Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated...Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated by gel casting. The influences of carbon fibers content on mechanical and microwave absorption properties of as-prepared Si3N4 based ceramics were investigated. Results show that chemical compatibility between carbon fibers and Si3N4 matrix in high temperature environment can be significantly improved after introduction of Py C/SiC interphases. As carbon fibers content increases from 0 to 4 wt%, flexural strength of Si3N4 based ceramics decreases slightly while fracture toughness obviously increases. Moreover, both the real and imaginary parts of complex permittivity increase with the rising of carbon fibers content within the frequency range of 8.2–12.4 GHz. Investigation of microwave absorption shows that the microwave attenuation ability of Cf-Si3N4 ceramics with Py C/SiC interphases is remarkably enhanced compared with pure Si3N4 ceramics. Effective absorption bandwidth(<-10 d B) of10.17–12.4 GHz and the minimum reflection less of-19.6 d B are obtained for Si3N4 ceramics with 4 wt%carbon fibers in 2.0 mm thickness. Cf-Si3N4 ceramics with Py C/SiC interphases are promising candidates for microwave absorbing materials with favorable mechanical property.展开更多
The effect of pyrolytic carbon(PyC) thickness on the tensile property of mini T800 carbon fiber reinforced SiC matrix composites(C/SiC) was studied. PyC interphase was prepared by chemical vapor infiltration(CVI) proc...The effect of pyrolytic carbon(PyC) thickness on the tensile property of mini T800 carbon fiber reinforced SiC matrix composites(C/SiC) was studied. PyC interphase was prepared by chemical vapor infiltration(CVI) process using C3H6–Ar as gas source, the PyC thickness was adjusted from 0 to 400 nm, and then the SiC matrix was prepared by CVI process using methyltrichlorosilane(MTS)–H2–Ar as precursor and gas source. The results showed that the tensile strength of mini T800-C/SiC increased first and then decreased with the increase of the PyC thickness. When the thickness of PyC was 100 nm, the average strength reached the maximum value of 393 ± 70 MPa. The Weibull modulus increased from 2.0 to 8.06 with the increase of PyC thickness, and the larger the Weibull modulus, the smaller the dispersion, which indicated that the regulation of PyC thickness was conducive to improve tensile properties.展开更多
Flash sintering(FS)is a novel technique for rapidly densifying silicon carbide(SiC)ceramics.This work achieved a rapid sintering of SiC ceramics by the utilization of ultra-high temperature flash sintering within 60 s...Flash sintering(FS)is a novel technique for rapidly densifying silicon carbide(SiC)ceramics.This work achieved a rapid sintering of SiC ceramics by the utilization of ultra-high temperature flash sintering within 60 s.Pyrolysis carbon(PyC)“bridges”were constructed between SiC particles through the carbonisation of phenolic resin,providing a large number of current channels.The incubation time of the flash sintering process was significantly reduced,and the sintering difference between the centre and the edge regions of the ceramics was minimized,with an average particle size of the centre region and edge region being 12.31 and 9.02μm,respectively.The results showed that the porosity of the SiC ceramics after the flash sintering was reduced to 14.79% with PyC“bridges”introduced,and the Vickers hardness reached 19.62 GPa.PyC“bridges”gradually evolved from amorphous eddy current carbon to oriented graphite carbon,indicating that the ultra-high temperature environment in which the sample was located during the flash sintering was successfully constructed.Ultra-high temperature flash sintering of SiC is expected to be applied to the local repair of matrix damage in SiC ceramic matrix composites.展开更多
基金supported by the National Natural Science Foundation of China (Grant No. 51604107)the Natural Science Foundation of Hunan Province (Grant No. 2019JJ50115 and 2019JJ50768)
文摘Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated by gel casting. The influences of carbon fibers content on mechanical and microwave absorption properties of as-prepared Si3N4 based ceramics were investigated. Results show that chemical compatibility between carbon fibers and Si3N4 matrix in high temperature environment can be significantly improved after introduction of Py C/SiC interphases. As carbon fibers content increases from 0 to 4 wt%, flexural strength of Si3N4 based ceramics decreases slightly while fracture toughness obviously increases. Moreover, both the real and imaginary parts of complex permittivity increase with the rising of carbon fibers content within the frequency range of 8.2–12.4 GHz. Investigation of microwave absorption shows that the microwave attenuation ability of Cf-Si3N4 ceramics with Py C/SiC interphases is remarkably enhanced compared with pure Si3N4 ceramics. Effective absorption bandwidth(<-10 d B) of10.17–12.4 GHz and the minimum reflection less of-19.6 d B are obtained for Si3N4 ceramics with 4 wt%carbon fibers in 2.0 mm thickness. Cf-Si3N4 ceramics with Py C/SiC interphases are promising candidates for microwave absorbing materials with favorable mechanical property.
基金supported by the National Natural Science Foundation of China (Nos. 51702261, 51821091, and 51802263)the Natural Science Foundation of Shaanxi Province (Project No. 2019JQ-634)the Fundamental Research Funds for the Central Universities。
文摘The effect of pyrolytic carbon(PyC) thickness on the tensile property of mini T800 carbon fiber reinforced SiC matrix composites(C/SiC) was studied. PyC interphase was prepared by chemical vapor infiltration(CVI) process using C3H6–Ar as gas source, the PyC thickness was adjusted from 0 to 400 nm, and then the SiC matrix was prepared by CVI process using methyltrichlorosilane(MTS)–H2–Ar as precursor and gas source. The results showed that the tensile strength of mini T800-C/SiC increased first and then decreased with the increase of the PyC thickness. When the thickness of PyC was 100 nm, the average strength reached the maximum value of 393 ± 70 MPa. The Weibull modulus increased from 2.0 to 8.06 with the increase of PyC thickness, and the larger the Weibull modulus, the smaller the dispersion, which indicated that the regulation of PyC thickness was conducive to improve tensile properties.
基金supported by the National Natural Science Foundation of China(No.92160202)the National Natural Science Foundation of China(No.52375188)+1 种基金the National Key R&D Program of China(No.2021YFB3703100)the Ningbo Key Technology Research and Development(No.2023T007).
文摘Flash sintering(FS)is a novel technique for rapidly densifying silicon carbide(SiC)ceramics.This work achieved a rapid sintering of SiC ceramics by the utilization of ultra-high temperature flash sintering within 60 s.Pyrolysis carbon(PyC)“bridges”were constructed between SiC particles through the carbonisation of phenolic resin,providing a large number of current channels.The incubation time of the flash sintering process was significantly reduced,and the sintering difference between the centre and the edge regions of the ceramics was minimized,with an average particle size of the centre region and edge region being 12.31 and 9.02μm,respectively.The results showed that the porosity of the SiC ceramics after the flash sintering was reduced to 14.79% with PyC“bridges”introduced,and the Vickers hardness reached 19.62 GPa.PyC“bridges”gradually evolved from amorphous eddy current carbon to oriented graphite carbon,indicating that the ultra-high temperature environment in which the sample was located during the flash sintering was successfully constructed.Ultra-high temperature flash sintering of SiC is expected to be applied to the local repair of matrix damage in SiC ceramic matrix composites.
