand the specific effect of electric current on B2+O microstructure, heat treatment for microstructural homogeneity was introduced to this study. After that, according to the microstructural observations by common characterization techniques in the resistance-heating sample and the isothermal furnace-heating sample after homogenizing treatment, few significant differences in content and orientation of phases can be directly and explicitly found except the thermal effect from the applied electric current. The results will provide reference to this prospective forming and welding techniques and the application for Ti2AlNb alloys using resistance heating in the near future.展开更多
A heat resistant gradient composite was synthesized in situ on steel with the self-propagating high temperature synthesis （SHS） reaction of 3Ni-Al-Ti-C system during casting. The phases, microstructure, and composit...A heat resistant gradient composite was synthesized in situ on steel with the self-propagating high temperature synthesis （SHS） reaction of 3Ni-Al-Ti-C system during casting. The phases, microstructure, and composition of the composite were analyzed by using an X-ray diffractometer （XRD）, and a scanning electron microscope （SEM） coupled with an energy-dispersive X-ray spectroscope （EDS）. The formation mechanism of the composite is also discussed. TiC/Ni3 Al/steel gradient composite is achieved by forming the gradient distributions of Fe, Ni, and Al, accompanied with the gradient variation of the microstructure from TiC/Nia A1, to TiC/Ni3 Al/steel, and to steel. The composite is in situ synthesized through whole reaction of 3Ni-Al-Ti-C system in liquid steel and densification procedure, and the liquid steel infiltrates into pores in the SHS product and forces liquid Ni3Al to form self-compaction further.展开更多
The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102...The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102 and austenitic stainless steel TP347H were obtained from coal-fired thermal power plants in China,and their microstructures at the nickel-based weld metal(WM)/ferritic steel interfaces and oxidation characteristics were investigated.After operating for 15,000 h at steam temperature of 541 C and steam pressure of 17.5 MPa,a G102/TP347H DMW failed along the WM/G102 steel interface,which was a dangerous premature failure mode without obvious plastic deformation.This interfacial failure was attributed to the interaction between oxidation and cracking along the interface,where fracture appeared to be related with the strain concentration at the interface.Oxide notch along the WM/G102 steel interface was the precursor of premature interfacial failure of DMW involving G102.For the DMW involving high Cr ferritic steel T91,ferritic steel side could form a Cr-rich passive film during service and thus would not be further oxidized after operating for 67,000 h at steam temperature of 541 C and steam pressure of 3.5 MPa.It was concluded that oxidation played a more important role in failure of these DMWs,and retarding the development of oxidation and avoiding the interfacial oxide notch would dramatically improve the service performance of steam tubes containing DMWs.展开更多
Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test ...Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200 ℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr203, α-Al2O3, SiO2 and Fe （Ni）Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200 ℃. Its oxidation weight gain rate is only 0.081 g/（m^2.h）. By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.展开更多
基金supported by the National Key Research and Development Program of China(No.2022YFB3603101)。
文摘Polyimide(PI)is widely used in high-tech fields such as microelectronics,aerospace,and national defense because of its excellent optical properties,high-and low-temperature resistance,and good dimensional stability.To achieve the desired properties of PI,the monomers 2,6-diaminopyrimidin-4-ol(DAPD)and 6-(2,3,5,6-tetrafluoro-4-vinylphenoxy)pyrimidin-2,4-diamine(DAFPD),which contains crosslinkable functional groups,were designed and synthesized successfully and copolymerized with 4,4'-oxydianiline(ODA)and 4,4-hexafluoroisopropylphthalic anhydride(6FDA).The prepared PI film(PI-3),with rigid backbones and loose packing had excellent heat resistance(Td5%=489℃)and optical properties(T450=82%).Furthermore,a crosslinked PI film(c-PI-3)with more heat-resistant(Td5%=524℃)and better mechanical properties(σ=125.46MPa),can be obtained through thermal crosslinking of tetrafluorostyrene.In addition,the changes in the properties caused by the proportion of DAFPD added during copolymerization are discussed comprehensively.This study provides a promising candidate for heat-resistant PI materials.
基金financially supported by the China National Funds for Distinguished Young Scientists(No.51325401)the International Thermonuclear Experimental Reactor(ITER)Program Special Project(No.2014GB125006)+1 种基金the National Natural Science Foundation of China(No.51104107)the Major State Basic Research Development Program(No.2014CB046805)
文摘Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facili- tates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron mi- croscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the for- mation of M3C （cementite） precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides （MX） along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener＇s equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro- structural evolution and hardness variation, the process of tempering can be separated into three steps.
基金supported financially by Komatsu of Japan,grant number31370011370804,in Shandong University,China.
文摘Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = ax^b （a〉0, 0〈b〈1）. The effects of scale compositions on oxidation resistance were studied further by analyses using X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the composite scale compounds of Cr203, a-Al2O3, SiO2 and FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200℃. When the composite scale lacks a-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.
基金Sponsored by National High-Tech Research and Development Program (863Program) of China (2003AA331060)
文摘Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, which have taken the effect of dynamic strain aging into account. Uniaxial hot compression test had been carried out over a wide range of strain rate （0.01 to 10 s-1 ） and temperature （900 to 1 200 ~C） with the help of Gleeble 3500. Obtained experimental data was applied to determine the material parameters in proposed constitutive equations of T122 steel, by using the non-linear least square regress optimization method. The calculated constitutive equations are quantita- tively in good agreement with experimentally measured curves and microstructure observation. It shows that propose constitutive equation T122 steel is able to be used to predict flow stress of T122 steel during hot deformation in aus- tenite temperature scope.
文摘The evolution of precipitates of S31042 steel during 700 ℃ aging was investigated by using a scanning elec- tron microscope, a transmission electron microscope, and electron energy spectrum technology. The various combi nations of M23C6, MX, NbCrN, and σ and G phases in the steel were found at different aging states. In the begin ning of aging, M23C6 precipitates swiftly along the grain boundaries. When the aging time exceeds 6 000 h, precipita- ted M23C6 carbides along the grain boundaries turn to be granular. It was found that Si element segregates to grain boundaries during above process, which may enhance the granular shape of M23C6 carbides and its transformation to and G phases. When the aging time exceeds 10 000 h, various shaped a phase and granular G phase appear along the grain boundaries and there are no continuous M23C6 carbides along the grain boundaries. Meanwhile, a large quantity of granular M23C6 carbides and a minor amount of G phase precipitate near the grain boundaries. Based on the segre- gation of silicon to the grain boundaries, a precipitation evolution model during aging was concluded.
基金Sponsored by National Basic Research Program of China(2010CB630804)National High Technology Research and Development Program of China(2012AA03A501)
文摘The hot deformation behavior of a new heat resistant steel Gl15 designed for 650 ℃ ultra-supercritical （USC） power plants was experimentally studied. Hot compression test was carried out in the temperature range of 900-1 200 ℃ and the strain rate range of 0.1-20 s i by using Gleeble 3800 thermal-mechanical simulator, and the corresponding flow curves were obtained. Experimental results show that the flow stress increases with the decrease of deformation temperature and the increase of strain rate. The hot deformation activation energy of G115 steel was determined to be 494 kJ/mol and the constitutive equation was also obtained. For convenience of the practical applica-tion, a good approximate equation was obtained for calculating the peak stress values of Gl15 steel under different deformation conditions. At the strain value of 0.9, natural logarithm of the critical Zener Hollomon parameter Zc of Gl15 steel was determined to be in the scope of 49.67 and 50.65, above which there will be no dynamic recrystalliza-tion （DRX）. And natural logarithm of the critical Zener-Hollomon parameter Zc of Gl15 steel was determined to be in the scopes of 45.58 and 46.27, below which full DRX may occur. Then, the status diagram of dynamic micro structures of G115 steel was established. In addition, the strain rate sensitivity of Gl15 steel is not constant during the test temperature range and it increases linearly from 900 to 1 200 ℃. Therefore, hot deformation at higher tem- peratures would obtain better workability.
基金supported by the National Key Research and Development Program of China(No.2022YFB3709300)the National Natural Science Foundation of China(Nos.52101123,U1764253,51971044,U1910213,52001037,U21A2048,U207601,and 52101126)+1 种基金the Natural Science Foundation of Chongqing,China(No.CSTB2023NSCQ-MSX0571)the Qinghai Scientific&Technological Program,China(No.2018-GX-A1).
文摘With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However,the high-temperature mechanic-al properties of commonly used commercial Mg alloys,such as AZ91D,deteriorate considerably with increasing temperatures.Over the past several decades,extensive efforts have been devoted to developing heat-resistant Mg alloys.These approaches either inhibit the gen-eration of thermally unstable phases or promote the formation of thermally stable precipitates/phases in matrices through solid solution or precipitation strengthening.In this review,numerous studies are systematically introduced and discussed.Different alloy systems,includ-ing those based on Mg–Al,Mg–Zn,and Mg–rare earth,are carefully classified and compared to reveal their mechanical properties and strengthening mechanisms.The emphasis,limitations,and future prospects of these heat-resistant Mg alloys are also pointed out and dis-cussed to develop heat-resistant Mg alloys and broaden their potential application areas in the future.
基金the China National Funds for Distinguished Young Scientists (No.51325401)the National High Technology Research and Development Program of China (No.2015AA042504)the National Natural Science Foundation of China (No.51474156) for financial support
文摘In this work, the growth kinetics of MX （M - metal, X - C/N） nanoprecipitates in type 347H austenitic steel was systematically studied. To investigate the coarsening behavior and the growth mechanism of MX carbonitrides during long-term aging, experiments were performed at 700, 800, 850, and 900℃ for different periods （1, 24, 70, and 100 h）. The precipitation behavior of carbonitrides in specimens subjected to various aging conditions was explored using carbon replicas and transmission electron microscopy （TEM） observations. The corresponding sizes ofMX carbonitrides were measured. The results demonstrates that MX carbonitrides precipitate in type 347H austenitic steel as Nb（C,N）. The coarsening rate constant is time-independent; however, an increase in aging temperature results in an increase in coarsening rate of Nb（C,N）. The coarsening process was analyzed according to the calculated diffusion activation energy of Nb（C,N）. When the aging temperature was 800-900℃, the mean activation energy was 294 kJ·mol -1, and the coarsening behavior was controlled primarily by the diffusion of Nb atoms.
基金The work is supported by the National Natural Science Foundation of China under the grant No.50071029 and No.50101004. The authors would like to thank Harbin Boilers Works for supplying creep rupture data and specimens of 2.25Cr-1.6W-V-Nb steel.
文摘2.25Cr-1.6W-V-Nb developed in Japan, is a low alloy heat resistant steel with good comprehensive properties. Influence of long term creep at elevated temperature on the structure of 2.25Cr-1.6W-V-Nb steel was studied in this paper, and the micromechanism of creep strength degradation was elucidated, too. Both TEM observation and thermodynamic calculation reveal that during creep the transformation occurs from M7C3 and M23C6 to M6C, which can be cavity nucleation sites. Besides, creep at 600癈 also leads to the decrease of dislocation density, the coarsening and coalescence of M23C6, the nucleation of cavities and development of cracks. The strength decrease of 2.25Cr-1.6W-V-Nb steel after long term creep is related to the decrease of dislocation hardening, precipitation hardening, solution hardening, the nucleation of cavities and development of cracks.
基金supported by the National Natural Science Foundation of China(51374059,51304042)the Fundamental Research Funds for the Central Universities of China(N130402020)the Key Science and Technology Program of Liaoning Province(2012221013)
文摘The conventional mould fluxes can not be applied to the continuous casting of RE alloyed heat resistant steel, because severe slag-metal interface reactions occur generally in the mold. To restrain the interface reaction and improve conditions for continuous casting, a new mould flux based on aluminate system was devised. The viscous properties were investigated. Scanning electron microscopy and X-ray diffraction were applied to detect and characterize the crystalline phases in the continuous cooling process. The results showed that appropriate addition of CeOcould avoid the precipitation of CaO and decrease the viscosity of the mould flux. Increasing the mass ratio of CaO /AlO, especially to a value exceeding 1, could worsen the stability of the mould flux. With a content of less than 14 wt.%, LiO could reduce the viscosity and breaking temperature, but its effect could be weakened for the promoted precipitation of LiAlO. To obtain a mould flux with stable viscous properties, such as viscosity and breaking temperature, appropriate contents of CeOand LiO should be controlled to around 10 wt.% and 14 wt.%, while the mass ratio of CaO /AlOshould not be more than 1.
基金supported by Japan Society for the Promotion of Science(JSPS KAKENHI Grant number JP19H02476,JP20K21074)30^(th)ISIJ Research Promotion Grant and The Light Metal Educational Foundation。
文摘To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.
基金Item Sponsored by National Key Technologies Research and Development Program of China (2009AA03Z509)
文摘The mechanism of brittleness of M152 martensitic heat resistant steel due to slow cooling during quenching was experimentally investigated. The mechanical property tests and microstructure observation were conducted by TEM and XRD. The results showed that the presence of irreversible brittleness during slow cooling of quenching for M152 steel is attributed to the continuous M23C6 precipitation along prior austenite grain boundaries and M2C along prior residual austenite film. The residual austenite in the steel was unstable and decomposed after the precipitation of second phase during the process of slow cooling of quenching. The low cooling rate within the temperature range from 820 ℃ to 660 ℃ plays a key role in impact toughness, and the precipitation of second phase in the same temperature range results in irreversible brittleness.
基金financially supported by the National Natural Science Foundation of China(Nos.21975108 and 52103082)Fundamental Research Funds for the Central Universities(No.JUSRP122016)Wuxi"Light of Taihu Lake"Science and Technology Research Plan(Basic Research,No.K20221008).
文摘Polylactide(PLA)has often been blended with biodegradable poly(butylene adipate-co-terephthalate)(PBAT)to improve its toughness.However,the strength and heat resistance of PLA are always sacrificed.Herein,exchangeable hydroxyl-ester crosslinks are constructed in PLA/PBAT blends by successively introducing a tertiary amine-containing polyol,bis-(2-hydroxyethyl)amino-tris(hydroxymethyl)methane(BTM)and 4,4’-diphenylmethane diisocyanate(MDI)via reactive blending.BTM can react with both PLA and PBAT by transesterification,generating PLA or PBAT chains with terminal or pendant hydroxyl groups,which can then react with MDI to form networks.With internal catalysis of tertiary amine moiety in BTM,transesterification between the residual hydroxyl groups and ester bonds can occur at high temperatures,endowing the PLA/PBAT network with vitrimeric properties.Owning to the transesterification and chain extension reactions with MDI between PLA and PBAT,the interfacial adhesion is greatly improved.As a result of the excellent interfacial adhesion and the network structure,the prepared PLA/PBAT blends show greatly enhanced heat resistance and toughness(more than 40 times that of PLA)while maintaining high stiffness comparable to PLA.Furthermore,the prepared PLA/PBAT blends exhibit promising reconfigurable shape memory behavior.The present work provides a new and facile way to achieve high-performance and functional biodegradable polymeric materials.
文摘To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.
基金supported by the Project of National Science Technology Support Plan of China(No.2007BAE51B02)
文摘The hot compression tests of Super304H austenitic heat resistant steel were carried out at 800-1200℃and 0.005-5 s^-1 using a Gleeble 3500 thermal-mechanical simulator,and its deformation behavior was analyzed.The results show that the flow stress of Super304H steel decreases with the decrease of strain rate and the increase of deformation temperature; the hot deformation activation energy of the steel is 485 kJ/mol.The hot deformation equation and the relationship between the peak stress and the deformation temperature and strain rate is obtained.The softening caused by deformation heating cannot be neglected when both the deformation temperature and strain rate are higher.
文摘The application of rare earths(RE) in the Ni saving heat resistant steel was studied by metalloscopy,scanning electron microscopy(SEM),energy dispersive spectrometer(EDS),X-ray difference(XRD).Because the diffusion of chromium was promoted by RE,a dense and adhesive Cr2O3 layer could form rapidly at the early oxidation stage,which played a effective protection role;the pinning effect of silicon dioxide was enhanced by RE in the internal oxidation layer,which had a block effect on the diffusion of metal ions and oxygen ions at later stage of oxidation and resulted in that the high temperature oxidation rate of RE heat resistant steel was decreased.
基金Project(51875122)supported by the National Natural Science Foundation of China
文摘The resistance heating method has been one of the prospective techniques for hot processing and welding techniques. The thermal behavior under different densities of electric current and the effect of electric current at temperature of 780 oC using low density of electric current of 6.70 A/mm^2 on the B2+O lamellar microstructure were investigated for Ti2AlNb alloy sheet. The stable temperature denoted a balanced state between the Joule heat and the dissipation of heat including heat conduction, convection and radiation while the distribution of temperature was nonuniform. The highest temperatures of electric current heating samples increased as the density of electric current was elevated. In order to understand the specific effect of electric current on B2+O microstructure, heat treatment for microstructural homogeneity was introduced to this study. After that, according to the microstructural observations by common characterization techniques in the resistance-heating sample and the isothermal furnace-heating sample after homogenizing treatment, few significant differences in content and orientation of phases can be directly and explicitly found except the thermal effect from the applied electric current. The results will provide reference to this prospective forming and welding techniques and the application for Ti2AlNb alloys using resistance heating in the near future.
基金Item Sponsored by National High-Tech Research and Development Programof China (2002AA331180)High Education Council of Jiangsu Province for Key-Lab Project (Kjsmcx 04004)
文摘A heat resistant gradient composite was synthesized in situ on steel with the self-propagating high temperature synthesis （SHS） reaction of 3Ni-Al-Ti-C system during casting. The phases, microstructure, and composition of the composite were analyzed by using an X-ray diffractometer （XRD）, and a scanning electron microscope （SEM） coupled with an energy-dispersive X-ray spectroscope （EDS）. The formation mechanism of the composite is also discussed. TiC/Ni3 Al/steel gradient composite is achieved by forming the gradient distributions of Fe, Ni, and Al, accompanied with the gradient variation of the microstructure from TiC/Nia A1, to TiC/Ni3 Al/steel, and to steel. The composite is in situ synthesized through whole reaction of 3Ni-Al-Ti-C system in liquid steel and densification procedure, and the liquid steel infiltrates into pores in the SHS product and forces liquid Ni3Al to form self-compaction further.
基金National Natural Science Foundation of China(Project 51901113 and 51775300)the State Key Laboratory of Tribology in Tsinghua University,and the State Key Lab of Advanced Welding and Joining in Harbin Institute of Technology(No.AWJ-21M03).
文摘The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102 and austenitic stainless steel TP347H were obtained from coal-fired thermal power plants in China,and their microstructures at the nickel-based weld metal(WM)/ferritic steel interfaces and oxidation characteristics were investigated.After operating for 15,000 h at steam temperature of 541 C and steam pressure of 17.5 MPa,a G102/TP347H DMW failed along the WM/G102 steel interface,which was a dangerous premature failure mode without obvious plastic deformation.This interfacial failure was attributed to the interaction between oxidation and cracking along the interface,where fracture appeared to be related with the strain concentration at the interface.Oxide notch along the WM/G102 steel interface was the precursor of premature interfacial failure of DMW involving G102.For the DMW involving high Cr ferritic steel T91,ferritic steel side could form a Cr-rich passive film during service and thus would not be further oxidized after operating for 67,000 h at steam temperature of 541 C and steam pressure of 3.5 MPa.It was concluded that oxidation played a more important role in failure of these DMWs,and retarding the development of oxidation and avoiding the interfacial oxide notch would dramatically improve the service performance of steam tubes containing DMWs.
基金Supported by Shandong Science and Technology Key Projects (No2007GG30003004)
文摘Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200 ℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr203, α-Al2O3, SiO2 and Fe （Ni）Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200 ℃. Its oxidation weight gain rate is only 0.081 g/（m^2.h）. By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.
