The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-lear...The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.展开更多
The development of high-performance structural and functional materials is vital in many industrial fields.High-and medium-entropy alloys(H/MEAs)with superior comprehensive properties owing to their specific microstru...The development of high-performance structural and functional materials is vital in many industrial fields.High-and medium-entropy alloys(H/MEAs)with superior comprehensive properties owing to their specific microstructures are promising candidates for structural materials.More importantly,multitudinous efforts have been made to regulate the microstructures and the properties of H/MEAs to further expand their industrial applications.The various heterostructures have enormous potential for the development of H/MEAs with outstanding performance.Herein,multiple heterogeneous structures with single and hierarchical heterogeneities were discussed in detail.Moreover,preparation methods for compositional inhomogeneity,bimodal structures,dualphase structures,lamella/layered structures,harmonic structures(core-shell),multiscale precipitates and heterostructures coupled with specific microstructures in H/MEAs were also systematically reviewed.The deformation mechanisms induced by the different heterostructures were thoroughly discussed to explore the relationship between the heterostructures and the optimized properties of H/MEAs.The contributions of the heterostructures and advanced microstructures to the H/MEAs were comprehensively elucidated to further improve the properties of the alloys.Finally,this review discussed the future challenges of high-performance H/MEAs for industrial applications and provides feasible methods for optimizing heterostructures to enhance the comprehensive properties of H/MEAs.展开更多
The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the...The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the long-term feasibility of using hydrophobically-modified geopolymer concrete in wet environments.We use two types of organic modifying agents:polydimethylsiloxane(PDMS)and sodium methyl siliconate(SMS).The experimental results show that incorporating 2%–6%PDMS or 5%–15%SMS can make the concrete hydrophobic,with water absorption and chloride transport rates decreasing by up to 94.3%.We also analyze the bonding modes of organic molecules and geopolymer gels,as well as their evolution mechanisms during dry-wet cycles.PDMS-modified geopolymer concrete is found to exhibit long-term waterproof performance that is not weakened by dry-wet cycles.This is attributed to the robust combination of organic components and the geopolymer gel skeleton formed through phase cross-linking.Meanwhile,PDMS-modified geopolymer concrete’s hydrophobicity,strength,and microstructure are essentially unaffected.In contrast,SMS-modified geopolymer concrete shows higher water sensitivity,although it does maintain efficient waterproof performance.Due to relatively low binding energy,the dry-wet cycles may lead to the detachment of some SMS molecules from the gel network,which results in a decrease of 18.6%in compressive strength and an increase of 37.6%in total porosity.This work confirms the utility of hydrophobically-modified geopolymer concrete as a building material for long-term service in wet environments,for instance,areas with frequent precipitation,or splash and tidal zones.展开更多
The effect of high welding heat inputs in the range of 50–200 kJ/cm on the microstructural evolution,MX(M=Ti,Nb and V;X=N and C)precipitation and mechanical properties was investigated in the coarse-grained heat-affe...The effect of high welding heat inputs in the range of 50–200 kJ/cm on the microstructural evolution,MX(M=Ti,Nb and V;X=N and C)precipitation and mechanical properties was investigated in the coarse-grained heat-affected zone(CGHAZ)of a high-Nb(0.10 wt.%)structural steel.The results showed that the primary microconstituents varied from lath bainite(LB)to intragranular acicular ferrite(IAF)+intragranular polygonal ferrite(IPF),and the most content of IAF was acquired at 100 kJ/cm.Moreover,the submicron Ti-and Nb-rich MX precipitates not only pinned prior austenite grain boundaries but also facilitated IAF and IPF nucleation with the Kurdjumov–Sachs orientation relationship of[011]_(MX)//[111]_(Ferrite);the nanoscale V-rich MX precipitates hindered dislocation movement and followed the Baker–Nutting orientation relationship of[001]_(MX)//[001]_(Ferrite)with ferrite matrix,synergistically strengthening and toughening the CGHAZ.In addition,the−20℃impact absorbed energy firstly elevated from 93±5.2 J at 50 kJ/cm to 131±5.4 J at 100 kJ/cm and finally decreased to 59±3.0 J at 200 kJ/cm,being related to the IAF content,while the microhardness decreased from 312±26.1 to 269±12.9 HV0.1,because of the coarsened microstructure and the decreased content of LB and martensite.Compared to the CGHAZ properties with 0.05 wt.%Nb,a higher Nb content produced better low-temperature toughness,as more solid dissolved Nb atoms and precipitated Nb-rich MX particles in austenite limited prior austenite grain growth and promoted IAF formation.Furthermore,the welding process at 100 kJ/cm was most applicable for the high-Nb steel.展开更多
In wire arc additive manufacturing(WAAM),a trade-off exists among deposition efficiency,microstructure,and mechanical properties.Addressing this challenge,this work proposes an innovative multi-objective optimization ...In wire arc additive manufacturing(WAAM),a trade-off exists among deposition efficiency,microstructure,and mechanical properties.Addressing this challenge,this work proposes an innovative multi-objective optimization framework tailored for WAAM of AZ31 magnesium alloy components,which integrates deposition efficiency and microstructure as coupled objectives and is resolved through the NSGA-Ⅱ algorithm.The proposed framework employs quadratic regression to correlate process parameters with deposition efficiency through geometric morphology mediation,while addressing uncertainties in WAAM by integrating theoretical insights with data-driven stacked ensemble learning for grain size prediction,establishing the hybrid physics-informed data method for WAAM microstructure prediction.The optimized process achieved a deposition rate of 6257 mm3/min,with effective width and average layer height maintained at 10.1 mm and 4.13 mm,respectively.Microstructural optimization produced a fine,uniform,fully equiaxed grain structure with an average grain size of 38μm.These findings underscore the significant industrial potential of intelligent optimization strategies in WAAM for manufacturing lightweight,high-performance components in aerospace and transportation sectors.展开更多
To expand the application of wire-arc additive manufacturing(WAAM)in aluminum alloy forming com-ponents,it is vitally important to reduce the porosity,refine microstructure,and thereby improve the mechanical propertie...To expand the application of wire-arc additive manufacturing(WAAM)in aluminum alloy forming com-ponents,it is vitally important to reduce the porosity,refine microstructure,and thereby improve the mechanical properties of the components.In this study,the interlayer friction stir processing(FSP)tech-nique was employed to assist the WAAM of 4043 Al-Si alloy,and the related effects on the microstruc-ture evolutions and mechanical properties of the fabricated builds were systematacially investigated.As compared to the conventional WAAM processing of Al-Si alloy,it was found that the introduction of in-terlayer FSP can effectively eliminate the pores,and both theα-Al dendrites and Si-rich eutectic network were severely broken up,leading to a remarkable enhancement in ductility and fatigue performance.The average yield strength(YS)and ultimate tensile strength(UTS)of the Al-based components produced by the combination of WAAM and interlayer FSP methods were 88 and 148 MPa,respectively.Meanwhile,the elongation(EL)of 37.5%and 28.8%can be achieved in the horizontal and vertical directions,respec-tively.Such anisotropy of EL was attributed to the inhomogeneous microstructure in the stir zone(SZ).Notably,the stress concentration can be effectively reduced by the elimination of porosity and Si-rich eu-tectic network fragmentation by the interlayer FSP,and thus the fatigue behavior was improved with the fatigue strength and elongation increased by∼28%and∼108.7%,respectively.It is anticipated that this study will provide a powerful strategy and theoretical guidance for the WAAM fabrication of Al-based alloy components with high ductility and fatigue performance.展开更多
The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatmen...The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.展开更多
Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties...Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties were investigated.The results showed that the cold arc process reduced splashing at the moment of liquid bridge breakage and effectively shortened the droplet transfer period.The microstructures of the deposited samples exhibited layered characteristics with alternating distributions of coarse and fine grains.During layer-by-layer deposition,the β-phase precipitated and grew preferentially along grain boundaries,while the fineη-Al_(8)Mn_(5)phase was dispersed in the α-Mg matrix.The mechanical properties of the CA-WAAM deposited sample showed isotropic characteristics.The ultimate tensile strength and elongation in the building direction(BD)were 282.7 MPa and 14.2%,respectively.The microhardness values of the deposited parts were relatively uniform,with an average value of HV 69.6.展开更多
This study investigates the influence of different curing regimes on the microstructure and macro properties of ultra-high performance fiber reinforced cementitious composite （UHPFRCC）, and aims to discover whether ...This study investigates the influence of different curing regimes on the microstructure and macro properties of ultra-high performance fiber reinforced cementitious composite （UHPFRCC）, and aims to discover whether it is possible to produce qualified UHPFRCC using different curing regimes. A control mix of UHPFRCC is prepared. The mechanical performance and the short-term durability of the UHPFRCC matrix under three curing regimes are studied. In addition, the microstructures of the UHPFRCC matrix with different curing conditions are analyzed by combining scanning electron microscopy （SEM） and mercury intrusion porosimetry （MIP）. The results explore how different UHPFRCC curing regimes affect its microstructure and how the microstructure affects its macro behavior. Heat and steam curing for 3 d is succeeded to produce the UHPFRCC with nearly the same mechanical properties and durability as those of the 90 d standard curing. However, the heat cured UHPFRCC does not show great resistance to chloride-ion penetration.展开更多
The experiments focused on the influence of magnesium and titanium as additional alloying elements on the microstructure and electro-chemical behavior of Al-Zn-In sacrificial anodes. The electrochemical behavior of th...The experiments focused on the influence of magnesium and titanium as additional alloying elements on the microstructure and electro-chemical behavior of Al-Zn-In sacrificial anodes. The electrochemical behavior of the aluminum sacrificial anode with 3 wt.% sodium chloride solution was studied by electrochemical impedance spectroscopy (EIS) tests. It was found that a microstructure with few precipitates and refined grains could be achieved by adding 1 wt.% Mg and 0.05 wt.% Ti to the Al-Zn-In alloy,resulting...展开更多
For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,...For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,an ultrafine bimodal microstructure,consisting of ultrafine equiaxed microstructure(0.66μm)and 43.3%lamellar microstructure,was achieved in the Ti-6Al-4V alloy by friction stir processing(FSP).The low-temperature superplastic behavior and deformation mechanism of the FSP Ti-6Al-4V alloy were investigated at temperatures of 550-675℃and strain rates ranging from 1×10^(−4)to 3×10^(−3)s^(−1).The FSP alloy exhibited superplastic elongations of>200%at the temperature range from 550 to 650℃,and an optimal superplastic elongation of 611%was achieved at 625℃and 1×10^(−4)s^(−1).This is the first time to report the low-temperature superplasticity of the bimodal microstructure in Ti alloys.Grain boundary sliding was identified as the dominant deformation mechanism,which was effectively accommodated by the comprehensive effect of dislocation-inducedβphase precipitation and dynamic spheroidization of the lamellar structure.This study provides a novel insight into the low-temperature superplastic deformation behavior of the bimodal microstructure.展开更多
Magnesium(Mg)alloys have gained recognition as revolutionary biomaterials,owing to their inherent degradability,favorable biocompatibility and mechanical properties.Additive manufacturing(AM)provides high design flexi...Magnesium(Mg)alloys have gained recognition as revolutionary biomaterials,owing to their inherent degradability,favorable biocompatibility and mechanical properties.Additive manufacturing(AM)provides high design flexibility and enables the creation of implants with personalized complex shapes and internal porous structures tailored to individual anatomical and functional needs.Particularly,laser powder bed fusion(LPBF),one prevalent AM technique,utilizes a fine laser beam as heat source and results in tiny molten pool with extremely fast cooling rate,which effectively restricts grain growth,inter-metallic precipitation and macroscopic segregation,thus facilitating the fabrication of high-performance metal parts.This review critically assesses the significance of biodegradable Mg alloys and investigates the feasibility of utilizing LPBF for Mg alloys applications in biomedical field.Detailed discussions on LPBF-processed biomedical Mg alloys parts cover process parameters,microstructure,metallurgical defects,and properties like mechanical performance,corrosion behavior,and biological response in both as-built and post-processed states.Additionally,suggestions for advancing knowledge in LPBF of biodegradable Mg alloys for biomedical applications are highlighted to propel further research and development in this field.展开更多
In this work,the properties and microstructure of sintered Nd-Pr-Fe-Co-Zr-Ga-Cu-B magnet prepared by the single-step annealing,double-step annealing,and triple-step annealing processes were studied.The triple-step ann...In this work,the properties and microstructure of sintered Nd-Pr-Fe-Co-Zr-Ga-Cu-B magnet prepared by the single-step annealing,double-step annealing,and triple-step annealing processes were studied.The triple-step annealed magnet exhibits the highest intrinsic coercivity of 19.72 kOe,which is a 58.5%enhancement relative to the as-sintered magnet,and has the best temperature stability of coercivity.The best continuity of grain boundary(GB)phase and the highest content of RE6Fe13Ga phase can be observed in the triple-step annealed magnet,along with relatively small grain size.After triple-step annealing process,the phase separation occurs at the triple-junction(TJ)region of the magnet,which is the Fe-rich phase identified as RE6Fe13Ga and the Fe-poor phase identified as Ia-RE_(2)O_(3).The Ia-RE_(2)O_(3)phase located at the corner of the TJ region can extend between the grains of(Nd,Pr)_(2)Fe_(14)B main phase to form the GB phase with a Fe content of less than 15 at%,thereby enhancing the magnetic isolation effect.The lattice misfit between the Ia-RE_(2)O_(3)phase and the adjacent main phase is less than 5%,which is helpful to reduce defects at the edges of the main phase grains,thus reducing the nucleation of reverse domains.展开更多
With the widespread application of Internet of Things(IoT)technology,the processing of massive realtime streaming data poses significant challenges to the computational and data-processing capabilities of systems.Alth...With the widespread application of Internet of Things(IoT)technology,the processing of massive realtime streaming data poses significant challenges to the computational and data-processing capabilities of systems.Although distributed streaming data processing frameworks such asApache Flink andApache Spark Streaming provide solutions,meeting stringent response time requirements while ensuring high throughput and resource utilization remains an urgent problem.To address this,the study proposes a formal modeling approach based on Performance Evaluation Process Algebra(PEPA),which abstracts the core components and interactions of cloud-based distributed streaming data processing systems.Additionally,a generic service flow generation algorithmis introduced,enabling the automatic extraction of service flows fromthe PEPAmodel and the computation of key performance metrics,including response time,throughput,and resource utilization.The novelty of this work lies in the integration of PEPA-based formal modeling with the service flow generation algorithm,bridging the gap between formal modeling and practical performance evaluation for IoT systems.Simulation experiments demonstrate that optimizing the execution efficiency of components can significantly improve system performance.For instance,increasing the task execution rate from 10 to 100 improves system performance by 9.53%,while further increasing it to 200 results in a 21.58%improvement.However,diminishing returns are observed when the execution rate reaches 500,with only a 0.42%gain.Similarly,increasing the number of TaskManagers from 10 to 20 improves response time by 18.49%,but the improvement slows to 6.06% when increasing from 20 to 50,highlighting the importance of co-optimizing component efficiency and resource management to achieve substantial performance gains.This study provides a systematic framework for analyzing and optimizing the performance of IoT systems for large-scale real-time streaming data processing.The proposed approach not only identifies performance bottlenecks but also offers insights into improving system efficiency under different configurations and workloads.展开更多
Aluminum alloys that are additively manufactured using the laser powder bed fusion(LPBF)suffer from relatively poor high cycle fatigue(HCF)resistance.In an effort to alleviate this,a high-strength Al alloy,Al-Mn-Mg-Sc...Aluminum alloys that are additively manufactured using the laser powder bed fusion(LPBF)suffer from relatively poor high cycle fatigue(HCF)resistance.In an effort to alleviate this,a high-strength Al alloy,Al-Mn-Mg-Sc-Zr,with columnar,equiaxed,and bi-modal microstructures was produced by varying the scanning velocity and the substrate temperature during the LPBF process.The tensile strength of LPBF Al-Mn-Mg-Sc-Zr alloy is 475±5–516±6 MPa with favorable elongation of approximately 11%,higher than that of most of the other Al alloys,including conventional high-strength rolled/ECAP Al alloys and AM Al-Mg-Sc-Zr alloys.Specimens with bimodal microstructure and specimens with fully equiaxed microstructure both show a fatigue strength of 230 MPa(at 107 loading cycles),which is the highest among those reported for the LPBF Al alloys.The deformation synergy in the bimodal microstructure also improves the fatigue resistance in the strain-controlled low cycle fatigue(LCF)regime.The equiaxed microstructure restricts the to-and-fro dislocation motion during cyclic loading,which,in turn,minimizes the strain localization.At the later stages of strain accumulation,microcracks form at the grain boundaries,limiting the further improvement of the alloy's fatigue strength.This study demonstrates microstructural tailoring through AM enables improvement of the fatigue resistance of aluminum alloys.展开更多
Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique ...Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique refines the microstructure of Mg alloys,enhancing mechanical properties—particularly ductility,a key limitation of these HCP alloys.This review addresses the underlying microstructural evolution during FSP of Mg alloys and Mg-matrix composites,including(i)grain refinement via continuous and discontinuous dynamic recrystallization(CDRX and DDRX),(ii)fragmentation and redistribution of secondary phases and intermetallics,(iii)transformation of low-and high-angle grain boundaries,and(iv)additional microstructural changes induced by external reinforcements.This review provides a comprehensive analysis of the strengthening mechanisms and their impact on the mechanical properties of FSP Mg alloys and Mgmatrix composites(MMCs).The paper examines the correlation between FSP processing parameters,microstructural evolution,and resulting mechanical properties.It critically highlights how the type of reinforcement and the dynamic recrystallization induced by friction stir processing influence grain boundary character and,consequently,the material’s strengthening response.It includes a comparative evaluation of yield stress,ultimate tensile strength,microhardness,elongation,and fractography for various FSP-treated Mg alloys and MMCs,including AZxx,WExx,ZExx,ZKxx,AMxx,AExx,and Mg-rare earth alloys.Additionally,the novelty of this review lies in its emphasis on connecting microstructural transformations to mechanical performance trends across different alloy systems and processing strategies,an aspect that has been underexplored in previous reviews.Recent advancements in FSP techniques and their implications for improving the performance of Mg-based materials are also discussed.展开更多
The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experim...The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experiments.Based on the obtained flow stresses,a strain-compensated Arrhenius-type model was developed for the description of hot deformation behavior,and the consistency of the predicted flow stresses with the experimental values confirms the accuracy of the developed model.Furthermore,the processing maps were constructed and classified into the instability domain,low-dissipation stability domain and high-dissipation stability domain in accordance with the dynamic material model and the instability criterion.Microstructure observations indicated that the instability domain exhibits the adiabatic shear bands formation,and the low-power dissipation domain exhibits partial dynamic recrystallization(DRX),with the temperature increase/strain rate decrease being favorable for the DRX.The high-dissipation stability domain was occupied by uniformly fine equiaxed grains,and was identified as the optimal processing window,which corresponds to the deformation conditions at 1070–1150℃ with strain rates ranging from 0.01 to 0.15 s^(–1).Moreover,various DRX mechanisms are observed to occur during the hot deformation,which include the discontinuous dynamic recrystallization,characterized by nucleation at bulged boundaries,the continuous dynamic recrystallization with subgrain progressive rotation and the particle stimulated nucleation mechanism with stimulated nucleation of carbide particles.展开更多
Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via l...Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.展开更多
Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nic...Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.展开更多
Avoiding crystallization while maintaining the original microstructure and mechanical properties of the material are long-term goals of laser welding of Zr-based bulk metallic glass(BMG).In this paper,the effect of pu...Avoiding crystallization while maintaining the original microstructure and mechanical properties of the material are long-term goals of laser welding of Zr-based bulk metallic glass(BMG).In this paper,the effect of pulsed laser welding parameters on the microstructure,crystallization degree,and mechanical properties of Zr57Nb5Cu15.4Ni12.6Al10 BMG is investigated.Non-crystallized welding forming of a zirconium-based amorphous alloy is achieved by optimizing the process parameters of pulsed laser welding.The crystallization degree of Zr-based BMG is mainly determined by the welding speed and power.The welding depth and crystallization area fraction increase with an increase in the effective peak power density.The optimized welding process can effectively reduce the heat accumulation of the weld,thus avoiding crystallization.The flexural strength of the weld can be maintained at 96.5%of the matrix.展开更多
基金financially supported by the National Science Fund for Distinguished Young Scholars,China(No.52025041)the National Natural Science Foundation of China(Nos.52450003,U2341267,and 52174294)+1 种基金the National Postdoctoral Program for Innovative Talents,China(No.BX20240437)the Fundamental Research Funds for the Central Universities,China(Nos.FRF-IDRY-23-037 and FRF-TP-20-02C2)。
文摘The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.
基金National Natural Science Foundation of China(52261032,51861021,51661016)Science and Technology Plan of Gansu Province(21YF5GA074)+2 种基金Public Welfare Project of Zhejiang Natural Science Foundation(LGG22E010008)Wenzhou Basic Public Welfare Scientific Research Project(G2023020)Incubation Program of Excellent Doctoral Dissertation-Lanzhou University of Technology。
文摘The development of high-performance structural and functional materials is vital in many industrial fields.High-and medium-entropy alloys(H/MEAs)with superior comprehensive properties owing to their specific microstructures are promising candidates for structural materials.More importantly,multitudinous efforts have been made to regulate the microstructures and the properties of H/MEAs to further expand their industrial applications.The various heterostructures have enormous potential for the development of H/MEAs with outstanding performance.Herein,multiple heterogeneous structures with single and hierarchical heterogeneities were discussed in detail.Moreover,preparation methods for compositional inhomogeneity,bimodal structures,dualphase structures,lamella/layered structures,harmonic structures(core-shell),multiscale precipitates and heterostructures coupled with specific microstructures in H/MEAs were also systematically reviewed.The deformation mechanisms induced by the different heterostructures were thoroughly discussed to explore the relationship between the heterostructures and the optimized properties of H/MEAs.The contributions of the heterostructures and advanced microstructures to the H/MEAs were comprehensively elucidated to further improve the properties of the alloys.Finally,this review discussed the future challenges of high-performance H/MEAs for industrial applications and provides feasible methods for optimizing heterostructures to enhance the comprehensive properties of H/MEAs.
基金supported by the National Natural Science Foundation of China(Nos.52101328 and 52171277)the National Key Research and Development Program of China(No.2022YFE0109200)+1 种基金the Foundation of the Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering(No.2022SZ-TD006)the Postdoctoral Fellowship Program of China Postdoctoral Science Foundation(CPSF)(No.GZB20230653)。
文摘The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the long-term feasibility of using hydrophobically-modified geopolymer concrete in wet environments.We use two types of organic modifying agents:polydimethylsiloxane(PDMS)and sodium methyl siliconate(SMS).The experimental results show that incorporating 2%–6%PDMS or 5%–15%SMS can make the concrete hydrophobic,with water absorption and chloride transport rates decreasing by up to 94.3%.We also analyze the bonding modes of organic molecules and geopolymer gels,as well as their evolution mechanisms during dry-wet cycles.PDMS-modified geopolymer concrete is found to exhibit long-term waterproof performance that is not weakened by dry-wet cycles.This is attributed to the robust combination of organic components and the geopolymer gel skeleton formed through phase cross-linking.Meanwhile,PDMS-modified geopolymer concrete’s hydrophobicity,strength,and microstructure are essentially unaffected.In contrast,SMS-modified geopolymer concrete shows higher water sensitivity,although it does maintain efficient waterproof performance.Due to relatively low binding energy,the dry-wet cycles may lead to the detachment of some SMS molecules from the gel network,which results in a decrease of 18.6%in compressive strength and an increase of 37.6%in total porosity.This work confirms the utility of hydrophobically-modified geopolymer concrete as a building material for long-term service in wet environments,for instance,areas with frequent precipitation,or splash and tidal zones.
基金financially supported by the National Natural Science Foundation of China(Grant No.52104333)the Natural Science Foundation of Inner Mongolia(Grant No.2024MS05029)+1 种基金the Program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region(Grant No.NJYT24070)the Research Project of Carbon Peak and Carbon Neutrality in Universities of Inner Mongolia Autonomous Region(Grant No.STZX202316).
文摘The effect of high welding heat inputs in the range of 50–200 kJ/cm on the microstructural evolution,MX(M=Ti,Nb and V;X=N and C)precipitation and mechanical properties was investigated in the coarse-grained heat-affected zone(CGHAZ)of a high-Nb(0.10 wt.%)structural steel.The results showed that the primary microconstituents varied from lath bainite(LB)to intragranular acicular ferrite(IAF)+intragranular polygonal ferrite(IPF),and the most content of IAF was acquired at 100 kJ/cm.Moreover,the submicron Ti-and Nb-rich MX precipitates not only pinned prior austenite grain boundaries but also facilitated IAF and IPF nucleation with the Kurdjumov–Sachs orientation relationship of[011]_(MX)//[111]_(Ferrite);the nanoscale V-rich MX precipitates hindered dislocation movement and followed the Baker–Nutting orientation relationship of[001]_(MX)//[001]_(Ferrite)with ferrite matrix,synergistically strengthening and toughening the CGHAZ.In addition,the−20℃impact absorbed energy firstly elevated from 93±5.2 J at 50 kJ/cm to 131±5.4 J at 100 kJ/cm and finally decreased to 59±3.0 J at 200 kJ/cm,being related to the IAF content,while the microhardness decreased from 312±26.1 to 269±12.9 HV0.1,because of the coarsened microstructure and the decreased content of LB and martensite.Compared to the CGHAZ properties with 0.05 wt.%Nb,a higher Nb content produced better low-temperature toughness,as more solid dissolved Nb atoms and precipitated Nb-rich MX particles in austenite limited prior austenite grain growth and promoted IAF formation.Furthermore,the welding process at 100 kJ/cm was most applicable for the high-Nb steel.
基金supported by the National Natural Science Foundation of China(Nos.52475317 and 52305331).
文摘In wire arc additive manufacturing(WAAM),a trade-off exists among deposition efficiency,microstructure,and mechanical properties.Addressing this challenge,this work proposes an innovative multi-objective optimization framework tailored for WAAM of AZ31 magnesium alloy components,which integrates deposition efficiency and microstructure as coupled objectives and is resolved through the NSGA-Ⅱ algorithm.The proposed framework employs quadratic regression to correlate process parameters with deposition efficiency through geometric morphology mediation,while addressing uncertainties in WAAM by integrating theoretical insights with data-driven stacked ensemble learning for grain size prediction,establishing the hybrid physics-informed data method for WAAM microstructure prediction.The optimized process achieved a deposition rate of 6257 mm3/min,with effective width and average layer height maintained at 10.1 mm and 4.13 mm,respectively.Microstructural optimization produced a fine,uniform,fully equiaxed grain structure with an average grain size of 38μm.These findings underscore the significant industrial potential of intelligent optimization strategies in WAAM for manufacturing lightweight,high-performance components in aerospace and transportation sectors.
文摘To expand the application of wire-arc additive manufacturing(WAAM)in aluminum alloy forming com-ponents,it is vitally important to reduce the porosity,refine microstructure,and thereby improve the mechanical properties of the components.In this study,the interlayer friction stir processing(FSP)tech-nique was employed to assist the WAAM of 4043 Al-Si alloy,and the related effects on the microstruc-ture evolutions and mechanical properties of the fabricated builds were systematacially investigated.As compared to the conventional WAAM processing of Al-Si alloy,it was found that the introduction of in-terlayer FSP can effectively eliminate the pores,and both theα-Al dendrites and Si-rich eutectic network were severely broken up,leading to a remarkable enhancement in ductility and fatigue performance.The average yield strength(YS)and ultimate tensile strength(UTS)of the Al-based components produced by the combination of WAAM and interlayer FSP methods were 88 and 148 MPa,respectively.Meanwhile,the elongation(EL)of 37.5%and 28.8%can be achieved in the horizontal and vertical directions,respec-tively.Such anisotropy of EL was attributed to the inhomogeneous microstructure in the stir zone(SZ).Notably,the stress concentration can be effectively reduced by the elimination of porosity and Si-rich eu-tectic network fragmentation by the interlayer FSP,and thus the fatigue behavior was improved with the fatigue strength and elongation increased by∼28%and∼108.7%,respectively.It is anticipated that this study will provide a powerful strategy and theoretical guidance for the WAAM fabrication of Al-based alloy components with high ductility and fatigue performance.
基金National Natural Science Foundation of China(51801076)Natural Science Research of Jiangsu Higher Education Institutions of China(18KJB430009)+1 种基金Jiangsu Province Postdoctoral Science Foundation(1601055C)Senior Talents Research Startup of Jiangsu University(14JDG126)。
文摘The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.
基金supported by the National Natural Science Foundation of China(No.51805265)the Fundamental Research Funds for the Central Universities,China(No.30922010921).
文摘Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties were investigated.The results showed that the cold arc process reduced splashing at the moment of liquid bridge breakage and effectively shortened the droplet transfer period.The microstructures of the deposited samples exhibited layered characteristics with alternating distributions of coarse and fine grains.During layer-by-layer deposition,the β-phase precipitated and grew preferentially along grain boundaries,while the fineη-Al_(8)Mn_(5)phase was dispersed in the α-Mg matrix.The mechanical properties of the CA-WAAM deposited sample showed isotropic characteristics.The ultimate tensile strength and elongation in the building direction(BD)were 282.7 MPa and 14.2%,respectively.The microhardness values of the deposited parts were relatively uniform,with an average value of HV 69.6.
基金The Scholarship Supported by the China Scholarship Councilthe Technical Research Program from NV Bekaert SA of Belgiumthe National Natural Science Foundation of China(No.50908047)
文摘This study investigates the influence of different curing regimes on the microstructure and macro properties of ultra-high performance fiber reinforced cementitious composite （UHPFRCC）, and aims to discover whether it is possible to produce qualified UHPFRCC using different curing regimes. A control mix of UHPFRCC is prepared. The mechanical performance and the short-term durability of the UHPFRCC matrix under three curing regimes are studied. In addition, the microstructures of the UHPFRCC matrix with different curing conditions are analyzed by combining scanning electron microscopy （SEM） and mercury intrusion porosimetry （MIP）. The results explore how different UHPFRCC curing regimes affect its microstructure and how the microstructure affects its macro behavior. Heat and steam curing for 3 d is succeeded to produce the UHPFRCC with nearly the same mechanical properties and durability as those of the 90 d standard curing. However, the heat cured UHPFRCC does not show great resistance to chloride-ion penetration.
文摘The experiments focused on the influence of magnesium and titanium as additional alloying elements on the microstructure and electro-chemical behavior of Al-Zn-In sacrificial anodes. The electrochemical behavior of the aluminum sacrificial anode with 3 wt.% sodium chloride solution was studied by electrochemical impedance spectroscopy (EIS) tests. It was found that a microstructure with few precipitates and refined grains could be achieved by adding 1 wt.% Mg and 0.05 wt.% Ti to the Al-Zn-In alloy,resulting...
基金supported by the funding from the Shi Changxu Innovation Center for Advanced Materials(No.SCXKFJJ202210)the National Natural Science Foundation of China(No.52271043)+2 种基金the Youth Innovation Promotion Association of the Chinese Academy of Sciences(No.2021193)the Liaoning Province Excellent Youth Foundation(No.2024JH3/10200021)the Liaoning Revitalization Talents Program(No.XLYC2403094).
文摘For a long time,the conventional superplastic forming temperature for Ti alloys is generally too high(~900-920℃),which leads to too long production cycles,heavy surface oxidation,and property reduction.In this study,an ultrafine bimodal microstructure,consisting of ultrafine equiaxed microstructure(0.66μm)and 43.3%lamellar microstructure,was achieved in the Ti-6Al-4V alloy by friction stir processing(FSP).The low-temperature superplastic behavior and deformation mechanism of the FSP Ti-6Al-4V alloy were investigated at temperatures of 550-675℃and strain rates ranging from 1×10^(−4)to 3×10^(−3)s^(−1).The FSP alloy exhibited superplastic elongations of>200%at the temperature range from 550 to 650℃,and an optimal superplastic elongation of 611%was achieved at 625℃and 1×10^(−4)s^(−1).This is the first time to report the low-temperature superplasticity of the bimodal microstructure in Ti alloys.Grain boundary sliding was identified as the dominant deformation mechanism,which was effectively accommodated by the comprehensive effect of dislocation-inducedβphase precipitation and dynamic spheroidization of the lamellar structure.This study provides a novel insight into the low-temperature superplastic deformation behavior of the bimodal microstructure.
基金supported by National Key Research and Development Program of China(2023YFB4605800)National Natural Science Foundation of China(52475362,52165043)+5 种基金Jiang Xi Provincial Natural Science Foundation of China(20224ACB204013,20224ACB214008,20232BAB214007)Jiangxi Provincial Cultivation Program for Academic and Technical Leaders of Major Subjects(20225BCJ23008)Anhui Provincial Natural Science Foundation(2308085ME171)The University Synergy Innovation Program of Anhui Province(GXXT-2023-025,GXXT-2023-026)Ganzhou City science and technology project(204301000126)High-level Talents Scientific Research Start-up Program of Jiangxi University of Science and Technology(205200100350)。
文摘Magnesium(Mg)alloys have gained recognition as revolutionary biomaterials,owing to their inherent degradability,favorable biocompatibility and mechanical properties.Additive manufacturing(AM)provides high design flexibility and enables the creation of implants with personalized complex shapes and internal porous structures tailored to individual anatomical and functional needs.Particularly,laser powder bed fusion(LPBF),one prevalent AM technique,utilizes a fine laser beam as heat source and results in tiny molten pool with extremely fast cooling rate,which effectively restricts grain growth,inter-metallic precipitation and macroscopic segregation,thus facilitating the fabrication of high-performance metal parts.This review critically assesses the significance of biodegradable Mg alloys and investigates the feasibility of utilizing LPBF for Mg alloys applications in biomedical field.Detailed discussions on LPBF-processed biomedical Mg alloys parts cover process parameters,microstructure,metallurgical defects,and properties like mechanical performance,corrosion behavior,and biological response in both as-built and post-processed states.Additionally,suggestions for advancing knowledge in LPBF of biodegradable Mg alloys for biomedical applications are highlighted to propel further research and development in this field.
基金Project supported by the Major Special Project of Fujian Province(2023HZ021005)the Guiding Project of Fujian Province(2023H0006)+2 种基金the Major Project of Science and Technology of Fuzhou(2022-ZD-010)the Young and Middle-aged Teachers Education Scientific Research Project of Fujian Province(JAT200594,JAT231008)the Natural Science Foundation of Fujian Province(2022J011151)。
文摘In this work,the properties and microstructure of sintered Nd-Pr-Fe-Co-Zr-Ga-Cu-B magnet prepared by the single-step annealing,double-step annealing,and triple-step annealing processes were studied.The triple-step annealed magnet exhibits the highest intrinsic coercivity of 19.72 kOe,which is a 58.5%enhancement relative to the as-sintered magnet,and has the best temperature stability of coercivity.The best continuity of grain boundary(GB)phase and the highest content of RE6Fe13Ga phase can be observed in the triple-step annealed magnet,along with relatively small grain size.After triple-step annealing process,the phase separation occurs at the triple-junction(TJ)region of the magnet,which is the Fe-rich phase identified as RE6Fe13Ga and the Fe-poor phase identified as Ia-RE_(2)O_(3).The Ia-RE_(2)O_(3)phase located at the corner of the TJ region can extend between the grains of(Nd,Pr)_(2)Fe_(14)B main phase to form the GB phase with a Fe content of less than 15 at%,thereby enhancing the magnetic isolation effect.The lattice misfit between the Ia-RE_(2)O_(3)phase and the adjacent main phase is less than 5%,which is helpful to reduce defects at the edges of the main phase grains,thus reducing the nucleation of reverse domains.
基金funded by the Joint Project of Industry-University-Research of Jiangsu Province(Grant:BY20231146).
文摘With the widespread application of Internet of Things(IoT)technology,the processing of massive realtime streaming data poses significant challenges to the computational and data-processing capabilities of systems.Although distributed streaming data processing frameworks such asApache Flink andApache Spark Streaming provide solutions,meeting stringent response time requirements while ensuring high throughput and resource utilization remains an urgent problem.To address this,the study proposes a formal modeling approach based on Performance Evaluation Process Algebra(PEPA),which abstracts the core components and interactions of cloud-based distributed streaming data processing systems.Additionally,a generic service flow generation algorithmis introduced,enabling the automatic extraction of service flows fromthe PEPAmodel and the computation of key performance metrics,including response time,throughput,and resource utilization.The novelty of this work lies in the integration of PEPA-based formal modeling with the service flow generation algorithm,bridging the gap between formal modeling and practical performance evaluation for IoT systems.Simulation experiments demonstrate that optimizing the execution efficiency of components can significantly improve system performance.For instance,increasing the task execution rate from 10 to 100 improves system performance by 9.53%,while further increasing it to 200 results in a 21.58%improvement.However,diminishing returns are observed when the execution rate reaches 500,with only a 0.42%gain.Similarly,increasing the number of TaskManagers from 10 to 20 improves response time by 18.49%,but the improvement slows to 6.06% when increasing from 20 to 50,highlighting the importance of co-optimizing component efficiency and resource management to achieve substantial performance gains.This study provides a systematic framework for analyzing and optimizing the performance of IoT systems for large-scale real-time streaming data processing.The proposed approach not only identifies performance bottlenecks but also offers insights into improving system efficiency under different configurations and workloads.
基金the National Natural Science Foundation of China(No.52171026)the Equipment Pre-Research Field Foundation(No.80923010304).
文摘Aluminum alloys that are additively manufactured using the laser powder bed fusion(LPBF)suffer from relatively poor high cycle fatigue(HCF)resistance.In an effort to alleviate this,a high-strength Al alloy,Al-Mn-Mg-Sc-Zr,with columnar,equiaxed,and bi-modal microstructures was produced by varying the scanning velocity and the substrate temperature during the LPBF process.The tensile strength of LPBF Al-Mn-Mg-Sc-Zr alloy is 475±5–516±6 MPa with favorable elongation of approximately 11%,higher than that of most of the other Al alloys,including conventional high-strength rolled/ECAP Al alloys and AM Al-Mg-Sc-Zr alloys.Specimens with bimodal microstructure and specimens with fully equiaxed microstructure both show a fatigue strength of 230 MPa(at 107 loading cycles),which is the highest among those reported for the LPBF Al alloys.The deformation synergy in the bimodal microstructure also improves the fatigue resistance in the strain-controlled low cycle fatigue(LCF)regime.The equiaxed microstructure restricts the to-and-fro dislocation motion during cyclic loading,which,in turn,minimizes the strain localization.At the later stages of strain accumulation,microcracks form at the grain boundaries,limiting the further improvement of the alloy's fatigue strength.This study demonstrates microstructural tailoring through AM enables improvement of the fatigue resistance of aluminum alloys.
基金the National Science Foundation under grant number CMMI-2339857.
文摘Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique refines the microstructure of Mg alloys,enhancing mechanical properties—particularly ductility,a key limitation of these HCP alloys.This review addresses the underlying microstructural evolution during FSP of Mg alloys and Mg-matrix composites,including(i)grain refinement via continuous and discontinuous dynamic recrystallization(CDRX and DDRX),(ii)fragmentation and redistribution of secondary phases and intermetallics,(iii)transformation of low-and high-angle grain boundaries,and(iv)additional microstructural changes induced by external reinforcements.This review provides a comprehensive analysis of the strengthening mechanisms and their impact on the mechanical properties of FSP Mg alloys and Mgmatrix composites(MMCs).The paper examines the correlation between FSP processing parameters,microstructural evolution,and resulting mechanical properties.It critically highlights how the type of reinforcement and the dynamic recrystallization induced by friction stir processing influence grain boundary character and,consequently,the material’s strengthening response.It includes a comparative evaluation of yield stress,ultimate tensile strength,microhardness,elongation,and fractography for various FSP-treated Mg alloys and MMCs,including AZxx,WExx,ZExx,ZKxx,AMxx,AExx,and Mg-rare earth alloys.Additionally,the novelty of this review lies in its emphasis on connecting microstructural transformations to mechanical performance trends across different alloy systems and processing strategies,an aspect that has been underexplored in previous reviews.Recent advancements in FSP techniques and their implications for improving the performance of Mg-based materials are also discussed.
基金the National Key Research and Development Program of China(No.2016YFB0700505)the National Natural Science Foundation of China(No.51571020).
文摘The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experiments.Based on the obtained flow stresses,a strain-compensated Arrhenius-type model was developed for the description of hot deformation behavior,and the consistency of the predicted flow stresses with the experimental values confirms the accuracy of the developed model.Furthermore,the processing maps were constructed and classified into the instability domain,low-dissipation stability domain and high-dissipation stability domain in accordance with the dynamic material model and the instability criterion.Microstructure observations indicated that the instability domain exhibits the adiabatic shear bands formation,and the low-power dissipation domain exhibits partial dynamic recrystallization(DRX),with the temperature increase/strain rate decrease being favorable for the DRX.The high-dissipation stability domain was occupied by uniformly fine equiaxed grains,and was identified as the optimal processing window,which corresponds to the deformation conditions at 1070–1150℃ with strain rates ranging from 0.01 to 0.15 s^(–1).Moreover,various DRX mechanisms are observed to occur during the hot deformation,which include the discontinuous dynamic recrystallization,characterized by nucleation at bulged boundaries,the continuous dynamic recrystallization with subgrain progressive rotation and the particle stimulated nucleation mechanism with stimulated nucleation of carbide particles.
基金supported by National Natural Science Foundation of China(Grant Nos.5233500651975073)State Key Laboratory of Mechanical Transmission for Advanced Equipment(Grant No.SKLMT-MSKFKT-202104).
文摘Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.
基金financially supported by the National Key R&D Program of China(No.2021YFB3702301)the National Natural Science Foundation of China(No.52101068]+2 种基金the China Postdoctoral Science Foundation[No.2022T150342]the Postdoctoral International Exchange Program[No.YJ20210129]the Shuimu Tsinghua Scholar Program(No.2020SM100)
文摘Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.
基金Supported by Guangdong Major Project of Basic and Applied Research,China(Grant No.2019B030302010)National Natural Science Foundation of China (Grant Nos.51735003,52205456)
文摘Avoiding crystallization while maintaining the original microstructure and mechanical properties of the material are long-term goals of laser welding of Zr-based bulk metallic glass(BMG).In this paper,the effect of pulsed laser welding parameters on the microstructure,crystallization degree,and mechanical properties of Zr57Nb5Cu15.4Ni12.6Al10 BMG is investigated.Non-crystallized welding forming of a zirconium-based amorphous alloy is achieved by optimizing the process parameters of pulsed laser welding.The crystallization degree of Zr-based BMG is mainly determined by the welding speed and power.The welding depth and crystallization area fraction increase with an increase in the effective peak power density.The optimized welding process can effectively reduce the heat accumulation of the weld,thus avoiding crystallization.The flexural strength of the weld can be maintained at 96.5%of the matrix.
