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High throughput inkless printing using laser produced dry aerosols 被引量:1
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作者 Weiming Su Irina Munina +8 位作者 Giacomo Cappelli Arnoldas Sasnauskas Wenyou Zhang Weihao Yuan Siyuan Ruan Garret O’Donnell Shuo Yin James G.Lunney Rocco Lupoi 《International Journal of Extreme Manufacturing》 2026年第1期808-819,共12页
Additive and solvent-free direct printing is critical for many applications,including smart electronics,solar cells,healthcare,and electrochemical energy storage.Although a few green techniques for direct patterning o... Additive and solvent-free direct printing is critical for many applications,including smart electronics,solar cells,healthcare,and electrochemical energy storage.Although a few green techniques for direct patterning of inorganic functional materials have been developed,they operate at small scale and require long processing times,restricting their effective translation from laboratory to market.Here we report a fast,liquid-free,cost-effective,and environmentally friendly aerosol-based printing method for fabricating linear or planar structures at microscale dimensions.In situ and on-demand generation of dry aerosol via pulsed laser ablation,coupled with real-time aerodynamical focusing using a co-flowing sheath gas,allows the deposition of a wide variety of materials on various substrates at room temperature and atmospheric pressure.Using silver as a test material,we systematically characterized the laser-generated aerosol deposits in terms of microstructural morphology,sintering activity,mass yield,density,and electrical performance,to show the relationship between process variability and underlying mechanisms.The capacity of high-throughput printing of silver deposits,with thickness up to 160μm,in a single pass was demonstrated.This rapid,efficient,and inkless printing process opens new and exciting opportunities for future applications that require easy-to-integrate components in printed electronic devices. 展开更多
关键词 additive manufacturing laser ablation inkless printing printed electronics
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Flexible and Stable Quantum Dot-PDMS Films via Screen Printing for Photonic Anti-counterfeiting
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作者 LIU Xing HUANG Min +4 位作者 LI Xiu WANG Qiang ZHANG Yuan-kun LI Gen YANG Li-xue 《印刷与数字媒体技术研究》 北大核心 2026年第1期138-146,共9页
Quantum dot(QD)-based fluorescent inks offer high potential due to their tunable emission and high quantum yield,but their practical application suffers from poor environmental stability,aggregation,and challenges in ... Quantum dot(QD)-based fluorescent inks offer high potential due to their tunable emission and high quantum yield,but their practical application suffers from poor environmental stability,aggregation,and challenges in scalable flexible fabrication.In this study,a high-stability fluorescent ink was developed by incorporating QDs into a polydimethylsiloxane(PDMS)colloidal matrix.High-performance patterned films were then obtained via systematic optimization of screen-printing parameters,with film quality governed by substrate type(131μm PDMS),QD concentration(1.5 mg/mL),and screen mesh count(420 mesh).The optimized films exhibit outstanding environmental and photostability,retaining 75.6% of their fluorescence intensity after immersion in deionized water and 63.8% in 75%ethanol at 25℃ for 100 minutes.Under UV irradiation(365 nm,9 W,100 min),fluorescence intensity decreases by less than 20%.Utilizing their daylight transparency and UV-excitable luminescence,various patterns including QR codes and Code 93 standard barcodes were fabricated via screen printing with high pattern fidelity and machine readability.This study presents a scalable and reliable strategy for the fabrication of flexible,high-stability fluorescent films,supporting their integration into next-generation optoelectronic devices,advanced displays,and secure anti-counterfeiting. 展开更多
关键词 Quantum dots Screen printing FLEXIBILITY Optical anti-counterfeiting
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Computer Simulation and Experimental Approach in the Investigation of Deformation and Fracture of TPMS Structures Manufactured by 3D Printing
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作者 Nataliya Kazantseva Nikolai Saharov +2 位作者 Denis Davydov Nikola iPopov Maxim Il’inikh 《Computers, Materials & Continua》 2026年第4期578-595,共18页
Because of the developed surface of the Triply PeriodicMinimumSurface(TPMS)structures,polylactide(PLA)products with a TPMS structure are thought to be promising bio soluble implants with the potential for targeted dru... Because of the developed surface of the Triply PeriodicMinimumSurface(TPMS)structures,polylactide(PLA)products with a TPMS structure are thought to be promising bio soluble implants with the potential for targeted drug delivery.For implants,mechanical properties are key performance characteristics,so understanding the deformation and failure mechanisms is essential for selecting the appropriate implant structure.The deformation and fracture processes in PLA samples with different interior architectures have been studied through computer simulation and experimental research.Two TPMS topologies,the Schwarz Diamond and Gyroid architectures,were used for the sample construction by 3D printing.ANSYS software was utilized to simulate compressive deformation.It was found that under the same load,the vonMises stresses in the Gyroid structure are higher than those in the Schwartz Diamond structure,which was associated with the different orientations of the cells in the studied structures in relation to the direction of the loading axis.The deformation process occurs in the local regions of the studied TPMS structures.Maximum von Mises stresses were observed in the vertical parts of the structures oriented along the load direction.It was found that,unlike the Gyroid,the Schwartz Diamond structure contains a frame that forms unique stiffening ribs,which ensures the redistribution of the load under the vertical loading direction.An analysis of the mechanical characteristics of PLA samples with the Schwartz Diamond and Gyroid structures produced by the Fused Deposition Modeling(FDM)method was correlated with computer simulation.The Schwarz Diamond-type structure was shown to have a higher absorption energy than the Gyroid one.A study of the fracture in PLA samples with various cell sizes revealed a particular feature related to the samples’periodic surface topology and the 3D printing process.Scanning electron microscopic(SEM)studies of the samples deformed by compression showed thatwith an increase in the density of the samples,the failure mechanism changes from ductile to quasi-brittle due to the complex participation of both cell deformation and fiber deformation. 展开更多
关键词 Computer simulation TPMS structure DEFORMATION FRACTURE SEM 3D printing
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Development of Organic-Inorganic High Thermal Performance Composites Reinforced with Nanofibers for 3D Printing
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作者 Tian-Hong Lang Lu Tong +7 位作者 Li-Xue Yang Ze-Yi Chen De-Chi Qi Yi-Bin Dong Zheng Sun Qing Li Xiao-Fei Song Jiu-Ke Mu 《Chinese Journal of Polymer Science》 2026年第4期1035-1045,I0013,共12页
Integrating inorganic fillers into polymer-based 3D printing filaments is an effective strategy for improving thermal conduction but often compromises mechanical properties.In this study,we introduced electrospun poly... Integrating inorganic fillers into polymer-based 3D printing filaments is an effective strategy for improving thermal conduction but often compromises mechanical properties.In this study,we introduced electrospun polymer nanofibers(NF)into thermoplastic polyurethane(TPU)filaments alongside a ceramic filler,boron nitride(BN).By combining these organic(NF)and inorganic(BN)fillers,we created a dual-filler filament(TPU/BN/NF)that exhibited enhanced thermal conduction pathways without sacrificing the mechanical strength and electrical insulation.Comprehensive characterization demonstrated that BN improved heat transport,while a small fraction of electrospun NF effectively modulated the tensile modulus and partially recovered the strength lost upon BN addition.Finite element simulations further elucidated the influence of the nanofiber content,orientation,and length-to-diameter ratio on the mechanical performance.Notably,the dual-filler filaments retained good printability in standard fused deposition modeling(FDM)systems at optimized temperatures(about 210??℃).These findings offer a scalable approach for engineer multifunctional 3D printing filaments for 3D-printed thermal management products that require both thermal conduction performance and high insulation. 展开更多
关键词 3D printing Dual-filler strategy Thermal management NANOFIBER
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Experimental Investigation on Fatigue Life of Carbon Fiber-Reinforced Nylon(Onyx)Based on Extrusion Printing
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作者 Moises Jimenez-Martinez Gael Ramirez +1 位作者 Giancarlo Marchetta-Cruz Manuel Coca-Gonzalez 《Computers, Materials & Continua》 2026年第5期461-479,共19页
Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures durin... Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction. 展开更多
关键词 Fatigue life ONYX additive manufacturing finite element analysis extrusion printing
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Plasticizer Enhanced Chain Orientation and Dynamics for Printed Stretchable Conjugated Polymer Films
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作者 Fei-Yan Zhang Zhao-Min Gao +9 位作者 Yu Chen Jia-Yi Hua Yu-Lin Han Ning-Xin Wang Ming-Hui Wang Bi-Ying Wang Guang-Tao Zhao Kui Zhao Zi-Cheng Ding Yan-Chun Han 《Chinese Journal of Polymer Science》 2026年第4期959-969,I0009,共12页
The scalable fabrication of stretchable conjugated polymer films via solution printing is essential for their practical application in largearea wearable electronics.However,the printed conjugated polymer films typica... The scalable fabrication of stretchable conjugated polymer films via solution printing is essential for their practical application in largearea wearable electronics.However,the printed conjugated polymer films typically exhibit high crystallinity,limiting their mechanical deformability.Herein,we propose a plasticizer-assisted printing strategy to simultaneously enhance the stretchability and electrical performance of films based on the conjugated polymer poly(3-(5-(5-methylselenophen-2-yl)thiophen-2-yl)-6-(5-methylthiophen-2-yl)-2,5-bis(4-octyltetradecyl)-2,5-dihydropyrrolo[3,4-c]pyrrole-1,4-dione)(P(TDPP-Se)).The incorporation of a plasticizer trioctyl trimellitate(TOTM)promotes P(TDPP-Se)aggregation in initial solution,facilitates chain alignment under flow field,and shorten solidification process,thereby restricting randomly polymer crystallization.Consequently,a low-crystallinity film with favorable edge-on orientation,strong chain alignment and improved chain dynamics is realized,which effectively alleviates crystallites fragmentation and crack propagation under large strain.The TOTM-plasticized film exhibits approximately 2-fold improvements in fracture strain and charge mobility,along with superior mobility retention under 100%strain in comparison to the neat film.This study provides a feasible approach for microstructure control in printed stretchable conjugated polymer film. 展开更多
关键词 Stretchable conjugated polymer films Solution printing Film microstructures PLASTICIZER Charge mobility
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Sustainable construction of multistage porous LiMn_(2)O_(4) thick electrode by 3D printing for enhanced electrochemical lithium extraction from brine
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作者 Li Zhang Guiling Luo +7 位作者 Yanhong Chao Muyao He Jun Gu Jianquan Deng Jiangtao Yu Minmeng Tang Xiaowei Li Wenshuai Zhu 《Journal of Energy Chemistry》 2026年第3期546-557,共12页
Electrochemical liquid lithium extraction technology has attracted much attention because of its high selectivity,good efficiency,and eco-friendliness.However,the low energy density per unit area and poor stability of... Electrochemical liquid lithium extraction technology has attracted much attention because of its high selectivity,good efficiency,and eco-friendliness.However,the low energy density per unit area and poor stability of traditional thin film electrodes(F-LMO),as well as manganese dissolution loss induced by the Jahn-Teller distortion of LiMn_(2)O_(4),hinder their industrial scalability.Herein,a durable and high-efficiency multistage porous LiMn_(2)O_(4) thick electrode was prepared sustainably by 3D printing technology(3DPLMO)for enhancing lithium recovery from salt lake brine.The multistage porous structure reduced the mass transfer resistance and shortened the ion diffusion path,which was conducive to accelerating the diffusion rate of Li+.Simultaneously,the three-dimensional conductive networks composed of reduced graphene oxide(r GO)and carbon nanotubes(CNT)synergized with the multistage pores effectively weakened the polarization phenomenon of the electrode and improved the stability of 3DP-LMO.The3DP-LMO exhibited a 5.5-fold higher extraction capacity per unit area and the Mn dissolution loss rate was only 1/15 compared with the F-LMO.Notably,the capacity retention rate of 3DP-LMO was 87.6%,significantly better than that of F-LMO(66.3%).Based on the quasi-in situ X-ray Diffraction results,the mechanism of lithium intercalation and deintercalation in 3DP-LMO was elucidated.Furthermore,lithium extraction parameters were optimized using response surface method-center composite design(RSM-CCD),resulting in an increase in lithium extraction capacity to 15.66 mg g^(-1)and a reduction in energy consumption to only 12.33 Wh mol^(-1).The results show that 3DP-LMO has significantly improved lithium extraction performance and stability,and has considerable prospects in practical application. 展开更多
关键词 Lithium extraction ELECTROCHEMISTRY 3D printing Multistage pores Three-dimensional conductive network
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Incorporating crystalline smart materials to fabricate 4D printed photomechanical actuators with photovoltaic performance
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作者 Yujie Liu Jinjin Liu +6 位作者 Liqin Hao En Lin Jiaxi Wang Tonghai Wang Shubo Geng Peng Cheng Zhenjie Zhang 《Smart Molecules》 2026年第1期145-153,共9页
Fabricating macroscale smart actuators that can convert light energy into other forms of energy,especially mechanical and electrical energy,is of great significance.Herein,a simple and efficient 4D printed method for ... Fabricating macroscale smart actuators that can convert light energy into other forms of energy,especially mechanical and electrical energy,is of great significance.Herein,a simple and efficient 4D printed method for fabricating photomechanical actuators based on micro/nano-scale crystals is developed.The high versatility and generality of this method are successfully demonstrated using nine different types of photoresponsive crystalline actuators,including acylhydrazone-,anthracene-,olefin-,and azobenzene-based molecular crystals and covalent organic frameworks(COFs).The low-cost neutral silicone sealant elastomer is first chosen as the photomechanical 4D printing matrix.Notably,these actuators can be used to perform bionic motions(the first windmills spin using crystalline material,dragonflies fly,and sunflowers bloom)under the stimulation of visible light and can realize energy conversion from mechanical energy into electricity when coupled with a piezoelectric membrane.This work provides new insights into the design and manufacturing of smart photomechanical actuators and electricity generators and expands the application scope of COFs. 展开更多
关键词 4D printing COFs photomechanical actuators photovoltaic power generation smart materials
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Application of 3D printing technology in the treatment of bacterial inflammation:oral formulations,internal implants,and external dressings
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作者 Zanyan Gao Shiyu Gao +5 位作者 Maomei Xie Chen Chen Yongyuan Li Guangcheng Jia Rui Liu Haixia Wang 《Journal of Chinese Pharmaceutical Sciences》 2026年第1期16-37,共22页
As bacterial infections have emerged as the second leading cause of death worldwide,the urgent demand for novel and effective antibacterial therapies continues to escalate.In this context,three-dimensional(3D)printing... As bacterial infections have emerged as the second leading cause of death worldwide,the urgent demand for novel and effective antibacterial therapies continues to escalate.In this context,three-dimensional(3D)printing technology offers transformative potential for the design and fabrication of oral formulations,internal implants,and external dressings in the management of bacterial inflammation.Conventional oral antibacterial agents often suffer from limitations in drug release kinetics and gastrointestinal stability.Leveraging 3D printing enables precise control over drug release profiles,thereby enhancing both bioavailability and therapeutic efficacy.Moreover,the development of internal implants requires high levels of individual specificity and structural precision.Through patient-specific customization and the incorporation of appropriate antibacterial materials,3D printing allows the fabrication of implants tailored to individual clinical needs,ultimately increasing surgical success rates and minimizing postoperative infection risks.Additionally,3D-printed external dressings exhibit excellent antibacterial activity,accelerate wound healing,and facilitate patient recovery.This review summarizes the fabrication methods,key advantages,and therapeutic outcomes of 3D printing in oral delivery systems,implantable devices,and wound dressings.It further highlights recent advances and emerging trends,offering insights and strategic guidance for the rational design and application of antibacterial therapeutics. 展开更多
关键词 3D printing Antimicrobial drug delivery Oral formulations Internal implants External dressings
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Hydrogel-shape memory polymer synergistic effect enabled 4D-printed ceramic precursors with programmable recovery onset and reversible deformation
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作者 Dekun Kong Zhihui Zhang +5 位作者 Hailong Wu Xunjin Li Jinsong Zhang Baoyu Zhang Anfu Guo Luquan Ren 《International Journal of Extreme Manufacturing》 2026年第1期539-553,共15页
Ceramic 4D printing,which integrates dynamic deformation with additive manufacturing,demonstrates significant potential in intelligent manufacturing,on-demand shaping of complex structures,and multifunctional device d... Ceramic 4D printing,which integrates dynamic deformation with additive manufacturing,demonstrates significant potential in intelligent manufacturing,on-demand shaping of complex structures,and multifunctional device development.Its core advantage lies in endowing materials with environmentally responsive dynamic deformation capabilities.However,current technologies still face limitations in responsiveness,reversibility,and mechanical performance.To address these challenges,this study proposes a programmable ceramic precursor system based on synergistic reinforcement of phase-separating hydrogels and shape memory polymers,combined with a nano-ceramic particle enhancement strategy.Using stereolithography 3D printing,high-precision fabrication of complex structures was achieved.By adjusting precursor composition,programming time,and structural thickness,the phase-separation kinetics-driven delayed recovery mechanism was elucidated,enabling precise control over recovery onset time.Furthermore,the thermal response mechanism of the precursor materials is explored,along with their potential for multi-shape transformation in biomedical applications,which is further extended to shape memory polymer systems.By employing a layered printing strategy,the autonomous reversible deformation of ceramic precursors is realized,providing new possibilities for specific applications. 展开更多
关键词 ceramic precursors smart materials programmable recovery onset reversible deformation 4D printing
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From Lab to Market:Strategies for Stabilizing and Scaling Perovskite Solar Cells via Printing Technologies
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作者 Xin Li Sikandar Aftab +4 位作者 Manesh Ashok Yewale Hosameldin Helmy Hegazy Erdi Akman Najaf Rubab Mahmut Kus 《Energy & Environmental Materials》 2026年第1期275-301,共27页
Demonstrating significant achievements in efficiency,perovskite solar cells(PSCs)have acquired unique positions in photovoltaics,offering alternatives to conventional commercial silicon solar cells.While there has bee... Demonstrating significant achievements in efficiency,perovskite solar cells(PSCs)have acquired unique positions in photovoltaics,offering alternatives to conventional commercial silicon solar cells.While there has been significant progress in enhancing photovoltaic performance,obvious stability problems remain a primary challenge that continues to hinder the commercial viability of PSCs.This present review first comprehensively discusses the main challenges to the commercialization of PSCs,including stability problems,ion migration,toxicity,and complexities in large-scale fabrication.It then effectively presents universal strategies to overcome the mentioned problems.Moreover,this review article examines various printing techniques that can be used to improve PSCs,emphasizing their benefits like low-cost components and procedures.Several printing processes are covered in the discussion,such as slot-die coating,spray coating,inkjet printing,doctor-blade coating,roll-to-roll printing,and screen printing.The potential uses of PSCs for the implementation of greenhouses,building-integrated photovoltaic systems,and indoor light energy harvesting.These uses highlight the adaptability of PSCs and demonstrate their ability to transform energy production technologies.Additionally,this review highlights the special qualities of perovskite materials that present chances to surpass silicon solar cells'efficiency restrictions and get close to the Shockley-Queisser limit.In conclusion,the current review provides a brief overview of recent developments,existing challenges,and opportunities of PSCs.It provides a thorough understanding of the merits of highly efficient PSCs fabricated by adopting printing methods to tackle stability problems along with facile fabrication of PSCs using simplified and cost-effective strategies. 展开更多
关键词 COMMERCIALIZATION large-scale perovskite solar cells perovskite solar cells printing methods
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Optimization of 4D Printing Performance of Poly(lactic acid)/Thermoplastic Polyurethane Composites via Orthogonal Design and the Synergistic Effect of Crosslinking Agent-coupling Agent
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作者 Zhen Liu Bo Wang +5 位作者 Shi-Cheng Wei Wei Huang Yu-Jiang Wang Xin-Yang Wang Rui-Dong Shi Zheng-Jie Yang 《Chinese Journal of Polymer Science》 2026年第4期1069-1082,I0015,共15页
This study aimed to systematically regulate the performance of 4D printing composites by investigating the synergistic effects of dicumyl peroxide(DCP)and maleic anhydride-grafted polyethylene(MAH-g-PE)on a poly(lacti... This study aimed to systematically regulate the performance of 4D printing composites by investigating the synergistic effects of dicumyl peroxide(DCP)and maleic anhydride-grafted polyethylene(MAH-g-PE)on a poly(lactic acid)/thermoplastic polyurethane(PLA/TPU)matrix.Specifically,using a 70 wt%/30 wt%PLA/TPU matrix and an L_(9)(3^(2))orthogonal design,composites were evaluated via morphology,shape memory,mechanical tests,and multi-criteria analysis.Moderate DCP enhanced crosslinking,improving storage modulus and thermal stability,while excessive DCP caused brittleness.Furthermore,MAH-g-PE effectively improved interfacial compatibility,and its synergy with DCP was dosage-dependent.Consequently,Sample 5 achieved optimal performance,exhibiting uniform fracture morphology,a shape fixation rate of98.8%with the fastest recovery,and balanced strength-ductility.Multi-criteria analysis identified elongation at break and recovery time as the top contributing factors,with consistent rankings validated by Spearman analysis(ρ=0.833,p<0.01).In summary,adjusting DCP and MAH-g-PE contents effectively modulates the crosslinking structure and interfacial properties of PLA/TPU composites,providing a viable strategy for developing high-performance,tunable 4D printing materials. 展开更多
关键词 Shape memory Poly(lactic acid) Thermoplastic polyurethane Orthogonal experiment 4D printing
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Digital light processing 3D printing of ceramics for W-band gradient refractive index metalens
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作者 Wuzhao Li Siqian Wu +2 位作者 Jin Chen Rong Wang Qi Ge 《International Journal of Extreme Manufacturing》 2026年第1期601-616,共16页
Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are id... Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are ideal candidates for GRIN metalenses.Digital light processing(DLP)3D printing provides a feasible and efficient approach for manufacturing ceramic GRIN metalenses.However,the scattering of ultraviolet(UV)light by ceramic particles in the slurry reduces the printing accuracy of DLP technology,making it difficult to achieve the intricate structural features required for GRIN metalenses in high-frequency communication.In this work,we propose an approach to improve printing accuracy by optimizing the ceramic slurry composition and implementing a dimensional compensation design strategy.Utilizing geometric optics and the S-parameter inversion method,we design a GRIN metalens consisting of two distinct types of subwavelength unit cells(Y-shaped and circular hole geometries)with a minimum feature size of 160μm.Through a refined slurry formulation and precise design parameter compensation,high-fidelity ceramic GRIN metalenses are successfully fabricated.The fabricated metalens exhibits a maximum gain enhancement of 18.4 dBi and a deflection angle of±30°over a bandwidth of 37.84% in the W-band(75-110 GHz).The highly directional far-field beam radiation and efficient beam steering capabilities highlight the potential of ceramic GRIN metalenses for applications in satellite communications,radar systems,and other high-frequency technologies. 展开更多
关键词 3D printing CERAMICS digital light processing gradient refractive index metalens
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Advancements and Innovations in Low-Temperature Hydrogen Electrochemical Conversion Devices Driven by 3D Printing Technology
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作者 Min Wang Xiuyue Wang +6 位作者 Enyang Sun Zhenye Kang Fan Gong Bin Hou Gaoqiang Yang Mingbo Wu Feng‑Yuan Zhang 《Nano-Micro Letters》 2026年第2期599-630,共32页
3D printing,as a versatile additive manufacturing technique,offers high design flexibility,rapid prototyping,minimal material waste,and the capability to fabricate complex,customized geometries.These attributes make i... 3D printing,as a versatile additive manufacturing technique,offers high design flexibility,rapid prototyping,minimal material waste,and the capability to fabricate complex,customized geometries.These attributes make it particularly well-suited for low-temperature hydrogen electrochemical conversion devices—specifically,proton exchange membrane fuel cells,proton exchange membrane electrolyzer cells,anion exchange membrane electrolyzer cells,and alkaline electrolyzers—which demand finely structured components such as catalyst layers,gas diffusion layers,electrodes,porous transport layers,and bipolar plates.This review provides a focused and critical summary of the current progress in applying 3D printing technologies to these key components.It begins with a concise introduction to the principles and classifications of mainstream 3D printing methods relevant to the hydrogen energy sector and proceeds to analyze their specific applications and performance impacts across different device architectures.Finally,the review identifies existing technical challenges and outlines future research directions to accelerate the integration of 3D printing in nextgeneration low-temperature hydrogen energy systems. 展开更多
关键词 3D printing HYDROGEN Proton exchange membrane fuel cells Water electrolyzers
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A Hybrid Experimental-Numerical Framework for Identifying Viscoelastic Parameters of 3D-Printed Polyurethane Samples:Cyclic Tests,Creep/Relaxation and Inverse Finite Element Analysis
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作者 Nikita Golovkin Olesya Nikulenkova +4 位作者 Vsevolod Pobezhimov Alexander Nesmelov Sergei Chvalun Fedor Sorokin Arthur Krupnin 《Computers, Materials & Continua》 2026年第3期519-536,共18页
This study presents and verifies a hybrid methodology for reliable determination of parameters in structural rheological models(Zener,Burgers,and Maxwell)describing the viscoelastic behavior of polyurethane specimens ... This study presents and verifies a hybrid methodology for reliable determination of parameters in structural rheological models(Zener,Burgers,and Maxwell)describing the viscoelastic behavior of polyurethane specimens manufactured using extrusion-based 3D printing.Through comprehensive testing,including cyclic compression at strain rates ranging from 0.12 to 120 mm/min(0%-15%strain)and creep/relaxation experiments(10%-30%strain),the lumped parameters were independently determined using both analytical and numerical solutions of the models’differential equations,followed by cross-verification in additional experiments.Numerical solutions for creep and relaxation problems were obtained using finite element analysis,with the three-parameter Mooney-Rivlin model and Prony series employed to simulate elastic and viscous stress components,respectively.Energy dissipation per cycle was quantified during cyclic compression tests.The results demonstrate that all three models adequately describe material behavior within the 0%-15%strain range across various strain rates.Comparative analysis revealed the Burgers model’s superior performance in characterizing creep and stress relaxation at low strain levels.While Zener and Burgers model parameters from uniaxial compression showed limited applicability for energy dissipation calculations,the generalized Maxwell model effectively captured viscoelastic properties across different strain rates.Notably,parameters derived from creep tests provided a more universal assessment of dissipative properties due to optimization based on characteristic curve regions.Both parameter sets described polyurethane’s elastic-hysteretic behavior with approximately 20%error,proving significantly more accurate than the linear strain-time dependence hypothesis.Finite element analysis(FEA)complemented numerical modeling by demonstrating that while the generalized Maxwell model effectively describes initial rapid stress-strain changes,FEA provides superior characterization of steady-state processes.This computational approach yields more physically representative results compared to simplified analytical solutions,despite certain limitations in transient analysis. 展开更多
关键词 VISCOELASTICITY cyclic compression HYSTERESIS CREEP stress relaxation finite element method optimization 3D printing structural rheological models Prony series
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3D printed high-temperature ceramic conformal array antenna:Design,analysis,manufacturing,and testing
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作者 Peng Li Ruibo Li +5 位作者 Zijiao Fan Jiujiu Han Guangda Ding Qunbiao Wang Wanye Xu Paolo Rocca 《Defence Technology(防务技术)》 2026年第1期340-353,共14页
In this study,the design,analysis,manufacturing,and testing of a 3D-printed conformal microstrip array antenna for high-temperature environments is presented.3D printing technology is used to fabricate a curved cerami... In this study,the design,analysis,manufacturing,and testing of a 3D-printed conformal microstrip array antenna for high-temperature environments is presented.3D printing technology is used to fabricate a curved ceramic substrate,and laser sintering and microdroplet spraying processes are used to add the conductive metal on the curved substrate.The problems of gain loss,bandwidth reduction,and frequency shift caused by high temperatures are addressed by using a proper antenna design,with parasitic patches,slots,and metal resonant cavities.The antenna prototype is characterized by the curved substrates and the conductive metals for the power dividers,the patch,and the ground plane;its performance is examined up to a temperature of 600℃in a muffle furnace and compared with the results from the numerical analysis.The results show that the antenna can effectively function at 600℃and even higher temperatures. 展开更多
关键词 Ceramic antenna Conformal array High-temperature environment 3D printing High gain and wide band
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Effect of dominant fractures on triaxial behavior of 3D-printed rock analogs with internal fracture networks
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作者 Lishuai Jiang Pimao Li +3 位作者 Xin He Yang Zhao Quansen Wu Ye Zhao 《Journal of Rock Mechanics and Geotechnical Engineering》 2026年第2期1390-1412,共23页
Internal structural defects in engineering rock masses vary in size,exhibit complex shapes,and are unevenly distributed.Dominant fractures within a rock mass often play a critical to its mechanical behavior,directly a... Internal structural defects in engineering rock masses vary in size,exhibit complex shapes,and are unevenly distributed.Dominant fractures within a rock mass often play a critical to its mechanical behavior,directly affecting the macromechanical properties and failure modes.These fractures affect the instability and failure of the surrounding rock,significantlyimpacting the overall stability of engineering structures.Herein,sand-powder three-dimensional(3D)printing technology was used to prepare rock-like specimens with internal fracture networks.Triaxial compression testing,post-failure fracture mapping,and fractal dimension analysis of the fracture surfaces were conducted to investigate the effects of dominant fracture angles on the strength and deformation of rocks with internal fracture networks under triaxial stress.The results indicate that the dominant fracture angle has a pronounced effect on the mechanical behavior of rock.With increasing angle,both compressive strength and elastic modulus exhibit an initial decline followed by an increase.Moreover,higher confiningpressure significantlyimproves the compressive strength of fractured rock.This enhancement weakens as the confiningpressure further increases.Moreover,with increasing confiningpressure,the differences between the maximum and minimum values of elastic moduli and lateral strain ratios in fractured rock gradually decrease.Thus,the impact of the dominant fracture angle on rock mass deformation decreases with increasing confiningpressure.This research elucidates the effects of dominant fracture angles on the mechanical and failure properties of complex fractured rock masses and the influenceof the confiningpressure on these relationships.It provides valuable theoretical insights and practical guidance for stability analyses in engineering rock masses. 展开更多
关键词 Sand powder three-dimensional(3D) printing Internal fracture networks Triaxial compression Rock mechanics Fractal dimension
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4D printing of reprocessable thiocyanate covalent adaptable networks with reconfigurable shape memory ability
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作者 Ting Xu Kexiang Chen +7 位作者 Zhiyuan He Chuanzhen Zhang Xiaoyu Li Ziyan Zhang Wenbo Fan Zhishen Ge Chenhui Cui Yanfeng Zhang 《Chinese Chemical Letters》 2026年第2期505-511,共7页
Shape memory polymers used in 4D printing only had one permanent shape after molding,which limited their applications in requiring multiple reconstructions and multifunctional shapes.Furthermore,the inherent stability... Shape memory polymers used in 4D printing only had one permanent shape after molding,which limited their applications in requiring multiple reconstructions and multifunctional shapes.Furthermore,the inherent stability of the triazine ring structure within cyanate ester(CE)crosslinked networks after molding posed significant challenges for both recycling,repairing,and degradation of resin.To address these obstacles,dynamic thiocyanate ester(TCE)bonds and photocurable group were incorporated into CE,obtaining the recyclable and 3D printable CE covalent adaptable networks(CANs),denoted as PTCE1.5.This material exhibits a Young's modulus of 810 MPa and a tensile strength of 50.8 MPa.Notably,damaged printed PTCE1.5 objects can be readily repaired through reprinting and interface rejoining by thermal treatment.Leveraging the solid-state plasticity,PTCE1.5 also demonstrated attractive shape memory ability and permanent shape reconfigurability,enabling its reconfigurable 4D printing.The printed PTCE1.5 hinges and a main body were assembled into a deployable and retractable satellite model,validating its potential application as a controllable component in the aerospace field.Moreover,printed PTCE1.5 can be fully degraded into thiol-modified intermediate products.Overall,this material not only enriches the application range of CE resin,but also provides a reliable approach to addressing environmental issue. 展开更多
关键词 4D printing Dynamic thiocyanate ester bonds Covalent adaptable networks Cyanate ester resin Shape memory
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Intracellular 3D printing
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作者 Jiarui Hu An Ren +2 位作者 Xinyi Liang Huayong Yang Liang Ma 《Bio-Design and Manufacturing》 2026年第2期197-205,I0001,共10页
Cell engineering is transitioning from“making cells express products”to“directly manufacturing functional structures inside cells.”This perspective outlines two-photon polymerization(TPP)-based direct writing of p... Cell engineering is transitioning from“making cells express products”to“directly manufacturing functional structures inside cells.”This perspective outlines two-photon polymerization(TPP)-based direct writing of polymerizable biocompatible materials to enable programmable micron-scale three-dimensional(3 D)functional architectures within living cells,thereby overcoming the limitations of simple endocytosis or phagocytosis.We highlight scalable workflows that couple bulk intracellular loading of biocompatible photoresists with automated TPP writing,and discuss how end ogenous proteins,biocompatible monomers,or biomate rials can be incorporated into these platforms as crosslinking elements to mitigate immune rejection and toxicity.This paradigm elevates the cell from a mere reaction vessel to an active factory,with direct implications for in vivo sensing,tracking,and precision drug delivery.However,key challenges remain,including establishing standardized material libraries,implementing autofocus and pose-adaptive control,and co-designing device architectures together with cellular functions.We anticipate that“intracellular 3 D printing”will provide a novel interface between synthetic biology and micro/nano-fabrication. 展开更多
关键词 two photon polymerization scalable workflows bulk intracellular loading cell engineering polymerizable biocompatible materials living cellsthereby intracellular D printing direct writing
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14.13%Efficient inkjet-printed kesterite solar cells enabled by selenium compensation through low-temperature selenium post-treatment
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作者 Yu Mao Mengyang Wang +7 位作者 Yuanyuan Huang Yanmei Deng Wenjian Chan Ziyang Ren Ening Gu Sambasivam Sangaraju Xianzhong Lin Guowei Yang 《Journal of Energy Chemistry》 2026年第2期872-880,I0018,共10页
The inkjet-printed Cu_(2)ZnSn(S,Se)_(4)(CZTSSe)has garnered extensive attention owing to its costeffectiveness,high-throughput fabrication,and roll-to-roll compatibility.However,selenium volatility loss during high-te... The inkjet-printed Cu_(2)ZnSn(S,Se)_(4)(CZTSSe)has garnered extensive attention owing to its costeffectiveness,high-throughput fabrication,and roll-to-roll compatibility.However,selenium volatility loss during high-temperature selenization induces detrimental defects in both bulk and interface,limiting CZTSSe solar cell performance.Here,we develop a simple and controllable low-temperature selenium post-treatment(Se-LPT)strategy to compensate for the selenium loss.Systematic studies reveal that the Se-LPT can effectively passivate selenium vacancy deep-level defects in the CZTSSe absorber and suppresses carrier nonradiative recombination,thereby reducing the open-circuit voltage deficit from 336to 298 mV.Furthermore,this treatment lowers the carrier transport barrier and facilitates efficient carrier transport by reducing the spike-like conduction band offset at the heterojunction interface.The enhanced carrier density and conductivity further contribute to the short-circuit current improvement.Consequently,the Se-LPT CZTSSe devices deliver an efficiency of 14.13%,representing the highest performance reported to date for inkjet-printed CZTSSe solar cells.This work demonstrates an effective route for developing cost-effective and high-efficiency CZTSSe photovoltaics. 展开更多
关键词 Inkjet printing Solar cells Cu_(2)ZnSn(S Se)_(4) Defect suppression Interface optimization
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