A novel chemical technique combined with unique plasma activated sintering(PAS) was utilized to prepare consolidated copper matrix composites(CMCs) by adding Cu-SnO2-rGO layered micro powders as reinforced fillers...A novel chemical technique combined with unique plasma activated sintering(PAS) was utilized to prepare consolidated copper matrix composites(CMCs) by adding Cu-SnO2-rGO layered micro powders as reinforced fillers into Cu matrix. The repeating Cu-SnO2-rGO structure was composed of inner dispersed reduced graphene oxide(r GO), SnO2 as intermedia and outer Cu coating. SnO2 was introduced to the surface of rGO sheets in order to prevent the graphene aggregation with SnO2 serving as spacer and to provide enough active sites for subsequent Cu deposition. This process can guarantee rGO sheets to suffi ciently disperse and Cu nanoparticles to tightly and uniformly anchor on each layer of rGO by means of the SnO2 active sites as well as strictly control the reduction speed of Cu^2+. The complete cover of Cu nanoparticles on rGO sheets thoroughly avoids direct contact among rGO layers. Hence, the repeating structure can simultaneously solve the wettability problem between rGO and Cu matrix as well as improve the bonding strength between rGO and Cu matrix at the well-bonded Cu-SnO2-rGO interface. The isolated rGO can effectively hinder the glide of dislocation at Cu-rGO interface and support the applied loads. Finally, the compressive strength of CMCs was enhanced when the strengthening effi ciency reached up to 41.展开更多
Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultraf...Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultrafine Ti powders.Apart that some are dissolved into the nickel alloy,Ti powders react in situ with Ni20Cr during sintering to form hard intermetallic Ni_(3)Ti.It builds up a typical heterostructure that endows NiCrTi alloy with well-balanced mechanical strength and plasticity,e.g.high yield strength of 1321 MPa,compressive strength of 2470 MPa,and compressive strain of 20%.On tribocorrosion,the hard shell enriched with Ti transforms to connected protrusion and form in situ surface texture.Oxides or wear debris are trapped at the textured surface and compacted to form a stable tribofilm.Thus negative synergy between corrosion and wear is observed for NiCrTi and high tribocorrosion resistance is achieved.At a potential of+0.3 V,the tribocorrosion rate of NiCrTi is reduced by an order of magnitude to 1.87×10^(-5)mm^(3)/(Nm)in comparison to the alloy Ni20Cr.展开更多
Light-weight Mg-based alloys have gained attention owing to their various applications in engineering and biomedicalfields.Recent advancements in modern powder metallurgy techniques,such as spark plasma technique(SPS),...Light-weight Mg-based alloys have gained attention owing to their various applications in engineering and biomedicalfields.Recent advancements in modern powder metallurgy techniques,such as spark plasma technique(SPS),have enabled achieving near-net-shape products with tailored properties and decreased in-process oxidation.However,improving their mechanical and physical properties require further enhancement.In this study,a novel Mg-0.7Ca alloy was produced using SPS process.The effects of process parameters such as sintering time and additive type on the microstructural evolutions,phase arrangements,and mechanical and physical properties of the consolidated materials were investigated through various characterization techniques.Full-dense samples were produced from 60-minute ball-milled powder mixtures through spark plasma sintering at 420℃ for 7,10,and 13 min under 38 MPa of externally applied pressure.The obtained samples were then characterized using Field Emission Scanning Electron Microscopy(FESEM),Electron Backscatter Diffraction(EBSD),X-ray Energy Dispersive Spectroscopy(EDS),and X-ray Diffraction(XRD)analysis methods,as well as mechanical tests including compression strength and micro-hardness measurements.The results indicated that while improved densification behavior is observed in paraffin-contained samples,relatively better compression properties are achieved in starch-contained alloys.It is also found that the phase arrangement of the starch-contained samples includes higher fractions of the secondary phases such as oxides and residual carbons,which can positively affect the mechanical strength,despite decreased hardness.The microstructural characterizations showed an intensified thermomechanical response of the materials in both groups via increased sintering time.However,the competition between the influencing parameters causes scattered strengthening behavior and texture in the consolidated samples.Detailed discussions about the densification behavior,texture,and obtained characteristics were also included.展开更多
Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain...Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.展开更多
Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on t...Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on the microstructural evolution and mechanical properties were systematically investigated.The microstructure of Ti_(2)AlC/TiAl composites exhibits duplex,near-lamellar,and fully lamellar structures,as the sintering temperature increases from 1200 to 1350℃.The network structured Ti_(2)AlC phase can refine the microstructure and the phase becomes discontinuous at high sintering temperatures.Notably,composites sintered at 1300℃ exhibit excellent mechanical properties,with the highest compressive strength(1921 MPa)and fracture strain(26%)at room temperature.Moreover,the ultimate tensile strength and fracture strain reach 537 MPa and 3.1%at 900℃,and 485 MPa and 3.3%at 950℃,respectively.The enhancement of the mechanical properties is attributed primarily to the load bearing,particle pull-out,and inhibition of crack propagation induced by Ti_(2)AlC particles.展开更多
W-based WTaVCr refractory high entropy alloys (RHEA) may be novel and promising candidate materials for plasma facing components in the first wall and diverter in fusion reactors. This alloy has been developed by a po...W-based WTaVCr refractory high entropy alloys (RHEA) may be novel and promising candidate materials for plasma facing components in the first wall and diverter in fusion reactors. This alloy has been developed by a powder metallurgy process combining mechanical alloying and spark plasma sintering (SPS). The SPSed samples contained two phases, in which the matrix is RHEA with a body-centered cubic structure, while the oxide phase was most likely Ta2VO6through a combined analysis of X-ray diffraction (XRD),energy-dispersive spectroscopy (EDS), and selected area electron diffraction (SAED). The higher oxygen affinity of Ta and V may explain the preferential formation of their oxide phases based on thermodynamic calculations. Electron backscatter diffraction (EBSD) revealed an average grain size of 6.2μm. WTaVCr RHEA showed a peak compressive strength of 2997 MPa at room temperature and much higher micro-and nano-hardness than W and other W-based RHEAs in the literature. Their high Rockwell hardness can be retained to at least 1000°C.展开更多
Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the co...Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule heating.Compared to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg components.By doing so,their mechanical,tribological,and corrosion properties can be tailored.Although great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single work.The motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for Mg.To do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation mechanisms.It was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle crystallinity.The addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning effect.In degradative environments,their performance depends on their structural features and whether they have secondary phased composites.In industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling sectors.The prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS components.Despite these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well understood.In total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.展开更多
Hard carbon(HC)has emerged as one of the superior anode materials for sodium-ion batteries(SIBs),with its electrochemical performance significantly influenced by the presence of oxygen functional groups and its closed...Hard carbon(HC)has emerged as one of the superior anode materials for sodium-ion batteries(SIBs),with its electrochemical performance significantly influenced by the presence of oxygen functional groups and its closed pore structure.However,current research on the structural adjustment of these oxygen functional groups and the closed pore architecture within HC remains limited.Herein,energy-efficient and contamination-free spark plasma sintering technology was employed to tune the structure of coconut-shell HC,resulting in significant adjustments to the content of carboxyl(decreasing from 5.71 at%to 2.12 at%)and hydroxyl groups(decreasing from 7.73 at%to 6.26 at%).Crucially,these modifications reduced the irreversible reaction of oxygen functional groups with Na^(+).Simultaneously,a substantial number of closed pores with an average diameter of 1.22 nm were generated within the HC,offering an ideal environment for efficient Na^(+)accommodation.These structural changes resulted in a remarkable improvement in the electrochemical performance of the modified HC.The reversible specific capacity of the modified HC surged from 73.89 mAh·g^(-1)to an impressive 251.97 m Ah·g^(-1)at a current density of 50 mA·g^(-1).Even at 400 mA·g^(-1),the reversible specific capacity increased significantly from 14.55 to 85.44 mAh·g^(-1).Hence,this study provides a novel perspective for designing tailored HC materials with the potential to develop high-performance SIBs.展开更多
A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic gla...A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic glass composites(Wp/BMGCs).Compared to normal spark plasma sintering(NS),the densification rate and relative density of Wp/BMGCs can be improved by selecting TSS with appropriate sintering pressure in the low temperature pre-sintering stage.However,the compressive strength and plastic strain of 30%Wp/BMGCs prepared by TSS are both higher than those of the samples prepared by NS.The TSS process can significantly enhance the compressive strength of 30%Wp/BMGCs by 12%and remarkably increase the plastic strain by 50%,while the trend is completely opposite for 50%Wp/BMGCs.Quasi-in situ experiments and finite element simulations reveal that uneven temperature distribution among particles during low-temperature pre-sintering causes local overheating at contact points between particles,accelerating formation of sintering neck between particles and plastic deformation of Wp.When the volume fraction of Wp is low,TSS can improve the interface bonding between particles by increasing the number of sintering necks.This makes the fracture mode of Wp/BMGCs being predominantly transgranular fracture.However,as the volume fraction of Wp increases,the adverse effects of Wp plastic deformation are becoming more and more prominent.The aggregated Wp tends to form a solid"cage structure"that hinders the bonding between particles at the interface;correspondingly,the fracture behavior of Wp/BMGCs is mainly dominated by intergranular fracture.Additionally,reducing the sintering pressure during the low-temperature pre-sintering stage of TSS has been shown to effectively decrease plastic deformation in Wp,resulting in a higher degree of densification and better mechanical properties.展开更多
A refractory high entropy alloy Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)was prepared by mechanical alloying and spark plasma sintering.The microstructure and mechanical properties of the Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)allo...A refractory high entropy alloy Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)was prepared by mechanical alloying and spark plasma sintering.The microstructure and mechanical properties of the Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)alloy were analyzed.The experimental results show that the microstructure of the alloy is composed of two BCC phases,an FCC precipitated phase,and the precipitated phase which is a mixture of TiC,TiN and TiO.The alloy exhibits good room temperature compressive properties.The plasticity of the sample sintered at 1550℃can reach 10.8%,and for the sample sintered at 1600℃,the yield strength can be up to 2032 MPa,in the meantime the plasticity is 9.4%.The alloy also shows high strength at elevated temperature.The yield strength of the alloy exceeds 420 MPa at 900℃,and value of which is still above 200 MPa when the test temperature reaches 1000℃.Finally,the compressive yield strength model at room temperature is constructed.The prediction error of the model ranges from−7.9%to−12.4%,expressing fair performance.展开更多
In this study,a single-doped phosphors yttrium aluminum garnet(Y_(3)Al_(5)O_(12),YAG):Ce^(3+),single-doped YAG:Sc^(3+),and double-doped phosphors YAG:Ce^(3+),Sc^(3+) were prepared by spark plasma sintering(SPS)(lower ...In this study,a single-doped phosphors yttrium aluminum garnet(Y_(3)Al_(5)O_(12),YAG):Ce^(3+),single-doped YAG:Sc^(3+),and double-doped phosphors YAG:Ce^(3+),Sc^(3+) were prepared by spark plasma sintering(SPS)(lower than 1 200℃).The characteristics of synthesized phosphors were determined using scanning electron microscopy(SEM),X-ray diffraction(XRD),and fluorescence spectroscopy.During SPS,the lattice structure of YAG was maintained by the added Ce^(3+) and Sc^(3+).The emission wavelength of YAG:Ce^(3+) prepared from SPS(425-700 nm) was wider compared to that of YAG:Ce^(3+) prepared from high-temperature solid-state reaction(HSSR)(500-700 nm).The incorporation of low-dose Sc^(3+) in YAG:Ce^(3+) moved the emission peak towards the short wavelength.展开更多
Micrometer-sized diamonds were incorporated into silicon nitride(Si_(3)N_(4))matrix to manufacture high-performance Si_(3)N_(4)-based composites using spark plasma sintering at 1500℃under 50 MPa.The effects of the di...Micrometer-sized diamonds were incorporated into silicon nitride(Si_(3)N_(4))matrix to manufacture high-performance Si_(3)N_(4)-based composites using spark plasma sintering at 1500℃under 50 MPa.The effects of the diamond content on the phase composition,microstructure,mechanical properties and thermal conductivity of the composites were investigated.The results showed that the addition of diamond could effectively improve the hardness of the material.The thermal conductivity of Si_(3)N_(4)increased to 52.97 W/m·k at the maximum with the addition of 15 wt%diamond,which was 27.5%higher than that of the monolithic Si_(3)N_(4).At this point,the fracture toughness was 7.54 MPa·m^(1/2).Due to the addition of diamond,the composite material generated a new substance,MgSiN2,which effectively combined Si_(3)N_(4)with diamond.MgSiN2 might improve the hardness and thermal conductivity of the materials.展开更多
Mechanically activated W-Cu powders were sintered by a spark plasma sinteringsystem (SPS) in order to develop a new process and improve the properties of the alloy. Propertiessuch as density and hardness were measured...Mechanically activated W-Cu powders were sintered by a spark plasma sinteringsystem (SPS) in order to develop a new process and improve the properties of the alloy. Propertiessuch as density and hardness were measured. The microstructures of the sintered W-Cu alloy sampleswere observed by SEM (scanning electron microscope). The results show that spark plasma sinteringcan obviously lower the sintering temperature and increase the density of the alloy. This processcan also improve the hardness of the alloy. SPS is an effective method to obtain W-Cu powders withhigh density and superior physical properties.展开更多
Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond we...Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering(SPS) method. The sintering temperatures and volume fractions(50%, 60% and 70%) of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.展开更多
A TiAl-Nb composite was prepared by spark plasma sintering (SPS) at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9:1 for improving the fracture toughness...A TiAl-Nb composite was prepared by spark plasma sintering (SPS) at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9:1 for improving the fracture toughness of TiAl alloy at room temperature. The microstructure, phase constitute, fracture surface and fracture toughness were determined by X-ray diffractometry, electron probe micro-analysis, scanning and transmission electron microscopy and mechanical testing. The results show that the sintered samples mainly consist of γ phase, O phase, niobium solid solution (Nbss) phase and B2 phase. The fracture toughness is as high as 28.7 MPa?m1/2 at room temperature. The ductile Nbss phase plays an important role in absorbing the fracture energy in front of the cracks. Moreover, B2 phase can branch the propagation of the cracks. The microhardness of each phase of the composite was also tested.展开更多
Bulk anisotropic Nd-Fe-B magnets were prepared from hydrogen-disproportionation-desorption-recombination(HDDR) powders via spark plasma sintering(SPS) and subsequent hot deformation. The influence of sintering tem...Bulk anisotropic Nd-Fe-B magnets were prepared from hydrogen-disproportionation-desorption-recombination(HDDR) powders via spark plasma sintering(SPS) and subsequent hot deformation. The influence of sintering temperature on the structure and magnetic properties of the spark plasma sintered Nd-Fe-B magnets were studied. The remanence Br, intrinsic coercivity Hcj, and the maximum energy product(BH)max, of sintered Nd-Fe-B magnets first increase and then decrease with the increase of sintering temperature, TSPS, from 650 °C to 900 °C. The optimal magnetic properties can be obtained when TSPS is 800 °C. The Nd-Fe-B magnet sinter treated at 800 °C was subjected to further hot deformation. Compared with the starting HDDR powders or the SPS treated magnets, the hot-deformed magnets present more obvious anisotropy and possess much better magnetic properties due to the good c-axis texture formed in the deformation process. The anisotropic magnet deformed at 800 °C with 50% compression ratio has a microstructure consisting of well aligned and platelet-shaped Nd2Fe14 B grains without abnormal grain growth and exhibits excellent magnetic properties parallel to the pressing axis.展开更多
A fine-grained TiAl alloy with a composition of Ti-45Al-2Cr-2Nb-1B-0.5Ta-0.225Y (mole fraction, %) was prepared by double mechanical milling(DMM) and spark plasma sintering(SPS). The relationship among sintering...A fine-grained TiAl alloy with a composition of Ti-45Al-2Cr-2Nb-1B-0.5Ta-0.225Y (mole fraction, %) was prepared by double mechanical milling(DMM) and spark plasma sintering(SPS). The relationship among sintering temperature, microstructure and mechanical properties was studied. The results show that the morphology of double mechanical milled powder is regular with size in the range of 20-40 μm and mainly composed of TiAl and Ti3Al phases. The main phase TiAl and few phases Ti3Al, Ti2Al and TiB2 were observed in the SPSed alloys. For samples sintered at 900 ℃ the equiaxed crystal grain microstructure is achieved with size in the range of 100-200 nm. With increasing the SPS temperature from 900 ℃to 1000 ℃ the size of equiaxed crystal grain obviously increases, the microhardness decreases from HV658 to HV616, and the bending strength decreases from 781 MPa to 652 MPa. In the meantime, the compression fracture strength also decreases from 2769 MPa to 2669 MPa, and the strain to fracture in compression increases from 11.69% to 17.76%. On the base of analysis of fractographies, it shows that the compression fracture transform of the SPSed alloys is intergranular rupture.展开更多
A fine-grained TiAl alloy with the composition of Ti-43Al-9V was prepared by mechanical milling and spark plasma sintering(SPS).The relationship among sintering temperature,microstructure and mechanical properties w...A fine-grained TiAl alloy with the composition of Ti-43Al-9V was prepared by mechanical milling and spark plasma sintering(SPS).The relationship among sintering temperature,microstructure and mechanical properties was studied.The results show that the morphology of mechanical milling powder is regular with size in a range of 5-30 μm.Main phases of γ-TiAl,α2-Ti3Al and few B2 phase are observed in the SPS bulk samples.For samples sintered at 1150 °C,equiaxed crystal grain microstructure is achieved with size in a range of 300 nm-1 μm.With increasing SPS temperature to 1250 °C,the size of equiaxed crystal grains obviously increases,the microhardness decreases from HV592 to HV535,and the bending strength decreases from 605 to 219 MPa.Meantime,the compression fracture strength also decreases from 2601 to 1905 MPa,and the strain compression decreases from 28.95% to 12.09%.展开更多
Fe75Zr3Si13B9 magnetic amorphous powders were fabricated by mechanical alloying. Bulk amorphous and nanocrystalline alloys with 20 mm in diameter and 7 mm in height were fabricated by the spark plasma sintering techno...Fe75Zr3Si13B9 magnetic amorphous powders were fabricated by mechanical alloying. Bulk amorphous and nanocrystalline alloys with 20 mm in diameter and 7 mm in height were fabricated by the spark plasma sintering technology at different sintering temperatures. The phase composition, glass transition temperature (Tg), onset crystallization temperature (Tx), peak temperature (Tp) and super-cooled liquid region (ΔTx) of Fe75Zr3Si13B9 amorphous powders were analyzed by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The phase transition, microstructure, mechanical properties and magnetic performance of the bulk alloys were discussed with X-ray diffractometer, scanning electron microscope (SEM), Gleeble 3500 and vibration sample magnetometer (VSM), respectively. It is found that with the increase in the sintering temperature at the pressure of 500 MPa, the density, compressive strength, micro-hardness and saturation magnetization of the sintering samples improved significantly, the amorphous phase began to crystallize gradually. Finally, the desirable amorphous and nanocrystalline magnetic materials at the sintering temperature of 863.15 K and the pressure of 500 MPa have a density of 6.9325 g/cm3, a compressive strength of 1140.28 MPa and a saturation magnetization of 1.28 T.展开更多
A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y(mole fraction,%) was processed by spark plasma sintering(SPS).The effects of sintering temperature on the micros...A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y(mole fraction,%) was processed by spark plasma sintering(SPS).The effects of sintering temperature on the microstructure and mechanical properties were studied.The results show that the microstructure and phase constitution vary with sintering temperature.Sintering the milled powders at 1200 ℃ produces fully dense compact.Higher sintering temperature does not improve the densification evidently.The dominant phases are γ and α2 in the bulk alloys sintered at 1200 ℃.With higher sintering temperature,the fraction of α2 phase decreases and the microstructure changes from equiaxed near γ grain to near lamellar structure,together with a slight coarsening.The bulk alloy sintered at 1260 ℃ with refined and homogeneous near lamellar structure reveals the best overall mechanical properties.The compressional fracture stress and compression ratio are 2984 MPa and 41.5%,respectively,at room temperature.The tensile fracture stress and ductility are 527.5 MPa and 5.9%,respectively,at 800 ℃.展开更多
基金Funded by the National Natural Science Foundation of China(51572208)the 111 Project(B13035)+1 种基金the National Natural Science Foundation of Hubei Province(2014CFB257 and 2014CFB258)the Fundamental Research Funds for the Central Universities(WUT:2015-III-059)
文摘A novel chemical technique combined with unique plasma activated sintering(PAS) was utilized to prepare consolidated copper matrix composites(CMCs) by adding Cu-SnO2-rGO layered micro powders as reinforced fillers into Cu matrix. The repeating Cu-SnO2-rGO structure was composed of inner dispersed reduced graphene oxide(r GO), SnO2 as intermedia and outer Cu coating. SnO2 was introduced to the surface of rGO sheets in order to prevent the graphene aggregation with SnO2 serving as spacer and to provide enough active sites for subsequent Cu deposition. This process can guarantee rGO sheets to suffi ciently disperse and Cu nanoparticles to tightly and uniformly anchor on each layer of rGO by means of the SnO2 active sites as well as strictly control the reduction speed of Cu^2+. The complete cover of Cu nanoparticles on rGO sheets thoroughly avoids direct contact among rGO layers. Hence, the repeating structure can simultaneously solve the wettability problem between rGO and Cu matrix as well as improve the bonding strength between rGO and Cu matrix at the well-bonded Cu-SnO2-rGO interface. The isolated rGO can effectively hinder the glide of dislocation at Cu-rGO interface and support the applied loads. Finally, the compressive strength of CMCs was enhanced when the strengthening effi ciency reached up to 41.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010).
文摘Nickel-based alloys applied in marine environments often face multiple challenges of stress,corrosion and wear.In this work,heterostructured NiCrTi alloy was prepared by spark plasma sintering coarse Ni20Cr and ultrafine Ti powders.Apart that some are dissolved into the nickel alloy,Ti powders react in situ with Ni20Cr during sintering to form hard intermetallic Ni_(3)Ti.It builds up a typical heterostructure that endows NiCrTi alloy with well-balanced mechanical strength and plasticity,e.g.high yield strength of 1321 MPa,compressive strength of 2470 MPa,and compressive strain of 20%.On tribocorrosion,the hard shell enriched with Ti transforms to connected protrusion and form in situ surface texture.Oxides or wear debris are trapped at the textured surface and compacted to form a stable tribofilm.Thus negative synergy between corrosion and wear is observed for NiCrTi and high tribocorrosion resistance is achieved.At a potential of+0.3 V,the tribocorrosion rate of NiCrTi is reduced by an order of magnitude to 1.87×10^(-5)mm^(3)/(Nm)in comparison to the alloy Ni20Cr.
文摘Light-weight Mg-based alloys have gained attention owing to their various applications in engineering and biomedicalfields.Recent advancements in modern powder metallurgy techniques,such as spark plasma technique(SPS),have enabled achieving near-net-shape products with tailored properties and decreased in-process oxidation.However,improving their mechanical and physical properties require further enhancement.In this study,a novel Mg-0.7Ca alloy was produced using SPS process.The effects of process parameters such as sintering time and additive type on the microstructural evolutions,phase arrangements,and mechanical and physical properties of the consolidated materials were investigated through various characterization techniques.Full-dense samples were produced from 60-minute ball-milled powder mixtures through spark plasma sintering at 420℃ for 7,10,and 13 min under 38 MPa of externally applied pressure.The obtained samples were then characterized using Field Emission Scanning Electron Microscopy(FESEM),Electron Backscatter Diffraction(EBSD),X-ray Energy Dispersive Spectroscopy(EDS),and X-ray Diffraction(XRD)analysis methods,as well as mechanical tests including compression strength and micro-hardness measurements.The results indicated that while improved densification behavior is observed in paraffin-contained samples,relatively better compression properties are achieved in starch-contained alloys.It is also found that the phase arrangement of the starch-contained samples includes higher fractions of the secondary phases such as oxides and residual carbons,which can positively affect the mechanical strength,despite decreased hardness.The microstructural characterizations showed an intensified thermomechanical response of the materials in both groups via increased sintering time.However,the competition between the influencing parameters causes scattered strengthening behavior and texture in the consolidated samples.Detailed discussions about the densification behavior,texture,and obtained characteristics were also included.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)+1 种基金the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010)the Fourth Batch of Ningxia Youth Talents Supporting Program(No.TJGC2019028).
文摘Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.
基金financially supported by the National Natural Science Foundation of China(Nos.52171120,52271106,52071188)the Natural Science Foundation of Zhejiang Province,China(No.LZY23E050001)。
文摘Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on the microstructural evolution and mechanical properties were systematically investigated.The microstructure of Ti_(2)AlC/TiAl composites exhibits duplex,near-lamellar,and fully lamellar structures,as the sintering temperature increases from 1200 to 1350℃.The network structured Ti_(2)AlC phase can refine the microstructure and the phase becomes discontinuous at high sintering temperatures.Notably,composites sintered at 1300℃ exhibit excellent mechanical properties,with the highest compressive strength(1921 MPa)and fracture strain(26%)at room temperature.Moreover,the ultimate tensile strength and fracture strain reach 537 MPa and 3.1%at 900℃,and 485 MPa and 3.3%at 950℃,respectively.The enhancement of the mechanical properties is attributed primarily to the load bearing,particle pull-out,and inhibition of crack propagation induced by Ti_(2)AlC particles.
基金supported by the National Science Foundation under Grant No.CMMI-1762190The research was performed in part in the Nebraska Nanoscale Facility:National Nanotechnology Coordinated Infrastructure and the Nebraska Center for Materials and Nanoscience (and/or NERCF),which are supported by the National Science Foundation under Award ECCS:2025298+1 种基金the Nebraska Research Initiativesupported by the U.S.Department of Energy,Office of Nuclear Energy under DOE Idaho Operations Office Contract DE-AC07-051D14517 as part of a Nuclear Science User Facilities experiment。
文摘W-based WTaVCr refractory high entropy alloys (RHEA) may be novel and promising candidate materials for plasma facing components in the first wall and diverter in fusion reactors. This alloy has been developed by a powder metallurgy process combining mechanical alloying and spark plasma sintering (SPS). The SPSed samples contained two phases, in which the matrix is RHEA with a body-centered cubic structure, while the oxide phase was most likely Ta2VO6through a combined analysis of X-ray diffraction (XRD),energy-dispersive spectroscopy (EDS), and selected area electron diffraction (SAED). The higher oxygen affinity of Ta and V may explain the preferential formation of their oxide phases based on thermodynamic calculations. Electron backscatter diffraction (EBSD) revealed an average grain size of 6.2μm. WTaVCr RHEA showed a peak compressive strength of 2997 MPa at room temperature and much higher micro-and nano-hardness than W and other W-based RHEAs in the literature. Their high Rockwell hardness can be retained to at least 1000°C.
文摘Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule heating.Compared to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg components.By doing so,their mechanical,tribological,and corrosion properties can be tailored.Although great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single work.The motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for Mg.To do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation mechanisms.It was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle crystallinity.The addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning effect.In degradative environments,their performance depends on their structural features and whether they have secondary phased composites.In industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling sectors.The prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS components.Despite these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well understood.In total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.
基金financially supported by the National Natural Science Foundation of China(No.52062012)Guangdong Province Key Discipline Construction Project(No.2021ZDJS102)+2 种基金the Innovation Team of Universities of Guangdong Province(No.2022KCXTD030)the Special Fund for Science and Technology Innovation Cultivation of Guangdong University Students(No.pdjh2023b0549)the Student Academic Fund of Foshan University(No.xsjj202206kjb02)。
文摘Hard carbon(HC)has emerged as one of the superior anode materials for sodium-ion batteries(SIBs),with its electrochemical performance significantly influenced by the presence of oxygen functional groups and its closed pore structure.However,current research on the structural adjustment of these oxygen functional groups and the closed pore architecture within HC remains limited.Herein,energy-efficient and contamination-free spark plasma sintering technology was employed to tune the structure of coconut-shell HC,resulting in significant adjustments to the content of carboxyl(decreasing from 5.71 at%to 2.12 at%)and hydroxyl groups(decreasing from 7.73 at%to 6.26 at%).Crucially,these modifications reduced the irreversible reaction of oxygen functional groups with Na^(+).Simultaneously,a substantial number of closed pores with an average diameter of 1.22 nm were generated within the HC,offering an ideal environment for efficient Na^(+)accommodation.These structural changes resulted in a remarkable improvement in the electrochemical performance of the modified HC.The reversible specific capacity of the modified HC surged from 73.89 mAh·g^(-1)to an impressive 251.97 m Ah·g^(-1)at a current density of 50 mA·g^(-1).Even at 400 mA·g^(-1),the reversible specific capacity increased significantly from 14.55 to 85.44 mAh·g^(-1).Hence,this study provides a novel perspective for designing tailored HC materials with the potential to develop high-performance SIBs.
基金financially supported by the National Natural Science Foundation of China(Nos.52371154,52090043,52175371 and 52271147)Guangdong Basic and Applied Basic Research Foundation(No.2023A1515012158)+1 种基金the Knowledge Innovation Program of Wuhan-Basic Researchthe Fundamental Research Funds for the Central Universities(No.2021GCRC003)。
文摘A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic glass composites(Wp/BMGCs).Compared to normal spark plasma sintering(NS),the densification rate and relative density of Wp/BMGCs can be improved by selecting TSS with appropriate sintering pressure in the low temperature pre-sintering stage.However,the compressive strength and plastic strain of 30%Wp/BMGCs prepared by TSS are both higher than those of the samples prepared by NS.The TSS process can significantly enhance the compressive strength of 30%Wp/BMGCs by 12%and remarkably increase the plastic strain by 50%,while the trend is completely opposite for 50%Wp/BMGCs.Quasi-in situ experiments and finite element simulations reveal that uneven temperature distribution among particles during low-temperature pre-sintering causes local overheating at contact points between particles,accelerating formation of sintering neck between particles and plastic deformation of Wp.When the volume fraction of Wp is low,TSS can improve the interface bonding between particles by increasing the number of sintering necks.This makes the fracture mode of Wp/BMGCs being predominantly transgranular fracture.However,as the volume fraction of Wp increases,the adverse effects of Wp plastic deformation are becoming more and more prominent.The aggregated Wp tends to form a solid"cage structure"that hinders the bonding between particles at the interface;correspondingly,the fracture behavior of Wp/BMGCs is mainly dominated by intergranular fracture.Additionally,reducing the sintering pressure during the low-temperature pre-sintering stage of TSS has been shown to effectively decrease plastic deformation in Wp,resulting in a higher degree of densification and better mechanical properties.
基金support from the Fundamental Research Program of Shanxi Province(202203021211130)the Innovation and Entrepreneurship Training Program for College Students in Shanxi Province(20220119)+1 种基金the Research Project Supported by Shanxi Scholarship Council of China(2023-068)the National Natural Science Foundation of China(Grant No.51801132).
文摘A refractory high entropy alloy Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)was prepared by mechanical alloying and spark plasma sintering.The microstructure and mechanical properties of the Ti_(62)Nb_(12)Mo_(12)Ta_(12)W_(2)alloy were analyzed.The experimental results show that the microstructure of the alloy is composed of two BCC phases,an FCC precipitated phase,and the precipitated phase which is a mixture of TiC,TiN and TiO.The alloy exhibits good room temperature compressive properties.The plasticity of the sample sintered at 1550℃can reach 10.8%,and for the sample sintered at 1600℃,the yield strength can be up to 2032 MPa,in the meantime the plasticity is 9.4%.The alloy also shows high strength at elevated temperature.The yield strength of the alloy exceeds 420 MPa at 900℃,and value of which is still above 200 MPa when the test temperature reaches 1000℃.Finally,the compressive yield strength model at room temperature is constructed.The prediction error of the model ranges from−7.9%to−12.4%,expressing fair performance.
基金Funded by the Primary Research and Development Plan of Jiangsu Province(No.BE2016175)。
文摘In this study,a single-doped phosphors yttrium aluminum garnet(Y_(3)Al_(5)O_(12),YAG):Ce^(3+),single-doped YAG:Sc^(3+),and double-doped phosphors YAG:Ce^(3+),Sc^(3+) were prepared by spark plasma sintering(SPS)(lower than 1 200℃).The characteristics of synthesized phosphors were determined using scanning electron microscopy(SEM),X-ray diffraction(XRD),and fluorescence spectroscopy.During SPS,the lattice structure of YAG was maintained by the added Ce^(3+) and Sc^(3+).The emission wavelength of YAG:Ce^(3+) prepared from SPS(425-700 nm) was wider compared to that of YAG:Ce^(3+) prepared from high-temperature solid-state reaction(HSSR)(500-700 nm).The incorporation of low-dose Sc^(3+) in YAG:Ce^(3+) moved the emission peak towards the short wavelength.
基金Funded by the Key Research and Development Plan of Jiangxi Province(No.2020ZDYFB0017)the National Key Research and Development Plan(No.2021YFB3701400)the National Natural Science Foundation of China((No.92163208)。
文摘Micrometer-sized diamonds were incorporated into silicon nitride(Si_(3)N_(4))matrix to manufacture high-performance Si_(3)N_(4)-based composites using spark plasma sintering at 1500℃under 50 MPa.The effects of the diamond content on the phase composition,microstructure,mechanical properties and thermal conductivity of the composites were investigated.The results showed that the addition of diamond could effectively improve the hardness of the material.The thermal conductivity of Si_(3)N_(4)increased to 52.97 W/m·k at the maximum with the addition of 15 wt%diamond,which was 27.5%higher than that of the monolithic Si_(3)N_(4).At this point,the fracture toughness was 7.54 MPa·m^(1/2).Due to the addition of diamond,the composite material generated a new substance,MgSiN2,which effectively combined Si_(3)N_(4)with diamond.MgSiN2 might improve the hardness and thermal conductivity of the materials.
基金This work was financially supported by the National Natural Science Foundation of China (No. 50174007)
文摘Mechanically activated W-Cu powders were sintered by a spark plasma sinteringsystem (SPS) in order to develop a new process and improve the properties of the alloy. Propertiessuch as density and hardness were measured. The microstructures of the sintered W-Cu alloy sampleswere observed by SEM (scanning electron microscope). The results show that spark plasma sinteringcan obviously lower the sintering temperature and increase the density of the alloy. This processcan also improve the hardness of the alloy. SPS is an effective method to obtain W-Cu powders withhigh density and superior physical properties.
文摘Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering(SPS) method. The sintering temperatures and volume fractions(50%, 60% and 70%) of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.
基金Project (2011CB605505) supported by the National Basic Research Program of ChinaProject (2008AA03A233) supported by the Hi-tech Research and Development Program of China
文摘A TiAl-Nb composite was prepared by spark plasma sintering (SPS) at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9:1 for improving the fracture toughness of TiAl alloy at room temperature. The microstructure, phase constitute, fracture surface and fracture toughness were determined by X-ray diffractometry, electron probe micro-analysis, scanning and transmission electron microscopy and mechanical testing. The results show that the sintered samples mainly consist of γ phase, O phase, niobium solid solution (Nbss) phase and B2 phase. The fracture toughness is as high as 28.7 MPa?m1/2 at room temperature. The ductile Nbss phase plays an important role in absorbing the fracture energy in front of the cracks. Moreover, B2 phase can branch the propagation of the cracks. The microhardness of each phase of the composite was also tested.
基金Project(NCET-10-0364)supported by the Program for New Century Excellent Talents in University,ChinaProject(2012ZG0006)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51174095)supported the National Natural Science Foundation of China
文摘Bulk anisotropic Nd-Fe-B magnets were prepared from hydrogen-disproportionation-desorption-recombination(HDDR) powders via spark plasma sintering(SPS) and subsequent hot deformation. The influence of sintering temperature on the structure and magnetic properties of the spark plasma sintered Nd-Fe-B magnets were studied. The remanence Br, intrinsic coercivity Hcj, and the maximum energy product(BH)max, of sintered Nd-Fe-B magnets first increase and then decrease with the increase of sintering temperature, TSPS, from 650 °C to 900 °C. The optimal magnetic properties can be obtained when TSPS is 800 °C. The Nd-Fe-B magnet sinter treated at 800 °C was subjected to further hot deformation. Compared with the starting HDDR powders or the SPS treated magnets, the hot-deformed magnets present more obvious anisotropy and possess much better magnetic properties due to the good c-axis texture formed in the deformation process. The anisotropic magnet deformed at 800 °C with 50% compression ratio has a microstructure consisting of well aligned and platelet-shaped Nd2Fe14 B grains without abnormal grain growth and exhibits excellent magnetic properties parallel to the pressing axis.
基金Project (51001040) supported by the National Natural Science Foundation of ChinaProject (HITQNJS.2009.022) supported by Development Program for Outstanding Young Teachers in Harbin Institute of Technology, China
文摘A fine-grained TiAl alloy with a composition of Ti-45Al-2Cr-2Nb-1B-0.5Ta-0.225Y (mole fraction, %) was prepared by double mechanical milling(DMM) and spark plasma sintering(SPS). The relationship among sintering temperature, microstructure and mechanical properties was studied. The results show that the morphology of double mechanical milled powder is regular with size in the range of 20-40 μm and mainly composed of TiAl and Ti3Al phases. The main phase TiAl and few phases Ti3Al, Ti2Al and TiB2 were observed in the SPSed alloys. For samples sintered at 900 ℃ the equiaxed crystal grain microstructure is achieved with size in the range of 100-200 nm. With increasing the SPS temperature from 900 ℃to 1000 ℃ the size of equiaxed crystal grain obviously increases, the microhardness decreases from HV658 to HV616, and the bending strength decreases from 781 MPa to 652 MPa. In the meantime, the compression fracture strength also decreases from 2769 MPa to 2669 MPa, and the strain to fracture in compression increases from 11.69% to 17.76%. On the base of analysis of fractographies, it shows that the compression fracture transform of the SPSed alloys is intergranular rupture.
基金Project (51001040) supported by the National Natural Science Foundation of China
文摘A fine-grained TiAl alloy with the composition of Ti-43Al-9V was prepared by mechanical milling and spark plasma sintering(SPS).The relationship among sintering temperature,microstructure and mechanical properties was studied.The results show that the morphology of mechanical milling powder is regular with size in a range of 5-30 μm.Main phases of γ-TiAl,α2-Ti3Al and few B2 phase are observed in the SPS bulk samples.For samples sintered at 1150 °C,equiaxed crystal grain microstructure is achieved with size in a range of 300 nm-1 μm.With increasing SPS temperature to 1250 °C,the size of equiaxed crystal grains obviously increases,the microhardness decreases from HV592 to HV535,and the bending strength decreases from 605 to 219 MPa.Meantime,the compression fracture strength also decreases from 2601 to 1905 MPa,and the strain compression decreases from 28.95% to 12.09%.
基金Project(13961001D)supported by the Key Basic Research Project of Hebei Province,ChinaProject(2013BAE08B01)supported by the National Key Technology R&D Program of China
文摘Fe75Zr3Si13B9 magnetic amorphous powders were fabricated by mechanical alloying. Bulk amorphous and nanocrystalline alloys with 20 mm in diameter and 7 mm in height were fabricated by the spark plasma sintering technology at different sintering temperatures. The phase composition, glass transition temperature (Tg), onset crystallization temperature (Tx), peak temperature (Tp) and super-cooled liquid region (ΔTx) of Fe75Zr3Si13B9 amorphous powders were analyzed by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The phase transition, microstructure, mechanical properties and magnetic performance of the bulk alloys were discussed with X-ray diffractometer, scanning electron microscope (SEM), Gleeble 3500 and vibration sample magnetometer (VSM), respectively. It is found that with the increase in the sintering temperature at the pressure of 500 MPa, the density, compressive strength, micro-hardness and saturation magnetization of the sintering samples improved significantly, the amorphous phase began to crystallize gradually. Finally, the desirable amorphous and nanocrystalline magnetic materials at the sintering temperature of 863.15 K and the pressure of 500 MPa have a density of 6.9325 g/cm3, a compressive strength of 1140.28 MPa and a saturation magnetization of 1.28 T.
基金Project(2011CB605500) supported by the National Basic Research Program of ChinaProject(FRF-MP-10-005B) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(50674037) supported by the National Natural Science Foundation of China
文摘A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y(mole fraction,%) was processed by spark plasma sintering(SPS).The effects of sintering temperature on the microstructure and mechanical properties were studied.The results show that the microstructure and phase constitution vary with sintering temperature.Sintering the milled powders at 1200 ℃ produces fully dense compact.Higher sintering temperature does not improve the densification evidently.The dominant phases are γ and α2 in the bulk alloys sintered at 1200 ℃.With higher sintering temperature,the fraction of α2 phase decreases and the microstructure changes from equiaxed near γ grain to near lamellar structure,together with a slight coarsening.The bulk alloy sintered at 1260 ℃ with refined and homogeneous near lamellar structure reveals the best overall mechanical properties.The compressional fracture stress and compression ratio are 2984 MPa and 41.5%,respectively,at room temperature.The tensile fracture stress and ductility are 527.5 MPa and 5.9%,respectively,at 800 ℃.