Optimizing the microchannel design of the next generation of chips requires an understanding of the in situ property evolution of the chip-based materials under fast cooling.This work overcomes the conventional relian...Optimizing the microchannel design of the next generation of chips requires an understanding of the in situ property evolution of the chip-based materials under fast cooling.This work overcomes the conventional reliance on reheating data of melt-quenched glasses by demonstrating direct observations of glass transition on cooling curves utilizing the most advanced fast differential scanning calorimetry.By leveraging an MEMS chip sensor that allows for rapid heat extraction from microgram-sized samples to a purged gas coolant,the device is able to reach ultra-fast cooling rates of up to 40,000 K·s^(−1).Four thermal regions are identified by examining the cooling behaviors of two metallic glasses.This is because the actual rate of the specimen can differ from the programmed rate,especially at high set rate when the actual rate decreases before the glass transition is completed.We define the operational window for reliable cooling curve analysis,build models with empirical and theoretical analyses to determine the maximum feasible cooling rate,and demonstrate how optimizing sample mass and environment temperature broaden this window.The method avoids deceptive structural relaxation effects verified by fictivetemperature analysis and permits the capture of full glass transition during cooling.展开更多
Two experimental X80 steels with different Cr contents(0.13,0.40 wt.%)were designed to study the influence of Cr content on the microstructure transformation and properties in the coarse-grained heat-affected zone by ...Two experimental X80 steels with different Cr contents(0.13,0.40 wt.%)were designed to study the influence of Cr content on the microstructure transformation and properties in the coarse-grained heat-affected zone by using a Formastor-F II thermal dilatometer and to simulate the microstructure of the subcritically reheated coarse-grained heat-affected zone(SCGHAZ)by means of the Gleeble-3500 thermal simulator,along with the scanning electron microscope,transmission electron microscope,and electron backscattering diffraction test methods to characterize the microstructures at 650℃.The findings indicate that a higher Cr content can promote the formation of bainitic ferrite(BF),while the microhardness and impact toughness of SCGHAZ are improved.Granular bainite and BF dominated the microstructures formed by the two experimental steels at 650℃,respectively.For experimental steels mainly composed of BF,they have a high proportion of high-angle grain boundaries(HAGB),and the misorientation angle of HAGB is mostly greater than 55°.Moreover,the distribution of martensite-austenite(M-A)constituents in SCGHAZ altered from dense to sparse,and the form altered from elongated to island-like when the Cr concentration was changed from 0.13 to 0.40 wt.%.Consequently,by suitably increasing the concentration of Cr,it is possible to raise the density of HAGB and improve the shape of M-A constituents,allowing SCGHAZ to have a higher toughness.展开更多
To address the challenges of air stability and slurry processability in layered transition metal oxide O_(3)-type NaNi_(1/3)Fe_(1/3)Mn_(1/3)O_(2)(NFM)for sodium-ion batteries(SIBs),we have designed an innovative 500℃...To address the challenges of air stability and slurry processability in layered transition metal oxide O_(3)-type NaNi_(1/3)Fe_(1/3)Mn_(1/3)O_(2)(NFM)for sodium-ion batteries(SIBs),we have designed an innovative 500℃reheating strategy.This method improves the surface properties of NFM without the need for additional coating layers,making it more efficient and suitable for large-scale applications.Pristine NFM(NFM-P)was first synthesized through a high-temperature solid-state method and then modified using this reheating approach(NFM-HT).This strategy significantly enhances air stability and electrochemical performance,yielding an initial discharge specific capacity of 151.46 mAh/g at 0.1C,with a remarkable capacity retention of 95.04%after 100 cycles at 0.5C.Additionally,a 1.7 Ah NFM‖HC(hard carbon)pouch cell demonstrates excellent long-term cycling stability(94.64%retention after 500 cycles at 1C),superior rate capability(86.48%retention at 9C),and strong low-temperature performance(77%retention at-25℃,continuing power supply at-40℃).Notably,even when overcharged to 8.29 V,the pouch cell remained safe without combustion or explosion.This reheating strategy,which eliminates the need for a coating layer,offers a simpler,more scalable solution for industrial production while maintaining outstanding electrochemical performance.These results pave the way for broader commercial adoption of NFM materials.展开更多
The structural evolution of non dendritic AlSi7Mg alloy during reheating in resistance furnace was studied. The alloy ingots were produced by electromagnetic stirring during solidification. It was found that, the Si p...The structural evolution of non dendritic AlSi7Mg alloy during reheating in resistance furnace was studied. The alloy ingots were produced by electromagnetic stirring during solidification. It was found that, the Si phase in eutectic dissolves in a way of diffusion toward α phase, its appearance changes from flake to dot like, and tends to be fine and spheroidal with increasing reheating temperature. The thinner the flake, the lower the temperature for the occurrence of this process, and the higher the transforming speed. The eutectic melts partially when Si phase dissolves to some extent, and the morphology and size of primary α phase begin to change. The dendrite and rosette α phases tends to sphericize. The size of the former becomes larger, while the size of the latter reduces to be 1/2～1/4 of the original size. The spheroidal primary α phase has a tendency of grain growth.展开更多
In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investig...In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investigated, then the reheating microstructures were investigated. Results show that: the difference of temperature between the outer and center is small and the difference of their microstructures are also small. During reheating at 576℃ the spheroidization of grains is significant after 5min and no rosettes are visible after 20min by optical microscopy. Similar observations were madeon materials reheated at 596℃, but the ripening process is faster. The grains growup to 30-60μm, fine enough for thixoforming.展开更多
Friction stir additive manufacturing is a newly developed solid-state additive manufacturing technology.The material in the stirring zone can be re-stirred and reheated,and mechanical properties can be changed along t...Friction stir additive manufacturing is a newly developed solid-state additive manufacturing technology.The material in the stirring zone can be re-stirred and reheated,and mechanical properties can be changed along the building direction.An integrated model is developed to investigate the internal relations of process,microstructure and mechanical properties.Moving heat source model is used to simulate the friction stir additive manufacturing process to obtain the temperature histories,which are used in the following microstructural simulations.Monte Carlo method is used for simulation of recrystallization and grain growth.Precipitate evolution model is used for calculation of precipitate size distributions.Mechanical property is then predicted.Experiments are used for validation of the predicted grains and hardness.Results indicate that the average grain sizes on diff erent layers depend on the temperature in stirring and re-stirring processes.With the increase in building height,average grain size is decreased and hardness is increased.The increase in layer thickness can lead to temperature decrease in reheating and re-stirring processes and then lead to the decrease in average grain size and increase of hardness in stir zone.展开更多
The corundum plates with a groove were used to freeze molten flux into solid slice to simulate the flux film formed in continuous casting mold, and thereby to study the formation mechanism of flux film with different ...The corundum plates with a groove were used to freeze molten flux into solid slice to simulate the flux film formed in continuous casting mold, and thereby to study the formation mechanism of flux film with different surface roughness. The effect of some factors on the surface roughness of flux film, such as reheating rate, cooling rate, flux film thickness and crystallization ratio, was discussed.展开更多
The complex effects of different nitrogen （N） contents and thermal routines on the microstructure and mechanical properties of 33Mn2V steels for N80-Class seamless casing tube application were investigated using Gle...The complex effects of different nitrogen （N） contents and thermal routines on the microstructure and mechanical properties of 33Mn2V steels for N80-Class seamless casing tube application were investigated using Gleeble simulation technique. The results showed that the N additions of 0. 014 %- 0. 021 % in the steels for the in-line normalization process （ILNP） increased the strength while the toughngss remained at a high level as compared with the steel with N content of 0. 005 %. It was also revealed that the N addition of 0. 021%could enhance the performance combination of strength and toughness in the steels by using 700 ℃ as the cooling interrupted temperature （CIT） for the non in-line normalizing process （NILNP）. It was further evidenced that the toughness was improved at expense of strength to some degree in all the steels by decreasing reheating temperature for the ILNP, while an increase of CIT for NILNP severely impaired the toughness and slightly improve the strength in the high-N steel with N content of 0. 021%. This can be attributed to the dissolution and precipitation behavior of V（C,N）. The optimization of V （C,N） precipitation could be achieved by enhancing N. The precipitation of V（C, N） in austenite was promoted by cooling to a certain temperature lower than the A,1 for the ILNP. The V（C,N） particles formed in austenite contrib- uted to grain refinement by the VN-induced nucleation of intragranular ferrite, but as a result the effect of precipitation on strengthening would become weaker due to a decrease of the precipitation of V in ferrite.展开更多
Oxy-fuel firing is more energy efficient and environmental friendly than conventional air-fuel firing and its application to reheating furnaces has begun since 1990s. A computational method was presented to predict th...Oxy-fuel firing is more energy efficient and environmental friendly than conventional air-fuel firing and its application to reheating furnaces has begun since 1990s. A computational method was presented to predict the steady heat transfer to the billets and temperature distribution in a continuous pusher type reheating furnace in which combustion air was enhanced by oxygen. Radiation heat flux calculated from the radiation heat exchange within the furnace was modeled using the FVM considering the effects of furnace walls and billets. Energy consumption per ton of steel, production rate and thermal efficiency of furnace, and trend of NOx emission in various levels of oxygen enrichment were investigated by comparing with baseline furnace （21% of O2 in air）. The results showed that the best range of oxygen enrichments was between 21% and 45% by volume, as the higher slope of flame temperature and production increase occur in this range. The reduction of energy consumption can be obtained up to 18% per ton of steel for oxygen enrichment of 60 % by volume.展开更多
In order to clarify the characteristics and formation mechanism of the reheat cracking in Ti2AlNb weldments,a series of heat treatment conditions were performed to the circular joints welded by electron beam,and then ...In order to clarify the characteristics and formation mechanism of the reheat cracking in Ti2AlNb weldments,a series of heat treatment conditions were performed to the circular joints welded by electron beam,and then the macrostructures and microstructures were investigated using optical microscopy,scanning electron microscopy,X-ray diffractometry,and transmission electron microscopy.The results show that the reheat cracking occurs primarily along the grain boundaries in the weld when the Ti2AlNb circular welded joints are heated up to about 700℃.During the heat treatment,an almost complete transformation of B2→O happens while the temperature goes up through the O single-phase region.Then,O→B2+O phase transformation occurs primarily along the grain boundaries as the weld metal continues to heat up to the B2+O dual-phase region.Under the high tension stress consisting of welding residual stress and phase transformation stress,reheat cracking occurs at the interface between the B2+O dual-phase layer and the O-phase matrix.展开更多
Low-temperature slab-reheated grain-oriented silicon steel is characterized by a sharp {411}〈148〉 primary recrystallization texture. To date, the influence of this texture on secondary recrystallization is not clear...Low-temperature slab-reheated grain-oriented silicon steel is characterized by a sharp {411}〈148〉 primary recrystallization texture. To date, the influence of this texture on secondary recrystallization is not clear. Microtextures in primary and secondary reerystallized sheets of low-temperature reheated grain-oriented silicon steel were examined using electron backscatter diffraction. By comparing the textures and microstructures of specific primary reerystallized grains neighboring secondary grains with those of other primary grains, the influences of primary re- crystallization textures and microstructures on the orientations of secondary grains were investigated. Results show that for low-temperature reheated graiworiented silicon steel, the primary recrystallization sheet comprises { 411 } 〈148〉, {111}〈112〉, and {001}〈120〉 texture componems. During secondary recrystallization, the {111}〈112〉 primary recrystallized grains were easily consumed by abnormally grown Goss, deviated Goss, Brass, or {210}〈001〉grains ;the { 411 }〈148〉 primary recrystallized grains were more resistant to being swallowed; and the {001} 〈120 grains were the most resistant to being consumed. For a particular primary grain, the distribution of its surrounding grain boundaries determined how easily it is consumed during secondary recrystallization. Primary grains surrounded by 20°- 45° grain boundaries were consumed much earlier than those having grain boundaries above 45°, which is in accordance with high-energy grain boundary theory. In addition, special ∑9 boundaries between {411}〈148〉 and Goss grains move more slowly than ∑9 boundaries between {111 }〈112〉 and Goss grains, which is attributed to the different positions of 〈110〉 rotation axis with respect to the normals of grain boundaries.展开更多
Pour point depressants （PPD） are used to improve the theology of waxy crude. The affect of various factors on the theological properties, and the thermal characteristics of waxy crude treated by PPD have been invest...Pour point depressants （PPD） are used to improve the theology of waxy crude. The affect of various factors on the theological properties, and the thermal characteristics of waxy crude treated by PPD have been investigated. The conclusions are as follows： PPD can reduce the pour point and abnormal point of waxy crude, broaden the temperature range of Newtonian fluid of waxy crude, and lower greatly the viscosity of non-Newtonian fluid of waxy crude. The influence of reheating and high-rate shear on the effect of PPD mainly depends on their temperature. When the reheating temperature is more than the abnormal point of crude by 10℃, the reheating process has little effect on the modification effect of PPD. However, when the reheating temperature is below the abnormal point of crude, the reheating process will reduce the modification effect of PPD. When temperature is above the abnormal point of crude, the high-rate shear has little effect on the modification effect of PPD. At a temperature range where a lot of wax is precipitating, high-rate shear will greatly reduce the modification effect of PPD.展开更多
A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-a...A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-austenite trans- formation was observed to take place in two steps at low heating rate. The first step is the dissolution of bainite, and the second one is the remaining bainite-to-austenite transformation controlled by a dissolution process. The calculation result of the kinetics of austenite formation shows that the two steps occur by diffusion at low heating rate. However, at high heating rate the bainite-to-austenite transformation occurs in a single step, and the process is mainly dominated by shear. The growth rate of austenite reaches the maximum at about 835℃ at different heating rates and the growth rate of austenite as a function of temperature increases with the increase in heating rate.展开更多
The two-pass equal channel angular extrusion (ECAE) process was introduced into strain-induced melt activation (SIMA) to predeform a ZK60 alloy with rare earth (RE) addition. Microstructure evolution of ECAE-formed ZK...The two-pass equal channel angular extrusion (ECAE) process was introduced into strain-induced melt activation (SIMA) to predeform a ZK60 alloy with rare earth (RE) addition. Microstructure evolution of ECAE-formed ZK60+RE alloy during reheating was investigated. Furthermore, tensile properties of thixoforged components were determined. The results show that the SIMA process can produce ideal microstructures, and spheroidized solid particles with little entrapped liquid can be obtained. With prolonging holding time, the size of solid particles increases and the degree of spheroidization is improved. The tensile properties of the thixoforged ZK60+RE samples are close to those of two-pass ECAE-formed samples.展开更多
The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The ...The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The results show that the microstructure of the ZL116 alloy billets cast by near-liquidus semi-continuous casting is mainly made up of homogeneous, fine global-or rosette-shaped grains. The microstructure of the billets, reheated and held at 575℃, contains stable and net-spherical grains which are suitable for semi-solid thixoforming. The semi-solid forward-extruded bars of the ZL116 alloy billet are facially smooth, microstructurally fine and homogeneous. Therefore the feasibility of semi-solid forward-extrusion of ZL116 alloy is thus excellent.展开更多
Billets of A356 aluminum alloy were treated using ultrasonic vibrations during solidification.The billets were reheated to the semisolid state at different routes to optimize the procedure.Billets were,then,thixocast ...Billets of A356 aluminum alloy were treated using ultrasonic vibrations during solidification.The billets were reheated to the semisolid state at different routes to optimize the procedure.Billets were,then,thixocast using a die casting machine.The results showed that the ultrasonic-treated billets exhibited finely distributedα(Al)globules after reheating and thixocasting.The thixocast ultrasonic-treated billets showed higher ultimate tensile strength and elongation compared with the untreated billets.Moreover,the thixocast parts showed a tendency to ductile fracture under tension when made from ultrasonic-treated billets,while those made of untreated billets showed brittle fracture with obvious straight facets.These results revealed the feasibility and competence of ultrasonic melt treatment as a potential route for preparing billets for thixocasting.展开更多
By analyzing the characteristics of combustion and billet heating process, a 3-D transient computer fluid dynamic simulation system based on commercial software CFX4.3 and some self-programmed codes were developed to ...By analyzing the characteristics of combustion and billet heating process, a 3-D transient computer fluid dynamic simulation system based on commercial software CFX4.3 and some self-programmed codes were developed to simulate the thermal process in a continuous heating furnace using high temperature air combustion technology. The effects of different switching modes on injection entrancement of multi burners, combustion and billet heating process in furnace were analyzed numerically, and the computational results were compared with on-site measurement, which verified the practicability of this numerical simulation system. The results indicate that the flow pattern and distribution of temperature in regenerative reheating furnace with partial same-side-switching combustion mode are favorable to satisfy the high quality requirements of reheating, in which the terminal heating temperature of billets is more than 1 460 K and the temperature difference between two nodes is not more than 10 K. But since the surface average temperature of billets apart fi＇om heating zone is only about 1 350 K and continued heating is needed in soaking zone, the design and operation of current state are still needed to be optimized to improve the temperature schedule of billet heating. The distribution of velocity and temperature in regenerative reheating furnace with same-side-switching combustion mode cannot satisfy the even and fast heating process. The terminal heating temperature of billets is lower than that of the former case by 30 K. The distribution of flow and temperature can be improved by using cross-switching combustion mode, whose terminal temperature of billets is about 1 470 K with small temperature difference within 10 K.展开更多
For the complex batch process with characteristics of unequal batch data length,a novel data-driven batch process monitoring method is proposed based on mixed data features analysis and multi-way kernel entropy compon...For the complex batch process with characteristics of unequal batch data length,a novel data-driven batch process monitoring method is proposed based on mixed data features analysis and multi-way kernel entropy component analysis(MDFA-MKECA)in this paper.Combining the mechanistic knowledge,different mixed data features of each batch including statistical and thermodynamics entropy features,are extracted to finish data pre-processing.After that,MKECA is applied to reduce data dimensionality and finally establish a monitoring model.The proposed method is applied to a reheating furnace industry process,and the experimental results demonstrate that the MDFA-MKECA method can reduce the calculated amount and effectively provide on-line monitoring of the batch process.展开更多
Rehearing furnace is an important device with complex dynamic characteristicsin steel plants. The temperature tracing control of reheating furnace has great importance both tothe quality of slabs and energy saving. A ...Rehearing furnace is an important device with complex dynamic characteristicsin steel plants. The temperature tracing control of reheating furnace has great importance both tothe quality of slabs and energy saving. A model-based control strategy, multivariable constrainedcontrol (MCC) for the reheating furnace control is used. With this control method, the furnace istreated as a six-input-six-output general model with loops coupled in nature. Compared with thetraditional control, the proposed control strategy gets better temperature tracing accuracy andexhibits some energy saving feature. The simulation results show that the performance of the furnaceis greatly improved.展开更多
基金supported by the National Natural Science Foundation of China (Grant Nos.92580120 and 52471188)。
文摘Optimizing the microchannel design of the next generation of chips requires an understanding of the in situ property evolution of the chip-based materials under fast cooling.This work overcomes the conventional reliance on reheating data of melt-quenched glasses by demonstrating direct observations of glass transition on cooling curves utilizing the most advanced fast differential scanning calorimetry.By leveraging an MEMS chip sensor that allows for rapid heat extraction from microgram-sized samples to a purged gas coolant,the device is able to reach ultra-fast cooling rates of up to 40,000 K·s^(−1).Four thermal regions are identified by examining the cooling behaviors of two metallic glasses.This is because the actual rate of the specimen can differ from the programmed rate,especially at high set rate when the actual rate decreases before the glass transition is completed.We define the operational window for reliable cooling curve analysis,build models with empirical and theoretical analyses to determine the maximum feasible cooling rate,and demonstrate how optimizing sample mass and environment temperature broaden this window.The method avoids deceptive structural relaxation effects verified by fictivetemperature analysis and permits the capture of full glass transition during cooling.
基金support from the PipeChina Engineering Technology Innovation Co.,Ltd.(CLZB202301).
文摘Two experimental X80 steels with different Cr contents(0.13,0.40 wt.%)were designed to study the influence of Cr content on the microstructure transformation and properties in the coarse-grained heat-affected zone by using a Formastor-F II thermal dilatometer and to simulate the microstructure of the subcritically reheated coarse-grained heat-affected zone(SCGHAZ)by means of the Gleeble-3500 thermal simulator,along with the scanning electron microscope,transmission electron microscope,and electron backscattering diffraction test methods to characterize the microstructures at 650℃.The findings indicate that a higher Cr content can promote the formation of bainitic ferrite(BF),while the microhardness and impact toughness of SCGHAZ are improved.Granular bainite and BF dominated the microstructures formed by the two experimental steels at 650℃,respectively.For experimental steels mainly composed of BF,they have a high proportion of high-angle grain boundaries(HAGB),and the misorientation angle of HAGB is mostly greater than 55°.Moreover,the distribution of martensite-austenite(M-A)constituents in SCGHAZ altered from dense to sparse,and the form altered from elongated to island-like when the Cr concentration was changed from 0.13 to 0.40 wt.%.Consequently,by suitably increasing the concentration of Cr,it is possible to raise the density of HAGB and improve the shape of M-A constituents,allowing SCGHAZ to have a higher toughness.
基金the financial support provided by the Longzihu New Energy Laboratory Joint Fund of Henan Province(2023008)the Energy Storage Mater.and Processes Key Laboratory of Henan Province Open Fund(2021003)+1 种基金the Collaborative Innovation Team Project Fund of Industry-University-Research(32214085)the financial support received from Zhejiang Vast Na Technology Co.,Ltd.(24110380)。
文摘To address the challenges of air stability and slurry processability in layered transition metal oxide O_(3)-type NaNi_(1/3)Fe_(1/3)Mn_(1/3)O_(2)(NFM)for sodium-ion batteries(SIBs),we have designed an innovative 500℃reheating strategy.This method improves the surface properties of NFM without the need for additional coating layers,making it more efficient and suitable for large-scale applications.Pristine NFM(NFM-P)was first synthesized through a high-temperature solid-state method and then modified using this reheating approach(NFM-HT).This strategy significantly enhances air stability and electrochemical performance,yielding an initial discharge specific capacity of 151.46 mAh/g at 0.1C,with a remarkable capacity retention of 95.04%after 100 cycles at 0.5C.Additionally,a 1.7 Ah NFM‖HC(hard carbon)pouch cell demonstrates excellent long-term cycling stability(94.64%retention after 500 cycles at 1C),superior rate capability(86.48%retention at 9C),and strong low-temperature performance(77%retention at-25℃,continuing power supply at-40℃).Notably,even when overcharged to 8.29 V,the pouch cell remained safe without combustion or explosion.This reheating strategy,which eliminates the need for a coating layer,offers a simpler,more scalable solution for industrial production while maintaining outstanding electrochemical performance.These results pave the way for broader commercial adoption of NFM materials.
文摘The structural evolution of non dendritic AlSi7Mg alloy during reheating in resistance furnace was studied. The alloy ingots were produced by electromagnetic stirring during solidification. It was found that, the Si phase in eutectic dissolves in a way of diffusion toward α phase, its appearance changes from flake to dot like, and tends to be fine and spheroidal with increasing reheating temperature. The thinner the flake, the lower the temperature for the occurrence of this process, and the higher the transforming speed. The eutectic melts partially when Si phase dissolves to some extent, and the morphology and size of primary α phase begin to change. The dendrite and rosette α phases tends to sphericize. The size of the former becomes larger, while the size of the latter reduces to be 1/2～1/4 of the original size. The spheroidal primary α phase has a tendency of grain growth.
基金The National Natural Science Foundation of China (Grants No. 59974009) is greatly acknowledged for their financial support.
文摘In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investigated, then the reheating microstructures were investigated. Results show that: the difference of temperature between the outer and center is small and the difference of their microstructures are also small. During reheating at 576℃ the spheroidization of grains is significant after 5min and no rosettes are visible after 20min by optical microscopy. Similar observations were madeon materials reheated at 596℃, but the ripening process is faster. The grains growup to 30-60μm, fine enough for thixoforming.
基金financially supported by the National Natural Science Foundation of China(No.11572074).
文摘Friction stir additive manufacturing is a newly developed solid-state additive manufacturing technology.The material in the stirring zone can be re-stirred and reheated,and mechanical properties can be changed along the building direction.An integrated model is developed to investigate the internal relations of process,microstructure and mechanical properties.Moving heat source model is used to simulate the friction stir additive manufacturing process to obtain the temperature histories,which are used in the following microstructural simulations.Monte Carlo method is used for simulation of recrystallization and grain growth.Precipitate evolution model is used for calculation of precipitate size distributions.Mechanical property is then predicted.Experiments are used for validation of the predicted grains and hardness.Results indicate that the average grain sizes on diff erent layers depend on the temperature in stirring and re-stirring processes.With the increase in building height,average grain size is decreased and hardness is increased.The increase in layer thickness can lead to temperature decrease in reheating and re-stirring processes and then lead to the decrease in average grain size and increase of hardness in stir zone.
文摘The corundum plates with a groove were used to freeze molten flux into solid slice to simulate the flux film formed in continuous casting mold, and thereby to study the formation mechanism of flux film with different surface roughness. The effect of some factors on the surface roughness of flux film, such as reheating rate, cooling rate, flux film thickness and crystallization ratio, was discussed.
基金Item Sponsored by High-Tech Research and Development Program of China (863 Program) (2007AA03Z506)
文摘The complex effects of different nitrogen （N） contents and thermal routines on the microstructure and mechanical properties of 33Mn2V steels for N80-Class seamless casing tube application were investigated using Gleeble simulation technique. The results showed that the N additions of 0. 014 %- 0. 021 % in the steels for the in-line normalization process （ILNP） increased the strength while the toughngss remained at a high level as compared with the steel with N content of 0. 005 %. It was also revealed that the N addition of 0. 021%could enhance the performance combination of strength and toughness in the steels by using 700 ℃ as the cooling interrupted temperature （CIT） for the non in-line normalizing process （NILNP）. It was further evidenced that the toughness was improved at expense of strength to some degree in all the steels by decreasing reheating temperature for the ILNP, while an increase of CIT for NILNP severely impaired the toughness and slightly improve the strength in the high-N steel with N content of 0. 021%. This can be attributed to the dissolution and precipitation behavior of V（C,N）. The optimization of V （C,N） precipitation could be achieved by enhancing N. The precipitation of V（C, N） in austenite was promoted by cooling to a certain temperature lower than the A,1 for the ILNP. The V（C,N） particles formed in austenite contrib- uted to grain refinement by the VN-induced nucleation of intragranular ferrite, but as a result the effect of precipitation on strengthening would become weaker due to a decrease of the precipitation of V in ferrite.
文摘Oxy-fuel firing is more energy efficient and environmental friendly than conventional air-fuel firing and its application to reheating furnaces has begun since 1990s. A computational method was presented to predict the steady heat transfer to the billets and temperature distribution in a continuous pusher type reheating furnace in which combustion air was enhanced by oxygen. Radiation heat flux calculated from the radiation heat exchange within the furnace was modeled using the FVM considering the effects of furnace walls and billets. Energy consumption per ton of steel, production rate and thermal efficiency of furnace, and trend of NOx emission in various levels of oxygen enrichment were investigated by comparing with baseline furnace （21% of O2 in air）. The results showed that the best range of oxygen enrichments was between 21% and 45% by volume, as the higher slope of flame temperature and production increase occur in this range. The reduction of energy consumption can be obtained up to 18% per ton of steel for oxygen enrichment of 60 % by volume.
文摘In order to clarify the characteristics and formation mechanism of the reheat cracking in Ti2AlNb weldments,a series of heat treatment conditions were performed to the circular joints welded by electron beam,and then the macrostructures and microstructures were investigated using optical microscopy,scanning electron microscopy,X-ray diffractometry,and transmission electron microscopy.The results show that the reheat cracking occurs primarily along the grain boundaries in the weld when the Ti2AlNb circular welded joints are heated up to about 700℃.During the heat treatment,an almost complete transformation of B2→O happens while the temperature goes up through the O single-phase region.Then,O→B2+O phase transformation occurs primarily along the grain boundaries as the weld metal continues to heat up to the B2+O dual-phase region.Under the high tension stress consisting of welding residual stress and phase transformation stress,reheat cracking occurs at the interface between the B2+O dual-phase layer and the O-phase matrix.
基金Item Sponsored by National High Technology Research and Development Program of China(2012AA03A505)
文摘Low-temperature slab-reheated grain-oriented silicon steel is characterized by a sharp {411}〈148〉 primary recrystallization texture. To date, the influence of this texture on secondary recrystallization is not clear. Microtextures in primary and secondary reerystallized sheets of low-temperature reheated grain-oriented silicon steel were examined using electron backscatter diffraction. By comparing the textures and microstructures of specific primary reerystallized grains neighboring secondary grains with those of other primary grains, the influences of primary re- crystallization textures and microstructures on the orientations of secondary grains were investigated. Results show that for low-temperature reheated graiworiented silicon steel, the primary recrystallization sheet comprises { 411 } 〈148〉, {111}〈112〉, and {001}〈120〉 texture componems. During secondary recrystallization, the {111}〈112〉 primary recrystallized grains were easily consumed by abnormally grown Goss, deviated Goss, Brass, or {210}〈001〉grains ;the { 411 }〈148〉 primary recrystallized grains were more resistant to being swallowed; and the {001} 〈120 grains were the most resistant to being consumed. For a particular primary grain, the distribution of its surrounding grain boundaries determined how easily it is consumed during secondary recrystallization. Primary grains surrounded by 20°- 45° grain boundaries were consumed much earlier than those having grain boundaries above 45°, which is in accordance with high-energy grain boundary theory. In addition, special ∑9 boundaries between {411}〈148〉 and Goss grains move more slowly than ∑9 boundaries between {111 }〈112〉 and Goss grains, which is attributed to the different positions of 〈110〉 rotation axis with respect to the normals of grain boundaries.
文摘Pour point depressants （PPD） are used to improve the theology of waxy crude. The affect of various factors on the theological properties, and the thermal characteristics of waxy crude treated by PPD have been investigated. The conclusions are as follows： PPD can reduce the pour point and abnormal point of waxy crude, broaden the temperature range of Newtonian fluid of waxy crude, and lower greatly the viscosity of non-Newtonian fluid of waxy crude. The influence of reheating and high-rate shear on the effect of PPD mainly depends on their temperature. When the reheating temperature is more than the abnormal point of crude by 10℃, the reheating process has little effect on the modification effect of PPD. However, when the reheating temperature is below the abnormal point of crude, the reheating process will reduce the modification effect of PPD. When temperature is above the abnormal point of crude, the high-rate shear has little effect on the modification effect of PPD. At a temperature range where a lot of wax is precipitating, high-rate shear will greatly reduce the modification effect of PPD.
文摘A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-austenite trans- formation was observed to take place in two steps at low heating rate. The first step is the dissolution of bainite, and the second one is the remaining bainite-to-austenite transformation controlled by a dissolution process. The calculation result of the kinetics of austenite formation shows that the two steps occur by diffusion at low heating rate. However, at high heating rate the bainite-to-austenite transformation occurs in a single step, and the process is mainly dominated by shear. The growth rate of austenite reaches the maximum at about 835℃ at different heating rates and the growth rate of austenite as a function of temperature increases with the increase in heating rate.
文摘The two-pass equal channel angular extrusion (ECAE) process was introduced into strain-induced melt activation (SIMA) to predeform a ZK60 alloy with rare earth (RE) addition. Microstructure evolution of ECAE-formed ZK60+RE alloy during reheating was investigated. Furthermore, tensile properties of thixoforged components were determined. The results show that the SIMA process can produce ideal microstructures, and spheroidized solid particles with little entrapped liquid can be obtained. With prolonging holding time, the size of solid particles increases and the degree of spheroidization is improved. The tensile properties of the thixoforged ZK60+RE samples are close to those of two-pass ECAE-formed samples.
基金the National Key Scientific and Technical Research Program of China (106058)National Doctoral Program Foundation of China (20050145007)National Natural Science Foundation (50674032).
文摘The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The results show that the microstructure of the ZL116 alloy billets cast by near-liquidus semi-continuous casting is mainly made up of homogeneous, fine global-or rosette-shaped grains. The microstructure of the billets, reheated and held at 575℃, contains stable and net-spherical grains which are suitable for semi-solid thixoforming. The semi-solid forward-extruded bars of the ZL116 alloy billet are facially smooth, microstructurally fine and homogeneous. Therefore the feasibility of semi-solid forward-extrusion of ZL116 alloy is thus excellent.
文摘Billets of A356 aluminum alloy were treated using ultrasonic vibrations during solidification.The billets were reheated to the semisolid state at different routes to optimize the procedure.Billets were,then,thixocast using a die casting machine.The results showed that the ultrasonic-treated billets exhibited finely distributedα(Al)globules after reheating and thixocasting.The thixocast ultrasonic-treated billets showed higher ultimate tensile strength and elongation compared with the untreated billets.Moreover,the thixocast parts showed a tendency to ductile fracture under tension when made from ultrasonic-treated billets,while those made of untreated billets showed brittle fracture with obvious straight facets.These results revealed the feasibility and competence of ultrasonic melt treatment as a potential route for preparing billets for thixocasting.
基金Project(20010533009) supported by the Special Foundation for Doctorate Discipline of China
文摘By analyzing the characteristics of combustion and billet heating process, a 3-D transient computer fluid dynamic simulation system based on commercial software CFX4.3 and some self-programmed codes were developed to simulate the thermal process in a continuous heating furnace using high temperature air combustion technology. The effects of different switching modes on injection entrancement of multi burners, combustion and billet heating process in furnace were analyzed numerically, and the computational results were compared with on-site measurement, which verified the practicability of this numerical simulation system. The results indicate that the flow pattern and distribution of temperature in regenerative reheating furnace with partial same-side-switching combustion mode are favorable to satisfy the high quality requirements of reheating, in which the terminal heating temperature of billets is more than 1 460 K and the temperature difference between two nodes is not more than 10 K. But since the surface average temperature of billets apart fi＇om heating zone is only about 1 350 K and continued heating is needed in soaking zone, the design and operation of current state are still needed to be optimized to improve the temperature schedule of billet heating. The distribution of velocity and temperature in regenerative reheating furnace with same-side-switching combustion mode cannot satisfy the even and fast heating process. The terminal heating temperature of billets is lower than that of the former case by 30 K. The distribution of flow and temperature can be improved by using cross-switching combustion mode, whose terminal temperature of billets is about 1 470 K with small temperature difference within 10 K.
基金supported by National Key R&D Program of China(Smart process control technology for aluminum&copper strip based on industrial big data)(2017YFB0306405)。
文摘For the complex batch process with characteristics of unequal batch data length,a novel data-driven batch process monitoring method is proposed based on mixed data features analysis and multi-way kernel entropy component analysis(MDFA-MKECA)in this paper.Combining the mechanistic knowledge,different mixed data features of each batch including statistical and thermodynamics entropy features,are extracted to finish data pre-processing.After that,MKECA is applied to reduce data dimensionality and finally establish a monitoring model.The proposed method is applied to a reheating furnace industry process,and the experimental results demonstrate that the MDFA-MKECA method can reduce the calculated amount and effectively provide on-line monitoring of the batch process.
基金This work was supported by a grant from State 863 High Technology R&D Project of China (No. 2001 AA413130) National Natural Science Foundation of China (No.60004001).]
文摘Rehearing furnace is an important device with complex dynamic characteristicsin steel plants. The temperature tracing control of reheating furnace has great importance both tothe quality of slabs and energy saving. A model-based control strategy, multivariable constrainedcontrol (MCC) for the reheating furnace control is used. With this control method, the furnace istreated as a six-input-six-output general model with loops coupled in nature. Compared with thetraditional control, the proposed control strategy gets better temperature tracing accuracy andexhibits some energy saving feature. The simulation results show that the performance of the furnaceis greatly improved.
