Rational design of ionic liquids(ILs),which is highly dependent on the accuracy of the model used,has always been crucial for CO_(2)separation from flue gas.In this study,a support vector machine(SVM)model which is a ...Rational design of ionic liquids(ILs),which is highly dependent on the accuracy of the model used,has always been crucial for CO_(2)separation from flue gas.In this study,a support vector machine(SVM)model which is a machine learning approach is established,so as to improve the prediction accuracy and range of IL melting points.Based on IL melting points data with 600 training data and 168 testing data,the estimated average absolute relative deviations(AARD)and squared correlation coefficients(R^(2))are 3.11%,0.8820 and 5.12%,0.8542 for the training set and testing set of the SVM model,respectively.Then,through the melting points model and other rational design processes including conductor-like screening model for real solvents(COSMO-RS)calculation and physical property constraints,cyano-based ILs are obtained,in which tetracyanoborate[TCB]-is often ruled out due to incorrect estimation of melting points model in the literature.Subsequently,by means of process simulation using Aspen Plus,optimal IL are compared with excellent IL reported in the literature.Finally,1-ethyl-3-methylimidazolium tricyanomethanide[EMIM][TCM]is selected as a most suitable solvent for CO_(2)separation from flue gas,the process of which leads to 12.9%savings on total annualized cost compared to that of 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)amide[EMIM][Tf_(2)N].展开更多
The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficien...The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.展开更多
Casting technology is a fundamental and irreplaceable method in advanced manufacturing.The design and optimization of casting processes are crucial for producing high-performance,complex metal components.Transitioning...Casting technology is a fundamental and irreplaceable method in advanced manufacturing.The design and optimization of casting processes are crucial for producing high-performance,complex metal components.Transitioning from traditional process design based on"experience+experiment"to an integrated,intelligent approach is essential for achieving precise control over microstructure and properties.This paper provides a comprehensive and systematic review of intelligent casting process design and optimization for the first time.First,it explores process design methods based on casting simulation and integrated computational materials engineering(ICME).It then examines the application of machine learning(ML)in process design,highlighting its efficiency and existing challenges,along with the development of integrated intelligent design platforms.Finally,future research directions are discussed to drive further advancements and sustainable development in intelligent casting design and optimization.展开更多
As computer simulation increasingly supports engine er ing design and manufacture, the requirement for a computer software environment providing an integration platform for computational engineering software increas e...As computer simulation increasingly supports engine er ing design and manufacture, the requirement for a computer software environment providing an integration platform for computational engineering software increas es. A key component of an integrated environment is the use of computational eng ineering to assist and support solutions for complex design. Computer methods fo r structural, flow and thermal analysis are well developed and have been used in design for many years. Many software packages are now available which provi de an advanced capability. However, they are not designed for modelling of powde r forming processes. This paper describes the powder compaction software (PCS_SU T), which is designed for pre- and post-processing for computational simulatio n of the process compaction of powder. In the PCS_SUT software, the adaptive analysis of transient metal powder forming process is simulated by the finite element method based on deformation theories . The error estimates and adaptive remeshing schemes are applied for updated co -ordinate analysis. A generalized Newmark scheme is used for the time domain di scretization and the final nonlinear equations are solved by a Newton-Raphson p rocedure. An incremental elasto-plastic material model is used to simulate the compaction process. To describe the constitutive model of nonlinear behaviour of powder materials, a combination of Mohr-Coulomb and elliptical yield cap model is applied. This model reflects the yielding, frictional and densification char acteristics of powder along with strain and geometrical hardening which occurs d uring the compaction process. A hardening rule is used to define the dependence of the yield surface on the degree of plastic straining. A plasticity theory for friction is employed in the treatment of the powder-tooling interface. The inv olvement of two different materials, which have contact and relative movement in relation to each other, must be considered. A special formulation for friction modelling is coupled with a material formulation. The interface behaviour betwee n the die and the powder is modelled by using an interface element mesh. In the present paper, we have demonstrated pre- and post-processor finite elem ent software, written in Visual Basic, to generate the graphical model and visua lly display the computed results. The software consist of three main part: · Pre-processor: It is used to create the model, generate an app ropriate finite element grid, apply the appropriate boundary conditions, and vie w the total model. The geometric model can be used to associate the mesh with th e physical attributes such as element properties, material properties, or loads and boundary conditions. · Analysis: It can deal with two-dimensional and axi-symmetric applications for linear and non-linear behaviour of material in static and dyna mic analyses. Both triangular and quadrilateral elements are available in the e lement library, including 3-noded, 6-noded and 7-noded (T6B1) triangles and 4 -noded, 8-noded and 9-noded quadrilaterals. The direct implicit algorithm bas ed on the generalized Newmark scheme is used for the time integration and an aut omatic time step control facility is provided. For non-linear iteration, choice s among fully or modified Newton-Raphson method and quasi-Newton method, using the initial stiffness method, Davidon inverse method or BFGS inverse method, ar e possible. · Post-processor: It provides visualization of the computed resu lts, when the finite element model and analysis have been completed. Post-proce ssing is vital to allow the appropriate interpretation of the completed results of the finite element analysis. It provides the visual means to interpret the va st amounts of computed results generated. Finally, the powder behaviour during the compaction of a multi-level component is numerically simulated by the PCS_SUT software, as shown in Fig.1. The predict ive compaction forces at different displacements are computed and compared with the available experimental展开更多
Tubular hydroforming has attracted increased attention in the vehicle industry recently. This paper covers a complete hydroforming process design for an instrum ent panel frame by finite element simulation using the e...Tubular hydroforming has attracted increased attention in the vehicle industry recently. This paper covers a complete hydroforming process design for an instrum ent panel frame by finite element simulation using the explicit code LS-DYNA. The manufacturing process for the instrument panel frame consists of tube pre-be nding and final hydroforming. To accomplish hydroforming process design successf ully, a thorough investigation of proper combination of process parameters such as internal hydraulic pressure and axial feeding is carried out by finite element simulation to predict the tube wall thickness and shape. An optimized process parameter combination is obtained and verified by the instrument panel frame hyd roforming experiment. The experiment shows that designed process parameters can be used in real production through FEA simulation, but tubular thinned amplitu de by FEA is less than that with the experiment.展开更多
The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our prev...The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.展开更多
This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ord...This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ordinarily assigned to each center. Here, infeasible solutions are easily generated by precedence relationship of work elements in process design. The number of infeasible solutions generated is ordinarily larger than that of feasible solutions generated in the process. Therefore, feasible and infeasible solutions are located in any neighborhood in solution space. It is difficult to seek high quality Pareto solutions in this problem by using conventional multi-objective evolutional algorithms. We consider that the problem includes difficulty to seek high quality solutions by the following characteristics： （1） Since infeasible solutions are resemble to good feasible solutions, many infeasible solutions which have good values of objective functions are easily sought in the search process, （2） Infeasible solutions are useful to select new variable conditions generating good feasible solutions in search process. In this study, a multi-objective genetic algorithm including local search is proposed using these characteristics. Maximum value of average operation times and maximum value of dispersion of operation time in all work centers are used as objective functions to promote productivity. The optimal weighted coefficient is introduced to control the ratio of feasible solutions to all solutions selected in crossover and selection process in the algorithm. This paper shows the effectiveness of the proposed algorithm on simple model.展开更多
The layout and assembly of flexible cables play important roles in the design and development of complex electromechanical products.The rationality of cable layout design and the reliability of cable assembly greatly ...The layout and assembly of flexible cables play important roles in the design and development of complex electromechanical products.The rationality of cable layout design and the reliability of cable assembly greatly affect product quality.In this paper,we review the methods of cable layout design,cable assembly process planning,and cable assembly simulation.We first review research on flexible cable layout design(both interactive and automatic).Then,research on the cable assembly process planning,including cable assembly path and manipulation planning,is reviewed.Finally,cable assembly simulation is introduced,which includes general cable information,cable collision detection data,and cable assembly process modeling.Current problems and future research directions are summarized at the end of the paper.展开更多
The present study demonstrates the potential of the simulation based on-line synthesis, design and optimization strategy for pressure swing adsorption （PSA） processes developed in our earlier study by implementing o...The present study demonstrates the potential of the simulation based on-line synthesis, design and optimization strategy for pressure swing adsorption （PSA） processes developed in our earlier study by implementing on an actual two-bed unit. The unit is very flexible and allows process synthesis from the PSA cycle configuration point of view. The model parameters are regressed and updated using live experimental data. The on-line monitoring and controlling of the operating parameters and operating configurations are done by multi-loop processor programmable logic controller. Separation of air into nitrogen free oxygen as raffinate stream and enriched nitrogen as extract stream using 5A zeolite as adsorbent has been chosen as a specific system for implementing the strategy. The philosophy of the typical optimization and process synthesis exercise implemented on the unit is described. The results show the successful implementation of the developed strategy on the two-bed O2-PSA unit and the application of this general approach to commercial PSA processes.展开更多
The objective of this ongoing joint research program is to determine how 3D/4D modeling, simulation and visualization of Products (buildings), Organizations and Processes (POP) can support lean construction. Initial f...The objective of this ongoing joint research program is to determine how 3D/4D modeling, simulation and visualization of Products (buildings), Organizations and Processes (POP) can support lean construction. Initial findings suggest that Process Design Pattern may have the potential to intuitively support ICT based lean construction. We initiated a 'Process Archeology' in order to reveal the requirements for tools that can support the planning, simulation and control of lean construction methods. First findings show that existing tools provide only limited support and therefore, we started to develop new methodologies and technologies to overcome these shortcomings. Through the introduction of Process Design Patterns, we intent to establish process thinking in the interdisciplinary POP design. Optimized construction processes may be synthesized with semi-automatic methods by applying Process Design Patterns on building structures. By providing process templates that integrate problem solution and expert knowledge, Process Design Patterns may have the potential to ensure high quality process models.展开更多
The building sector is the largest consumer of energy in industrial countries. Saving energy in new buildings or building renovations can thus lead to significant global environmental impacts. In this endeavor, buildi...The building sector is the largest consumer of energy in industrial countries. Saving energy in new buildings or building renovations can thus lead to significant global environmental impacts. In this endeavor, building information <span>modeling (BIM) and building energy modeling (BEM) are two important to</span>ols to make the transition to net-zero energy buildings (NZEB). So far, little attention has been devoted, in the literature, to discuss the connection between BIM, BEM, and Life-cycle assessment (LCA), which is the main topic of this article. A literature review of 157 journal articles and conference proceedings published between 1990 and 2020 is presented. This review outlines knowledge gaps concerning BIM, BEM, and environmental impact assessment. It suggests that defining the process with the right technology (at the right time) would result in a more integrated design process (IDP) and bridge current gaps. The most efficient way to improve process and technology is related to the competences of the architects, engineers and constructors (AEC). The review also indicates that the IDP in the early design phases (EDP) is in need of improvement for architects and engineers, where a better connection between design phases, specific levels of development (LOD) and BIM tools is needed. <span>Competences, process and technology are the three main themes addressed in the review. Their relation to design phases and LOD is discussed. The aim </span>is to propose possible solutions to the current hinders in BIM-to-BEM (BIM2BEM) and BIM-for-LCA (BIM4LCA) integration.展开更多
The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed...The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed on g PROMS platform to get easy access to the solutions of reactive extraction with phase splitting. Based on rigorous criteria, dynamic analysis from initial state to final equilibrium(e.g., evolution of phase composition, mass transfer rate and reaction rate) and optimal design of operating conditions(e.g., extractant dosage and feed molar ratio) are achieved. To illustrate the method, the esterification of n-hexyl acetate is taken as an example. The approach proves to be reliable in the analysis and optimization of the exemplified system, which provides instructive reference for further process design and simulation of reactive extraction.展开更多
The characteristics of the design resources in the ship collaborative design is described and the hierarchical model for the evaluation of the design resources is established. The comprehensive evaluation of the co-de...The characteristics of the design resources in the ship collaborative design is described and the hierarchical model for the evaluation of the design resources is established. The comprehensive evaluation of the co-designers for the collaborative design resources has been done from different aspects using Analytic Hierarchy Process （AHP） ,and according to the evaluation results,the candidates are determined. Meanwhile,based on the principle of minimum cost,and starting from the relations between the design tasks and the corresponding co-designers,the optimizing selection model of the collaborators is established and one novel genetic combined with simulated annealing algorithm is proposed to realize the optimization. It overcomes the defects of the genetic algorithm which may lead to the premature convergenee and local optimization if used individually. Through the application of this method in the ship collaborative design system,it proves the feasibility and provides a quantitative method for the optimizing selection of the design resources.展开更多
When designing a complex mechatronics system,such as high speed trains,it is relatively difficult to effectively simulate the entire system's dynamic behaviors because it involves multi-disciplinary subsystems.Cur...When designing a complex mechatronics system,such as high speed trains,it is relatively difficult to effectively simulate the entire system's dynamic behaviors because it involves multi-disciplinary subsystems.Currently,a most practical approach for multi-disciplinary simulation is interface based coupling simulation method,but it faces a twofold challenge:spatial and time unsynchronizations among multi-directional coupling simulation of subsystems.A new collaborative simulation method with spatiotemporal synchronization process control is proposed for coupling simulating a given complex mechatronics system across multiple subsystems on different platforms.The method consists of 1)a coupler-based coupling mechanisms to define the interfacing and interaction mechanisms among subsystems,and 2)a simulation process control algorithm to realize the coupling simulation in a spatiotemporal synchronized manner.The test results from a case study show that the proposed method 1)can certainly be used to simulate the sub-systems interactions under different simulation conditions in an engineering system,and 2)effectively supports multi-directional coupling simulation among multi-disciplinary subsystems.This method has been successfully applied in China high speed train design and development processes,demonstrating that it can be applied in a wide range of engineering systems design and simulation with improved efficiency and effectiveness.展开更多
This paper shows how a desktop simulation can be migrated into its cloud equivalence using Windows Azure. It is undeniable that simulators are expensive and cost-intensive regarding maintenance and upgrading, and thus...This paper shows how a desktop simulation can be migrated into its cloud equivalence using Windows Azure. It is undeniable that simulators are expensive and cost-intensive regarding maintenance and upgrading, and thus, it is not always feasible to buy such a simulator. Therefore, it will be of great significance if we have an approach, which provides simulators with services through the Internet with the aim of making them accessible from anywhere and at any time. That is, researchers and developers can focus on their actual researches and experiments and the intended output results. The cloud simulation infrastructure of this contribution is capable of hosting different simulations with the ability to be cloned as cloud services. The simulator example used here mimics the process of a distillation column to be seen as a widely used plant in several industrial applications. The cloud simulation core embedded in the cloud environment is fully independent from the developed user-interface of the simulator meaning that the cloud simulator can be connected to any user-interface. This allows simulation users such as process control and alarm management designers to connect to the cloud simulator in order to design, develop and experiment their systems on a “pay-as-you-go” basis as it is the case of most cloud computing services, aimed at providing computing services as utilities like water and electricity. For coding convenience, Windows Azure was selected for both developing the cloud simulation and hosting it in the cloud because of the fact that the source code of the desktop simulator is already available in C# based on dot Net technology. From a software technical point of view, UML graphical notations were applied in order to express the software requirement specifications of the distributed cloud simulation, representing a widespread technology in the object-oriented design and analysis.展开更多
To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features ...To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.展开更多
Developing nations have a critical need to increase electricity supply.Sudan has much unrealized potential for generating solar energy,particularly in the northern region.This research study focuses on designing a 1-G...Developing nations have a critical need to increase electricity supply.Sudan has much unrealized potential for generating solar energy,particularly in the northern region.This research study focuses on designing a 1-GW solar power station in northern Sudan using the PVsyst7.0 software program.To determine the appropriate location for the solar-energy station,14 criteria were evaluated.This process is generic and suitable for use in any other country.The method for conducting cash-flow estimates and return on investment is illustrated in the economic evaluation.The city of Dongola,the capital of the northern state,was selected because of its high annual irradiance on a horizontal surface at~2333.2 kWh/m2.The simulation results show that the annual optimum tilt angle of inclination for photovoltaic(PV)modules is 30°,the energy production is 1979259 MWh/yr and the average annual performance rate is 0.810.In addition,the electric power consumption per capita in Sudan is 269 kWh/yr,so the proposed solar power plant with 1979259 MWh/yr can provide energy to 7.4 million people per year annually and reduce carbon emissions by~18 million tons of carbon dioxide per year.Economic calculations show that the levelized cost of electricity(LCOE)is$0.06/kWh,the discounted payback period is~11 years and the net present value is$635291000.As a result,the proposed grid-connected PV solar plant is considered economically,technically and environmentally feasible in Sudan.展开更多
间歇生产过程具有弹性大、灵活等特点,其市场适应性较强。化工生产中间歇生产过程占相当比例,文章就间歇生产工艺的模拟与优化进行介绍,利用Aspen Batch Process Developer模拟间歇工艺过程,可以快速地得到工艺流程的物料衡算、热量衡...间歇生产过程具有弹性大、灵活等特点,其市场适应性较强。化工生产中间歇生产过程占相当比例,文章就间歇生产工艺的模拟与优化进行介绍,利用Aspen Batch Process Developer模拟间歇工艺过程,可以快速地得到工艺流程的物料衡算、热量衡算、操作时间、公用工程和成本估算等结果。同时,还可以对模拟结果进行分析,找出制约生产工艺的瓶颈,并对生产周期、生产规模、生产设备等进行优化,提高工艺设计效率,降低生产成本。展开更多
基金the financial support by the National Natural Science Foundation of China(Project No.21878054)the Natural Science Foundation of Fujian Province of China(2020J01515)
文摘Rational design of ionic liquids(ILs),which is highly dependent on the accuracy of the model used,has always been crucial for CO_(2)separation from flue gas.In this study,a support vector machine(SVM)model which is a machine learning approach is established,so as to improve the prediction accuracy and range of IL melting points.Based on IL melting points data with 600 training data and 168 testing data,the estimated average absolute relative deviations(AARD)and squared correlation coefficients(R^(2))are 3.11%,0.8820 and 5.12%,0.8542 for the training set and testing set of the SVM model,respectively.Then,through the melting points model and other rational design processes including conductor-like screening model for real solvents(COSMO-RS)calculation and physical property constraints,cyano-based ILs are obtained,in which tetracyanoborate[TCB]-is often ruled out due to incorrect estimation of melting points model in the literature.Subsequently,by means of process simulation using Aspen Plus,optimal IL are compared with excellent IL reported in the literature.Finally,1-ethyl-3-methylimidazolium tricyanomethanide[EMIM][TCM]is selected as a most suitable solvent for CO_(2)separation from flue gas,the process of which leads to 12.9%savings on total annualized cost compared to that of 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)amide[EMIM][Tf_(2)N].
基金the National Natural Science Foundation of China(No.52275378)the National Key Laboratory for Precision Hot Processing of Metals(6142909200208)。
文摘The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.
基金supported by the National Natural Science Foundation of China(No.52074246)the National Defense Basic Scientific Research Program of China(No.JCKY2020408B002)+1 种基金the Key R&D Program of Shanxi Province(No.202102050201011)the Shanxi Province Graduate Innovation Project(No.2021Y591).
文摘Casting technology is a fundamental and irreplaceable method in advanced manufacturing.The design and optimization of casting processes are crucial for producing high-performance,complex metal components.Transitioning from traditional process design based on"experience+experiment"to an integrated,intelligent approach is essential for achieving precise control over microstructure and properties.This paper provides a comprehensive and systematic review of intelligent casting process design and optimization for the first time.First,it explores process design methods based on casting simulation and integrated computational materials engineering(ICME).It then examines the application of machine learning(ML)in process design,highlighting its efficiency and existing challenges,along with the development of integrated intelligent design platforms.Finally,future research directions are discussed to drive further advancements and sustainable development in intelligent casting design and optimization.
文摘As computer simulation increasingly supports engine er ing design and manufacture, the requirement for a computer software environment providing an integration platform for computational engineering software increas es. A key component of an integrated environment is the use of computational eng ineering to assist and support solutions for complex design. Computer methods fo r structural, flow and thermal analysis are well developed and have been used in design for many years. Many software packages are now available which provi de an advanced capability. However, they are not designed for modelling of powde r forming processes. This paper describes the powder compaction software (PCS_SU T), which is designed for pre- and post-processing for computational simulatio n of the process compaction of powder. In the PCS_SUT software, the adaptive analysis of transient metal powder forming process is simulated by the finite element method based on deformation theories . The error estimates and adaptive remeshing schemes are applied for updated co -ordinate analysis. A generalized Newmark scheme is used for the time domain di scretization and the final nonlinear equations are solved by a Newton-Raphson p rocedure. An incremental elasto-plastic material model is used to simulate the compaction process. To describe the constitutive model of nonlinear behaviour of powder materials, a combination of Mohr-Coulomb and elliptical yield cap model is applied. This model reflects the yielding, frictional and densification char acteristics of powder along with strain and geometrical hardening which occurs d uring the compaction process. A hardening rule is used to define the dependence of the yield surface on the degree of plastic straining. A plasticity theory for friction is employed in the treatment of the powder-tooling interface. The inv olvement of two different materials, which have contact and relative movement in relation to each other, must be considered. A special formulation for friction modelling is coupled with a material formulation. The interface behaviour betwee n the die and the powder is modelled by using an interface element mesh. In the present paper, we have demonstrated pre- and post-processor finite elem ent software, written in Visual Basic, to generate the graphical model and visua lly display the computed results. The software consist of three main part: · Pre-processor: It is used to create the model, generate an app ropriate finite element grid, apply the appropriate boundary conditions, and vie w the total model. The geometric model can be used to associate the mesh with th e physical attributes such as element properties, material properties, or loads and boundary conditions. · Analysis: It can deal with two-dimensional and axi-symmetric applications for linear and non-linear behaviour of material in static and dyna mic analyses. Both triangular and quadrilateral elements are available in the e lement library, including 3-noded, 6-noded and 7-noded (T6B1) triangles and 4 -noded, 8-noded and 9-noded quadrilaterals. The direct implicit algorithm bas ed on the generalized Newmark scheme is used for the time integration and an aut omatic time step control facility is provided. For non-linear iteration, choice s among fully or modified Newton-Raphson method and quasi-Newton method, using the initial stiffness method, Davidon inverse method or BFGS inverse method, ar e possible. · Post-processor: It provides visualization of the computed resu lts, when the finite element model and analysis have been completed. Post-proce ssing is vital to allow the appropriate interpretation of the completed results of the finite element analysis. It provides the visual means to interpret the va st amounts of computed results generated. Finally, the powder behaviour during the compaction of a multi-level component is numerically simulated by the PCS_SUT software, as shown in Fig.1. The predict ive compaction forces at different displacements are computed and compared with the available experimental
文摘Tubular hydroforming has attracted increased attention in the vehicle industry recently. This paper covers a complete hydroforming process design for an instrum ent panel frame by finite element simulation using the explicit code LS-DYNA. The manufacturing process for the instrument panel frame consists of tube pre-be nding and final hydroforming. To accomplish hydroforming process design successf ully, a thorough investigation of proper combination of process parameters such as internal hydraulic pressure and axial feeding is carried out by finite element simulation to predict the tube wall thickness and shape. An optimized process parameter combination is obtained and verified by the instrument panel frame hyd roforming experiment. The experiment shows that designed process parameters can be used in real production through FEA simulation, but tubular thinned amplitu de by FEA is less than that with the experiment.
基金Supported by the Major State Basic Research Development Program of China(2012CB720500)the National Natural Science Foundation of China(U1162202)+2 种基金the Shanghai Second Polytechnic University Key Discipline Construction(4th term)-Control Theory&Control Engineering(XXKPY1308)the Cultivation Program of Young Teachers in Colleges and Universities of Shanghai(ZZegdl4013)the School Foundation of Shanghai Second Polytechnic University(EGD14XQD02)
文摘The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.
文摘This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ordinarily assigned to each center. Here, infeasible solutions are easily generated by precedence relationship of work elements in process design. The number of infeasible solutions generated is ordinarily larger than that of feasible solutions generated in the process. Therefore, feasible and infeasible solutions are located in any neighborhood in solution space. It is difficult to seek high quality Pareto solutions in this problem by using conventional multi-objective evolutional algorithms. We consider that the problem includes difficulty to seek high quality solutions by the following characteristics： （1） Since infeasible solutions are resemble to good feasible solutions, many infeasible solutions which have good values of objective functions are easily sought in the search process, （2） Infeasible solutions are useful to select new variable conditions generating good feasible solutions in search process. In this study, a multi-objective genetic algorithm including local search is proposed using these characteristics. Maximum value of average operation times and maximum value of dispersion of operation time in all work centers are used as objective functions to promote productivity. The optimal weighted coefficient is introduced to control the ratio of feasible solutions to all solutions selected in crossover and selection process in the algorithm. This paper shows the effectiveness of the proposed algorithm on simple model.
基金the National Defense Fundamental Research Foundation of China(JCKY2017204B502,JCKY2016204A502)and National Natural Science Foundation of China(51935003).
文摘The layout and assembly of flexible cables play important roles in the design and development of complex electromechanical products.The rationality of cable layout design and the reliability of cable assembly greatly affect product quality.In this paper,we review the methods of cable layout design,cable assembly process planning,and cable assembly simulation.We first review research on flexible cable layout design(both interactive and automatic).Then,research on the cable assembly process planning,including cable assembly path and manipulation planning,is reviewed.Finally,cable assembly simulation is introduced,which includes general cable information,cable collision detection data,and cable assembly process modeling.Current problems and future research directions are summarized at the end of the paper.
文摘The present study demonstrates the potential of the simulation based on-line synthesis, design and optimization strategy for pressure swing adsorption （PSA） processes developed in our earlier study by implementing on an actual two-bed unit. The unit is very flexible and allows process synthesis from the PSA cycle configuration point of view. The model parameters are regressed and updated using live experimental data. The on-line monitoring and controlling of the operating parameters and operating configurations are done by multi-loop processor programmable logic controller. Separation of air into nitrogen free oxygen as raffinate stream and enriched nitrogen as extract stream using 5A zeolite as adsorbent has been chosen as a specific system for implementing the strategy. The philosophy of the typical optimization and process synthesis exercise implemented on the unit is described. The results show the successful implementation of the developed strategy on the two-bed O2-PSA unit and the application of this general approach to commercial PSA processes.
文摘The objective of this ongoing joint research program is to determine how 3D/4D modeling, simulation and visualization of Products (buildings), Organizations and Processes (POP) can support lean construction. Initial findings suggest that Process Design Pattern may have the potential to intuitively support ICT based lean construction. We initiated a 'Process Archeology' in order to reveal the requirements for tools that can support the planning, simulation and control of lean construction methods. First findings show that existing tools provide only limited support and therefore, we started to develop new methodologies and technologies to overcome these shortcomings. Through the introduction of Process Design Patterns, we intent to establish process thinking in the interdisciplinary POP design. Optimized construction processes may be synthesized with semi-automatic methods by applying Process Design Patterns on building structures. By providing process templates that integrate problem solution and expert knowledge, Process Design Patterns may have the potential to ensure high quality process models.
文摘The building sector is the largest consumer of energy in industrial countries. Saving energy in new buildings or building renovations can thus lead to significant global environmental impacts. In this endeavor, building information <span>modeling (BIM) and building energy modeling (BEM) are two important to</span>ols to make the transition to net-zero energy buildings (NZEB). So far, little attention has been devoted, in the literature, to discuss the connection between BIM, BEM, and Life-cycle assessment (LCA), which is the main topic of this article. A literature review of 157 journal articles and conference proceedings published between 1990 and 2020 is presented. This review outlines knowledge gaps concerning BIM, BEM, and environmental impact assessment. It suggests that defining the process with the right technology (at the right time) would result in a more integrated design process (IDP) and bridge current gaps. The most efficient way to improve process and technology is related to the competences of the architects, engineers and constructors (AEC). The review also indicates that the IDP in the early design phases (EDP) is in need of improvement for architects and engineers, where a better connection between design phases, specific levels of development (LOD) and BIM tools is needed. <span>Competences, process and technology are the three main themes addressed in the review. Their relation to design phases and LOD is discussed. The aim </span>is to propose possible solutions to the current hinders in BIM-to-BEM (BIM2BEM) and BIM-for-LCA (BIM4LCA) integration.
基金Supported by the National Natural Science Foundation of China(21776074,21576081,2181101120).
文摘The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed on g PROMS platform to get easy access to the solutions of reactive extraction with phase splitting. Based on rigorous criteria, dynamic analysis from initial state to final equilibrium(e.g., evolution of phase composition, mass transfer rate and reaction rate) and optimal design of operating conditions(e.g., extractant dosage and feed molar ratio) are achieved. To illustrate the method, the esterification of n-hexyl acetate is taken as an example. The approach proves to be reliable in the analysis and optimization of the exemplified system, which provides instructive reference for further process design and simulation of reactive extraction.
文摘The characteristics of the design resources in the ship collaborative design is described and the hierarchical model for the evaluation of the design resources is established. The comprehensive evaluation of the co-designers for the collaborative design resources has been done from different aspects using Analytic Hierarchy Process （AHP） ,and according to the evaluation results,the candidates are determined. Meanwhile,based on the principle of minimum cost,and starting from the relations between the design tasks and the corresponding co-designers,the optimizing selection model of the collaborators is established and one novel genetic combined with simulated annealing algorithm is proposed to realize the optimization. It overcomes the defects of the genetic algorithm which may lead to the premature convergenee and local optimization if used individually. Through the application of this method in the ship collaborative design system,it proves the feasibility and provides a quantitative method for the optimizing selection of the design resources.
基金Supported by National High Technology Research and Development Program of China(863 Program,Grant No.2015AA043701-02)
文摘When designing a complex mechatronics system,such as high speed trains,it is relatively difficult to effectively simulate the entire system's dynamic behaviors because it involves multi-disciplinary subsystems.Currently,a most practical approach for multi-disciplinary simulation is interface based coupling simulation method,but it faces a twofold challenge:spatial and time unsynchronizations among multi-directional coupling simulation of subsystems.A new collaborative simulation method with spatiotemporal synchronization process control is proposed for coupling simulating a given complex mechatronics system across multiple subsystems on different platforms.The method consists of 1)a coupler-based coupling mechanisms to define the interfacing and interaction mechanisms among subsystems,and 2)a simulation process control algorithm to realize the coupling simulation in a spatiotemporal synchronized manner.The test results from a case study show that the proposed method 1)can certainly be used to simulate the sub-systems interactions under different simulation conditions in an engineering system,and 2)effectively supports multi-directional coupling simulation among multi-disciplinary subsystems.This method has been successfully applied in China high speed train design and development processes,demonstrating that it can be applied in a wide range of engineering systems design and simulation with improved efficiency and effectiveness.
文摘This paper shows how a desktop simulation can be migrated into its cloud equivalence using Windows Azure. It is undeniable that simulators are expensive and cost-intensive regarding maintenance and upgrading, and thus, it is not always feasible to buy such a simulator. Therefore, it will be of great significance if we have an approach, which provides simulators with services through the Internet with the aim of making them accessible from anywhere and at any time. That is, researchers and developers can focus on their actual researches and experiments and the intended output results. The cloud simulation infrastructure of this contribution is capable of hosting different simulations with the ability to be cloned as cloud services. The simulator example used here mimics the process of a distillation column to be seen as a widely used plant in several industrial applications. The cloud simulation core embedded in the cloud environment is fully independent from the developed user-interface of the simulator meaning that the cloud simulator can be connected to any user-interface. This allows simulation users such as process control and alarm management designers to connect to the cloud simulator in order to design, develop and experiment their systems on a “pay-as-you-go” basis as it is the case of most cloud computing services, aimed at providing computing services as utilities like water and electricity. For coding convenience, Windows Azure was selected for both developing the cloud simulation and hosting it in the cloud because of the fact that the source code of the desktop simulator is already available in C# based on dot Net technology. From a software technical point of view, UML graphical notations were applied in order to express the software requirement specifications of the distributed cloud simulation, representing a widespread technology in the object-oriented design and analysis.
基金Project(2009BSXT022) supported by the Dissertation Innovation Foundation of Central South University, ChinaProject(07JJ4016) supported by Natural Science Foundation of Hunan Province, ChinaProject(U0937604) supported by National Natural Science Foundation of China
文摘To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.
文摘Developing nations have a critical need to increase electricity supply.Sudan has much unrealized potential for generating solar energy,particularly in the northern region.This research study focuses on designing a 1-GW solar power station in northern Sudan using the PVsyst7.0 software program.To determine the appropriate location for the solar-energy station,14 criteria were evaluated.This process is generic and suitable for use in any other country.The method for conducting cash-flow estimates and return on investment is illustrated in the economic evaluation.The city of Dongola,the capital of the northern state,was selected because of its high annual irradiance on a horizontal surface at~2333.2 kWh/m2.The simulation results show that the annual optimum tilt angle of inclination for photovoltaic(PV)modules is 30°,the energy production is 1979259 MWh/yr and the average annual performance rate is 0.810.In addition,the electric power consumption per capita in Sudan is 269 kWh/yr,so the proposed solar power plant with 1979259 MWh/yr can provide energy to 7.4 million people per year annually and reduce carbon emissions by~18 million tons of carbon dioxide per year.Economic calculations show that the levelized cost of electricity(LCOE)is$0.06/kWh,the discounted payback period is~11 years and the net present value is$635291000.As a result,the proposed grid-connected PV solar plant is considered economically,technically and environmentally feasible in Sudan.
文摘间歇生产过程具有弹性大、灵活等特点,其市场适应性较强。化工生产中间歇生产过程占相当比例,文章就间歇生产工艺的模拟与优化进行介绍,利用Aspen Batch Process Developer模拟间歇工艺过程,可以快速地得到工艺流程的物料衡算、热量衡算、操作时间、公用工程和成本估算等结果。同时,还可以对模拟结果进行分析,找出制约生产工艺的瓶颈,并对生产周期、生产规模、生产设备等进行优化,提高工艺设计效率,降低生产成本。
