When designing large-sized complex machinery products, the design focus is always on the overall per- formance; however, there exist no design theory and method based on performance driven. In view of the defi- ciency...When designing large-sized complex machinery products, the design focus is always on the overall per- formance; however, there exist no design theory and method based on performance driven. In view of the defi- ciency of the existing design theory, according to the performance features of complex mechanical products, the performance indices are introduced into the traditional design theory of ＂Requirement-Function-Structure＂ to construct a new five-domain design theory of ＂Client Requirement-Function-Performance-Structure-Design Parameter＂. To support design practice based on this new theory, a product data model is established by using per- formance indices and the mapping relationship between them and the other four domains. When the product data model is applied to high-speed train design and combining the existing research result and relevant standards, the corresponding data model and its structure involving five domains of high-speed trains are established, which can provide technical support for studying the relationships between typical performance indices and design parame- ters and the fast achievement of a high-speed train scheme design. The five domains provide a reference for the design specification and evaluation criteria of high speed train and a new idea for the train＇s parameter design.展开更多
Product data management (PDM) has been accepted as an important tool for the manufacturing industries. In recent years, more and mor e researches have been conducted in the development of PDM. Their research area s in...Product data management (PDM) has been accepted as an important tool for the manufacturing industries. In recent years, more and mor e researches have been conducted in the development of PDM. Their research area s include system design, integration of object-oriented technology, data distri bution, collaborative and distributed manufacturing working environment, secur ity, and web-based integration. However, there are limitations on their rese arches. In particular, they cannot cater for PDM in distributed manufacturing e nvironment. This is especially true in South China, where many Hong Kong (HK) ma nufacturers have moved their production plants to different locations in Pearl R iver Delta for cost reduction. However, they retain their main offices in HK. Development of PDM system is inherently complex. Product related data cover prod uct name, product part number (product identification), drawings, material speci fications, dimension requirement, quality specification, test result, log size, production schedules, product data version and date of release, special tooling (e.g. jig and fixture), mould design, project engineering in charge, cost spread sheets, while process data includes engineering release, engineering change info rmation management, and other workflow related to the process information. Accor ding to Cornelissen et al., the contemporary PDM system should contains manageme nt functions in structure, retrieval, release, change, and workflow. In system design, development and implementation, a formal specification is nece ssary. However, there is no formal representation model for PDM system. Theref ore a graphical representation model is constructed to express the various scena rios of interactions between users and the PDM system. Statechart is then used to model the operations of PDM system, Fig.1. Statechart model bridges the curr ent gap between requirements, scenarios, and the initial design specifications o f PDM system. After properly analyzing the PDM system, a new distributed PDM (DPDM) system is proposed. Both graphical representation and statechart models are constructed f or the new DPDM system, Fig.2. New product data of DPDM and new system function s are then investigated to support product information flow in the new distribut ed environment. It is found that statecharts allow formal representations to capture the informa tion and control flows of both PDM and DPDM. In particular, statechart offers a dditional expressive power, when compared to conventional state transition diagr am, in terms of hierarchy, concurrency, history, and timing for DPDM behavioral modeling.展开更多
Before the implementation of product data management (PDM) system, person model and enterprise process model (EPM) must be firstly established. For the convenience of project management, all the related users must be ...Before the implementation of product data management (PDM) system, person model and enterprise process model (EPM) must be firstly established. For the convenience of project management, all the related users must be allocated to the “Person User Role Group” net. Based on the person model and the direction of information flow, the EPM is established subsequently. The EPM consists of several release levels, in which the access controls are defined. The EPM procedure shows the blueprint of the workflow process structure. The establishment of person model and EPM in an enterprise has been instanced at the end of this paper.展开更多
With the globalization and diversification of the market and the rapid development of Information Technology(IT)and Artificial Intelligence(AI),the digital revolution of manufacturing is coming.One of the key technolo...With the globalization and diversification of the market and the rapid development of Information Technology(IT)and Artificial Intelligence(AI),the digital revolution of manufacturing is coming.One of the key technologies in digital manufacturing is product digital modeling.This paper firstly analyzes the information and features of the product digital model during each stage in the product whole lifecycle,then researches on the three critical technologies of digital modeling in digital man-ufacturing-product modeling,standard for the exchange of product model data and digital product data management.And the potential signification of the product digital model during the process of digital manufacturing is concluded-product digital model integrates primary features of each stage during the product whole lifecycle based on graphic features,applies STEP as data ex-change mechanism,and establishes PDM system to manage the large amount,complicated and dynamic product data to implement the product digital model data exchange,sharing and integration.展开更多
In this paper, an open architecture and its implementation for product data management are presented. The system architecture, product data definition model, and a set of components of the architecture are discussed i...In this paper, an open architecture and its implementation for product data management are presented. The system architecture, product data definition model, and a set of components of the architecture are discussed in detail. Especially, the principle and some mechanism of one of the components, an object oriented database management system GH-EODB, are discussed in more detail. The architecture is extensible and adaptable.展开更多
Dynamic Collaboration emerges as the new trend of n et working and collaborating work in manufacturing industry, in which product infor mation sharing among allied enterprises plays very important roles in collaborat ...Dynamic Collaboration emerges as the new trend of n et working and collaborating work in manufacturing industry, in which product infor mation sharing among allied enterprises plays very important roles in collaborat ing product development. This thesis aims at studying the integrating, contr olling and sharing mode of product information among the heterogeneous and dispe rsed environments through Internet, and proposes the information integrating/sha ring architecture based on the Product Master Model (PMM). The following are the main contents of this thesis: 1) Research on the XML based PMM model for integration and sharing of product in formation After analyzing the requirement of the allied Enterprise for the product infor mation, the XML based product master model (XPMM) is proposed as the integrating mechanism of heterogeneous and dispersed product information. The XPMM is divid ed into some sub-models: whole-life controlling model, product defining model, conception model, design model, product structure model, machining model, q uality model, evaluating model. The character and accessing approach of XPMM is discussed in detail. 2) Research on the mapping pattern and mapping rule of STEP/XML According to feature of XML Schema and STEP EXPRESS, the memory-constructing-t ree model is put forward as STEP/XML mapping pattern, which is constructed dynam ically according to the bottom-to-top reference relationship. Based on mapping pattern, the multi-layer XML/STEP mapping rule is discussed detailed including relation mapping, entity mapping, data type mapping, reference mapping and func tion mapping. 3) Research on the Product Information Integration and Sharing (PIIS) Architectu re Based on the XPMM, the PIIS architecture is proposed. The PIIS support the local and dispersed product information to be integrated and shared on the contro l of the XPMM. The architecture is divided into three layers :Applying-Obj ect-LayerData-Integration-Layer and STEP-Data-Layer. The kernel of the PI IS Architecture is this Data-Integration-Layer, which control the whole proces s of XPMM creating, the data approaching. The function and structure of every la yer is discussed too.展开更多
In the course of network supported collaborative design,the data processing plays a very vital role.Much effort has been spent in this area,and many kinds of approaches have been proposed.Based on the correlative mate...In the course of network supported collaborative design,the data processing plays a very vital role.Much effort has been spent in this area,and many kinds of approaches have been proposed.Based on the correlative materials,this paper presents extensible markup language(XML)based strategy for several important problems of data processing in network supported collaborative design,such as the representation of standard for the exchange of product model data(STEP)with XML in the product information expression and the management of XML documents using relational database.The paper gives a detailed exposition on how to clarify the mapping between XML structure and the relationship database structure and how XML-QL queries can be translated into structured query language(SQL)queries.Finally,the structure of data processing system based on XML is presented.展开更多
Fixture design and planning is one of the most important manufacturing activities, playing a pivotal role in deciding the lead time for product development. Fixture design, which affects the part-quality in terms of g...Fixture design and planning is one of the most important manufacturing activities, playing a pivotal role in deciding the lead time for product development. Fixture design, which affects the part-quality in terms of geometric accuracy and surface finish, can be enhanced by using the product manufacturing information(PMI) stored in the neutral standard for the exchange of product model data(STEP) file, thereby integrating design and manufacturing. The present paper proposes a unique fixture design approach, to extract the geometry information from STEP application protocol(AP) 242 files of computer aided design(CAD) models, for providing automatic suggestions of locator positions and clamping surfaces. Automatic feature extraction software "FiXplan", developed using the programming language C#, is used to extract the part feature, dimension and geometry information. The information from the STEP AP 242 file is deduced using geometric reasoning techniques, which in turn is utilized for fixture planning. The developed software is observed to be adept in identifying the primary, secondary, and tertiary locating faces and locator position configurations of prismatic components. Structural analysis of the prismatic part under different locator positions was performed using commercial finite element method software, ABAQUS, and the optimized locator position was identified on the basis of minimum deformation of the workpiece.The area-ratio(base locator enclosed area(%)/work piece base area(%)) for the ideal locator configuration was observed as 33%. Experiments were conducted on a prismatic workpiece using a specially designed fixture, for different locator configurations. The surface roughness and waviness of the machined surfaces were analysed using an Alicona non-contact optical profilometer. The best surface characteristics were obtained for the surface machined under the ideal locator positions having an area-ratio of 33%, thus validating the predicted numerical results. The efficiency, capability and applicability of the developed software is demonstrated for the finishing operation of a sensor cover – a typical prismatic component having applications in the naval industry, under different locator configurations.The best results were obtained under the proposed ideal locator configuration of area-ratio 33%.展开更多
A version of a product consists of the product structure tree and the versions of all its components. The model includes two sets of data： attributes and documents describing each component. The paper discusses the v...A version of a product consists of the product structure tree and the versions of all its components. The model includes two sets of data： attributes and documents describing each component. The paper discusses the version change relations between a sub-node component and a up-node component in a product structure tree, analyzes the version control system for a static reference and that for a dynamic reference and proposes a product structure model in support of dynamic reference, which is easy to use and contains a complete set of information providing an essential way of data organization for the PDM system.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51275432,51505390)Sichuan Application Foundation Projects(Grant No.2016JY0098)Independent Research Project of TPL(Grant No.TPL1501)
文摘When designing large-sized complex machinery products, the design focus is always on the overall per- formance; however, there exist no design theory and method based on performance driven. In view of the defi- ciency of the existing design theory, according to the performance features of complex mechanical products, the performance indices are introduced into the traditional design theory of ＂Requirement-Function-Structure＂ to construct a new five-domain design theory of ＂Client Requirement-Function-Performance-Structure-Design Parameter＂. To support design practice based on this new theory, a product data model is established by using per- formance indices and the mapping relationship between them and the other four domains. When the product data model is applied to high-speed train design and combining the existing research result and relevant standards, the corresponding data model and its structure involving five domains of high-speed trains are established, which can provide technical support for studying the relationships between typical performance indices and design parame- ters and the fast achievement of a high-speed train scheme design. The five domains provide a reference for the design specification and evaluation criteria of high speed train and a new idea for the train＇s parameter design.
文摘Product data management (PDM) has been accepted as an important tool for the manufacturing industries. In recent years, more and mor e researches have been conducted in the development of PDM. Their research area s include system design, integration of object-oriented technology, data distri bution, collaborative and distributed manufacturing working environment, secur ity, and web-based integration. However, there are limitations on their rese arches. In particular, they cannot cater for PDM in distributed manufacturing e nvironment. This is especially true in South China, where many Hong Kong (HK) ma nufacturers have moved their production plants to different locations in Pearl R iver Delta for cost reduction. However, they retain their main offices in HK. Development of PDM system is inherently complex. Product related data cover prod uct name, product part number (product identification), drawings, material speci fications, dimension requirement, quality specification, test result, log size, production schedules, product data version and date of release, special tooling (e.g. jig and fixture), mould design, project engineering in charge, cost spread sheets, while process data includes engineering release, engineering change info rmation management, and other workflow related to the process information. Accor ding to Cornelissen et al., the contemporary PDM system should contains manageme nt functions in structure, retrieval, release, change, and workflow. In system design, development and implementation, a formal specification is nece ssary. However, there is no formal representation model for PDM system. Theref ore a graphical representation model is constructed to express the various scena rios of interactions between users and the PDM system. Statechart is then used to model the operations of PDM system, Fig.1. Statechart model bridges the curr ent gap between requirements, scenarios, and the initial design specifications o f PDM system. After properly analyzing the PDM system, a new distributed PDM (DPDM) system is proposed. Both graphical representation and statechart models are constructed f or the new DPDM system, Fig.2. New product data of DPDM and new system function s are then investigated to support product information flow in the new distribut ed environment. It is found that statecharts allow formal representations to capture the informa tion and control flows of both PDM and DPDM. In particular, statechart offers a dditional expressive power, when compared to conventional state transition diagr am, in terms of hierarchy, concurrency, history, and timing for DPDM behavioral modeling.
文摘Before the implementation of product data management (PDM) system, person model and enterprise process model (EPM) must be firstly established. For the convenience of project management, all the related users must be allocated to the “Person User Role Group” net. Based on the person model and the direction of information flow, the EPM is established subsequently. The EPM consists of several release levels, in which the access controls are defined. The EPM procedure shows the blueprint of the workflow process structure. The establishment of person model and EPM in an enterprise has been instanced at the end of this paper.
文摘With the globalization and diversification of the market and the rapid development of Information Technology(IT)and Artificial Intelligence(AI),the digital revolution of manufacturing is coming.One of the key technologies in digital manufacturing is product digital modeling.This paper firstly analyzes the information and features of the product digital model during each stage in the product whole lifecycle,then researches on the three critical technologies of digital modeling in digital man-ufacturing-product modeling,standard for the exchange of product model data and digital product data management.And the potential signification of the product digital model during the process of digital manufacturing is concluded-product digital model integrates primary features of each stage during the product whole lifecycle based on graphic features,applies STEP as data ex-change mechanism,and establishes PDM system to manage the large amount,complicated and dynamic product data to implement the product digital model data exchange,sharing and integration.
基金the High Technoloey Research and Development Programme of China
文摘In this paper, an open architecture and its implementation for product data management are presented. The system architecture, product data definition model, and a set of components of the architecture are discussed in detail. Especially, the principle and some mechanism of one of the components, an object oriented database management system GH-EODB, are discussed in more detail. The architecture is extensible and adaptable.
文摘Dynamic Collaboration emerges as the new trend of n et working and collaborating work in manufacturing industry, in which product infor mation sharing among allied enterprises plays very important roles in collaborat ing product development. This thesis aims at studying the integrating, contr olling and sharing mode of product information among the heterogeneous and dispe rsed environments through Internet, and proposes the information integrating/sha ring architecture based on the Product Master Model (PMM). The following are the main contents of this thesis: 1) Research on the XML based PMM model for integration and sharing of product in formation After analyzing the requirement of the allied Enterprise for the product infor mation, the XML based product master model (XPMM) is proposed as the integrating mechanism of heterogeneous and dispersed product information. The XPMM is divid ed into some sub-models: whole-life controlling model, product defining model, conception model, design model, product structure model, machining model, q uality model, evaluating model. The character and accessing approach of XPMM is discussed in detail. 2) Research on the mapping pattern and mapping rule of STEP/XML According to feature of XML Schema and STEP EXPRESS, the memory-constructing-t ree model is put forward as STEP/XML mapping pattern, which is constructed dynam ically according to the bottom-to-top reference relationship. Based on mapping pattern, the multi-layer XML/STEP mapping rule is discussed detailed including relation mapping, entity mapping, data type mapping, reference mapping and func tion mapping. 3) Research on the Product Information Integration and Sharing (PIIS) Architectu re Based on the XPMM, the PIIS architecture is proposed. The PIIS support the local and dispersed product information to be integrated and shared on the contro l of the XPMM. The architecture is divided into three layers :Applying-Obj ect-LayerData-Integration-Layer and STEP-Data-Layer. The kernel of the PI IS Architecture is this Data-Integration-Layer, which control the whole proces s of XPMM creating, the data approaching. The function and structure of every la yer is discussed too.
基金supported by National High Technology Research and Development Program of China(863 Program)(No.AA420060)
文摘In the course of network supported collaborative design,the data processing plays a very vital role.Much effort has been spent in this area,and many kinds of approaches have been proposed.Based on the correlative materials,this paper presents extensible markup language(XML)based strategy for several important problems of data processing in network supported collaborative design,such as the representation of standard for the exchange of product model data(STEP)with XML in the product information expression and the management of XML documents using relational database.The paper gives a detailed exposition on how to clarify the mapping between XML structure and the relationship database structure and how XML-QL queries can be translated into structured query language(SQL)queries.Finally,the structure of data processing system based on XML is presented.
基金Department of Science and Technology,Government of India for providing financial support under the scheme FIST(No.SR/FST/ETI-388/2015)。
文摘Fixture design and planning is one of the most important manufacturing activities, playing a pivotal role in deciding the lead time for product development. Fixture design, which affects the part-quality in terms of geometric accuracy and surface finish, can be enhanced by using the product manufacturing information(PMI) stored in the neutral standard for the exchange of product model data(STEP) file, thereby integrating design and manufacturing. The present paper proposes a unique fixture design approach, to extract the geometry information from STEP application protocol(AP) 242 files of computer aided design(CAD) models, for providing automatic suggestions of locator positions and clamping surfaces. Automatic feature extraction software "FiXplan", developed using the programming language C#, is used to extract the part feature, dimension and geometry information. The information from the STEP AP 242 file is deduced using geometric reasoning techniques, which in turn is utilized for fixture planning. The developed software is observed to be adept in identifying the primary, secondary, and tertiary locating faces and locator position configurations of prismatic components. Structural analysis of the prismatic part under different locator positions was performed using commercial finite element method software, ABAQUS, and the optimized locator position was identified on the basis of minimum deformation of the workpiece.The area-ratio(base locator enclosed area(%)/work piece base area(%)) for the ideal locator configuration was observed as 33%. Experiments were conducted on a prismatic workpiece using a specially designed fixture, for different locator configurations. The surface roughness and waviness of the machined surfaces were analysed using an Alicona non-contact optical profilometer. The best surface characteristics were obtained for the surface machined under the ideal locator positions having an area-ratio of 33%, thus validating the predicted numerical results. The efficiency, capability and applicability of the developed software is demonstrated for the finishing operation of a sensor cover – a typical prismatic component having applications in the naval industry, under different locator configurations.The best results were obtained under the proposed ideal locator configuration of area-ratio 33%.
基金Supported by the Fundamental Fujian Nature Science (A0440006) and Xiamen Science & Technology Project (3502Z20055028)
文摘A version of a product consists of the product structure tree and the versions of all its components. The model includes two sets of data： attributes and documents describing each component. The paper discusses the version change relations between a sub-node component and a up-node component in a product structure tree, analyzes the version control system for a static reference and that for a dynamic reference and proposes a product structure model in support of dynamic reference, which is easy to use and contains a complete set of information providing an essential way of data organization for the PDM system.
