Pre-stretching and annealing treatments were conducted on twin roll cast Mg-2Al-1Zn-1Ca(AZX211,in wt.%)plates with a rare earth-like texture.Varying amounts of deformation were applied along the rolling direction(RD)a...Pre-stretching and annealing treatments were conducted on twin roll cast Mg-2Al-1Zn-1Ca(AZX211,in wt.%)plates with a rare earth-like texture.Varying amounts of deformation were applied along the rolling direction(RD)and transverse direction(TD)of AZX211 alloy in order to modify its mechanical proper-ties at room temperature.The results demonstrate that pre-stretching treatment effectively enhances the yield strength(YS),especially along the RD.The strengthening mechanism is attributed to the production of a large number of dislocations and sub-grain boundaries,but the work-hardening ability of the plate will be greatly weakened.Additionally,annealing treatment substantially improves the plasticity and in-plane anisotropy and restores the work-hardening ability.The notable distinction in the pre-stretching process between different directions lies in the underlying deformation mechanism.In case of RD,de-formation is predominantly governed by the slip mechanism of{0002}{11−20}basal slip and{10−10}{11−20}prismatic slip,while along the TD,deformation is primarily controlled by{0002}{11−20}basal slip without significant twinning deformation.When a 6%pre-stretching is conducted,the initial rare earth-like texture of the sample transforms into a symmetrically distributed double-peak basal texture,accompanied by grain refinement.This texture transformation is chiefly due to the dominance of{0002}{11−20}basal slip-driven deformation.Moreover,the annealed sample maintains a strong basal texture,owing to strain-induced recrystallization.展开更多
Semicrystalline polymers usually undergo multilevel microstructural evolutions with annealing and stretching processes,which is es-sential to tailor the physical properties of the polymer.Here,poly(butylene carbonate)...Semicrystalline polymers usually undergo multilevel microstructural evolutions with annealing and stretching processes,which is es-sential to tailor the physical properties of the polymer.Here,poly(butylene carbonate)(PBC)sheets were prepared via isothermal annealing and unidirectional pre-stretching processes,then the changes of PBC in crystallinity,mechanical properties,thermal properties and microscopic changes before and after annealing and stretching were measured,as well as the relationship between microstructure and macroscopic proper-ties before and after stretching.The strengthening mechanism of PBC was also described.It was demonstrated that shish-kabab structure emerged under the pre-stretching process.With the increase of the tensile ratio,the crystallinity,structure and mechanical properties are in-creased differently.Among them,the crystallinity and tensile strength after annealing-stretching treatment increased to 24.45%and 104.5 MPa,respectively,which were about 1.55 times and 3.4 times of those-without any treatment.展开更多
The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were ...The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were measured,and the corresponding microstructures were characterized by transmission electron microscopy（TEM）.The results show that compared with unstretched samples,the peak hardness is increased and the time to reach the peak hardness is reduced with the increase of pre-strain;the number density of S（Al2CuMg） phases is increased and the length is shortened in pre-stretched alloy.Additionally,the number density of GPB zones is decreased with the increase of pre-strain in peak-aged samples.When the pre-strain is up to 5%,S phases play the predominant contribution to the peak hardness.Fine and uniformly distributed S phases lead to a higher hardness than GPB zones together with S phases existing in conventionally aged 2524 alloy.展开更多
The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and different...The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and differential scanning calorimetry(DSC).The water-cooled and aged alloy exhibits higher strength than the air-cooled and aged alloy;2.5%pre-stretching of tensile deformation exerts little effect on strength of water-cooled and aged alloy but increases that of air-cooled and aged one,and therefore the yield strength reduction rate due to slow quenching decreases from about 3.8%to about 1.0%,reducing quench sensitive effect.For the air-cooled alloy,pre-stretching increases the sizes ofη'strengthening precipitates but also increases their quantity and the ratio of diameter to thickness,resulting in enhanced strengthening and higher strength after aging.The reason has been discussed based on microstructure examination by TEM and DSC.展开更多
The ageing behavior of a pre-stretched thick plate of Al-Zn-Mg-Cu alloy was systemically studied including one-step ageing, two-step ageing, and retrogression and reageing treatment （RRA）. One-step ageing of the all...The ageing behavior of a pre-stretched thick plate of Al-Zn-Mg-Cu alloy was systemically studied including one-step ageing, two-step ageing, and retrogression and reageing treatment （RRA）. One-step ageing of the alloy resulted in peak ultimate tensile strengths of 595 and 575 MPa after 22 and 6 h at 120 and 135°C, respectively. The strengthening phase in peak aged （T6 temper） alloy contained GP zones and the η′ phase predominantly. After two-step ageing, the electrical conductivity was increased markedly, but the pre-stretched thick plate sacrificed a great loss of strength. RRA treatment provided a method for maintaining the strength close to that obtained by T6 temper and for obtaining the high electrical conductivity close to that obtained by T7 temper; the ultimate tensile strength and electrical conductivity were 583 MPa and 21.0 MS/m, respectively. TEM analysis of T7 and RRA specimens revealed two types of precipitates that contributed to age strengthening i.e. the η′ and η phases.展开更多
The integrated structure parts are widely used in aircraft. The distortion caused by residual stresses in thick pre-stretched aluminum plates during machining integrated parts is a common and serious problem. To predi...The integrated structure parts are widely used in aircraft. The distortion caused by residual stresses in thick pre-stretched aluminum plates during machining integrated parts is a common and serious problem. To predict and control the machining distortion, the residual stress distribution in the thick plate must be measured firstly. The modified removal method for measuring residual stress in thick pre-stretched aluminum plates is proposed and the stress-strain relation matrix is deduced by elasticity theory. The residual stress distribution in specimen of 7050T7451 plate is measured by using the method, and measurement results are analyzed and compared with data obtained by other methods. The method is effective to measure the residual stress.展开更多
Soft cable-driven systems have been employed in many assembled mechanisms, such as industrial robots, parallel kinematic mechanism machines, medical devices, and humaniform hands. A pre-stretching process is necessary...Soft cable-driven systems have been employed in many assembled mechanisms, such as industrial robots, parallel kinematic mechanism machines, medical devices, and humaniform hands. A pre-stretching process is necessary to guarantee the quality of cable-driven systems during the assembly process. However, the stress relaxation of cables becomes a critical concern during long-term operation. This study investigates the effects of non-uniform deformation and long-term stress relaxation of the driven cables owing to moving parts in the system. A simple closed-loop cable-driven system is built and an alternating load is applied to it to replicate the operation of transmission cables. Under different experimental conditions, the cable tension is recorded and the boundary data are selected to be curve-fitted. Based on the fitted results, a formula is presented to estimate the stress relaxation of cables to evaluate the assembly performance. Further experimental results show that the stress relaxation is mainly caused by cable creep and the assembly procedure. To remove the influence of the assembly procedure, a modified pre-stretching assembly method based on the stress relaxation theory is proposed and verification experiments are performed. Finally, the assembly performance is optimized using a cable-driven surgical robot as an example. This paper proposes a dual stretching method instead of the pre-stretching method to assemble the cable-driven system to improve its performance and prolong its service life.展开更多
This paper studies wave propagation in a soft electroactive cylinder with an under- lying finite deformation in the presence of an electric biasing field. Based on a recently proposed nonlinear framework for electroel...This paper studies wave propagation in a soft electroactive cylinder with an under- lying finite deformation in the presence of an electric biasing field. Based on a recently proposed nonlinear framework for electroelastieity and the associated linear incremental theory, the basic equations governing the axisymmetric wave motion in the cylinder, which is subjected to homo- geneous pre-stretches and pre-existing axial electric displacement, are presented when the elec- troactive material is isotropic and incompressible. Exact wave solution is then derived in terms of （modified） Bessel functions. For a prototype model of nonlinear electroactive material, illus- trative numerical results are given. It is shown that the effect of pre-stretch and electric biasing field could be significant on the wave propagation characteristics.展开更多
Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely d...Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely depend on correctly and efficiently measuring the residual stresses of workpieccs. A modified layer-removal method is proposed to measure residual stress by analysing the characteristics of a traditional, layer-removal method. The coefficients of strain release are then deduced according to the simulation results using the finite element method （FEM）. Moreover, the residual stress in a 7075T651 aluminium alloy plate is measured using the proposed method, and the results are then analyzed and compared with the data obtained by the traditional methods. The analysis indicates that the modified layer-removal method is effective and practical for measuring the residual stress distribution in pre-stretched aluminium alloy plates.展开更多
To investigate the residual stress distribution and its influence on machining deformation in 6061-T651 aluminum alloy plates,this paper uses the crack compliance method to study the residual stress characteristics of...To investigate the residual stress distribution and its influence on machining deformation in 6061-T651 aluminum alloy plates,this paper uses the crack compliance method to study the residual stress characteristics of 6061-T651 aluminum alloy plates with a thickness of 75 mm produced by two domestic manufacturers in China.The results indicate that both types of plates exhibit highly consistent and symmetrical M-shaped residual stress profile along the thickness direction,manifested as surface layer compression and core tension.The strain energy density across all specimens ranges from 1.27 kJ/m^(3)to 1.43 kJ/m^(3).Machining deformation simulations of an aerospace component incorporating these measured stresses showed minimal final deformation difference between the material sources,with a maximum deviation of only 0.009 mm across specimens.These findings provide critical data for material selection and deformation control in aerospace manufacturing.展开更多
2A97 Al-Li alloy was processed by thermo-mechanical treatment at different pre-stretch deformations of 0, 3% and 6%. The microstrucatre observation results reveal that some δ＇ and T1 precipitates are found in a（Al...2A97 Al-Li alloy was processed by thermo-mechanical treatment at different pre-stretch deformations of 0, 3% and 6%. The microstrucatre observation results reveal that some δ＇ and T1 precipitates are found in a（Al） matrix of 2A97 alloy processed by the heat treatment with no pre-stretch deformation. When the pre-stretch deformation is 3% and 6%, respectively, amounts of tiny T1 and a few of S＇ precipitates precipitates are observed in the microstructures of 2A97 alloy. The tensile test results show that the tensile properties of 2A97 alloys are improved via thermo-mechanical treatment. When the pre-stretch deformation is from 0, 3% to 6%, the ultimate tensile strength values of the 2A97 alloys increase gradually from 447.7, 516.5 to 534.3 MPa, and the elongations decrease from 17.6%, 12.8% to 10.2%, respectively. Moreover, with increasing pre-stretch deformation amount from 0 to 6%, the in-plane anisotropy value of 2A97 alloys becomes more obvious.展开更多
基金supported by the National Natural Science Foundation of China(No.52001106)Hebei province(No.E2022202158).
文摘Pre-stretching and annealing treatments were conducted on twin roll cast Mg-2Al-1Zn-1Ca(AZX211,in wt.%)plates with a rare earth-like texture.Varying amounts of deformation were applied along the rolling direction(RD)and transverse direction(TD)of AZX211 alloy in order to modify its mechanical proper-ties at room temperature.The results demonstrate that pre-stretching treatment effectively enhances the yield strength(YS),especially along the RD.The strengthening mechanism is attributed to the production of a large number of dislocations and sub-grain boundaries,but the work-hardening ability of the plate will be greatly weakened.Additionally,annealing treatment substantially improves the plasticity and in-plane anisotropy and restores the work-hardening ability.The notable distinction in the pre-stretching process between different directions lies in the underlying deformation mechanism.In case of RD,de-formation is predominantly governed by the slip mechanism of{0002}{11−20}basal slip and{10−10}{11−20}prismatic slip,while along the TD,deformation is primarily controlled by{0002}{11−20}basal slip without significant twinning deformation.When a 6%pre-stretching is conducted,the initial rare earth-like texture of the sample transforms into a symmetrically distributed double-peak basal texture,accompanied by grain refinement.This texture transformation is chiefly due to the dominance of{0002}{11−20}basal slip-driven deformation.Moreover,the annealed sample maintains a strong basal texture,owing to strain-induced recrystallization.
基金supported by the Sichuan Provincial Regional Innovation Cooperation Project(No.2024YFHZ0159).
文摘Semicrystalline polymers usually undergo multilevel microstructural evolutions with annealing and stretching processes,which is es-sential to tailor the physical properties of the polymer.Here,poly(butylene carbonate)(PBC)sheets were prepared via isothermal annealing and unidirectional pre-stretching processes,then the changes of PBC in crystallinity,mechanical properties,thermal properties and microscopic changes before and after annealing and stretching were measured,as well as the relationship between microstructure and macroscopic proper-ties before and after stretching.The strengthening mechanism of PBC was also described.It was demonstrated that shish-kabab structure emerged under the pre-stretching process.With the increase of the tensile ratio,the crystallinity,structure and mechanical properties are in-creased differently.Among them,the crystallinity and tensile strength after annealing-stretching treatment increased to 24.45%and 104.5 MPa,respectively,which were about 1.55 times and 3.4 times of those-without any treatment.
基金Project(51001022) supported by the National Natural Science Foundation of ChinaProject supported by Innovative Research Team in University of Liaoning Province,China
文摘The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were measured,and the corresponding microstructures were characterized by transmission electron microscopy（TEM）.The results show that compared with unstretched samples,the peak hardness is increased and the time to reach the peak hardness is reduced with the increase of pre-strain;the number density of S（Al2CuMg） phases is increased and the length is shortened in pre-stretched alloy.Additionally,the number density of GPB zones is decreased with the increase of pre-strain in peak-aged samples.When the pre-strain is up to 5%,S phases play the predominant contribution to the peak hardness.Fine and uniformly distributed S phases lead to a higher hardness than GPB zones together with S phases existing in conventionally aged 2524 alloy.
基金Project(AA17202007) supported by the Special Funding for Innovation-Driven Development of Guangxi Province,China。
文摘The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and differential scanning calorimetry(DSC).The water-cooled and aged alloy exhibits higher strength than the air-cooled and aged alloy;2.5%pre-stretching of tensile deformation exerts little effect on strength of water-cooled and aged alloy but increases that of air-cooled and aged one,and therefore the yield strength reduction rate due to slow quenching decreases from about 3.8%to about 1.0%,reducing quench sensitive effect.For the air-cooled alloy,pre-stretching increases the sizes ofη'strengthening precipitates but also increases their quantity and the ratio of diameter to thickness,resulting in enhanced strengthening and higher strength after aging.The reason has been discussed based on microstructure examination by TEM and DSC.
基金the National High-Tech Research Development Program of China (No.G2003AA331100).
文摘The ageing behavior of a pre-stretched thick plate of Al-Zn-Mg-Cu alloy was systemically studied including one-step ageing, two-step ageing, and retrogression and reageing treatment （RRA）. One-step ageing of the alloy resulted in peak ultimate tensile strengths of 595 and 575 MPa after 22 and 6 h at 120 and 135°C, respectively. The strengthening phase in peak aged （T6 temper） alloy contained GP zones and the η′ phase predominantly. After two-step ageing, the electrical conductivity was increased markedly, but the pre-stretched thick plate sacrificed a great loss of strength. RRA treatment provided a method for maintaining the strength close to that obtained by T6 temper and for obtaining the high electrical conductivity close to that obtained by T7 temper; the ultimate tensile strength and electrical conductivity were 583 MPa and 21.0 MS/m, respectively. TEM analysis of T7 and RRA specimens revealed two types of precipitates that contributed to age strengthening i.e. the η′ and η phases.
文摘The integrated structure parts are widely used in aircraft. The distortion caused by residual stresses in thick pre-stretched aluminum plates during machining integrated parts is a common and serious problem. To predict and control the machining distortion, the residual stress distribution in the thick plate must be measured firstly. The modified removal method for measuring residual stress in thick pre-stretched aluminum plates is proposed and the stress-strain relation matrix is deduced by elasticity theory. The residual stress distribution in specimen of 7050T7451 plate is measured by using the method, and measurement results are analyzed and compared with data obtained by other methods. The method is effective to measure the residual stress.
基金Supported by National Natural Science Foundation of China(Grant Nos.51290293,51520105006)National Key R&D Program of China(Grant No.2017YFC0110401)
文摘Soft cable-driven systems have been employed in many assembled mechanisms, such as industrial robots, parallel kinematic mechanism machines, medical devices, and humaniform hands. A pre-stretching process is necessary to guarantee the quality of cable-driven systems during the assembly process. However, the stress relaxation of cables becomes a critical concern during long-term operation. This study investigates the effects of non-uniform deformation and long-term stress relaxation of the driven cables owing to moving parts in the system. A simple closed-loop cable-driven system is built and an alternating load is applied to it to replicate the operation of transmission cables. Under different experimental conditions, the cable tension is recorded and the boundary data are selected to be curve-fitted. Based on the fitted results, a formula is presented to estimate the stress relaxation of cables to evaluate the assembly performance. Further experimental results show that the stress relaxation is mainly caused by cable creep and the assembly procedure. To remove the influence of the assembly procedure, a modified pre-stretching assembly method based on the stress relaxation theory is proposed and verification experiments are performed. Finally, the assembly performance is optimized using a cable-driven surgical robot as an example. This paper proposes a dual stretching method instead of the pre-stretching method to assemble the cable-driven system to improve its performance and prolong its service life.
基金supported by the National Natural Science Foundation of China (Nos. 10832009 and 11090333)the Fundamental Research Funds for Central Universities (No. 2011XZZX002)
文摘This paper studies wave propagation in a soft electroactive cylinder with an under- lying finite deformation in the presence of an electric biasing field. Based on a recently proposed nonlinear framework for electroelastieity and the associated linear incremental theory, the basic equations governing the axisymmetric wave motion in the cylinder, which is subjected to homo- geneous pre-stretches and pre-existing axial electric displacement, are presented when the elec- troactive material is isotropic and incompressible. Exact wave solution is then derived in terms of （modified） Bessel functions. For a prototype model of nonlinear electroactive material, illus- trative numerical results are given. It is shown that the effect of pre-stretch and electric biasing field could be significant on the wave propagation characteristics.
基金Sponsored by the National Science and Technology Major Project(Grant No.2014ZX04001011)
文摘Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely depend on correctly and efficiently measuring the residual stresses of workpieccs. A modified layer-removal method is proposed to measure residual stress by analysing the characteristics of a traditional, layer-removal method. The coefficients of strain release are then deduced according to the simulation results using the finite element method （FEM）. Moreover, the residual stress in a 7075T651 aluminium alloy plate is measured using the proposed method, and the results are then analyzed and compared with the data obtained by the traditional methods. The analysis indicates that the modified layer-removal method is effective and practical for measuring the residual stress distribution in pre-stretched aluminium alloy plates.
基金supported in part by the National Natural Science Foundation of China(Nos.61201048,61107063)the National Science and Technology Major Project(No.2017-VI-001-0094).
文摘To investigate the residual stress distribution and its influence on machining deformation in 6061-T651 aluminum alloy plates,this paper uses the crack compliance method to study the residual stress characteristics of 6061-T651 aluminum alloy plates with a thickness of 75 mm produced by two domestic manufacturers in China.The results indicate that both types of plates exhibit highly consistent and symmetrical M-shaped residual stress profile along the thickness direction,manifested as surface layer compression and core tension.The strain energy density across all specimens ranges from 1.27 kJ/m^(3)to 1.43 kJ/m^(3).Machining deformation simulations of an aerospace component incorporating these measured stresses showed minimal final deformation difference between the material sources,with a maximum deviation of only 0.009 mm across specimens.These findings provide critical data for material selection and deformation control in aerospace manufacturing.
文摘2A97 Al-Li alloy was processed by thermo-mechanical treatment at different pre-stretch deformations of 0, 3% and 6%. The microstrucatre observation results reveal that some δ＇ and T1 precipitates are found in a（Al） matrix of 2A97 alloy processed by the heat treatment with no pre-stretch deformation. When the pre-stretch deformation is 3% and 6%, respectively, amounts of tiny T1 and a few of S＇ precipitates precipitates are observed in the microstructures of 2A97 alloy. The tensile test results show that the tensile properties of 2A97 alloys are improved via thermo-mechanical treatment. When the pre-stretch deformation is from 0, 3% to 6%, the ultimate tensile strength values of the 2A97 alloys increase gradually from 447.7, 516.5 to 534.3 MPa, and the elongations decrease from 17.6%, 12.8% to 10.2%, respectively. Moreover, with increasing pre-stretch deformation amount from 0 to 6%, the in-plane anisotropy value of 2A97 alloys becomes more obvious.
