Friction rolling additive manufacturing(FRAM)is a solid-state additive manufacturing technology that plasticizes the feed and deposits a material using frictional heat generated by the tool head.The thermal efficiency...Friction rolling additive manufacturing(FRAM)is a solid-state additive manufacturing technology that plasticizes the feed and deposits a material using frictional heat generated by the tool head.The thermal efficiency of FRAM,which depends only on friction to generate heat,is low,and the thermal-accumulation effect of the deposition process must be addressed.An FRAM heat-balance-control method that combines plasma-arc preheating and instant water cooling(PC-FRAM)is devised in this study,and a temperature field featuring rapidly increasing and decreasing temperature is constructed around the tool head.Additionally,2195-T87 Al-Li alloy is used as the feed material,and the effects of heating and cooling rates on the microstructure and mechanical properties are investigated.The results show that water cooling significantly improves heat accumulation during the deposition process.The cooling rate increases by 11.7 times,and the high-temperature residence time decreases by more than 50%.The grain size of the PC-FRAM sample is the smallest,i.e.,3.77±1.03μm,its dislocation density is the highest,and the number density of precipitates is the highest,the size of precipitates is the smallest,which shows the best precipitation-strengthening effect.The hardness test results are consistent with the precipitation distribution.The ultimate tensile strength,yield strength and elongation of the PC-FRAM samples are the highest(351±15.6 MPa,251.3±15.8 MPa and 16.25%±1.25%,respectively)among the samples investigated.The preheating and water-cooling-assisted deposition simultaneously increases the tensile strength and elongation of the deposited samples.The combination of preheating and instant cooling improves the deposition efficiency of FRAM and weakens the thermal-softening effect.展开更多
Innovatively addressing the challenge of difficult winter starts for vehicles in northern regions,this study has developed a Thermally Controlled Preheating Engine Activation System.This system ingeniously integrates ...Innovatively addressing the challenge of difficult winter starts for vehicles in northern regions,this study has developed a Thermally Controlled Preheating Engine Activation System.This system ingeniously integrates a thermal insulation kettle,an efficient water pump,precision valves,and temperature sensors,all closely linked with the engine’s coolant circulation system.In cold environments,the system automatically initiates a preheating mechanism by circulating and heating the coolant,significantly enhancing engine startup efficiency and reducing wear caused by cold starts.The anticipated outcome of this research is to substantially improve the operational reliability of vehicles in cold climates,extend their lifespan,promote energy conservation and emissions reduction,and drive the automotive industry towards greener,more efficient,and intelligent technologies,thus laying a solid foundation for industry upgrades and transformation.展开更多
18Mn18Cr0.5N steel specimens were preheated at the temperatures from 1100 to 1250°C for 5 min,and then cooled to 950°C and compressed.The cracking behaviors were investigated using optical microscopy and sca...18Mn18Cr0.5N steel specimens were preheated at the temperatures from 1100 to 1250°C for 5 min,and then cooled to 950°C and compressed.The cracking behaviors were investigated using optical microscopy and scanning electron microscopy.The results showed that the hot workability of 18Mn18Cr0.5N steel gradually decreased with increasing preheating temperature between 1100 and 1200°C,and quickly deteriorated up to 1250°C.Above 1200°C,delta ferrite particles appeared in 18Mn18Cr0.5N steel,promoted cavity coalescence on grain boundary,and accelerated surface crack formation during the hot working process.展开更多
Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al...Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.展开更多
The present work investigated the effects of pin profiles(cylindrical and square),pin eccentricity(0.5 mm and 1 mm)in cylindrical tool and preheating(secondary heating)on metallurgical behavior,variation of vibro-acou...The present work investigated the effects of pin profiles(cylindrical and square),pin eccentricity(0.5 mm and 1 mm)in cylindrical tool and preheating(secondary heating)on metallurgical behavior,variation of vibro-acoustic signal pattern and joint strength during friction stir welding(FSW)between AA6061-T6 and AA7075-T651 alloys.The eccentric tool pins were observed to provide good flowability and intermixing between dissimilar metals,increased the size of stir zone,and the grains in stir zone were sufficiently finer with eccentric tool pin than concentric pin.The magnitude of vibro-acoustic signal increased when shoulder plunging started and drop in signal was noted when the tool shoulder reached its desired depth.The signal magnitude was noted to be higher in welding stage compared to tool plunging stage as the tool took in fresh material during tool movement along the weld path.Preheating the workpiece prior to pin plunging and during welding notably influenced the flow behavior and mixing pattern,and the grains in stir zone were slightly coarser than those in specimen without preheating.Significant reduction in the magnitude of the signal was also observed after preheating.Tensile and flexural strength of joints were also improved slightly when additional heating was employed.展开更多
The effects of the mold preheating and the silicon content of ductile iron on the percentage of carbides,graphite nodule counts and shrinkage volume were investigated.The results showed that the percentage of carbides...The effects of the mold preheating and the silicon content of ductile iron on the percentage of carbides,graphite nodule counts and shrinkage volume were investigated.The results showed that the percentage of carbides and the shrinkage volume decreased when the mold preheating increased.The ductile iron with the carbon equivalent of 4.45 % and the silicon content of 2.5% without any porosity defects was achieved when the mold preheating was 450 ℃.Increasing the silicon content in the range of 2.1%-3.3% led to the increase in graphite nodule count and graphite size and the decrease in percentage of carbides.It is due to the increase in induced expansion pressure during the graphite formation with the increasing of silicon content.The suitable condition for casting a sound product of ductile iron without the riser at the mold preheating temperature of 300 ℃ is the silicon content of 3.3% and carbon equivalent of 4.7%.展开更多
A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momen- tum, heat transfer, and drying semiempirical relations. A field test was systematically carr...A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momen- tum, heat transfer, and drying semiempirical relations. A field test was systematically carried out in a traveling grate. The effects of pellet diameter, moisture, grate velocity, and inlet gas temperature on the pellet bed temperature were studied. The average relative error between actual measurements and simulations is less than 7.97%, indicating the validity of the model.展开更多
Friction stir welding （FSW） is applied extensively in industry for joining of nonferrous metals especially aluminum. A three-dimensional model based on finite element analysis was used to study the thermal character...Friction stir welding （FSW） is applied extensively in industry for joining of nonferrous metals especially aluminum. A three-dimensional model based on finite element analysis was used to study the thermal characteristic of copper C I 1000 during the FSW process. The model incorporates the mechanical reaction of the tool and thermo-mechanieal characteristics of the weld material, while the friction between the material and the probe and the shoulder serves as the heat source. It was observed that the predicted results about the temperature were in good compatibility with the experimental results. Additionally, it was concluded that the numerical method can be simply applied to measuring the temperature of workpiece just beneath the tool. The effects of preheating temperature and pin angle on temperature distribution were also studied numerically. The increase of pin angle enhances the temperature around the weld line, but preheating does not affect temperature distribution along the weld line considerably.展开更多
As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impin...As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impingement characteristics of preheating shrouded supersonic jets.Computational fluid dynamics（CFD）models were established to investigate the effects of main and shrouding gas temperatures on the characteristics of flow field and impingement of shrouded supersonic jet.The preheating shrouded supersonic jet behavior was simulated and measured by numerical simulation and jet measurement experiment respectively.The influence of preheating shrouded supersonic jet on gas jet penetration and fluid flow in liquid bath was calculated by the CFD model which was validated against water model experiments.The results show that the uptrend of the potential core length of shrouded supersonic jet would be accelerated with increasing the main and shrouding gas temperatures.Also,preheating supersonic jets demonstrated significant advantages in penetrating and stirring the liquid bath.展开更多
Preheating is the first step for thermal-mechanical processing of the materials. Several preheating schedules were designed based on industrial manufacturing to explore their effect on the microstructure and mechanica...Preheating is the first step for thermal-mechanical processing of the materials. Several preheating schedules were designed based on industrial manufacturing to explore their effect on the microstructure and mechanical properties of AA2099 Al-Li alloy during the following hot rolling. The results show that the mechanical properties of as-rolled sheets are quite sensitive to preheating. Various types of secondary phases, including δ', T1 and T2 phases, were precipitated during the heating process. The difference among precipitates is the main reason to induce the variation of mechanical properties for as-rolled sheets. A rapid heating rate gave rise to the precipitation of δ' phase, which largely promoted yield stress and ultimate tensile strength in as-rolled sheets. T1 phase was more favorable in the preheating with a holding period at 150–250 °C, which caused a moderated strain hardening behavior. Precipitates formed during preheating induced different slip behaviors in the following deformation. The coexistence of T1 and δ' phase could restrict planar slip, which inhibited the formation of the shear band. The difference in the activity of non-octahedral slips and planar slips determined the strain hardening effect, which should be the reason for the variation of mechanical properties of as-rolled sheets.展开更多
In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about th...In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.展开更多
Electron beam selective melting(EBM)and selective laser melting(SLM)are regarded as significant manufacturing processes for near-net-shaped Ti6Al4V components.Generally,in the conventional EBM process,preheating is ne...Electron beam selective melting(EBM)and selective laser melting(SLM)are regarded as significant manufacturing processes for near-net-shaped Ti6Al4V components.Generally,in the conventional EBM process,preheating is necessitated to avoid"smoke"caused by the charging of electrons.In the conventional SLM process,laser as an energy source without the risk of"smoke"can be employed to melt metal powder at low temperatures.However,because of the low absorption rate of laser,the powder bed temperature cannot reach a high level.It is difficult to obtain as-built TiAl4V with favorable comprehensive properties via conventional EBM or SLM.Hence,two types of electron beam and laser hybrid preheating(EB-LHP)combined with selective melting strategies are proposed.Using laser to preheat powder allows EBM to be performed at a low powder bed temperature(EBM-LT),whereas using an electron beam to preheat powder allows SLM to be performed at a high powder bed temperature(SLM-HT).Ti6Al4V samples are fabricated using two different manufacturing strategies(i.e.,EBM-LT and SLM-HT)and two conventional processes,i.e.,EBM at a high powder bed temperature(EBM-HT)and SLM at a low powder bed temperature(SLM-LT).The temperature-dependent surface quality,microstructure,density,and mechanical properties of the as-built Ti6Al4V samples are characterized and compared.Results show that EBM-LT Ti6Al4V exhibits a higher ultimate tensile strength(981±43 MPa)and a lower elongation(12.2%±2.3%)than EBM-HT Ti6Al4V owing to the presence ofα′martensite.The SLM-HT Ti6Al4V possesses the highest ultimate tensile strength(1,059±62 MPa)and an elongation(14.8%±4.0%)comparable to that of the EBM-HT Ti6Al4V(16.6%±1.2%).展开更多
It is presented that a feasibility assessment of solar preheating of steam boiler feed water for opened vapor systems. Data from a medium sized dairy industry near Rio de Janeiro city, in Brazil, is used to compose a ...It is presented that a feasibility assessment of solar preheating of steam boiler feed water for opened vapor systems. Data from a medium sized dairy industry near Rio de Janeiro city, in Brazil, is used to compose a case study. Forty eight solar heating system computer simulations were carried out in TRNSYS （transient system simulation software）, for a range of design parameters corresponding to the 5% best economic results of a series of 2,700 simpler simulations （φ,f-chart method）, programmed on Matlab. It has been used TMY （typical meteorological year） hourly weather data from Rio de Janeiro. Investment cost was composed from both commercial and literature values, while revenue was based on the avoided consumption of fuel for LPG （liquefied petroleum gas）, natural gas and fuel oil, with only the first showing economically feasible. The results, however, made it possible to address environmentally sound public policies to encourage industrial solar energy use.展开更多
In this research, the nonlinear evolution of jet-like spikes in the single-mode ablative Rayleigh-Taylor instability （ARTI） in the presence of preheating, is studied numerically. It is demonstrated that the preheati...In this research, the nonlinear evolution of jet-like spikes in the single-mode ablative Rayleigh-Taylor instability （ARTI） in the presence of preheating, is studied numerically. It is demonstrated that the preheating plays an essential role in the formation of jet-like spikes in the nonlinear ARTI. The evolution of jet-like spikes in the ARTI with preheating consists of three stages with distinctly different distinguishing features. In the early stage, the preheating contributes to significantly increase the density-gradient scale length and broaden the velocity profile of the ablation surface, where the former can reduce the linear growth of the ARTI and mitigate the growth of its harmonics. In the middle stage, the ablative Kelvin-Helmholtz instability is dramatically suppressed due to the ablation effects. In the late stage, the jet＇s length （i.e. bubble-spike amplitude） is further increased by the bubble acceleration in the highly nonlinear ARTI, resulting eventually in the formation of jet-like spikes.展开更多
The influence of equal channel angular extrusion preheating on the microstructure of NiTi was examined. Temperatures under non-isothermal condition is 750, 850 and 950 ℃, and ram speed was 25 mm·s^(-1). The micr...The influence of equal channel angular extrusion preheating on the microstructure of NiTi was examined. Temperatures under non-isothermal condition is 750, 850 and 950 ℃, and ram speed was 25 mm·s^(-1). The micrographs showed that processing by each of the three temperatures via ECAE can refine the initial coarse grains of NiTi (as-received) after the first pass, and the developments of microstructure were quite different under different hot-working conditions. The influence of ECAE preheating (including temperature and time) on the microstructure of nickel-titanium was analyzed.展开更多
Focus-offset collinear dual-pulse laser-induced breakdown spectroscopy is designed and used to investigate the laser ablation and spectral intensity with an aluminum alloy sample.The laser crater morphologies and abla...Focus-offset collinear dual-pulse laser-induced breakdown spectroscopy is designed and used to investigate the laser ablation and spectral intensity with an aluminum alloy sample.The laser crater morphologies and ablation volumes were measured.An inter-pulse time delay dependent ablation efficiency on a nanosecond laser-heated sample was observed,which was similar to the trend of spectral intensity versus inter-pulse time delay in the delay time less than 3μs.Based on the observation,the nanosecond pulse laser preheating effect on subsequent second laser ablation and signal enhancement is discussed,which will be helpful for understanding the ablation and signal enhancement mechanism in the standard collinear DP-LIBS technique.展开更多
Selective laser sintering (SLS) is an important Rapid Prototyping method because its wide range of materials. The powder is fused and processed into a part because it is heated in the process. Preheating of powder on ...Selective laser sintering (SLS) is an important Rapid Prototyping method because its wide range of materials. The powder is fused and processed into a part because it is heated in the process. Preheating of powder on the surface of powder bed is a one important process which is a guarantee by which parts can be successfully fabricated and influences accuracy of parts fabricated in SLS technology. The uniformity of temperature on powder bed influences accuracy and performance of parts. It is necessary to understand the influences of the parameters of preheating set on uniformity of temperature on surface of powder bed. This paper analyzes general preheating process of irradiator for the preheating of powder on the surface of powder bed during SLS processing, and investigates influences of the flux density on the temperature field on the top surface of powder bed. The models of distribution of flux density and the distribution of surface temperature of powder bed are presented. The result predicted according to the models is reasonably consistent with experimental result. This model plays important role in design of preheating set and control of SLS processing. It is concluded that the uniformity of temperature field on the powder bed is determined mostly by the geometry of heating component and its fix location and the flux density is inverse proportional to the highness.展开更多
The three dimensiotud transient weld pool dynamics are numerically analyzed ,for Forcearc welding, which is a new gas metal arc welding technology to get deep fusion penetration with smaller angle sf V groove to enhan...The three dimensiotud transient weld pool dynamics are numerically analyzed ,for Forcearc welding, which is a new gas metal arc welding technology to get deep fusion penetration with smaller angle sf V groove to enhance welding efficiency significantly. The influence of groove angle and preheatin,g temperature on heat and .fluid .flow is studied and compared to get an optimal welding parameter. Good agreement is shown between the predicted and experimental results, such as weld bead cross-section and thermal cycles. It can he seen that an apprpriate groove angle could be used to replace high preheating temperature to get inproced penetration and thermal cycles.展开更多
In this paper, the influence of preheating on the layer microstructure and properties is analyzed in the layer metal microstructure. The influence of preheating temperature on the shape and amount of primary carbides ...In this paper, the influence of preheating on the layer microstructure and properties is analyzed in the layer metal microstructure. The influence of preheating temperature on the shape and amount of primary carbides and borides little, but on initial γ-dendrites is large. With the increasing of preheating temperature, little by little the γ-dendrites , which grown from parent material to layer, are flourishing to disappearing, and the microhardness at the center of the layer is increasing.展开更多
The compaison of the properties of coke of three coking methods is introduced. The mechanical properties and high temperature reactivity of coke bleding preheating modified Dongshen coal are improved obviously than th...The compaison of the properties of coke of three coking methods is introduced. The mechanical properties and high temperature reactivity of coke bleding preheating modified Dongshen coal are improved obviously than those of normal coke, and achieve or exceed that of stamping coke. This method shows more ability of expending coking coal resources.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52275299,52105313)R&D Program of Beijing Municipal Education Commission(No.KM202210005036)+1 种基金Natural Science Foundation of Chongqing,China(No.CSTB2023NSCQ-MSX0701)National Defense Basic Research Projects of China(No.JCKY2022405C002).
文摘Friction rolling additive manufacturing(FRAM)is a solid-state additive manufacturing technology that plasticizes the feed and deposits a material using frictional heat generated by the tool head.The thermal efficiency of FRAM,which depends only on friction to generate heat,is low,and the thermal-accumulation effect of the deposition process must be addressed.An FRAM heat-balance-control method that combines plasma-arc preheating and instant water cooling(PC-FRAM)is devised in this study,and a temperature field featuring rapidly increasing and decreasing temperature is constructed around the tool head.Additionally,2195-T87 Al-Li alloy is used as the feed material,and the effects of heating and cooling rates on the microstructure and mechanical properties are investigated.The results show that water cooling significantly improves heat accumulation during the deposition process.The cooling rate increases by 11.7 times,and the high-temperature residence time decreases by more than 50%.The grain size of the PC-FRAM sample is the smallest,i.e.,3.77±1.03μm,its dislocation density is the highest,and the number density of precipitates is the highest,the size of precipitates is the smallest,which shows the best precipitation-strengthening effect.The hardness test results are consistent with the precipitation distribution.The ultimate tensile strength,yield strength and elongation of the PC-FRAM samples are the highest(351±15.6 MPa,251.3±15.8 MPa and 16.25%±1.25%,respectively)among the samples investigated.The preheating and water-cooling-assisted deposition simultaneously increases the tensile strength and elongation of the deposited samples.The combination of preheating and instant cooling improves the deposition efficiency of FRAM and weakens the thermal-softening effect.
文摘Innovatively addressing the challenge of difficult winter starts for vehicles in northern regions,this study has developed a Thermally Controlled Preheating Engine Activation System.This system ingeniously integrates a thermal insulation kettle,an efficient water pump,precision valves,and temperature sensors,all closely linked with the engine’s coolant circulation system.In cold environments,the system automatically initiates a preheating mechanism by circulating and heating the coolant,significantly enhancing engine startup efficiency and reducing wear caused by cold starts.The anticipated outcome of this research is to substantially improve the operational reliability of vehicles in cold climates,extend their lifespan,promote energy conservation and emissions reduction,and drive the automotive industry towards greener,more efficient,and intelligent technologies,thus laying a solid foundation for industry upgrades and transformation.
基金supported by the National Science and Technology Support Plan of China(No.2007BAF02B01-03)
文摘18Mn18Cr0.5N steel specimens were preheated at the temperatures from 1100 to 1250°C for 5 min,and then cooled to 950°C and compressed.The cracking behaviors were investigated using optical microscopy and scanning electron microscopy.The results showed that the hot workability of 18Mn18Cr0.5N steel gradually decreased with increasing preheating temperature between 1100 and 1200°C,and quickly deteriorated up to 1250°C.Above 1200°C,delta ferrite particles appeared in 18Mn18Cr0.5N steel,promoted cavity coalescence on grain boundary,and accelerated surface crack formation during the hot working process.
文摘Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.
基金the financial support received from Science and Engineering Research Board (SERB) of DST, New Delhi, India, for the present work (project number: YSS/2015/000085)
文摘The present work investigated the effects of pin profiles(cylindrical and square),pin eccentricity(0.5 mm and 1 mm)in cylindrical tool and preheating(secondary heating)on metallurgical behavior,variation of vibro-acoustic signal pattern and joint strength during friction stir welding(FSW)between AA6061-T6 and AA7075-T651 alloys.The eccentric tool pins were observed to provide good flowability and intermixing between dissimilar metals,increased the size of stir zone,and the grains in stir zone were sufficiently finer with eccentric tool pin than concentric pin.The magnitude of vibro-acoustic signal increased when shoulder plunging started and drop in signal was noted when the tool shoulder reached its desired depth.The signal magnitude was noted to be higher in welding stage compared to tool plunging stage as the tool took in fresh material during tool movement along the weld path.Preheating the workpiece prior to pin plunging and during welding notably influenced the flow behavior and mixing pattern,and the grains in stir zone were slightly coarser than those in specimen without preheating.Significant reduction in the magnitude of the signal was also observed after preheating.Tensile and flexural strength of joints were also improved slightly when additional heating was employed.
文摘The effects of the mold preheating and the silicon content of ductile iron on the percentage of carbides,graphite nodule counts and shrinkage volume were investigated.The results showed that the percentage of carbides and the shrinkage volume decreased when the mold preheating increased.The ductile iron with the carbon equivalent of 4.45 % and the silicon content of 2.5% without any porosity defects was achieved when the mold preheating was 450 ℃.Increasing the silicon content in the range of 2.1%-3.3% led to the increase in graphite nodule count and graphite size and the decrease in percentage of carbides.It is due to the increase in induced expansion pressure during the graphite formation with the increasing of silicon content.The suitable condition for casting a sound product of ductile iron without the riser at the mold preheating temperature of 300 ℃ is the silicon content of 3.3% and carbon equivalent of 4.7%.
基金supported by the National High-Tech Research and Development Program of China (No.2007AA05Z215)
文摘A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momen- tum, heat transfer, and drying semiempirical relations. A field test was systematically carried out in a traveling grate. The effects of pellet diameter, moisture, grate velocity, and inlet gas temperature on the pellet bed temperature were studied. The average relative error between actual measurements and simulations is less than 7.97%, indicating the validity of the model.
文摘Friction stir welding （FSW） is applied extensively in industry for joining of nonferrous metals especially aluminum. A three-dimensional model based on finite element analysis was used to study the thermal characteristic of copper C I 1000 during the FSW process. The model incorporates the mechanical reaction of the tool and thermo-mechanieal characteristics of the weld material, while the friction between the material and the probe and the shoulder serves as the heat source. It was observed that the predicted results about the temperature were in good compatibility with the experimental results. Additionally, it was concluded that the numerical method can be simply applied to measuring the temperature of workpiece just beneath the tool. The effects of preheating temperature and pin angle on temperature distribution were also studied numerically. The increase of pin angle enhances the temperature around the weld line, but preheating does not affect temperature distribution along the weld line considerably.
基金Item Sponsored by National Natural Science Foundation of China(51474024,51334001)National Key Technology Research and Development Program of the 12th Five-year Plan of China(12FYP 2015BAF03B01)
文摘As a novel supersonic jet technology,preheating shrouded supersonic jet was developed to deliver oxygen into molten bath efficiently and affordably.However,there has been limited research on the jet behavior and impingement characteristics of preheating shrouded supersonic jets.Computational fluid dynamics（CFD）models were established to investigate the effects of main and shrouding gas temperatures on the characteristics of flow field and impingement of shrouded supersonic jet.The preheating shrouded supersonic jet behavior was simulated and measured by numerical simulation and jet measurement experiment respectively.The influence of preheating shrouded supersonic jet on gas jet penetration and fluid flow in liquid bath was calculated by the CFD model which was validated against water model experiments.The results show that the uptrend of the potential core length of shrouded supersonic jet would be accelerated with increasing the main and shrouding gas temperatures.Also,preheating supersonic jets demonstrated significant advantages in penetrating and stirring the liquid bath.
基金financially supported by the National Natural Science Foundation of China (Grant No. 51871038)the Chongqing Key Project of Technology Innovation and Application Development (Grant No. cstc2019jscx-mbdx X0025)the support from the University Innovation Research Group of Chongqing (Grant No. CXQT20023)。
文摘Preheating is the first step for thermal-mechanical processing of the materials. Several preheating schedules were designed based on industrial manufacturing to explore their effect on the microstructure and mechanical properties of AA2099 Al-Li alloy during the following hot rolling. The results show that the mechanical properties of as-rolled sheets are quite sensitive to preheating. Various types of secondary phases, including δ', T1 and T2 phases, were precipitated during the heating process. The difference among precipitates is the main reason to induce the variation of mechanical properties for as-rolled sheets. A rapid heating rate gave rise to the precipitation of δ' phase, which largely promoted yield stress and ultimate tensile strength in as-rolled sheets. T1 phase was more favorable in the preheating with a holding period at 150–250 °C, which caused a moderated strain hardening behavior. Precipitates formed during preheating induced different slip behaviors in the following deformation. The coexistence of T1 and δ' phase could restrict planar slip, which inhibited the formation of the shear band. The difference in the activity of non-octahedral slips and planar slips determined the strain hardening effect, which should be the reason for the variation of mechanical properties of as-rolled sheets.
文摘In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.
基金the National Key R&D Program(2018YFB1105200)111 Project(B17026)Open Fund of State Key Laboratory of Advanced Forming Technology and Equipment(SKL2019006)。
文摘Electron beam selective melting(EBM)and selective laser melting(SLM)are regarded as significant manufacturing processes for near-net-shaped Ti6Al4V components.Generally,in the conventional EBM process,preheating is necessitated to avoid"smoke"caused by the charging of electrons.In the conventional SLM process,laser as an energy source without the risk of"smoke"can be employed to melt metal powder at low temperatures.However,because of the low absorption rate of laser,the powder bed temperature cannot reach a high level.It is difficult to obtain as-built TiAl4V with favorable comprehensive properties via conventional EBM or SLM.Hence,two types of electron beam and laser hybrid preheating(EB-LHP)combined with selective melting strategies are proposed.Using laser to preheat powder allows EBM to be performed at a low powder bed temperature(EBM-LT),whereas using an electron beam to preheat powder allows SLM to be performed at a high powder bed temperature(SLM-HT).Ti6Al4V samples are fabricated using two different manufacturing strategies(i.e.,EBM-LT and SLM-HT)and two conventional processes,i.e.,EBM at a high powder bed temperature(EBM-HT)and SLM at a low powder bed temperature(SLM-LT).The temperature-dependent surface quality,microstructure,density,and mechanical properties of the as-built Ti6Al4V samples are characterized and compared.Results show that EBM-LT Ti6Al4V exhibits a higher ultimate tensile strength(981±43 MPa)and a lower elongation(12.2%±2.3%)than EBM-HT Ti6Al4V owing to the presence ofα′martensite.The SLM-HT Ti6Al4V possesses the highest ultimate tensile strength(1,059±62 MPa)and an elongation(14.8%±4.0%)comparable to that of the EBM-HT Ti6Al4V(16.6%±1.2%).
文摘It is presented that a feasibility assessment of solar preheating of steam boiler feed water for opened vapor systems. Data from a medium sized dairy industry near Rio de Janeiro city, in Brazil, is used to compose a case study. Forty eight solar heating system computer simulations were carried out in TRNSYS （transient system simulation software）, for a range of design parameters corresponding to the 5% best economic results of a series of 2,700 simpler simulations （φ,f-chart method）, programmed on Matlab. It has been used TMY （typical meteorological year） hourly weather data from Rio de Janeiro. Investment cost was composed from both commercial and literature values, while revenue was based on the avoided consumption of fuel for LPG （liquefied petroleum gas）, natural gas and fuel oil, with only the first showing economically feasible. The results, however, made it possible to address environmentally sound public policies to encourage industrial solar energy use.
基金supported by National Natural Science Foundation of China(Nos.10935003,11275031,11075024,11074300 and 11274026)National Basic Research Program of China(No.2013CB834100)China Postdoctoral Science Foundation(Nos.2011M500181,2012T50018)
文摘In this research, the nonlinear evolution of jet-like spikes in the single-mode ablative Rayleigh-Taylor instability （ARTI） in the presence of preheating, is studied numerically. It is demonstrated that the preheating plays an essential role in the formation of jet-like spikes in the nonlinear ARTI. The evolution of jet-like spikes in the ARTI with preheating consists of three stages with distinctly different distinguishing features. In the early stage, the preheating contributes to significantly increase the density-gradient scale length and broaden the velocity profile of the ablation surface, where the former can reduce the linear growth of the ARTI and mitigate the growth of its harmonics. In the middle stage, the ablative Kelvin-Helmholtz instability is dramatically suppressed due to the ablation effects. In the late stage, the jet＇s length （i.e. bubble-spike amplitude） is further increased by the bubble acceleration in the highly nonlinear ARTI, resulting eventually in the formation of jet-like spikes.
文摘The influence of equal channel angular extrusion preheating on the microstructure of NiTi was examined. Temperatures under non-isothermal condition is 750, 850 and 950 ℃, and ram speed was 25 mm·s^(-1). The micrographs showed that processing by each of the three temperatures via ECAE can refine the initial coarse grains of NiTi (as-received) after the first pass, and the developments of microstructure were quite different under different hot-working conditions. The influence of ECAE preheating (including temperature and time) on the microstructure of nickel-titanium was analyzed.
基金supported by National Natural Science Foundation of China(No.61975186).
文摘Focus-offset collinear dual-pulse laser-induced breakdown spectroscopy is designed and used to investigate the laser ablation and spectral intensity with an aluminum alloy sample.The laser crater morphologies and ablation volumes were measured.An inter-pulse time delay dependent ablation efficiency on a nanosecond laser-heated sample was observed,which was similar to the trend of spectral intensity versus inter-pulse time delay in the delay time less than 3μs.Based on the observation,the nanosecond pulse laser preheating effect on subsequent second laser ablation and signal enhancement is discussed,which will be helpful for understanding the ablation and signal enhancement mechanism in the standard collinear DP-LIBS technique.
文摘Selective laser sintering (SLS) is an important Rapid Prototyping method because its wide range of materials. The powder is fused and processed into a part because it is heated in the process. Preheating of powder on the surface of powder bed is a one important process which is a guarantee by which parts can be successfully fabricated and influences accuracy of parts fabricated in SLS technology. The uniformity of temperature on powder bed influences accuracy and performance of parts. It is necessary to understand the influences of the parameters of preheating set on uniformity of temperature on surface of powder bed. This paper analyzes general preheating process of irradiator for the preheating of powder on the surface of powder bed during SLS processing, and investigates influences of the flux density on the temperature field on the top surface of powder bed. The models of distribution of flux density and the distribution of surface temperature of powder bed are presented. The result predicted according to the models is reasonably consistent with experimental result. This model plays important role in design of preheating set and control of SLS processing. It is concluded that the uniformity of temperature field on the powder bed is determined mostly by the geometry of heating component and its fix location and the flux density is inverse proportional to the highness.
文摘The three dimensiotud transient weld pool dynamics are numerically analyzed ,for Forcearc welding, which is a new gas metal arc welding technology to get deep fusion penetration with smaller angle sf V groove to enhance welding efficiency significantly. The influence of groove angle and preheatin,g temperature on heat and .fluid .flow is studied and compared to get an optimal welding parameter. Good agreement is shown between the predicted and experimental results, such as weld bead cross-section and thermal cycles. It can he seen that an apprpriate groove angle could be used to replace high preheating temperature to get inproced penetration and thermal cycles.
文摘In this paper, the influence of preheating on the layer microstructure and properties is analyzed in the layer metal microstructure. The influence of preheating temperature on the shape and amount of primary carbides and borides little, but on initial γ-dendrites is large. With the increasing of preheating temperature, little by little the γ-dendrites , which grown from parent material to layer, are flourishing to disappearing, and the microhardness at the center of the layer is increasing.
文摘The compaison of the properties of coke of three coking methods is introduced. The mechanical properties and high temperature reactivity of coke bleding preheating modified Dongshen coal are improved obviously than those of normal coke, and achieve or exceed that of stamping coke. This method shows more ability of expending coking coal resources.
