Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distanc...Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distances away from the surface(~20 mm from the surface, half of the radius and the center of the HCCDIBs)were investigated. The mechanical properties were measured by tensile and torsion tests. Results show that after the spheroidization of graphite, the iron matrix incorporates the nodules of Format I, Size 8 close to the surface, Format I, Size 7 at the half of the radius from the surface, and Format II, Size 6 in the centre of the bar,according to the ASTM A247 standard. The content of pearlite in the matrix changes from 55%(~20 mm from the surface) to 70%(half of the radius) and 80%(the center of the HCCDIBs). The strengths in tension are 552, 607 and 486 MPa with the elongations of 12.5%, 10.5% and 5.8% in samples cut at these three locations from the surface to the centre, respectively. The strength in torsion is equal to 558, 551 and 471 MPa at corresponding torsion angles of 418°, 384° and 144° respectively to the same distance from the bar surface. Fracture in tension is manifested via crack propagation through the interface between graphite nodules and matrix(Mode I), while in torsion the fracture is caused by the shear of graphite nodules(Mode II). It is shown that the transition between two fracture modes is also dependent on the size of graphite nodule. Typically, fracture Mode I was observed for nodules of smaller diameter(less than 22.7 μm) and fracture Mode II was seen for nodules of greater diameter(more than 24.8 μm).展开更多
The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the int...The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the internal of pump head will produce pressure holding,and the internal organization of pump head body will be in a fatigue state of high pressure for a long time.When the rotate angle is small,the peak velocity at the gap of valve disc and valve seat reaches 9.60m/s,which is the orifice jet phenomenon.When the stroke is 299 rpm,the overall velocity curve is relatively stable,but the velocity of fluid flow through the pump head body is larger,and the maximum velocity reaches 18.72 m/s at the bottom corner of valve,it will produce the circumfluence and vortex discharge chamber at the same time,which will cause the increase of vibration of pump head body.So it should use proper punching gear in order to conducive to overall working life of pump.展开更多
The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,consi...The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,considering the characteristic of geometrical nonlinear and rheology property of multiphase fluid,the pump performance parameters are studied.Firstly,a dynamics model of annular fluid flow is built.In the detail,a partial differential equation of annular fluid is established and a computing model of fluid pressure gradient is built.Secondly,the simulation models of plunger friction and hydraulic resistance of pump valve are built.Finally,a novel simulation method of fluid pressure in annular space is proposed with software ANSYS.In order to check up the correction of models proposed in this paper,the comparison curves of experiment and simulation results are given.Based on above model,the whole simulation model of plunger pump is simulated with Visual Basic 6.0.The results show that the fluid friction of pump plunger and instantaneous resistance of pump valve are nonlinear.The impact factors of pump performance parameters are analyzed,and their characteristic curves are given,which can help to optimize the pump motion parameters and pump structural.展开更多
Taking swash plate axial piston pump as the research object,the mechanism of fluid vibration and transfer rule are analyzed.The pump shell can be assumed as the ultimate recipient of vibration transmission,the path mo...Taking swash plate axial piston pump as the research object,the mechanism of fluid vibration and transfer rule are analyzed.The pump shell can be assumed as the ultimate recipient of vibration transmission,the path model and differential equations from the fluid to the shell are established.The parameters of the path model are determined by the simulation software,and the mathematical model is solved by the simulation software.And time/frequency domain analysis of vibration acceleration of shell is presented.Based on the different influence of various parameters in the transfer path model on transfer characteristics and vibrational recipients,the time-varying parameters are studied by using sensitivity analysis theory,and the influence of the structural parameters on the vibration characteristics of vibration subject is quantitatively analyzed.The research in the paper provides theoretical basis for vibration analysis and structure parameter optimization of axial piston pump.展开更多
基金financially supported by the Shaanxi Provincial Science and Technology Achievement Transfer and Promotion Plan-absorb Achievement Transformation Project(No.2017CGZH-XNGJ-03)Shaanxi Provincial Education Department Scientific Research Program Project-service Local Special Industrialization Cultivation Project(No.17JF018)+1 种基金Xi'an Science and Technology Planning Project Science and Technology Innovation Guide Projects(No.201805037YD15CG21(19))Xi'an University of Technology Scientific and Technological Achievement Transformation Project-technical Requirement Solving Project of Enterprises(No.2018-1)
文摘Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distances away from the surface(~20 mm from the surface, half of the radius and the center of the HCCDIBs)were investigated. The mechanical properties were measured by tensile and torsion tests. Results show that after the spheroidization of graphite, the iron matrix incorporates the nodules of Format I, Size 8 close to the surface, Format I, Size 7 at the half of the radius from the surface, and Format II, Size 6 in the centre of the bar,according to the ASTM A247 standard. The content of pearlite in the matrix changes from 55%(~20 mm from the surface) to 70%(half of the radius) and 80%(the center of the HCCDIBs). The strengths in tension are 552, 607 and 486 MPa with the elongations of 12.5%, 10.5% and 5.8% in samples cut at these three locations from the surface to the centre, respectively. The strength in torsion is equal to 558, 551 and 471 MPa at corresponding torsion angles of 418°, 384° and 144° respectively to the same distance from the bar surface. Fracture in tension is manifested via crack propagation through the interface between graphite nodules and matrix(Mode I), while in torsion the fracture is caused by the shear of graphite nodules(Mode II). It is shown that the transition between two fracture modes is also dependent on the size of graphite nodule. Typically, fracture Mode I was observed for nodules of smaller diameter(less than 22.7 μm) and fracture Mode II was seen for nodules of greater diameter(more than 24.8 μm).
基金the National Natural Science Foundation of China(No.51574198 and No.5157041475)Research Fund for the Doctoral Program of Higher Education of China(No.20135121110005).
文摘The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the internal of pump head will produce pressure holding,and the internal organization of pump head body will be in a fatigue state of high pressure for a long time.When the rotate angle is small,the peak velocity at the gap of valve disc and valve seat reaches 9.60m/s,which is the orifice jet phenomenon.When the stroke is 299 rpm,the overall velocity curve is relatively stable,but the velocity of fluid flow through the pump head body is larger,and the maximum velocity reaches 18.72 m/s at the bottom corner of valve,it will produce the circumfluence and vortex discharge chamber at the same time,which will cause the increase of vibration of pump head body.So it should use proper punching gear in order to conducive to overall working life of pump.
基金Projects(ZR2017LEE002,ZR2016HB59)supported by the Natural Science Foundation of Shandong Province,ChinaProject(LYDX2016BS032)supported by the Scientific Research Starting Foundation of Linyi University,China+1 种基金Project(2017YF012)supported by Shandong Agricultural Machinery Equipment Research and Development Innovation,ChinaProjects(201801219003,201802026003)supported by Collaborative Education Project of Industry-Education Cooperation of National Education Ministry,China
文摘The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,considering the characteristic of geometrical nonlinear and rheology property of multiphase fluid,the pump performance parameters are studied.Firstly,a dynamics model of annular fluid flow is built.In the detail,a partial differential equation of annular fluid is established and a computing model of fluid pressure gradient is built.Secondly,the simulation models of plunger friction and hydraulic resistance of pump valve are built.Finally,a novel simulation method of fluid pressure in annular space is proposed with software ANSYS.In order to check up the correction of models proposed in this paper,the comparison curves of experiment and simulation results are given.Based on above model,the whole simulation model of plunger pump is simulated with Visual Basic 6.0.The results show that the fluid friction of pump plunger and instantaneous resistance of pump valve are nonlinear.The impact factors of pump performance parameters are analyzed,and their characteristic curves are given,which can help to optimize the pump motion parameters and pump structural.
基金Supported by the National Nature Science Foundation of China(No.51705445)General Project of Natural Science Foundation of Hebei Province(No.E2020203052)Youth Fund Project of Scientific Research Project of Hebei University(No.QN202013)。
文摘Taking swash plate axial piston pump as the research object,the mechanism of fluid vibration and transfer rule are analyzed.The pump shell can be assumed as the ultimate recipient of vibration transmission,the path model and differential equations from the fluid to the shell are established.The parameters of the path model are determined by the simulation software,and the mathematical model is solved by the simulation software.And time/frequency domain analysis of vibration acceleration of shell is presented.Based on the different influence of various parameters in the transfer path model on transfer characteristics and vibrational recipients,the time-varying parameters are studied by using sensitivity analysis theory,and the influence of the structural parameters on the vibration characteristics of vibration subject is quantitatively analyzed.The research in the paper provides theoretical basis for vibration analysis and structure parameter optimization of axial piston pump.
