The current artificial bone is unable to accurately replicate the inhomogeneity and anisotropy of human cancellous bone.To address this issue,we proposed a personalized approach based on clinical CT images to design m...The current artificial bone is unable to accurately replicate the inhomogeneity and anisotropy of human cancellous bone.To address this issue,we proposed a personalized approach based on clinical CT images to design mechanical equivalent porous structures for artificial femoral heads.Firstly,supported by Micro and clinical CT scans of 21 bone specimens,the anisotropic mechanical parameters of human cancellous bone in the femoral head were characterized using clinical CT values(Hounsfield unit).After that,the equivalent porous structure of cancellous bone was designed based on the gyroid surface,the influence of its degree of anisotropy and volume fraction on the macroscopic mechanical parameters was investigated by finite element analysis.Furthermore,a mapping relationship between CT values and the porous structure was established by jointly solving the mechanical parameters of the porous structure and human cancellous bone,allowing the design of personalized gradient porous structures based on clinical CT images.Finally,to verify the mechanical equivalence,implant press-in tests were conducted on 3D-printed artificial femoral heads and human femoral heads,the influence of the porous structure’s cell size in bone-implant interaction problems was also explored.Results showed that the minimum deviations of press-in stiffness(<15%)and peak load(<5%)both occurred when the cell size was 20%to 30%of the implant diameter.In conclusion,the designed porous structure can replicate the human cancellous bone-implant interaction at a high level,indicating its effectiveness in optimizing the mechanical performance of 3D-printed artificial femoral head.展开更多
Inspired by natural porous architectures,numerous attempts have been made to generate porous structures.Owing to the smooth surfaces,highly interconnected porous architectures,and mathematical controllable geometry fe...Inspired by natural porous architectures,numerous attempts have been made to generate porous structures.Owing to the smooth surfaces,highly interconnected porous architectures,and mathematical controllable geometry features,triply periodic minimal surface(TPMS)is emerging as an outstanding solution to constructing porous structures in recent years.However,many advantages of TPMS are not fully utilized in current research.Critical problems of the process from design,manufacturing to applications need further systematic and integrated discussions.In this work,a comprehensive overview of TPMS porous structures is provided.In order to generate the digital models of TPMS,the geometry design algorithms and performance control strategies are introduced according to diverse requirements.Based on that,precise additive manufacturing methods are summarized for fabricating physical TPMS products.Furthermore,actual multidisciplinary applications are presented to clarify the advantages and further potential of TPMS porous structures.Eventually,the existing problems and further research outlooks are discussed.展开更多
This paper aims to propose a topology optimization method on generating porous structures comprising multiple materials.The mathematical optimization formulation is established under the constraints of individual volu...This paper aims to propose a topology optimization method on generating porous structures comprising multiple materials.The mathematical optimization formulation is established under the constraints of individual volume fraction of constituent phase or total mass,as well as the local volume fraction of all phases.The original optimization problem with numerous constraints is converted into a box-constrained optimization problem by incorporating all constraints to the augmented Lagrangian function,avoiding the parameter dependence in the conventional aggregation process.Furthermore,the local volume percentage can be precisely satisfied.The effects including the globalmass bound,the influence radius and local volume percentage on final designs are exploited through numerical examples.The numerical results also reveal that porous structures keep a balance between the bulk design and periodic design in terms of the resulting compliance.All results,including those for irregular structures andmultiple volume fraction constraints,demonstrate that the proposedmethod can provide an efficient solution for multiple material infill structures.展开更多
This investigation and morphology analysis of porous structure of some kinds of natural materials such as chicken eggshell, partridge eggshell, pig bone, and seeds of mung bean, soja, ginkgo, lotus seed, as well as th...This investigation and morphology analysis of porous structure of some kinds of natural materials such as chicken eggshell, partridge eggshell, pig bone, and seeds of mung bean, soja, ginkgo, lotus seed, as well as the epidermis of apples, with SEM (Scanning Electronic Microscope) showed that natural structures’ pores can be classified into uniform pores, gradient pores and multi pores from the viewpoint of the distribution variation of pore density, size and geometry. Furthermore, an optimal design of porous bearings was for the first time developed based on the gradient configuration of natural materials. The bionic design of porous structures is predicted to be widely developed and applied in the fields of materials and mechanical engineering in the future.展开更多
Rapid advancements in the aerospace industry necessitate the development of unified,lightweight and thermally conductive structures.Integrating complex geometries,including bionic and porous structures,is paramount in...Rapid advancements in the aerospace industry necessitate the development of unified,lightweight and thermally conductive structures.Integrating complex geometries,including bionic and porous structures,is paramount in thermally conductive structures to attain improved thermal conductivity.The design of two high-porosity porous lattice structures was inspired by pomelo peel structure,using Voronoi parametric design.By combining characteristic elements of two high-porostructuressity porous lattice structures designed,a novel high-porosity porous gradient structure is created.This structure is based on gradient design.Utilizing selective laser melting(SLM),fabrication comprises three.Steady-state thermal characteristics are evaluated via finite element analysis(FEA).The experimental thermal conductivity measurements correlate well with simulation results,validating the sequence of K_L as the highest,followed by D_K_L and then D_L.Heat treatment significantly improves thermal conductivity,enhancing the base material by about 45.6%and porous structured samples by approximately 43.7%.展开更多
Based on the advantages of triply periodic minimal surface(TPMS)porous structures,extensive research on NiTi shape memory alloy TPMS scaffolds has been conducted.However,the current reports about TPMS porous structure...Based on the advantages of triply periodic minimal surface(TPMS)porous structures,extensive research on NiTi shape memory alloy TPMS scaffolds has been conducted.However,the current reports about TPMS porous structures highly rely on the implicit equation,which limited the design flexibility.In this work,novel shell-based TPMS structures were designed and fabricated by laser powder bed fusion.The comparisons of manufacturability,mechanical properties,and shape recovery responses between traditional solid-based and novel shell-based TPMS structures were evaluated.Results indicated that the shell-based TPMS porous structures possessed larger Young's moduli and higher compressive strengths.Specifically,Diamond shell structure possessed the highest Young's moduli of 605.8±24.5MPa,while Gyroid shell structure possessed the highest compressive strength of 43.90±3.32 MPa.In addition,because of the larger specific surface area,higher critical stress to induce martensite transformation,and lower austenite finish temperature,the Diamond shell porous structure exhibited much higher shape recovery performance(only 0.1%residual strain left at pre-strains of 6%)than other porous structures.These results substantially uncover the effects of structural topology on the mechanical properties and shape recovery responses of NiTi shape memory alloy scaffolds,and confirm the effectiveness of this novel structural design method.This research can provide guidance for the structural design application of NiTi porous scaffolds in bone implants.展开更多
The three-dimensional(3D) Pd-based nanoflower structures,assembled from two-dimensional(2D)nanosheets,are characterized by their stable and ordered configurations.These structures have been extensively designed as ano...The three-dimensional(3D) Pd-based nanoflower structures,assembled from two-dimensional(2D)nanosheets,are characterized by their stable and ordered configurations.These structures have been extensively designed as anode materials for fuel cells.However,the exploration of trimetallic nanoflowers with porous architectures remains limited.In this study,we present a straightforward one-step solvothermal method for the synthesis of trimetallic Pd Cu Ni porous nanoflowers(PNFs).Leveraging several unique advantages,such as an open superstructure,high porosity,and enhanced electronic interactions among the trimetals,the resulting Pd Cu Ni PNFs demonstrate significantly improved electrochemical performance,with mass activities reaching 5.94 and 10.14 A/mg for the ethanol oxidation reaction(EOR)and the ethylene glycol oxidation reaction(EGOR),respectively.Furthermore,the Pd Cu Ni PNFs exhibit optimized d-band centers and the most negative onset oxidation potential,indicating enhanced antitoxicity and stability.This study not only provides a novel perspective on the synthesis of 3D porous nanomaterials but also highlights the potential application value of trimetallic nanoalloys in catalysis.展开更多
Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochr...Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochromic fibers were fabricated with unconventional stretchable conductive fibers as core layers and thermochromic coatings as shell layers.In the stretchable conductive fibers,hierarchical porous structures with percolative one-dimensional(1 D)conductive networks were constructed through phase inversion of carbon nanotube/polyurethane(CNT/PU)solutions.With the deposition of silver nanoparticles(AgN Ps)on the surface of micro-pores,electrically conductive dual-pathways consisting of0 D AgN Ps and 1 D CNTs were formed to significantly enhance the electric conductivity and thus improve the electrothermal performance of the fibers.More importantly,because of the connective CNTs and AgN Ps,such dual-pathways ensured the electron transport under the stretching state,preventing the sharp decay of conductivity and electrothermal performance.Through the continuous wet-spinning method,the stretchable conductive fibers can be easily obtained with the length up to several meters.At last,stretchable electrothermochromic fibers were prepared with two color-changing modes and implanted into textile perfectly,advancing their applications in wearable display and military adaptive camouflage of smart clothing.展开更多
To efficiently address the current high cost associated with preparing pseudo-boehmite from organic aluminum,a low-cost alternative,AlCl_(3),is employed as the raw material.The sol-gel method is utilized,and H_(2)O_(2...To efficiently address the current high cost associated with preparing pseudo-boehmite from organic aluminum,a low-cost alternative,AlCl_(3),is employed as the raw material.The sol-gel method is utilized,and H_(2)O_(2)is incorporated for the modification of pseudo-boehmite.The modification mechanism is thoroughly investigated through the use of X-ray powder diffractometer,scanning electron microscope,and BET data analysis,as well as molecular dynamics simulations.Under specific conditions(temperature at 80°C,pH=7,and H_(2)O_(2)volume ratios of 0.5:1,1:1,and 2:1),mesoporous pseudo-boehmite is synthesized with a specific surface area of 227 m^(2)/g,a pore volume of 0.281 cm^(3)/g,a pore size of 6.78 nm,and a peptizing index of 99.47%.A novel and innovative methodology for the cost-effective production of high-performance alumina is offered through the approach.展开更多
In this work,hierarchical hybrid composites consisting of porous three-dimensional reduced graphene oxide(3D-rGO)skeleton and lamellar boron nitride(BN)/silicon carbide(SiC)coatings are prepared by chemical vapor infi...In this work,hierarchical hybrid composites consisting of porous three-dimensional reduced graphene oxide(3D-rGO)skeleton and lamellar boron nitride(BN)/silicon carbide(SiC)coatings are prepared by chemical vapor infiltration(CVI)process.The graphene framework prepared by 3D printing and frozen self-assembly exhibits a lightweight structure and a perforated conductive network,which extends the transmission path of incident microwaves.The introduced ceramic coatings can effectively tune the impedance matching degree and supply a lossy phase,and the hierarchical structure of the composites enhances the multiple scattering of the incident microwaves.As expected,the 3D-rGO/BN/SiC composites possess an excellent absorbing performance with a minimum reflection loss value of–37.8 dB,and the widest effective absorbing bandwidth(RL<–10 dB)of 5.90 GHz is obtained.The controllable fabrication of composites can provide a guideline for rational design and fabrication of high-performance electromagnetic waves absorbing materials in practical applications.展开更多
Enhancing both the number of active sites available and the intrinsic activity of Co-based electrocatalysts simultaneously is a desirable goal.Herein,a ZIF-67-derived hierarchical porous cobalt sulfide decorated by Au...Enhancing both the number of active sites available and the intrinsic activity of Co-based electrocatalysts simultaneously is a desirable goal.Herein,a ZIF-67-derived hierarchical porous cobalt sulfide decorated by Au nanoparticles(NPs)(denoted as HP-Au@CoxSy@ZIF-67)hybrid is synthesized by low-temperature sulfuration treatment.The well-defined macroporous-mesoporous-microporous structure is obtained based on the combination of polystyrene spheres,as-formed CoxSy nanosheets,and ZIF-67 frameworks.This novel three-dimensional hierarchical structure significantly enlarges the three-phase interfaces,accelerating the mass transfer and exposing the active centers for oxygen evolution reaction.The electronic structure of Co is modulated by Au through charge transfer,and a series of experiments,together with theoretical analysis,is performed to ascertain the electronic modulation of Co by Au.Meanwhile,HP-Au@CoxSy@ZIF-67 catalysts with different amounts of Au were synthesized,wherein Au and NaBH4 reductant result in an interesting“competition effect”to regulate the relative ratio of Co^(2+)/Co^(3+),and moderate Au assists the electrochemical performance to reach the highest value.Consequently,the optimized HP-Au@CoxSy@ZIF-67 exhibits a low overpotential of 340 mV at 10 mA cm^(-2)and a Tafel slope of 42 mV dec-1 for OER in 0.1 M aqueous KOH,enabling efficient water splitting and Zn-air battery performance.The work here highlights the pivotal roles of both microstructural and electronic modulation in enhancing electrocatalytic activity and presents a feasible strategy for designing and optimizing advanced electrocatalysts.展开更多
The understanding and prediction of preferential fluid flow in porous media have attracted considerable attention in various engineering fields because of the implications of such flows in leading to a non-equilibrium...The understanding and prediction of preferential fluid flow in porous media have attracted considerable attention in various engineering fields because of the implications of such flows in leading to a non-equilibrium fluid flow in the subsurface. In this study, a novel algorithm is proposed to predict preferential flow paths based on the topologically equivalent network of a porous structure and the flow resistance of flow paths. The equivalent flow network was constructed using Poiseuille's law and the maximal inscribed sphere algorithm. The flow resistance of each path was then determined based on Darcy's law. It was determined that fluid tends to follow paths with lower flow resistance. A computer program was developed and applied to an actual porous structure. To validate the algorithm and program, we tested and recorded two-dimensional(2 D) water flow using an ablated Perspex sheet featuring the same porous structure investigated using the analytical calculations. The results show that the measured preferential flow paths are consistent with the predictions.展开更多
Inspired by the crystal microstructure of metals and the bamboo,the bionic porous NiTi structures with the porosities in the range of 75.8%–84.9%were built via selective laser melting(SLM).The compression behavior an...Inspired by the crystal microstructure of metals and the bamboo,the bionic porous NiTi structures with the porosities in the range of 75.8%–84.9%were built via selective laser melting(SLM).The compression behavior and the failure mechanisms of the porous NiTi structures were evaluated.It demonstrated an increase in the elastic modulus and ultimate strength when the porosity was decreased,from 3.06 to 7.66 GPa and from 34.1 to 147.6 MPa,respectively.The relationship between the elastic modulus and the porosity obtained by the finite element analysis exhibited similar tendency with the experiment,and agreed well with the Gibson-Ashby model’s prediction.Based on the theoretical model above and the observation of the deformation processing,the plastic deformation behavior and failure mechanisms of the SLMed porous NiTi structures were analyzed.展开更多
A green biocompatible foaming method utilizing natural coconut oil and cornstarch was developed to fabricate highly porous functional ceramics with controllable strengths and pore structures. The poros- ity of A1203 c...A green biocompatible foaming method utilizing natural coconut oil and cornstarch was developed to fabricate highly porous functional ceramics with controllable strengths and pore structures. The poros- ity of A1203 ceramics prepared via this method reached 79.6%-86.9% while these ceramics maintained high compressive strengths of 2.2-5.5 MPa. More importantly, porous A1203 ceramic with a pore size gra- dient was also readily fabricated by casting serial layers of foams that were set for different time periods. The potential applications of porous Al2O3 and HA ceramics fabricated by this green foaming method in- cluding scaffolds for oil cleaning and cell culture, respectively, were also demonstrated.展开更多
Porous structures widely exist in nature and artifacts,which can be exploited to reduce structural weight and material usage or improve damage tolerance and energy absorption.In this study,the authors develop an appro...Porous structures widely exist in nature and artifacts,which can be exploited to reduce structural weight and material usage or improve damage tolerance and energy absorption.In this study,the authors develop an approach to design optimized porous structures with Triply Periodic Minimal Surfaces(TPMSs)in the framework of isogeometric analysis(IGA)-based topological optimization.In the developed method,by controlling the density distribution,the designed porous structures can achieve the optimal mechanical performance without increasing the usage of materials.First,the implicit functions of the TPMSs are adopted to design several types of porous elements parametrically.Second,to reduce the cost of computation,the authors propose an equivalent method to forecast the elastic modulus of these porous elements with different densities.Subsequently,the relationships of different porous elements between the elastic modulus and the relative density are constructed.Third,the IGA-based porous topological optimization is developed to obtain an optimal density distribution,which solves a volume constrained compliance minimization problem based on IGA.Finally,an optimum heterogeneous porous structure is generated based on the optimized density distribution.Experimental results demonstrate the effectiveness and efficiency of the proposed method.展开更多
This paper looks into the effects of various porous structures used in the construction of the shell of a protective helmet on the energy absorption capacity and their efficacy in protecting the head/skull against imp...This paper looks into the effects of various porous structures used in the construction of the shell of a protective helmet on the energy absorption capacity and their efficacy in protecting the head/skull against impact force.It is well known that porous structures are very effective for energy absorption;hence,they have been widely used to reduce the negative effects of impact and explosion loads on the human skull.Porous shell structures,made from titanium alloy(Ti–6Al–4V)and,comprised of several periodic topological configurations,namely the more common rectangle and hexagonal honeycomb,as well as those having auxetic properties,namely the concave honeycomb and double-arrow,are studied by means of numerical modeling.The reliability of the numerical model is validated with the published experimental results.For the double-arrow configurations,the study involves three different densities,and the structural energy absorption capacity of the double-arrow shells increases with density.For the same density,the energy absorption capacity of the rectangular shell is the best,and that of the honeycomb is the worst.The superior performance of the rectangular configuration is partly derived from the fact that the orientation of the struts in this structure is aligned along the direction of the impact force.Further comparison of energy absorption capacity is made between the porous shell and a shell having a traditional titanium monolayer.The severe plastic deformation in the solid titanium shell(traditional monolayer shell)is detrimental to the overall effectiveness of head protection gear.Apart from this,compared with the Kevlar composite laminated shell of the same mass,both the solid and porous titanium shells provide considerable protection to the human head.The comprehensive comparisons show that the porous design on the titanium shell is beneficial for mitigating the risks of traumatic brain injuries(TBIs).展开更多
The research on high-performance electromagnetic wave absorption materials with high-temperature and oxidative stability in extreme environments is gaining popularity.Herein,the lightweight silicon carbide nanowires(S...The research on high-performance electromagnetic wave absorption materials with high-temperature and oxidative stability in extreme environments is gaining popularity.Herein,the lightweight silicon carbide nanowires(SiC_(nws))/SiC composites are fabricated with in-situ SiC interface on one-dimensional oriented SiC_(nws)skeleton,which collaborative configuration by 3D printing and freeze casting assembly.The con-structed porous structure optimizes the impedance matching degree and scattering intensity,the maximum effective absorption bandwidth(EAB_(max))of 5.9 GHz and the minimum reflection loss(RL_(min))of−41.4 dB can be realized.Considering the inherent oxidation resistance of SiC,the composites present well-maintained absorption performance at 600℃.Even at 1100℃,the EAB_(max)of 4.9 GHz and RLmin of−30.4 dB also demonstrate the high-temperature absorption stability of the composites,indicating exceptional wave absorption properties and thermal stability.The slight attenuation can be attributed to the decrease in impedance matching capability accompanying the elevated dielectric constant.This work clarifies the impact of structure and component synergy on wave absorption behavior,and offers a novel approach to producing high-performance and high-temperature resistance ceramic-based electromagnetic wave absorption materials suitable for extreme environments.展开更多
Porous spherical MnCo_(2)S_(4) was synthesized by a simple solvothermal method.Thanks to the well-designedbimetallic composition and the unique porous spherical structure,the MnCo_(2)S_(4) electrode exhibited an excep...Porous spherical MnCo_(2)S_(4) was synthesized by a simple solvothermal method.Thanks to the well-designedbimetallic composition and the unique porous spherical structure,the MnCo_(2)S_(4) electrode exhibited an exceptionalspecific capacitance of 190.8 mAh·g^(-1)at 1 A·g^(-1),greatly higher than the corresponding monometallic sulfides MnS(31.7 mAh·g^(-1))and Co_(3)S_(4)(86.7 mAh·g^(-1)).Impressively,the as-assembled MnCo_(2)S_(4)||porous carbon(PC)hybridsupercapacitor(HSC),showed an outstanding energy density of 76.88 Wh·kg^(-1)at a power density of 374.5 W·kg^(-1),remarkable cyclic performance with a capacity retention of 86.8% after 10000 charge-discharge cycles at 5 A·g^(-1),and excellent Coulombic efficiency of 99.7%.展开更多
The dispersibility of active components in hydrodesulfurization(HDS)catalysts significantly influences the corresponding catalytic performance.In this study,sugar-based materials(glucose,chitosan,soluble starch,and co...The dispersibility of active components in hydrodesulfurization(HDS)catalysts significantly influences the corresponding catalytic performance.In this study,sugar-based materials(glucose,chitosan,soluble starch,and corn starch)were utilized to prepare CoMo bulk HDS catalysts through a sugar foaming process.The foaming intermediates were analyzed using TG,FTIR,and Raman techniques to investigate the pyrolysis and carbonization process,revealing the presence of graphitic carbon in the 3 DPG,3 DPSS,and 3 DPCS catalysts even after calcination in an air atmosphere.The catalysts were further characterized using SEM,XRD,TEM,low-temperature N_(2) physical adsorption,and XPS.The 3 DPSS catalyst exhibited a thiophene conversion of 94.8%at 360℃ and 1 MPa,which could be ascribed to its unique three-dimensional pore structure,high dispersion of MoS_(2)(0.21),and high fraction of Mo^(4+)(83.14%).This study demonstrates the potential of using the sugar foaming technique to develop highly efficient HDS catalysts and provides new insights into the relationship between the physicochemical properties of the obtained catalysts and their catalytic performance.展开更多
The increasingly serious electromagnetic(EM)radiation and related pollution effects have gradually attracted people's attention in the information age.Hence,it's crucial to develop adaptive shielding materials...The increasingly serious electromagnetic(EM)radiation and related pollution effects have gradually attracted people's attention in the information age.Hence,it's crucial to develop adaptive shielding materials with minimum EM waves(EMW)reflection.In this paper,Ag nanoparticles loaded mesoporous carbon hollow spheres(MCHS@Ag)were synthesized by chemical reduction method,and cellulose nanofibers(CNF)/MXene/MCHS@Ag homogeneous composites were prepared.The total EM interference shielding efficiency(SET)of CNF/MXene/MCHS@Ag composite film was 32.83 dB(at 12.4 GHz),and the absorption effectiveness(SEA)was improved to 26.6 dB,which was 63.1%and 195.5%higher than that of CNF/MXene/MCHS composite film.The low dielectric property of MCHS effectively optimized the impedance matching between the composites and air.The hollow porous structure prolonged the transmission path of EMW and increased the absorption loss of the composites.At the same time,Ag nanoparticles located the MCHS were helpful to construct the internal conductive path overcoming the damage of the conductive property caused by the low dielectric of MCHS.This research adopts a straightforward method to construct a lightweight,pliable,and mesoporous composites for EMI shielding,which serves a crucial role in the current era of severe EM pollution.展开更多
基金supported by the National Key R&D Program of China(Grant No.2021YFC2501700).
文摘The current artificial bone is unable to accurately replicate the inhomogeneity and anisotropy of human cancellous bone.To address this issue,we proposed a personalized approach based on clinical CT images to design mechanical equivalent porous structures for artificial femoral heads.Firstly,supported by Micro and clinical CT scans of 21 bone specimens,the anisotropic mechanical parameters of human cancellous bone in the femoral head were characterized using clinical CT values(Hounsfield unit).After that,the equivalent porous structure of cancellous bone was designed based on the gyroid surface,the influence of its degree of anisotropy and volume fraction on the macroscopic mechanical parameters was investigated by finite element analysis.Furthermore,a mapping relationship between CT values and the porous structure was established by jointly solving the mechanical parameters of the porous structure and human cancellous bone,allowing the design of personalized gradient porous structures based on clinical CT images.Finally,to verify the mechanical equivalence,implant press-in tests were conducted on 3D-printed artificial femoral heads and human femoral heads,the influence of the porous structure’s cell size in bone-implant interaction problems was also explored.Results showed that the minimum deviations of press-in stiffness(<15%)and peak load(<5%)both occurred when the cell size was 20%to 30%of the implant diameter.In conclusion,the designed porous structure can replicate the human cancellous bone-implant interaction at a high level,indicating its effectiveness in optimizing the mechanical performance of 3D-printed artificial femoral head.
基金financially supported by National Key R&D Program of China(No.2020YFC1107103)Key Research and Development Program of Zhejiang Province(No.2021C01107)+1 种基金China Postdoctoral Science Foundation(No.2020M681846)Science Fund for Creative Research Groups of National Natural Science Foundation of China(No.51821093).
文摘Inspired by natural porous architectures,numerous attempts have been made to generate porous structures.Owing to the smooth surfaces,highly interconnected porous architectures,and mathematical controllable geometry features,triply periodic minimal surface(TPMS)is emerging as an outstanding solution to constructing porous structures in recent years.However,many advantages of TPMS are not fully utilized in current research.Critical problems of the process from design,manufacturing to applications need further systematic and integrated discussions.In this work,a comprehensive overview of TPMS porous structures is provided.In order to generate the digital models of TPMS,the geometry design algorithms and performance control strategies are introduced according to diverse requirements.Based on that,precise additive manufacturing methods are summarized for fabricating physical TPMS products.Furthermore,actual multidisciplinary applications are presented to clarify the advantages and further potential of TPMS porous structures.Eventually,the existing problems and further research outlooks are discussed.
基金This study is financially supported by StateKey Laboratory of Alternate Electrical Power System with Renewable Energy Sources(Grant No.LAPS22012).
文摘This paper aims to propose a topology optimization method on generating porous structures comprising multiple materials.The mathematical optimization formulation is established under the constraints of individual volume fraction of constituent phase or total mass,as well as the local volume fraction of all phases.The original optimization problem with numerous constraints is converted into a box-constrained optimization problem by incorporating all constraints to the augmented Lagrangian function,avoiding the parameter dependence in the conventional aggregation process.Furthermore,the local volume percentage can be precisely satisfied.The effects including the globalmass bound,the influence radius and local volume percentage on final designs are exploited through numerical examples.The numerical results also reveal that porous structures keep a balance between the bulk design and periodic design in terms of the resulting compliance.All results,including those for irregular structures andmultiple volume fraction constraints,demonstrate that the proposedmethod can provide an efficient solution for multiple material infill structures.
文摘This investigation and morphology analysis of porous structure of some kinds of natural materials such as chicken eggshell, partridge eggshell, pig bone, and seeds of mung bean, soja, ginkgo, lotus seed, as well as the epidermis of apples, with SEM (Scanning Electronic Microscope) showed that natural structures’ pores can be classified into uniform pores, gradient pores and multi pores from the viewpoint of the distribution variation of pore density, size and geometry. Furthermore, an optimal design of porous bearings was for the first time developed based on the gradient configuration of natural materials. The bionic design of porous structures is predicted to be widely developed and applied in the fields of materials and mechanical engineering in the future.
基金funding of the Shanghai Sailing Program(No.19YF1434300)the Shanghai Engineering Research Center of High-Performance Medical Device Materials(No.20DZ2255500)the National Natural Science Foundation of China(No.11947137).
文摘Rapid advancements in the aerospace industry necessitate the development of unified,lightweight and thermally conductive structures.Integrating complex geometries,including bionic and porous structures,is paramount in thermally conductive structures to attain improved thermal conductivity.The design of two high-porosity porous lattice structures was inspired by pomelo peel structure,using Voronoi parametric design.By combining characteristic elements of two high-porostructuressity porous lattice structures designed,a novel high-porosity porous gradient structure is created.This structure is based on gradient design.Utilizing selective laser melting(SLM),fabrication comprises three.Steady-state thermal characteristics are evaluated via finite element analysis(FEA).The experimental thermal conductivity measurements correlate well with simulation results,validating the sequence of K_L as the highest,followed by D_K_L and then D_L.Heat treatment significantly improves thermal conductivity,enhancing the base material by about 45.6%and porous structured samples by approximately 43.7%.
基金Supported by Natural and Science Foundation of China(Grant Nos.52275331,52201041,52305360)Guangdong Provincial Key-Area Research and Development Program of China(Grant No.2020B090923001)+3 种基金National Key Research and Development Program of China(Grant No.2023YFB4604800)Hubei Provincial Key Research and Development Program of China(Grant No.2022BAA011)Academic Frontier Youth Team at Huazhong University of Science and Technology of China(Grant No.2018QYTD04)Hong Kong Scholars Program of China(Grant No.XJ2022014)。
文摘Based on the advantages of triply periodic minimal surface(TPMS)porous structures,extensive research on NiTi shape memory alloy TPMS scaffolds has been conducted.However,the current reports about TPMS porous structures highly rely on the implicit equation,which limited the design flexibility.In this work,novel shell-based TPMS structures were designed and fabricated by laser powder bed fusion.The comparisons of manufacturability,mechanical properties,and shape recovery responses between traditional solid-based and novel shell-based TPMS structures were evaluated.Results indicated that the shell-based TPMS porous structures possessed larger Young's moduli and higher compressive strengths.Specifically,Diamond shell structure possessed the highest Young's moduli of 605.8±24.5MPa,while Gyroid shell structure possessed the highest compressive strength of 43.90±3.32 MPa.In addition,because of the larger specific surface area,higher critical stress to induce martensite transformation,and lower austenite finish temperature,the Diamond shell porous structure exhibited much higher shape recovery performance(only 0.1%residual strain left at pre-strains of 6%)than other porous structures.These results substantially uncover the effects of structural topology on the mechanical properties and shape recovery responses of NiTi shape memory alloy scaffolds,and confirm the effectiveness of this novel structural design method.This research can provide guidance for the structural design application of NiTi porous scaffolds in bone implants.
基金supported by the National Natural Science Foundation of China (No.52274304)。
文摘The three-dimensional(3D) Pd-based nanoflower structures,assembled from two-dimensional(2D)nanosheets,are characterized by their stable and ordered configurations.These structures have been extensively designed as anode materials for fuel cells.However,the exploration of trimetallic nanoflowers with porous architectures remains limited.In this study,we present a straightforward one-step solvothermal method for the synthesis of trimetallic Pd Cu Ni porous nanoflowers(PNFs).Leveraging several unique advantages,such as an open superstructure,high porosity,and enhanced electronic interactions among the trimetals,the resulting Pd Cu Ni PNFs demonstrate significantly improved electrochemical performance,with mass activities reaching 5.94 and 10.14 A/mg for the ethanol oxidation reaction(EOR)and the ethylene glycol oxidation reaction(EGOR),respectively.Furthermore,the Pd Cu Ni PNFs exhibit optimized d-band centers and the most negative onset oxidation potential,indicating enhanced antitoxicity and stability.This study not only provides a novel perspective on the synthesis of 3D porous nanomaterials but also highlights the potential application value of trimetallic nanoalloys in catalysis.
基金supported by the National Natural Science Foundation of China(51672043)Donghua University Distinguished Young Professor Program(LZB2019002)+1 种基金Young Elite Scientists Sponsorship Program by China Association for Science and Technology(2017QNRC001)the Fundamental Research Funds for the Central Universities(CUSF-DH-D-2018006)。
文摘Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochromic fibers were fabricated with unconventional stretchable conductive fibers as core layers and thermochromic coatings as shell layers.In the stretchable conductive fibers,hierarchical porous structures with percolative one-dimensional(1 D)conductive networks were constructed through phase inversion of carbon nanotube/polyurethane(CNT/PU)solutions.With the deposition of silver nanoparticles(AgN Ps)on the surface of micro-pores,electrically conductive dual-pathways consisting of0 D AgN Ps and 1 D CNTs were formed to significantly enhance the electric conductivity and thus improve the electrothermal performance of the fibers.More importantly,because of the connective CNTs and AgN Ps,such dual-pathways ensured the electron transport under the stretching state,preventing the sharp decay of conductivity and electrothermal performance.Through the continuous wet-spinning method,the stretchable conductive fibers can be easily obtained with the length up to several meters.At last,stretchable electrothermochromic fibers were prepared with two color-changing modes and implanted into textile perfectly,advancing their applications in wearable display and military adaptive camouflage of smart clothing.
基金Funded by the National Natural Science Foundation of China(Nos.22068021 and 52064030)the Yunnan Young and Middle-aged Academic and Technical Leaders Reserve Talent Program of China(No.202305AC160064)the Yunnan Major Scientific and Technological Program of China(Nos.202402AB080004,202202AG050011,and 202202AG050007)。
文摘To efficiently address the current high cost associated with preparing pseudo-boehmite from organic aluminum,a low-cost alternative,AlCl_(3),is employed as the raw material.The sol-gel method is utilized,and H_(2)O_(2)is incorporated for the modification of pseudo-boehmite.The modification mechanism is thoroughly investigated through the use of X-ray powder diffractometer,scanning electron microscope,and BET data analysis,as well as molecular dynamics simulations.Under specific conditions(temperature at 80°C,pH=7,and H_(2)O_(2)volume ratios of 0.5:1,1:1,and 2:1),mesoporous pseudo-boehmite is synthesized with a specific surface area of 227 m^(2)/g,a pore volume of 0.281 cm^(3)/g,a pore size of 6.78 nm,and a peptizing index of 99.47%.A novel and innovative methodology for the cost-effective production of high-performance alumina is offered through the approach.
基金supported by the National Natural Science Foundation of China(No.51772310)National Natural Science Foundation of China(No.52222202)+3 种基金Chinese Academy of Sciences Key Research Program of Frontier Sciences(No.QYZDYSSWJSC031)Key Deployment Projects of the Chinese Academy of Sciences(No.ZDRW-CN2019-01)Shanghai Sailing Program(No.21YF1454600)Outstanding Chinese and Foreign Youth Exchange Program of China Association of Science and Technology.
文摘In this work,hierarchical hybrid composites consisting of porous three-dimensional reduced graphene oxide(3D-rGO)skeleton and lamellar boron nitride(BN)/silicon carbide(SiC)coatings are prepared by chemical vapor infiltration(CVI)process.The graphene framework prepared by 3D printing and frozen self-assembly exhibits a lightweight structure and a perforated conductive network,which extends the transmission path of incident microwaves.The introduced ceramic coatings can effectively tune the impedance matching degree and supply a lossy phase,and the hierarchical structure of the composites enhances the multiple scattering of the incident microwaves.As expected,the 3D-rGO/BN/SiC composites possess an excellent absorbing performance with a minimum reflection loss value of–37.8 dB,and the widest effective absorbing bandwidth(RL<–10 dB)of 5.90 GHz is obtained.The controllable fabrication of composites can provide a guideline for rational design and fabrication of high-performance electromagnetic waves absorbing materials in practical applications.
基金National Natural Science Foundation of China,Grant/Award Numbers:52102260,52171211,51972220,61903235,U22A20145Shandong Provincial Natural Science Foundation,Grant/Award Numbers:ZR2020QB069,ZR2022ME051+4 种基金National Key Research and Development Program of China,Grant/Award Number:2022YFB4002004Scientific and Technological Innovation Ability Improvement Project of Minor Enterprises in Shandong Province,Grant/Award Number:2022TSGC1021Announce the List and Take Charge Project in Jinan,Grant/Award Number:202214012Major innovation project for integrating science,education and industry of Qilu University of Technology (Shandong Academy of Sciences),Grant/Award Numbers:2022JBZ01-07,2022PY044China Postdoctoral Science Foundation,Grant/Award Number:2022M711545。
文摘Enhancing both the number of active sites available and the intrinsic activity of Co-based electrocatalysts simultaneously is a desirable goal.Herein,a ZIF-67-derived hierarchical porous cobalt sulfide decorated by Au nanoparticles(NPs)(denoted as HP-Au@CoxSy@ZIF-67)hybrid is synthesized by low-temperature sulfuration treatment.The well-defined macroporous-mesoporous-microporous structure is obtained based on the combination of polystyrene spheres,as-formed CoxSy nanosheets,and ZIF-67 frameworks.This novel three-dimensional hierarchical structure significantly enlarges the three-phase interfaces,accelerating the mass transfer and exposing the active centers for oxygen evolution reaction.The electronic structure of Co is modulated by Au through charge transfer,and a series of experiments,together with theoretical analysis,is performed to ascertain the electronic modulation of Co by Au.Meanwhile,HP-Au@CoxSy@ZIF-67 catalysts with different amounts of Au were synthesized,wherein Au and NaBH4 reductant result in an interesting“competition effect”to regulate the relative ratio of Co^(2+)/Co^(3+),and moderate Au assists the electrochemical performance to reach the highest value.Consequently,the optimized HP-Au@CoxSy@ZIF-67 exhibits a low overpotential of 340 mV at 10 mA cm^(-2)and a Tafel slope of 42 mV dec-1 for OER in 0.1 M aqueous KOH,enabling efficient water splitting and Zn-air battery performance.The work here highlights the pivotal roles of both microstructural and electronic modulation in enhancing electrocatalytic activity and presents a feasible strategy for designing and optimizing advanced electrocatalysts.
基金supported by the National Natural Science Foundation of China(Grants Nos.51374213,51674251&51727807)the State Key Research Development Program of China(Grant No.2016YFC0600705)+2 种基金the National Natural Science Fund for Distinguished Young Scholars(Grant No.51125017)the Fund for Creative Research and Development Group Program of Jiangsu Province(2014-27)the Priority Academic Program Development of Jiangsu Higher Education Institutions(Grant No.PAPD-2014)
文摘The understanding and prediction of preferential fluid flow in porous media have attracted considerable attention in various engineering fields because of the implications of such flows in leading to a non-equilibrium fluid flow in the subsurface. In this study, a novel algorithm is proposed to predict preferential flow paths based on the topologically equivalent network of a porous structure and the flow resistance of flow paths. The equivalent flow network was constructed using Poiseuille's law and the maximal inscribed sphere algorithm. The flow resistance of each path was then determined based on Darcy's law. It was determined that fluid tends to follow paths with lower flow resistance. A computer program was developed and applied to an actual porous structure. To validate the algorithm and program, we tested and recorded two-dimensional(2 D) water flow using an ablated Perspex sheet featuring the same porous structure investigated using the analytical calculations. The results show that the measured preferential flow paths are consistent with the predictions.
基金This work was financially supported by the Natural Science Foundation of Jilin Province(No.20220101216JC)the National Natural Science Foundation of China(No.52235006)+1 种基金the National Natural Science Foundation of China(No.52025053)the National Natural Science Foundation of China(No.52105303).
文摘Inspired by the crystal microstructure of metals and the bamboo,the bionic porous NiTi structures with the porosities in the range of 75.8%–84.9%were built via selective laser melting(SLM).The compression behavior and the failure mechanisms of the porous NiTi structures were evaluated.It demonstrated an increase in the elastic modulus and ultimate strength when the porosity was decreased,from 3.06 to 7.66 GPa and from 34.1 to 147.6 MPa,respectively.The relationship between the elastic modulus and the porosity obtained by the finite element analysis exhibited similar tendency with the experiment,and agreed well with the Gibson-Ashby model’s prediction.Based on the theoretical model above and the observation of the deformation processing,the plastic deformation behavior and failure mechanisms of the SLMed porous NiTi structures were analyzed.
基金Jiangsu Innovation and Entrepreneurship ProgramJiangsu Provincial Special Program of Medical Science (BL2012004)+3 种基金Jiangsu R&D Innovation Program (BY2014059-07)the Priority Academic Program Development of Jiangsu High Education Institutionsthe National Natural Science Foundation of China (No. 51472279)the Jiangsu Six Peak of Talents Program (2013-WSW-056) for financial supports
文摘A green biocompatible foaming method utilizing natural coconut oil and cornstarch was developed to fabricate highly porous functional ceramics with controllable strengths and pore structures. The poros- ity of A1203 ceramics prepared via this method reached 79.6%-86.9% while these ceramics maintained high compressive strengths of 2.2-5.5 MPa. More importantly, porous A1203 ceramic with a pore size gra- dient was also readily fabricated by casting serial layers of foams that were set for different time periods. The potential applications of porous Al2O3 and HA ceramics fabricated by this green foaming method in- cluding scaffolds for oil cleaning and cell culture, respectively, were also demonstrated.
基金supported by the National Natural Science Foundation of China under Grant Nos.61872316 and 61932018the National Key R&D Plan of China under Grant No.2020YFB1708900.
文摘Porous structures widely exist in nature and artifacts,which can be exploited to reduce structural weight and material usage or improve damage tolerance and energy absorption.In this study,the authors develop an approach to design optimized porous structures with Triply Periodic Minimal Surfaces(TPMSs)in the framework of isogeometric analysis(IGA)-based topological optimization.In the developed method,by controlling the density distribution,the designed porous structures can achieve the optimal mechanical performance without increasing the usage of materials.First,the implicit functions of the TPMSs are adopted to design several types of porous elements parametrically.Second,to reduce the cost of computation,the authors propose an equivalent method to forecast the elastic modulus of these porous elements with different densities.Subsequently,the relationships of different porous elements between the elastic modulus and the relative density are constructed.Third,the IGA-based porous topological optimization is developed to obtain an optimal density distribution,which solves a volume constrained compliance minimization problem based on IGA.Finally,an optimum heterogeneous porous structure is generated based on the optimized density distribution.Experimental results demonstrate the effectiveness and efficiency of the proposed method.
基金This study was funded in part by the National Natural Science Foundation of China(12002107)the National Postdoctoral Program for Innovative Talents(Grant No.:BX20190101)+3 种基金the China Postdoctoral Science Foundation(Grant No.:2019M661268)the Heilongjiang Postdoctoral Financial Assistance(Grant No.:LBH-Z19061)The present work was also supported by the von Humboldt Foundation under grant award 1155520(University of Siegen,Germany)the Science and Technology on Advanced Composites in Special Environment Laboratory,Young Elite Scientist Sponsorship Program by CAST(YESS20160190).
文摘This paper looks into the effects of various porous structures used in the construction of the shell of a protective helmet on the energy absorption capacity and their efficacy in protecting the head/skull against impact force.It is well known that porous structures are very effective for energy absorption;hence,they have been widely used to reduce the negative effects of impact and explosion loads on the human skull.Porous shell structures,made from titanium alloy(Ti–6Al–4V)and,comprised of several periodic topological configurations,namely the more common rectangle and hexagonal honeycomb,as well as those having auxetic properties,namely the concave honeycomb and double-arrow,are studied by means of numerical modeling.The reliability of the numerical model is validated with the published experimental results.For the double-arrow configurations,the study involves three different densities,and the structural energy absorption capacity of the double-arrow shells increases with density.For the same density,the energy absorption capacity of the rectangular shell is the best,and that of the honeycomb is the worst.The superior performance of the rectangular configuration is partly derived from the fact that the orientation of the struts in this structure is aligned along the direction of the impact force.Further comparison of energy absorption capacity is made between the porous shell and a shell having a traditional titanium monolayer.The severe plastic deformation in the solid titanium shell(traditional monolayer shell)is detrimental to the overall effectiveness of head protection gear.Apart from this,compared with the Kevlar composite laminated shell of the same mass,both the solid and porous titanium shells provide considerable protection to the human head.The comprehensive comparisons show that the porous design on the titanium shell is beneficial for mitigating the risks of traumatic brain injuries(TBIs).
基金supported by the National Key R&D Program of China(No.2022YFB3707700)National Natural Science Foundation of China(No.52302121)+3 种基金Shanghai Sailing Program(No.23YF1454700)Shanghai Natural Science Foundation(No.23ZR1472700)Shanghai Post-doctoral Excellent Program(No.2022664)Shanghai Science and Technology Innovation Action Plan(No.21511104800).
文摘The research on high-performance electromagnetic wave absorption materials with high-temperature and oxidative stability in extreme environments is gaining popularity.Herein,the lightweight silicon carbide nanowires(SiC_(nws))/SiC composites are fabricated with in-situ SiC interface on one-dimensional oriented SiC_(nws)skeleton,which collaborative configuration by 3D printing and freeze casting assembly.The con-structed porous structure optimizes the impedance matching degree and scattering intensity,the maximum effective absorption bandwidth(EAB_(max))of 5.9 GHz and the minimum reflection loss(RL_(min))of−41.4 dB can be realized.Considering the inherent oxidation resistance of SiC,the composites present well-maintained absorption performance at 600℃.Even at 1100℃,the EAB_(max)of 4.9 GHz and RLmin of−30.4 dB also demonstrate the high-temperature absorption stability of the composites,indicating exceptional wave absorption properties and thermal stability.The slight attenuation can be attributed to the decrease in impedance matching capability accompanying the elevated dielectric constant.This work clarifies the impact of structure and component synergy on wave absorption behavior,and offers a novel approach to producing high-performance and high-temperature resistance ceramic-based electromagnetic wave absorption materials suitable for extreme environments.
文摘Porous spherical MnCo_(2)S_(4) was synthesized by a simple solvothermal method.Thanks to the well-designedbimetallic composition and the unique porous spherical structure,the MnCo_(2)S_(4) electrode exhibited an exceptionalspecific capacitance of 190.8 mAh·g^(-1)at 1 A·g^(-1),greatly higher than the corresponding monometallic sulfides MnS(31.7 mAh·g^(-1))and Co_(3)S_(4)(86.7 mAh·g^(-1)).Impressively,the as-assembled MnCo_(2)S_(4)||porous carbon(PC)hybridsupercapacitor(HSC),showed an outstanding energy density of 76.88 Wh·kg^(-1)at a power density of 374.5 W·kg^(-1),remarkable cyclic performance with a capacity retention of 86.8% after 10000 charge-discharge cycles at 5 A·g^(-1),and excellent Coulombic efficiency of 99.7%.
基金supported by the Natural Science Foundation of Shandong Province(ZR2022MB019,ZR2021MB134)the National Natural Science Foundation of China(22008131,51974086)。
文摘The dispersibility of active components in hydrodesulfurization(HDS)catalysts significantly influences the corresponding catalytic performance.In this study,sugar-based materials(glucose,chitosan,soluble starch,and corn starch)were utilized to prepare CoMo bulk HDS catalysts through a sugar foaming process.The foaming intermediates were analyzed using TG,FTIR,and Raman techniques to investigate the pyrolysis and carbonization process,revealing the presence of graphitic carbon in the 3 DPG,3 DPSS,and 3 DPCS catalysts even after calcination in an air atmosphere.The catalysts were further characterized using SEM,XRD,TEM,low-temperature N_(2) physical adsorption,and XPS.The 3 DPSS catalyst exhibited a thiophene conversion of 94.8%at 360℃ and 1 MPa,which could be ascribed to its unique three-dimensional pore structure,high dispersion of MoS_(2)(0.21),and high fraction of Mo^(4+)(83.14%).This study demonstrates the potential of using the sugar foaming technique to develop highly efficient HDS catalysts and provides new insights into the relationship between the physicochemical properties of the obtained catalysts and their catalytic performance.
基金supported by the National Natural Science Foundation of China(grant no.52273044,52373092)the Opening Project of State Key Laboratory of Polymer Materials Engineering(Sichuan University)(grant no.sklpme2023-3-4)+1 种基金the Key Research Program of Zhejiang Province(grant no.2023C01101,2023C01210,2022C01049,2022C01205)the Natural Science Foundation of Zhejiang Province(grant no.LY20E030008).
文摘The increasingly serious electromagnetic(EM)radiation and related pollution effects have gradually attracted people's attention in the information age.Hence,it's crucial to develop adaptive shielding materials with minimum EM waves(EMW)reflection.In this paper,Ag nanoparticles loaded mesoporous carbon hollow spheres(MCHS@Ag)were synthesized by chemical reduction method,and cellulose nanofibers(CNF)/MXene/MCHS@Ag homogeneous composites were prepared.The total EM interference shielding efficiency(SET)of CNF/MXene/MCHS@Ag composite film was 32.83 dB(at 12.4 GHz),and the absorption effectiveness(SEA)was improved to 26.6 dB,which was 63.1%and 195.5%higher than that of CNF/MXene/MCHS composite film.The low dielectric property of MCHS effectively optimized the impedance matching between the composites and air.The hollow porous structure prolonged the transmission path of EMW and increased the absorption loss of the composites.At the same time,Ag nanoparticles located the MCHS were helpful to construct the internal conductive path overcoming the damage of the conductive property caused by the low dielectric of MCHS.This research adopts a straightforward method to construct a lightweight,pliable,and mesoporous composites for EMI shielding,which serves a crucial role in the current era of severe EM pollution.
