Tubular members subject to combined pitting corrosion and crack damage were numerically studied to clarify the reduction of ultimate strength and failure behavior,based on numerical models validated against available ...Tubular members subject to combined pitting corrosion and crack damage were numerically studied to clarify the reduction of ultimate strength and failure behavior,based on numerical models validated against available experi-ments.The effects of length,location and inclined angle of a crack under combined damage were studied to disclose the mechanism of interaction between the crack and corrosion pits.The methods,named as linear superposition directly accumulating the effects of solo crack and solo pitting damage,as well as crack projection transferring an inclined crack to a transverse one,were discussed and verified in the view of assessing ultimate strength of tubular members with combined damage.It was shown that the former is practical but complex while the next always over-estimates the residual strength.Besides,the location and inclined angle of a crack have a subtle effect on the reduction of ultimate strength under combined damage,especially at higher level of pitting damage,due to the synergistic effect between corrosion pits and cracks.Such effect can lead to early occurrence of plasticity and local buckling by inducing stress interaction between crack tips and pits,and causing more significant strength reduction compared with a solo type of damage.A practical method was proposed to determine the loss ratio of cross-sectional area on the equivalent weakest section of a damaged member.Based on the loss ratio,a formula was presented to predict the ultimate strength of damaged members with combined damage,showing good applicability.展开更多
In this study,the pure erosion behaviour of pure iron and its erosion-corrosion behaviour under different anodic polarization currents were investigated in various cathodic reactions(oxygen reduction,hydrogen ion redu...In this study,the pure erosion behaviour of pure iron and its erosion-corrosion behaviour under different anodic polarization currents were investigated in various cathodic reactions(oxygen reduction,hydrogen ion reduction,and water reduction)using a cylindrical stirring system.The corrosion-enhanced erosion(C-E)rates were determined for each condition.The results revealed that pure iron displayed similar pure erosion behaviour across all three cathodic reactions.When the cathodic reactions involve hydrogen ion reduction or water reduction,the erosion-corrosion of pure iron manifested as uniform damage,with the reduction in hardness being the main cause of the C-E in this case.Conversely,in the case of oxy-gen reduction reaction as the cathodic reaction,the erosion-corrosion presented as pitting damage,with the reduction in hardness resulting from localized concentration of anodic current and the formation of easily worn protruding flaky iron structures at the edges of the pits as the main mechanism of the C-E.Moreover,linear and exponential relationships were found between the C-E rate and the anodic current density for uniform damage and pitting damage,respectively.Finally,the concept of surface equivalent hardness was proposed,along with the establishment of a mathematical model for surface equivalent hardness based on the relationships between the C-E rate and the anodic current density.Utilizing the surface equivalent hardness enables the evaluation of the erosion rate on material surfaces considering the coupled effect.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51879124)。
文摘Tubular members subject to combined pitting corrosion and crack damage were numerically studied to clarify the reduction of ultimate strength and failure behavior,based on numerical models validated against available experi-ments.The effects of length,location and inclined angle of a crack under combined damage were studied to disclose the mechanism of interaction between the crack and corrosion pits.The methods,named as linear superposition directly accumulating the effects of solo crack and solo pitting damage,as well as crack projection transferring an inclined crack to a transverse one,were discussed and verified in the view of assessing ultimate strength of tubular members with combined damage.It was shown that the former is practical but complex while the next always over-estimates the residual strength.Besides,the location and inclined angle of a crack have a subtle effect on the reduction of ultimate strength under combined damage,especially at higher level of pitting damage,due to the synergistic effect between corrosion pits and cracks.Such effect can lead to early occurrence of plasticity and local buckling by inducing stress interaction between crack tips and pits,and causing more significant strength reduction compared with a solo type of damage.A practical method was proposed to determine the loss ratio of cross-sectional area on the equivalent weakest section of a damaged member.Based on the loss ratio,a formula was presented to predict the ultimate strength of damaged members with combined damage,showing good applicability.
基金supported by the National Key Research and Development Program(No.2022YFC2806200)the National Key Research and Development Program(No.2023YFC2810800)the Natural Science Foundation of China(No.52001055).
文摘In this study,the pure erosion behaviour of pure iron and its erosion-corrosion behaviour under different anodic polarization currents were investigated in various cathodic reactions(oxygen reduction,hydrogen ion reduction,and water reduction)using a cylindrical stirring system.The corrosion-enhanced erosion(C-E)rates were determined for each condition.The results revealed that pure iron displayed similar pure erosion behaviour across all three cathodic reactions.When the cathodic reactions involve hydrogen ion reduction or water reduction,the erosion-corrosion of pure iron manifested as uniform damage,with the reduction in hardness being the main cause of the C-E in this case.Conversely,in the case of oxy-gen reduction reaction as the cathodic reaction,the erosion-corrosion presented as pitting damage,with the reduction in hardness resulting from localized concentration of anodic current and the formation of easily worn protruding flaky iron structures at the edges of the pits as the main mechanism of the C-E.Moreover,linear and exponential relationships were found between the C-E rate and the anodic current density for uniform damage and pitting damage,respectively.Finally,the concept of surface equivalent hardness was proposed,along with the establishment of a mathematical model for surface equivalent hardness based on the relationships between the C-E rate and the anodic current density.Utilizing the surface equivalent hardness enables the evaluation of the erosion rate on material surfaces considering the coupled effect.