Side-by-side bicomponent fibers have a spring-like three-dimensional spiral crimp structure and are widely used in elastic fabric.The difference in thermal shrinkage between different polymers can produce an unbalance...Side-by-side bicomponent fibers have a spring-like three-dimensional spiral crimp structure and are widely used in elastic fabric.The difference in thermal shrinkage between different polymers can produce an unbalanced stress during the cooling process,and this unbalanced stress can be exploited to prepare naturally crimped fibers by spinning design.In this work,different types of polyamides(PAs)were selected for fabrication of the PA-based side-by-side bicomponent elastic fibers using melt spinning,and the structure development and performance of such bicomponent elastic fibers were studied.Meanwhile,thermoplastic PA elastomer(TPAE)with intrinsic elasticity was also used as one of the comparative materials.The block structure of the PA segment and the polyether segment in the TPAE molecule is the key to providing thermal shrinkage differences and forming a good interface structure.As a result,the crimp ratio of PA6/TPAE bicomponent elastic fiber is 7.23%,which is better than that of the currently commercialized T400 fiber(6.72%).The excellent crimp performance of PA6/TPAE bicomponent elastic fibers comes from the asymmetric distribution of the stress along the radial direction of the fibers during the cooling process,which is caused by the difference in thermal shrinkage between PA6 and TPAE.In addition,the crimp formability of the PA-based bicomponent elastic fibers could be improved by expanding the shrinkage stress through wet-heat treatment.The crimp ratio of PA6/TPAE bicomponent elastic fibers reaches the maximum(33.08%)after treatment at 100℃.At the same time,the fabric made of PA6/TPAE bicomponent elastic fibers has the excellent air and water vapor permeability,with an air permeability of 272.76 mm/s and a water vapor transmission rate of 406.71 g/(m^(2)·h).展开更多
Ceramization is a phenomenon which assures compactness of polymer-based composites in the case of their thermal degradation caused by open fire or exposure at high temperatures. This phenomenon is based on preventing ...Ceramization is a phenomenon which assures compactness of polymer-based composites in the case of their thermal degradation caused by open fire or exposure at high temperatures. This phenomenon is based on preventing volatiles of thermal decomposition of silicone rubber from evacuation by creation of ceramic layer. This ceramized structure is composed of mineral filer particles, connected by fluxing agent—glassy phase. The ceramic barrier created during firing is aimed to protect copper wire inside the cable from melting, being additionally strong enough to maintain integrity of electrical circuit. The paper presents experimental data on mechanical properties of silicone rubber composites strengthened additionally with long fibers of different types—aluminosilicate and polyamide (Kevlar) ones. Fibers were introduced into composites in oriented way. Mechanical properties were investigated taking into account fiber orientation anisotropy. Ceramization process of composites was described by observation of morphology and strengthen measurements of samples fired at 1000°C.展开更多
基金Fundamental Research Funds for the Central Universities of China(No.2232022D-10)Open Fund of State Key Laboratory of Biobased Fiber Manufacturing Technology,China(No.SKL202306)。
文摘Side-by-side bicomponent fibers have a spring-like three-dimensional spiral crimp structure and are widely used in elastic fabric.The difference in thermal shrinkage between different polymers can produce an unbalanced stress during the cooling process,and this unbalanced stress can be exploited to prepare naturally crimped fibers by spinning design.In this work,different types of polyamides(PAs)were selected for fabrication of the PA-based side-by-side bicomponent elastic fibers using melt spinning,and the structure development and performance of such bicomponent elastic fibers were studied.Meanwhile,thermoplastic PA elastomer(TPAE)with intrinsic elasticity was also used as one of the comparative materials.The block structure of the PA segment and the polyether segment in the TPAE molecule is the key to providing thermal shrinkage differences and forming a good interface structure.As a result,the crimp ratio of PA6/TPAE bicomponent elastic fiber is 7.23%,which is better than that of the currently commercialized T400 fiber(6.72%).The excellent crimp performance of PA6/TPAE bicomponent elastic fibers comes from the asymmetric distribution of the stress along the radial direction of the fibers during the cooling process,which is caused by the difference in thermal shrinkage between PA6 and TPAE.In addition,the crimp formability of the PA-based bicomponent elastic fibers could be improved by expanding the shrinkage stress through wet-heat treatment.The crimp ratio of PA6/TPAE bicomponent elastic fibers reaches the maximum(33.08%)after treatment at 100℃.At the same time,the fabric made of PA6/TPAE bicomponent elastic fibers has the excellent air and water vapor permeability,with an air permeability of 272.76 mm/s and a water vapor transmission rate of 406.71 g/(m^(2)·h).
基金The work was financially supported by the European Union within a framework of National Coherence Strat-egy under Innovative Economy Operating Programme(grant no.POIG.01.03.01-00-067/08)by the Polish State Ministry for Science and High Education(AGH 11.11.160.364).
文摘Ceramization is a phenomenon which assures compactness of polymer-based composites in the case of their thermal degradation caused by open fire or exposure at high temperatures. This phenomenon is based on preventing volatiles of thermal decomposition of silicone rubber from evacuation by creation of ceramic layer. This ceramized structure is composed of mineral filer particles, connected by fluxing agent—glassy phase. The ceramic barrier created during firing is aimed to protect copper wire inside the cable from melting, being additionally strong enough to maintain integrity of electrical circuit. The paper presents experimental data on mechanical properties of silicone rubber composites strengthened additionally with long fibers of different types—aluminosilicate and polyamide (Kevlar) ones. Fibers were introduced into composites in oriented way. Mechanical properties were investigated taking into account fiber orientation anisotropy. Ceramization process of composites was described by observation of morphology and strengthen measurements of samples fired at 1000°C.
