With its growth in spacecraft control applications,the microcontroller(MCU)becomes increasingly sensitive to radiation and the risks of system failure.In a radiation environment,the MCU is vulnerable to impacts from h...With its growth in spacecraft control applications,the microcontroller(MCU)becomes increasingly sensitive to radiation and the risks of system failure.In a radiation environment,the MCU is vulnerable to impacts from high-energy particles,which can lead to single-event effect(SEE)that disrupt normal system operations.The pipeline of MCU,being the core structure of the system,is particularly susceptible to single-event upset(SEU)and potentially causes execution failures.However,existing radiation-hardening techniques offer limited effectiveness for pipelines.To enhance SEU resistance,this study focused on a 32-bit MCU core with eight pipeline stages,proposing a pipeline hardening approach that utilizes lockstep technology to improve fault tolerance.Signals from two processors were compared including register write data,register contents and pre-fetched instructions.Any discrepancies triggered error flags to indicate faults.When an error flag was raised,recovery was initiated through an interrupt.The interrupt handler then retrieved state information from the advanced peripheral bus(APB)slave module to restore the CPU's operational state and resume execution.By combining hardware-based state preservation with software-driven error recovery,the proposed solution demonstrated significant improvements in fault tolerance rates and performance compared to traditional checkpoint-based techniques.After completing the pipeline hardening design,a fault injection platform was utilized in this paper to simulate real-world error conditions on internal processor modules.The platform was developed based on the circuit's register-transfer-level(RTL)design and statistical results.The fault injection platform was performed by automatically finding all registers within the target design.The register values were forced to upset at the tens of nanoseconds scale in the RTL description of the circuit's design.After running the circuit's functional simulation,the statistics of the faults in registers were displayed on the platform,which evaluated the influence of SEU.The vulnerability of SEU in the circuit could be observed from the results of the soft error statistics.The post-hardening soft error rates were then measured and compared to pre-hardening data,providing a quantitative evaluation of the improvements.Using this method,the soft error rates of the modules in the MCU core such as PFU,DPU,and Cache AXIM are 40.07%,26.36%,and 27.29%respectively before hardening.The soft error rates of modules mentioned above are reduced to 0%,0.69%,and 1.11%after hardening.The hardened and non-hardened designs of the entire core were implemented in FPGA.The total resource utilization of the triple mode redundancy(TMR)is 111984,as indicated by the number of look-up tables(LUTs)and registers consumed in the FPGA.The total resource utilization of this work is 78034,and the ratio of resource utilization between this work and TMR is approximately 69.68%.The error recovery time for the hardened MCU processor was analyzed using the completion cycles of a bubble sort algorithm as a benchmark.In this paper,the average recovery cycle using the software checkpoint roll-back method is 36479.06,and the average recovery cycle using this work is 26922.5.The ratio of recovery cycles between this work and checkpoint roll-back is about 73.8%.Assessments through random fault injection and FPGA implementation indicate that this approach effectively reduces processor faults caused by soft errors while optimizing resource utilization and efficiency over triplemodular redundancy.展开更多
The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling...The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling and structural analysis were performed for the repair reinforcement of a steel pipeline with a composite bandage.A preliminary analysis of possible contact interaction schemes was implemented based on the theory of cylindrical shells,taking into account transverse shear deformations.The finite element method was used for a detailed study of the stress state of the composite bandage and the reinforced section of the pipeline.The limit state of the reinforced section was assessed based on the von Mises criterion for steel and the Tsai-Wu criterion for composites.The effectiveness of the repair was demonstrated on a pipeline whose wall thickness had decreased by 20%as a result of corrosion damage.At a nominal pressure of P=6 MPa,the maximum normal stress in the weakened area reached 381 MPa.The installation of a composite bandage reduced this stress to 312 MPa,making the repaired section virtually as strong as the undamaged pipeline.Due to the linearity of the problem,the results obtained can be easily used to find critical internal pressure values.展开更多
In ultraviolet cured-in-place-pipe(UV-CIPP)pipeline rehabilitation,resin performance critically determines repair effectiveness.Current UV-curable resins exhibit high volatile organic compound(VOC)emissions and inadeq...In ultraviolet cured-in-place-pipe(UV-CIPP)pipeline rehabilitation,resin performance critically determines repair effectiveness.Current UV-curable resins exhibit high volatile organic compound(VOC)emissions and inadequate post-cure toughness,which compromise fatigue resistance during service.To address these issues,we synthesized hydroxyl-terminated polyurethane acrylate prepolymers using diphenylmethane diisocyanate(MDI),polypropylene glycol(PPG),and hydroxyethyl methacrylate(HEMA).Fourier transform infrared spectroscopy(FTIR)confirmed successful prepolymer synthesis.We developed UV-curable resins by incorporating various crosslinking monomers and optimized the formulations through mechanical property analysis.Testing revealed that the polyurethane-acrylic UV-cured resin system combines polyurethane's mechanical excellence with acrylics'high UV-curing activity.The PPG200/MDI/HEMA formulation achieved superior performance,with a tensile strength of 55.31 MPa,an impact toughness of 22.7 kJ/m^(2),and a heat deflection temperature(HDT)of 132℃.The optimized system eliminates volatile components while maintaining high reactivity,addressing critical limitations in trenchless pipeline rehabilitation.The improved mechanical properties meet the operational demands of underground pipes,suggesting practical applicability in trenchless pipeline repair.展开更多
Maintaining the structural integrity of parallel natural gas pipelines during leakage-induced jet fires remains a critical engineering challenge.Existing methods often fail to account for the complex interactions amon...Maintaining the structural integrity of parallel natural gas pipelines during leakage-induced jet fires remains a critical engineering challenge.Existing methods often fail to account for the complex interactions among heat transfer,material behavior,and pipeline geometry,which can lead to overly simplified and potentially unsafe assessments.To address these limitations,this study develops a multiphysics approach that integrates small-orifice leakage theory with detailed thermo-fluid-structural simulations.The proposed framework contributes to a more accurate failure analysis through three main components:(1)coupled modeling that tracks transient heat flow and stress development as fire conditions evolve;(2)risk assessment incorporating spatial layout,material property changes with temperature,and operational limits;and(3)sensitivity analysis to identify key design factors that influence structural performance under high thermal loads.Simulation results demonstrate that thermal radiation from neighboring jet fires significantly accelerates material degradation,with inter-pipeline spacing emerging as a critical determinant of structural response.Notably,increasing the spacing between pipelines reduces thermal interaction and mechanical stress transfer.As a result,systems with optimized spacing exhibit markedly lower deformation than conventional configurations.These findings provide a foundation for re-evaluating pipeline layout strategies and strengthening safety protocols,particularly in high-risk environments where fire exposure can severely compromise structural reliability.The proposed approach offers actionable guidance for engineers and policymakers seeking to enhance the resilience of pipeline infrastructure under extreme thermal conditions.展开更多
This paper examines how natural gas disperses vertically when high-pressure pipelines with large openings fail in unconfined environments,providing insight into hazardous gas cloud development and behavior.A comprehen...This paper examines how natural gas disperses vertically when high-pressure pipelines with large openings fail in unconfined environments,providing insight into hazardous gas cloud development and behavior.A comprehensive study was conducted using a full-scale field experiment(1,219 mm diameter,12 MPa pressure,100 mm aperture)combined with a validated computational fluid dynamics(CFD)numerical simulation model to systematically analyze the coupling effects of pipeline pressure and ambient wind speed.The results indicate that:(1)Pipeline pressure determines the vertical jet scale,where jet height is positively correlated with pressure;at 12 MPa,the maximum jet height reaches 69.4 m(approximately 2.65 times that at 4 MPa),and the lower explosive limit(LEL)cloud area follows a quadratic polynomial trend.(2)Ambient wind speed significantly alters the diffusion trajectory;at a wind speed of 10 m/s,the LEL gas cloud area expands by 1.69 times compared to calm conditions,while the jet height is suppressed to 29.9%of the calm wind value.(3)Our developed dynamic prediction model for the hazardous gas-cloud region achieves a determination coefficient of 0.975 and maintaining prediction errors maintained within approximately 12%.The proposed empirical correlations and dynamic prediction model provide essential quantitative data support for safety-distance design and emergency-response decision-making for high-pressure natural gas pipelines.展开更多
With the maturation of coalbed methane(CBM)exploitation and the transition into the late stages of dewatering and gas production,liquid loading in gathering pipelines has emerged as a major constraint on productivity ...With the maturation of coalbed methane(CBM)exploitation and the transition into the late stages of dewatering and gas production,liquid loading in gathering pipelines has emerged as a major constraint on productivity and operational stability.Based on real-time field data and gas-liquid physicochemical analyses,this study elucidates the mechanisms governing liquid loading formation under varying temperature,pressure,and water saturation conditions.An HYSYS model is employed to determine the water dew point,while the Turner model is used to evaluate the critical conditions for liquid holdup.The results indicate that gas water saturation exerts the dominant influence on liquid loading risk,followed by pressure,whereas temperature plays a comparatively minor role.When water saturation exceeds 2%and the operating temperature falls below the dew point,condensation-driven liquid loading increases sharply.To further characterize the spatial distribution of liquid accumulation,a steady-state OLGA model of a DN100 gathering pipeline network is developed to examine the effects of pipe diameter,water saturation,and soil temperature.The simulations show that larger pipe diameters and higher water saturation significantly aggravate liquid holdup,while elevated soil temperature mitigates liquid accumulation.Moreover,the liquid holdup ratio is found to correlate closely with flow regime transitions,confirming its suitability as a key indicator of liquid loading risk.Based on these findings,optimization strategies for pipeline design and operation are proposed.To mitigate liquid loading,the gathering pipeline velocity should be maintained above the critical value of 1.63 m/s,and the gas water content should be strictly controlled below 2%.Under operating conditions representative of the Hancheng block,it is recommended to reduce the pipeline diameter from DN130 to DN100 to enhance self-cleaning capacity.In addition,thermal insulation should be applied during winter operation to maintain the pipe wall temperature above 10◦C,thereby suppressing condensation-induced liquid accumulation.展开更多
Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crac...Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.展开更多
Widespread use of green hydrogen is a critical route to achieving a carbon-neutral society,but it cannot be accomplished without extensive hydrogen distribution.Hydrogen pipelines are the most energy-efficient approac...Widespread use of green hydrogen is a critical route to achieving a carbon-neutral society,but it cannot be accomplished without extensive hydrogen distribution.Hydrogen pipelines are the most energy-efficient approach to transporting hydrogen in areas with high,long-term demand for hydrogen.A well-known fact is that the properties of hydrogen differ from those of natural gas,which leads to significant variations in the pipeline transportation process.In addition,hydrogen can degrade the mechanical properties of steels,thereby affecting pipeline integrity.This situation has led to two inevitable key challenges in the current development of hydrogen-pipeline technology:economic viability and safety.Based on a review of the current state of hydrogen pipelines,including material compatibility with hydrogen,design methods,process operations,safety monitoring,and standards,this paper highlights key knowledge gaps in gaseous hydrogen pipelines.These gaps include the utilisation of high-strength materials for hydrogen pipelines,design of high-quality hydrogen pipelines,determination of hydrogen velocity,and repurposing of existing natural-gas pipelines.This review aims to identify the challenges in current hydrogen pipelines development and provide valuable suggestions for future research.展开更多
A numerical simulation analysis is conducted to examine the unsteady hydrodynamic characteristics of vortex-induced vibration(VIV)and the suppression effect of helical strakes on VIV in subsea pipelines.The analysis u...A numerical simulation analysis is conducted to examine the unsteady hydrodynamic characteristics of vortex-induced vibration(VIV)and the suppression effect of helical strakes on VIV in subsea pipelines.The analysis uses the standard k−εturbulence model for 4.5-and 12.75-inch pipes,and its accuracy is verified by comparing the results with large-scale hydrodynamic experiments.These experiments are designed to evaluate the suppression efficiency of VIV with and without helical strakes,focusing on displacement and drag coefficients under different flow conditions.Furthermore,the influence of important geometric parameters of the helical strakes on drag coefficients and VIV suppression efficiency at different flow rates is compared and discussed.Numerical results agree well with experimental data for drag coefficient and vortex shedding frequency.Spring-pipe self-excited vibration experimental tests reveal that the installation of helical strakes substantially reduces the drag coefficient of VIV within a certain flow rate range,achieving suppression efficiencies exceeding 90%with strake heights larger than 0.15D.Notably,the optimized parameter combination of helical strakes,with a pitch of 15D,a fin height of 0.2D,and 45°edge slopes,maintains high suppression efficiency,thereby exhibiting superior performance.This study provides a valuable reference for the design and application of helical strakes and VIV suppression in subsea engineering.展开更多
Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibra...Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibration.An active damping device(ADD)is used to the vibration of the pump valve pipeline system to apply the control force,to achieve the active control of the pipeline vibration.A pump-valve pipeline vibration test bench was built to compare the control effect of active damping device on pipeline vibration under different pump valve working conditions,and the results show that applying ADD control could effectively suppress the vibration of the pump valve pipeline and enhance the stability of the equipment during operation.At different pump operating rotation frequencies,the vibration amplitude of the pump valve pipeline in working frequency and its multiple frequencies are also effectively suppressed,with the maximum amplitude reduction of more than 60%.For the valve vibration caused by different operating openings,the vibration of the highest reduction of 68%,and the centrifugal pump drive shaft vi-bration reduced by up to 73%,which provides a new idea for vibration control of pump valve pipeline system.展开更多
Deep-sea mineral resource transportation predominantly utilizes hydraulic pipeline methodology.Environmental factors induce vibrations in flexible pipelines,thereby affecting the internal flow characteristics.Therefor...Deep-sea mineral resource transportation predominantly utilizes hydraulic pipeline methodology.Environmental factors induce vibrations in flexible pipelines,thereby affecting the internal flow characteristics.Therefore,real-time monitoring of solid–liquid two-phase flow in pipelines is crucial for system maintenance.This study develops an autoencoder-based deep learning framework to reconstruct three-dimensional solid–liquid two-phase flow within flexible vibrating pipelines utilizing sparse wall information from sensors.Within this framework,separate X-model and F-model with distinct hidden-layer structures are established to reconstruct the coordinates and flow field information on the computational domain grid of the pipeline under traveling wave vibration.Following hyperparameter optimization,the models achieved high reconstruction accuracy,demonstrating R^(2)values of 0.990 and 0.945,respectively.The models’robustness is evaluated across three aspects:vibration parameters,physical fields,and vibration modes,demonstrating good reconstruction performance.Results concerning sensors show that 20 sensors(0.06%of total grids)achieve a balance between accuracy and cost,with superior accuracy obtained when arranged along the full length of the pipe compared to a dense arrangement at the front end.The models exhibited a signal-to-noise ratio tolerance of approximately 27 dB,with reconstruction accuracy being more affected by sensor failures at both ends of the pipeline.展开更多
Unmanned aerial vehicles(UAVs)technology is rapidly advancing,offering innovative solutions for various industries,including the critical task of oil and gas pipeline surveillance.However,the limited flight time of co...Unmanned aerial vehicles(UAVs)technology is rapidly advancing,offering innovative solutions for various industries,including the critical task of oil and gas pipeline surveillance.However,the limited flight time of conventional UAVs presents a significant challenge to comprehensive and continuous monitoring,which is crucial for maintaining the integrity of pipeline infrastructure.This review paper evaluates methods for extending UAV flight endurance,focusing on their potential application in pipeline inspection.Through an extensive literature review,this study identifies the latest advancements in UAV technology,evaluates their effectiveness,and highlights the existing gaps in achieving prolonged flight operations.Advanced techniques,including artificial intelligence(AI),machine learning(ML),and deep learning(DL),are reviewed for their roles in pipeline monitoring.Notably,DL algorithms like You Only Look Once(YOLO)are explored for autonomous flight in UAV-based inspections,real-time defect detection,such as cracks,corrosion,and leaks,enhancing reliability and accuracy.A vital aspect of this research is the proposed deployment of a hybrid drone design combining lighter-than-air(LTA)and heavier-than-air(HTA)principles,achieving a balance of endurance and maneuverability.LTA vehicles utilize buoyancy to reduce energy consumption,thereby extending flight durations.The paper details the methodology for designing LTA vehicles,presenting an analysis of design parameters that align with the requirements for effective pipeline surveillance.The ongoing work is currently at Technology Readiness Level(TRL)4,where key components have been validated in laboratory conditions,with fabrication and flight testing planned for the next phase.Initial design analysis indicates that LTA configurations could offer significant advantages in flight endurance compared to traditional UAV designs.These findings lay the groundwork for future fabrication and testing phases,which will be critical in validating and assessing the proposed approach’s real-world applicability.By outlining the technical complexities and proposing specialized techniques tailored for pipeline monitoring,this paper provides a foundational framework for advancing UAV capabilities in the oil and gas sector.Researchers and industry practitioners can use this roadmap to further develop UAV-enabled surveillance solutions,aiming to improve the reliability,efficiency,and safety of pipeline monitoring.展开更多
This study presents a comprehensive investigation of residual strength in corroded pipelines within the Yichang-Qianjiang section of the Sichuan-East Gas Pipeline,integrating advanced numerical simulation with experim...This study presents a comprehensive investigation of residual strength in corroded pipelines within the Yichang-Qianjiang section of the Sichuan-East Gas Pipeline,integrating advanced numerical simulation with experimental validation.The research methodology incorporates three distinct parameter grouping approaches:a random group based on statistical analysis of 389 actual corrosion defects detected during 2023 MFL inspection,a deviation group representing historically documented failure scenarios,and a structural group examining systematic parameter variations.Using ABAQUS finite element software,we developed a dynamic implicit analysis model incorporating geometric nonlinearity and validated it through 1:12.7 scaled model testing,achieving prediction deviations consistently within 5%for standard cases.Our analysis revealed distinct failure mechanisms between large and small defects,with large defects exhibiting stress concentration at circumferential edges and small defects concentrating stress centrally.Quantitative analysis identified defect depth as themost significant factor,with every 1mmincrease reducing strength by 0.054MPa,while defect length showed moderate influence at 0.0018MPa reduction per mm.Comparative analysis demonstrated that circumferential defects exhibited 15%higher burst failure pressure compared to axial defects,though this advantage diminished significantly at depths exceeding 40%wall thickness.These findings,validated through experimental testing with deviations within 5%,provide valuable insights for pipeline integrity management,particularly emphasizing the importance of defect depth monitoring and the need for orientation-specific assessment criteria in corrosion evaluation protocols.展开更多
This study presents a thorough and holistic review of various studies focusing on the structural analysis of Oil and Gas(O&G)pipelines,with an emphasis on various defect modes.The study appraised pipeline-related ...This study presents a thorough and holistic review of various studies focusing on the structural analysis of Oil and Gas(O&G)pipelines,with an emphasis on various defect modes.The study appraised pipeline-related articles from the empirical,semi-empirical,analytical,and numerical studies.However,the study’s core objective remains to address the persistent challenge that often leads to Burst Pressure Loss(BPL)in a pipeline.These mechanical-associated damages,which can result in BPL,may include pipe scratches,dents,or cracks.Therefore,training a large volume of datasets in neural network architectures or the finite element domain is crucial in this context.The study further explores previous research to gain a deeper insight into how many modes of damage enhance loss in Burst Pressure(BP).The study further synthesises significant reasons why pipeline Structural Health Failures(SHFs)occur,as drawn from existing literature.Failure scenarios in pipeline dent,crack,fracture,buckling,fatigue,corrosion,BPL,and Third-Party Damage(TPD)could result from mechanical deformation,ageing,insufficient real-time monitoring,and TPD influences.Many of the assessed articles conclude that the experimental approach and Finite Element Method(FEM)are valid and can accurately validate one another in the analysis and prediction of pipeline failures.However,this study offers valuable and comprehensive resources for pipeline engineers,academic researchers,and industry professionals.Again,the study is crucial for pipeline fabricators,installers,and operators to keep up with maintenance,repairs,and predictions.展开更多
Hilly terrain pipeline is a common form of pipeline in oil and gas storage and transportation industry.Due to the hilly terrain influence, the liquid at the elbow of the gathering pipeline is easy to flow back and acc...Hilly terrain pipeline is a common form of pipeline in oil and gas storage and transportation industry.Due to the hilly terrain influence, the liquid at the elbow of the gathering pipeline is easy to flow back and accumulate to form slug flow, so it is necessary to remove the accumulated liquid by gas purging. In this paper, experiment is carried out in hilly terrain pipelines. Three flow patterns of stratified flow, slug flow and stratified entrained flow are observed. The process of gas purging accumulated liquid is divided into four stages, namely liquid accumulation, liquid rising, continuous outflow and tail outflow. At the same time, the flow pattern maps of each stage are drawn. The pressure drop signal is analyzed in time domain and frequency domain, and the contour map of pressure drop distribution is drawn. It is found that the ratio of range to average value can well distinguish the occurrence range of each flow pattern.Based on visualization, the transition process of slug flow to stratified flow and stratified entrained flow is studied, and the transition boundary prediction model is established. An image processing method is proposed to convert the image signal into a similarity curve, and PSD analysis is performed to calculate the slug frequency. The normal distribution is used to fit the slug frequency, and the predicted correlation is in good agreement with the experimental data.展开更多
Strong surface impact will produce strong vibration,which will pose a threat to the safety of nearby buried pipelines and other important lifeline projects.Based on the verified numerical method,a comprehensive numeri...Strong surface impact will produce strong vibration,which will pose a threat to the safety of nearby buried pipelines and other important lifeline projects.Based on the verified numerical method,a comprehensive numerical parameter analysis is conducted on the key influencing factors of the vibration isolation hole(VIH),which include hole diameter,hole net spacing,hole depth,hole number,hole arrangement,and soil parameters.The results indicate that a smaller ratio of net spacing to hole diameter,the deeper the hole,the multi-row hole,the hole adoption of staggered arrangements,and better site soil conditions can enhance the efficiency of the VIH barrier.The average maximum vibration reduction efficiency within the vibration isolation area can reach 42.2%.The vibration safety of adjacent oil pipelines during a dynamic compaction projection was evaluated according to existing standards,and the measurement of the VIH was recommended to reduce excessive vibration.The single-row vibration isolation scheme and three-row staggered arrangement with the same hole parameters are suggested according to different cases.The research findings can serve as a reference for the vibration safety analysis,assessment,and control of adjacent underground facilities under the influence of strong surface impact loads.展开更多
文摘With its growth in spacecraft control applications,the microcontroller(MCU)becomes increasingly sensitive to radiation and the risks of system failure.In a radiation environment,the MCU is vulnerable to impacts from high-energy particles,which can lead to single-event effect(SEE)that disrupt normal system operations.The pipeline of MCU,being the core structure of the system,is particularly susceptible to single-event upset(SEU)and potentially causes execution failures.However,existing radiation-hardening techniques offer limited effectiveness for pipelines.To enhance SEU resistance,this study focused on a 32-bit MCU core with eight pipeline stages,proposing a pipeline hardening approach that utilizes lockstep technology to improve fault tolerance.Signals from two processors were compared including register write data,register contents and pre-fetched instructions.Any discrepancies triggered error flags to indicate faults.When an error flag was raised,recovery was initiated through an interrupt.The interrupt handler then retrieved state information from the advanced peripheral bus(APB)slave module to restore the CPU's operational state and resume execution.By combining hardware-based state preservation with software-driven error recovery,the proposed solution demonstrated significant improvements in fault tolerance rates and performance compared to traditional checkpoint-based techniques.After completing the pipeline hardening design,a fault injection platform was utilized in this paper to simulate real-world error conditions on internal processor modules.The platform was developed based on the circuit's register-transfer-level(RTL)design and statistical results.The fault injection platform was performed by automatically finding all registers within the target design.The register values were forced to upset at the tens of nanoseconds scale in the RTL description of the circuit's design.After running the circuit's functional simulation,the statistics of the faults in registers were displayed on the platform,which evaluated the influence of SEU.The vulnerability of SEU in the circuit could be observed from the results of the soft error statistics.The post-hardening soft error rates were then measured and compared to pre-hardening data,providing a quantitative evaluation of the improvements.Using this method,the soft error rates of the modules in the MCU core such as PFU,DPU,and Cache AXIM are 40.07%,26.36%,and 27.29%respectively before hardening.The soft error rates of modules mentioned above are reduced to 0%,0.69%,and 1.11%after hardening.The hardened and non-hardened designs of the entire core were implemented in FPGA.The total resource utilization of the triple mode redundancy(TMR)is 111984,as indicated by the number of look-up tables(LUTs)and registers consumed in the FPGA.The total resource utilization of this work is 78034,and the ratio of resource utilization between this work and TMR is approximately 69.68%.The error recovery time for the hardened MCU processor was analyzed using the completion cycles of a bubble sort algorithm as a benchmark.In this paper,the average recovery cycle using the software checkpoint roll-back method is 36479.06,and the average recovery cycle using this work is 26922.5.The ratio of recovery cycles between this work and checkpoint roll-back is about 73.8%.Assessments through random fault injection and FPGA implementation indicate that this approach effectively reduces processor faults caused by soft errors while optimizing resource utilization and efficiency over triplemodular redundancy.
文摘The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling and structural analysis were performed for the repair reinforcement of a steel pipeline with a composite bandage.A preliminary analysis of possible contact interaction schemes was implemented based on the theory of cylindrical shells,taking into account transverse shear deformations.The finite element method was used for a detailed study of the stress state of the composite bandage and the reinforced section of the pipeline.The limit state of the reinforced section was assessed based on the von Mises criterion for steel and the Tsai-Wu criterion for composites.The effectiveness of the repair was demonstrated on a pipeline whose wall thickness had decreased by 20%as a result of corrosion damage.At a nominal pressure of P=6 MPa,the maximum normal stress in the weakened area reached 381 MPa.The installation of a composite bandage reduced this stress to 312 MPa,making the repaired section virtually as strong as the undamaged pipeline.Due to the linearity of the problem,the results obtained can be easily used to find critical internal pressure values.
基金Funded by the National Natural Science Foundation of China(No.52473077)China Three Gorges Corporation(No.202403190)。
文摘In ultraviolet cured-in-place-pipe(UV-CIPP)pipeline rehabilitation,resin performance critically determines repair effectiveness.Current UV-curable resins exhibit high volatile organic compound(VOC)emissions and inadequate post-cure toughness,which compromise fatigue resistance during service.To address these issues,we synthesized hydroxyl-terminated polyurethane acrylate prepolymers using diphenylmethane diisocyanate(MDI),polypropylene glycol(PPG),and hydroxyethyl methacrylate(HEMA).Fourier transform infrared spectroscopy(FTIR)confirmed successful prepolymer synthesis.We developed UV-curable resins by incorporating various crosslinking monomers and optimized the formulations through mechanical property analysis.Testing revealed that the polyurethane-acrylic UV-cured resin system combines polyurethane's mechanical excellence with acrylics'high UV-curing activity.The PPG200/MDI/HEMA formulation achieved superior performance,with a tensile strength of 55.31 MPa,an impact toughness of 22.7 kJ/m^(2),and a heat deflection temperature(HDT)of 132℃.The optimized system eliminates volatile components while maintaining high reactivity,addressing critical limitations in trenchless pipeline rehabilitation.The improved mechanical properties meet the operational demands of underground pipes,suggesting practical applicability in trenchless pipeline repair.
文摘Maintaining the structural integrity of parallel natural gas pipelines during leakage-induced jet fires remains a critical engineering challenge.Existing methods often fail to account for the complex interactions among heat transfer,material behavior,and pipeline geometry,which can lead to overly simplified and potentially unsafe assessments.To address these limitations,this study develops a multiphysics approach that integrates small-orifice leakage theory with detailed thermo-fluid-structural simulations.The proposed framework contributes to a more accurate failure analysis through three main components:(1)coupled modeling that tracks transient heat flow and stress development as fire conditions evolve;(2)risk assessment incorporating spatial layout,material property changes with temperature,and operational limits;and(3)sensitivity analysis to identify key design factors that influence structural performance under high thermal loads.Simulation results demonstrate that thermal radiation from neighboring jet fires significantly accelerates material degradation,with inter-pipeline spacing emerging as a critical determinant of structural response.Notably,increasing the spacing between pipelines reduces thermal interaction and mechanical stress transfer.As a result,systems with optimized spacing exhibit markedly lower deformation than conventional configurations.These findings provide a foundation for re-evaluating pipeline layout strategies and strengthening safety protocols,particularly in high-risk environments where fire exposure can severely compromise structural reliability.The proposed approach offers actionable guidance for engineers and policymakers seeking to enhance the resilience of pipeline infrastructure under extreme thermal conditions.
基金supported by the National Natural Science Foundation of China(Grant No.52574278)the Xinjiang Uygur Autonomous Region Key R&D Program Project(Grant No.2024B01003).
文摘This paper examines how natural gas disperses vertically when high-pressure pipelines with large openings fail in unconfined environments,providing insight into hazardous gas cloud development and behavior.A comprehensive study was conducted using a full-scale field experiment(1,219 mm diameter,12 MPa pressure,100 mm aperture)combined with a validated computational fluid dynamics(CFD)numerical simulation model to systematically analyze the coupling effects of pipeline pressure and ambient wind speed.The results indicate that:(1)Pipeline pressure determines the vertical jet scale,where jet height is positively correlated with pressure;at 12 MPa,the maximum jet height reaches 69.4 m(approximately 2.65 times that at 4 MPa),and the lower explosive limit(LEL)cloud area follows a quadratic polynomial trend.(2)Ambient wind speed significantly alters the diffusion trajectory;at a wind speed of 10 m/s,the LEL gas cloud area expands by 1.69 times compared to calm conditions,while the jet height is suppressed to 29.9%of the calm wind value.(3)Our developed dynamic prediction model for the hazardous gas-cloud region achieves a determination coefficient of 0.975 and maintaining prediction errors maintained within approximately 12%.The proposed empirical correlations and dynamic prediction model provide essential quantitative data support for safety-distance design and emergency-response decision-making for high-pressure natural gas pipelines.
基金supported by PetroChina Coalbed Methane Co.,Ltd.
文摘With the maturation of coalbed methane(CBM)exploitation and the transition into the late stages of dewatering and gas production,liquid loading in gathering pipelines has emerged as a major constraint on productivity and operational stability.Based on real-time field data and gas-liquid physicochemical analyses,this study elucidates the mechanisms governing liquid loading formation under varying temperature,pressure,and water saturation conditions.An HYSYS model is employed to determine the water dew point,while the Turner model is used to evaluate the critical conditions for liquid holdup.The results indicate that gas water saturation exerts the dominant influence on liquid loading risk,followed by pressure,whereas temperature plays a comparatively minor role.When water saturation exceeds 2%and the operating temperature falls below the dew point,condensation-driven liquid loading increases sharply.To further characterize the spatial distribution of liquid accumulation,a steady-state OLGA model of a DN100 gathering pipeline network is developed to examine the effects of pipe diameter,water saturation,and soil temperature.The simulations show that larger pipe diameters and higher water saturation significantly aggravate liquid holdup,while elevated soil temperature mitigates liquid accumulation.Moreover,the liquid holdup ratio is found to correlate closely with flow regime transitions,confirming its suitability as a key indicator of liquid loading risk.Based on these findings,optimization strategies for pipeline design and operation are proposed.To mitigate liquid loading,the gathering pipeline velocity should be maintained above the critical value of 1.63 m/s,and the gas water content should be strictly controlled below 2%.Under operating conditions representative of the Hancheng block,it is recommended to reduce the pipeline diameter from DN130 to DN100 to enhance self-cleaning capacity.In addition,thermal insulation should be applied during winter operation to maintain the pipe wall temperature above 10◦C,thereby suppressing condensation-induced liquid accumulation.
基金funded by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan(Grant No.AP19680589).
文摘Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.
基金supported by the National Key Research and Development Program of China(No.2022YFB4003400)the Key Research and Development Program of Zhejiang Province of China(No.2023C01225)the State Key Laboratory of Clean Energy Utilization,China。
文摘Widespread use of green hydrogen is a critical route to achieving a carbon-neutral society,but it cannot be accomplished without extensive hydrogen distribution.Hydrogen pipelines are the most energy-efficient approach to transporting hydrogen in areas with high,long-term demand for hydrogen.A well-known fact is that the properties of hydrogen differ from those of natural gas,which leads to significant variations in the pipeline transportation process.In addition,hydrogen can degrade the mechanical properties of steels,thereby affecting pipeline integrity.This situation has led to two inevitable key challenges in the current development of hydrogen-pipeline technology:economic viability and safety.Based on a review of the current state of hydrogen pipelines,including material compatibility with hydrogen,design methods,process operations,safety monitoring,and standards,this paper highlights key knowledge gaps in gaseous hydrogen pipelines.These gaps include the utilisation of high-strength materials for hydrogen pipelines,design of high-quality hydrogen pipelines,determination of hydrogen velocity,and repurposing of existing natural-gas pipelines.This review aims to identify the challenges in current hydrogen pipelines development and provide valuable suggestions for future research.
基金Supported by the National Natural Science Foundation of China (Grant No. 52222111)the National Science and Technology Major Project of China “Key Technologies and Equipment for Deepwater Dry Oil and Gas Production and Processing Platforms”(No. 2024ZD1403300)+1 种基金Subproject 5 “Research on Safety Risk Assessment Technology System for Deepwater Dry Oil and Gas Production and Processing Platforms”(No. 2024ZD1403305)the China Scholarship Council (202306440019)。
文摘A numerical simulation analysis is conducted to examine the unsteady hydrodynamic characteristics of vortex-induced vibration(VIV)and the suppression effect of helical strakes on VIV in subsea pipelines.The analysis uses the standard k−εturbulence model for 4.5-and 12.75-inch pipes,and its accuracy is verified by comparing the results with large-scale hydrodynamic experiments.These experiments are designed to evaluate the suppression efficiency of VIV with and without helical strakes,focusing on displacement and drag coefficients under different flow conditions.Furthermore,the influence of important geometric parameters of the helical strakes on drag coefficients and VIV suppression efficiency at different flow rates is compared and discussed.Numerical results agree well with experimental data for drag coefficient and vortex shedding frequency.Spring-pipe self-excited vibration experimental tests reveal that the installation of helical strakes substantially reduces the drag coefficient of VIV within a certain flow rate range,achieving suppression efficiencies exceeding 90%with strake heights larger than 0.15D.Notably,the optimized parameter combination of helical strakes,with a pitch of 15D,a fin height of 0.2D,and 45°edge slopes,maintains high suppression efficiency,thereby exhibiting superior performance.This study provides a valuable reference for the design and application of helical strakes and VIV suppression in subsea engineering.
基金The Fundamental Research Funds for the Central Universities(JD2423)。
文摘Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibration.An active damping device(ADD)is used to the vibration of the pump valve pipeline system to apply the control force,to achieve the active control of the pipeline vibration.A pump-valve pipeline vibration test bench was built to compare the control effect of active damping device on pipeline vibration under different pump valve working conditions,and the results show that applying ADD control could effectively suppress the vibration of the pump valve pipeline and enhance the stability of the equipment during operation.At different pump operating rotation frequencies,the vibration amplitude of the pump valve pipeline in working frequency and its multiple frequencies are also effectively suppressed,with the maximum amplitude reduction of more than 60%.For the valve vibration caused by different operating openings,the vibration of the highest reduction of 68%,and the centrifugal pump drive shaft vi-bration reduced by up to 73%,which provides a new idea for vibration control of pump valve pipeline system.
基金financial support by the National Natural Science Foundation of China (Nos.52471293 and 12372270)the National Youth Science Foundation of China (Nos.52101322 and 52108375)+3 种基金the Program for Intergovernmental International S&T Cooperation Projects of Shanghai Municipality, China (Nos.24510711100 and 22160710200)The Oceanic Interdisciplinary Program of Shanghai Jiao Tong University (No.SL2022PT101)funded by the Open Fund of the State Key Laboratory of Coastal and Offshore Engineering of Dalian University of Technology (No.LP2415)National Key R&D Program of China (No.2023YFC2811600)
文摘Deep-sea mineral resource transportation predominantly utilizes hydraulic pipeline methodology.Environmental factors induce vibrations in flexible pipelines,thereby affecting the internal flow characteristics.Therefore,real-time monitoring of solid–liquid two-phase flow in pipelines is crucial for system maintenance.This study develops an autoencoder-based deep learning framework to reconstruct three-dimensional solid–liquid two-phase flow within flexible vibrating pipelines utilizing sparse wall information from sensors.Within this framework,separate X-model and F-model with distinct hidden-layer structures are established to reconstruct the coordinates and flow field information on the computational domain grid of the pipeline under traveling wave vibration.Following hyperparameter optimization,the models achieved high reconstruction accuracy,demonstrating R^(2)values of 0.990 and 0.945,respectively.The models’robustness is evaluated across three aspects:vibration parameters,physical fields,and vibration modes,demonstrating good reconstruction performance.Results concerning sensors show that 20 sensors(0.06%of total grids)achieve a balance between accuracy and cost,with superior accuracy obtained when arranged along the full length of the pipe compared to a dense arrangement at the front end.The models exhibited a signal-to-noise ratio tolerance of approximately 27 dB,with reconstruction accuracy being more affected by sensor failures at both ends of the pipeline.
基金supported by the Yayasan Universiti Teknologi PETRONAS(YUTP)under Cost Center 015LC0-485.
文摘Unmanned aerial vehicles(UAVs)technology is rapidly advancing,offering innovative solutions for various industries,including the critical task of oil and gas pipeline surveillance.However,the limited flight time of conventional UAVs presents a significant challenge to comprehensive and continuous monitoring,which is crucial for maintaining the integrity of pipeline infrastructure.This review paper evaluates methods for extending UAV flight endurance,focusing on their potential application in pipeline inspection.Through an extensive literature review,this study identifies the latest advancements in UAV technology,evaluates their effectiveness,and highlights the existing gaps in achieving prolonged flight operations.Advanced techniques,including artificial intelligence(AI),machine learning(ML),and deep learning(DL),are reviewed for their roles in pipeline monitoring.Notably,DL algorithms like You Only Look Once(YOLO)are explored for autonomous flight in UAV-based inspections,real-time defect detection,such as cracks,corrosion,and leaks,enhancing reliability and accuracy.A vital aspect of this research is the proposed deployment of a hybrid drone design combining lighter-than-air(LTA)and heavier-than-air(HTA)principles,achieving a balance of endurance and maneuverability.LTA vehicles utilize buoyancy to reduce energy consumption,thereby extending flight durations.The paper details the methodology for designing LTA vehicles,presenting an analysis of design parameters that align with the requirements for effective pipeline surveillance.The ongoing work is currently at Technology Readiness Level(TRL)4,where key components have been validated in laboratory conditions,with fabrication and flight testing planned for the next phase.Initial design analysis indicates that LTA configurations could offer significant advantages in flight endurance compared to traditional UAV designs.These findings lay the groundwork for future fabrication and testing phases,which will be critical in validating and assessing the proposed approach’s real-world applicability.By outlining the technical complexities and proposing specialized techniques tailored for pipeline monitoring,this paper provides a foundational framework for advancing UAV capabilities in the oil and gas sector.Researchers and industry practitioners can use this roadmap to further develop UAV-enabled surveillance solutions,aiming to improve the reliability,efficiency,and safety of pipeline monitoring.
文摘This study presents a comprehensive investigation of residual strength in corroded pipelines within the Yichang-Qianjiang section of the Sichuan-East Gas Pipeline,integrating advanced numerical simulation with experimental validation.The research methodology incorporates three distinct parameter grouping approaches:a random group based on statistical analysis of 389 actual corrosion defects detected during 2023 MFL inspection,a deviation group representing historically documented failure scenarios,and a structural group examining systematic parameter variations.Using ABAQUS finite element software,we developed a dynamic implicit analysis model incorporating geometric nonlinearity and validated it through 1:12.7 scaled model testing,achieving prediction deviations consistently within 5%for standard cases.Our analysis revealed distinct failure mechanisms between large and small defects,with large defects exhibiting stress concentration at circumferential edges and small defects concentrating stress centrally.Quantitative analysis identified defect depth as themost significant factor,with every 1mmincrease reducing strength by 0.054MPa,while defect length showed moderate influence at 0.0018MPa reduction per mm.Comparative analysis demonstrated that circumferential defects exhibited 15%higher burst failure pressure compared to axial defects,though this advantage diminished significantly at depths exceeding 40%wall thickness.These findings,validated through experimental testing with deviations within 5%,provide valuable insights for pipeline integrity management,particularly emphasizing the importance of defect depth monitoring and the need for orientation-specific assessment criteria in corrosion evaluation protocols.
文摘This study presents a thorough and holistic review of various studies focusing on the structural analysis of Oil and Gas(O&G)pipelines,with an emphasis on various defect modes.The study appraised pipeline-related articles from the empirical,semi-empirical,analytical,and numerical studies.However,the study’s core objective remains to address the persistent challenge that often leads to Burst Pressure Loss(BPL)in a pipeline.These mechanical-associated damages,which can result in BPL,may include pipe scratches,dents,or cracks.Therefore,training a large volume of datasets in neural network architectures or the finite element domain is crucial in this context.The study further explores previous research to gain a deeper insight into how many modes of damage enhance loss in Burst Pressure(BP).The study further synthesises significant reasons why pipeline Structural Health Failures(SHFs)occur,as drawn from existing literature.Failure scenarios in pipeline dent,crack,fracture,buckling,fatigue,corrosion,BPL,and Third-Party Damage(TPD)could result from mechanical deformation,ageing,insufficient real-time monitoring,and TPD influences.Many of the assessed articles conclude that the experimental approach and Finite Element Method(FEM)are valid and can accurately validate one another in the analysis and prediction of pipeline failures.However,this study offers valuable and comprehensive resources for pipeline engineers,academic researchers,and industry professionals.Again,the study is crucial for pipeline fabricators,installers,and operators to keep up with maintenance,repairs,and predictions.
基金supported by the Basic Science Center Program for Ordered Energy Conversion of the National Natural Science Foundation of China(No.52488201)the National Natural Science Foundation of China(No.52422606).
文摘Hilly terrain pipeline is a common form of pipeline in oil and gas storage and transportation industry.Due to the hilly terrain influence, the liquid at the elbow of the gathering pipeline is easy to flow back and accumulate to form slug flow, so it is necessary to remove the accumulated liquid by gas purging. In this paper, experiment is carried out in hilly terrain pipelines. Three flow patterns of stratified flow, slug flow and stratified entrained flow are observed. The process of gas purging accumulated liquid is divided into four stages, namely liquid accumulation, liquid rising, continuous outflow and tail outflow. At the same time, the flow pattern maps of each stage are drawn. The pressure drop signal is analyzed in time domain and frequency domain, and the contour map of pressure drop distribution is drawn. It is found that the ratio of range to average value can well distinguish the occurrence range of each flow pattern.Based on visualization, the transition process of slug flow to stratified flow and stratified entrained flow is studied, and the transition boundary prediction model is established. An image processing method is proposed to convert the image signal into a similarity curve, and PSD analysis is performed to calculate the slug frequency. The normal distribution is used to fit the slug frequency, and the predicted correlation is in good agreement with the experimental data.
基金National Natural Science Foundation of China under Grant Nos.52078386 and 52308496SINOMACH Youth Science and Technology Fund under Grant No.QNJJ-PY-2022-02+2 种基金Young Elite Scientists Sponsorship Program under Grant No.BYESS2023432Fund of State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,Jianghan University under Grant No.PBSKL2023A9Fund of China Railway Construction Group Co.,Ltd.under Grant No.LX19-04b。
文摘Strong surface impact will produce strong vibration,which will pose a threat to the safety of nearby buried pipelines and other important lifeline projects.Based on the verified numerical method,a comprehensive numerical parameter analysis is conducted on the key influencing factors of the vibration isolation hole(VIH),which include hole diameter,hole net spacing,hole depth,hole number,hole arrangement,and soil parameters.The results indicate that a smaller ratio of net spacing to hole diameter,the deeper the hole,the multi-row hole,the hole adoption of staggered arrangements,and better site soil conditions can enhance the efficiency of the VIH barrier.The average maximum vibration reduction efficiency within the vibration isolation area can reach 42.2%.The vibration safety of adjacent oil pipelines during a dynamic compaction projection was evaluated according to existing standards,and the measurement of the VIH was recommended to reduce excessive vibration.The single-row vibration isolation scheme and three-row staggered arrangement with the same hole parameters are suggested according to different cases.The research findings can serve as a reference for the vibration safety analysis,assessment,and control of adjacent underground facilities under the influence of strong surface impact loads.
