This paper investigates the‘‘brush-like”deformation phenomenon of the contact interface at the bolt-hole during the interference-fit installation of high-locking bolts under static loading in CFRP connection struct...This paper investigates the‘‘brush-like”deformation phenomenon of the contact interface at the bolt-hole during the interference-fit installation of high-locking bolts under static loading in CFRP connection structures.An innovative theoretical model is proposed to predict axial installation force,specifically designed for moderate interference-fit.This model is based on the‘‘brush-like”deformation of the hole wall,with the axial installation force predicted through force analysis and theoretical calculations,effectively overcoming the limitations of prior models that idealized the contact interface at the bolt-hole.The predictions generated by this theoretical model align closely with experimental data,confirming its efficacy in accurately forecasting the curve of installation force for interferencefit bolts during the static installation within the moderate interference-fit range.Additionally,a comprehensive analysis of the relationship between deformation of the hole wall and curves of installation force across small,moderate,and large interference-fit levels are presented.It is demonstrated that the degree of deformation within the moderate interference-fit range is more suitable than that in the small and large interference-fit ranges,making it a reliable alternative for installation force tests within this range during static installation.The moderate interference-fit domain[1.00%,1.24%]is established as a validated and optimal range of interference-fit bolts for the static installation.展开更多
The interfacial properties of Schottky contacts crucially affect the performance of power devices. While a few studies have explored the impact of fluorine on Schottky contacts, a comprehensive theoretical explanation...The interfacial properties of Schottky contacts crucially affect the performance of power devices. While a few studies have explored the impact of fluorine on Schottky contacts, a comprehensive theoretical explanation supported by experimental evidence remains lacking. This work investigates the effects of fluorine incorporation and electrothermal annealing(ETA) on the current transport process at Ni/β-Ga_(2)O_(3) Schottky contacts. X-ray photoelectron spectroscopy and first-principles calculations confirm the presence of fluorine substitutions for oxygen and oxygen vacancies and their lowering effect on the Schottky barrier heights. Additionally, accurate electrothermal hybrid TCAD simulations validates the extremely short-duration high temperatures(683 K) induced by ETA, which facilitates lattice rearrangement and reduces interface trap states. The interface trap states are quantitatively resolved through frequency-dependent conductance technique, showing the trap density(DT)reduction from(0.88-2.48) × 10^(11) cm^(-2)·eV^(-1) to(0.46-2.09) × 10^(11) cm^(-2)·eV^(-1). This investigation offers critical insights into the β-Ga_(2)O_(3) contacts with the collaborative treatment and solids the promotion of high-performance β-Ga_(2)O_(3) power devices.展开更多
The contact stiffness of the tool-holder assembly interface affects the overall dynamic performance of the milling system.Currently,the contact parameters are primarily established by minimizing the frequency response...The contact stiffness of the tool-holder assembly interface affects the overall dynamic performance of the milling system.Currently,the contact parameters are primarily established by minimizing the frequency response in modal tests and through dynamic simulation results.However,alterations in the structure or material of the tool-holder system necessitate multiple modal tests,thereby increasing computational costs.This study aims to streamline the process of determining contact stiffness and enhance accuracy by developing an analytical model that considers tool-holder contact properties.Initially,the microstructure of the contact surface is characterized via fractal theory to determine its fractal parameters.Then the contact coefficient is introduced to precisely depict the area distribution function of the microcontact.Building upon this,a contact stiffness model is established which is verified by the modal tests.The test results indicate that utilizing this model can reduce the structural modal frequency calculation error to 0.56%.Finally,the Monte Carlo algorithm is employed to investigate the sensitivity of fractal parameters and radial interference on contact characteristics.The findings demonstrate that the fractal dimension has the greatest influence on the dynamic behavior of the tool-holder structure.This study proposes a milling tool-holder contact stiffness modeling method from a microscopic perspective,which offers sufficient computational accuracy to provide a theoretical basis for the selection of milling tool-holder structures in practical machining.展开更多
Ti-6Al-4V is widely used in the aviation industry because of its high strength, and good heat resistance. However, severe tool wear on the rake face occurs during the milling of Ti-6Al-4V,which is caused by intense fr...Ti-6Al-4V is widely used in the aviation industry because of its high strength, and good heat resistance. However, severe tool wear on the rake face occurs during the milling of Ti-6Al-4V,which is caused by intense friction between the tool rake face and the chips. To investigate tool wear in the milling of Ti-6Al-4V, ultrasonic vibration is introduced, and a cutting force prediction model that considers tool-chip contact interface friction behavior in Ultrasonic Longitudinal-Torsional Vibration-Assisted Milling(ULTVAM) is proposed in this paper. First, the tool tip motion trajectory and dynamic cutting thickness under ULTVAM were analyzed calculated, and compared with those in Common Milling(CM). Subsequently, the effects of ultrasonic vibration on the shear force under the ultrasonic softening effect, the friction force, and the friction reversal force on the toolchip contact interface were investigated. A dynamic milling force model under ULTVAM was established before and after friction force reversal caused by ultrasonic longitudinal-torsional vibration. Finally, numerous experiments were conducted to validate the proposed model, and the experimental results indicated that the calculated dynamic milling forces agreed well with the measured values, with errors in the X and Y directions of 5.51% and 10.23%, respectively. In addition, the average roughness of the workpiece surface also decreased(1.08, 0.9, 0.6, 0.7 μm under ultrasonic amplitudes of 0, 1, 2, and 3 μm) and the tool wear state improved on the rake face under ULTVAM.展开更多
A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior.It results in contact damage until systems fail,which may cause significan...A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior.It results in contact damage until systems fail,which may cause significant economic losses and catastrophic consequences.The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment.This has been a hot topic in the area of mechanical reliability.The main work in this paper can be concluded as follows.Firstly,the main industries in which the"sliding/impact behavior"takes place have been introduced.Then,existing studies on the wear mechanism and degree analysis are presented,which includes surface morphology analysis,wear debris analysis,and wear degree measurement.Meanwhile,existing problems in theoretical modeling and experiments in current research are summarized,so as to point out a bright direction for future research on wear prediction.They include interface contact modeling,mathematic coupling mechanism modeling,wear equation establishment,and wear life characterization,which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.展开更多
Based on ab initio theory, the interracial spin polarization of a benzene-dithiolate molecule vertically adsorbed on a nickel surface is investigated by adopting different microscopic con- tact configurations. The res...Based on ab initio theory, the interracial spin polarization of a benzene-dithiolate molecule vertically adsorbed on a nickel surface is investigated by adopting different microscopic con- tact configurations. The results demonstrate a strong dependence of the interfacial spin polarization on the contact configuration, where the sign of spin polarization may vary from positive to negative with the change of contact configuration. By analyzing the projected density of states, an interracial orbital hybridization between the 3d orbital of the nickel atom and the sp3 hybridized orbital of the sulfur atom is observed. We also simulated the interracial adsorption in mechanically controllable break junction experiments. The magne- toresistance obtained from Julliere model is about 27% based on the calculated interracial spin polarization, which is consistent with experimental measurement.展开更多
Two modeling methods of the root insert for wind turbine blade are presented,i.e.,the local mesh optimization method(LMOM)and the global modeling method(GMM).Based on the optimized mesh of the local model for the meta...Two modeling methods of the root insert for wind turbine blade are presented,i.e.,the local mesh optimization method(LMOM)and the global modeling method(GMM).Based on the optimized mesh of the local model for the metal contact interface,LMOM is proposed to analyze the load path and stress distribution characteristics,while GMM is used to calculate and analyze the stress distribution characteristics of the resin layer established between the bushing and composite layers of root insert.To validate the GMM,a tension test is carried out.The result successfully shows that the shear strain expresses a similar strain distribution tendency with the GMM′s results.展开更多
A novel single-step method is proposed for the analysis of dynamic response of visco-elastic structures containing non-smooth contactable interfaces. In the method, a two-level algorithm is employed for dealing with a...A novel single-step method is proposed for the analysis of dynamic response of visco-elastic structures containing non-smooth contactable interfaces. In the method, a two-level algorithm is employed for dealing with a nonlinear boundary condition caused by the dynamic contact of interfaces. At the first level, an explicit method is adopted to calculate nodal displacements of global viscoelastic system without considering the effect of dynamic contact of interfaces and at the second level, by introducing contact conditions of interfaces, a group of equations of lower order is derived to calculate dynamic contact normal and shear forces on the interfaces. The method is convenient and efficient for the analysis of problems of dynamic contact. The accuracy of the method is of the second order and the numerical stability condition is wider than that of other explicit methods.展开更多
The contacting interface between the substrate and water-cooled base is vital to the substrate temperature during diamond films deposition by a DC （direct current） plasma jet. The effects of the solid contacting are...The contacting interface between the substrate and water-cooled base is vital to the substrate temperature during diamond films deposition by a DC （direct current） plasma jet. The effects of the solid contacting area,conductive materials and fixing between the substrate and the base were investigated without affecting the other parameters. Experimental results indicated that the preferable solid contacting area was more than 60% of total contacting areal; the particular Sn-Pb alloy was more suitable for conducting heat and the concentric fixing ring was a better setting for controlling the substrate temperature. The result was explained in terms of the variable thermal contact resistance at the interface between substrate and base. The diamond films were analyzed by scanning electron microscopy （SEM） for morphology, X-ray diffraction （XRD） for the intensity of characteristic spectroscopy and Raman spectroscopy for structure.展开更多
In this study,interface shapes of horizontal oil–water two-phase flow are predicted by using Young-Laplace equation model and minimum energy model.Meanwhile,the interface shapes of horizontal oil–water twophase flow...In this study,interface shapes of horizontal oil–water two-phase flow are predicted by using Young-Laplace equation model and minimum energy model.Meanwhile,the interface shapes of horizontal oil–water twophase flow in a 20 mm inner diameter pipe are measured by a novel conductance parallel-wire array probe(CPAP).It is found that,for flow conditions with low water holdup,there is a large deviation between the model-predicted interface shape and the experimentally measured one.Since the variation of pipe wetting characteristics in the process of fluid flow can lead to the changes of the contact angle between the fluid and the pipe wall,the models mentioned above are modified by considering dynamic contact angle.The results indicate that the interface shapes predicted by the modified models present a good consistence with the ones measured by CPAP.展开更多
Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a...Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.展开更多
Back interface passivation reduces the back recombination of photogenerated electrons, whereas aggravates the blocking of hole transport towards back contact, which complicate the back interface engineering for ultrat...Back interface passivation reduces the back recombination of photogenerated electrons, whereas aggravates the blocking of hole transport towards back contact, which complicate the back interface engineering for ultrathin CIGSe solar cells with a Schottky back contact. In this work, theoretical explorations were conducted to study how the two contradictory electrical effects impact cell performance. For ultrathin CIGSe solar cells with a pronounced Schottky potential barrier(E_(h)> 0.2 eV), back interface passivation produces diverse performance evolution trends, which are highly dependent on cell structures and properties. Since a back Ga grading can screen the effect of reduced recombination of photogenerated electrons from back interface passivation, the hole blocking effect predominates and back interface passivation is not desirable. However, when the back Schottky diode merges with the main pn junction due to a reduced absorber thickness,the back potential barrier and the hole blocking effect is much reduced on this occasion. Consequently, cells exhibit the same efficiency evolution trend as ones with an Ohmic contact, where back interface passivation is always advantageous.The discoveries imply the complexity of back interface passivation and provide guidance to manipulate back interface for ultrathin CIGSe solar on TCOs with a pronounced Schottky back contact.展开更多
The spatial and temporal evolution of real contact area of contact interface with loads is a challenge.It is generally believed that there is a positive linear correlation between real contact area and normal load.How...The spatial and temporal evolution of real contact area of contact interface with loads is a challenge.It is generally believed that there is a positive linear correlation between real contact area and normal load.However,with the development of measuring instruments and methods,some scholars have found that the growth rate of real contact area will slow down with the increase of normal load under certain conditions,such as large-scale interface contact with small roughness surface,which is called the nonlinear phenomenon of real contact area.At present,there is no unified conclusion on the explanation of this phenomenon.We set up an experimental apparatus based on the total reflection principle to verify this phenomenon and analyze its mechanism.An image processing method is proposed,which can be used to quantitative analysis micro contact behaviors on macro contact phenomenon.The weighted superposition method is used to identify micro contact spots,to calculate the real contact area,and the color superimposed image is used to identify micro contact behaviors.Based on this method,the spatiotemporal evolution mechanism of real contact area nonlinear phenomena is quantitatively analyzed.Furthermore,the influence of nonlinear phenomenon of real contact area on the whole loading and unloading process is analyzed experimentally.It is found that the effects of fluid between contact interface,normal load amplitude and initial contact state on contact behavior cannot be ignored in large-scale interface contact with small roughness surface.展开更多
Aiming at the fatigue and comfort issues of human-machine contact interface in automobile driving and based on physiological and anatomical principle,the physiological and biochemical process of muscles and nerves in ...Aiming at the fatigue and comfort issues of human-machine contact interface in automobile driving and based on physiological and anatomical principle,the physiological and biochemical process of muscles and nerves in the formation and development of fatigue is analyzed systematically.The fatigue-causing physiological characteristic indexes are mapped to biomechanical indexes like muscle stress-strain,the compression deformation of blood vessels and nerves etc.from the perspective of formation mechanism.The geometrical model of skeleton and parenchyma is established by applying CT-scanned body data and MRI images.The general rule of comfort body pressure distribution is acquired through the analysis of anatomical structure of buttocks and femoral region.The comprehensive test platform for sitting comfort of 3D adjustable contact interface is constructed.The test of body pressure distribution of human-machine contact interface and its comparison with subjective evaluation indicates that the biomechanical indexes of automobile driving human-machine contact interface and body pressure distribution rule studied can effectively evaluate the fatigue and comfort issues of human-machine contact interface and provide theoretical basis for the optimal design of human-machine contact interface.展开更多
The triboelectric nanogenerator(TENG)can effectively collect energy based on contact electrification(CE)at diverse interfaces,including solid–solid,liquid–solid,liquid–liquid,gas–solid,and gas–liquid.This enables...The triboelectric nanogenerator(TENG)can effectively collect energy based on contact electrification(CE)at diverse interfaces,including solid–solid,liquid–solid,liquid–liquid,gas–solid,and gas–liquid.This enables energy harvesting from sources such as water,wind,and sound.In this review,we provide an overview of the coexistence of electron and ion transfer in the CE process.We elucidate the diverse dominant mechanisms observed at different interfaces and emphasize the interconnectedness and complementary nature of interface studies.The review also offers a comprehensive summary of the factors influencing charge transfer and the advancements in interfacial modification techniques.Additionally,we highlight the wide range of applications stemming from the distinctive characteristics of charge transfer at various interfaces.Finally,this review elucidates the future opportunities and challenges that interface CE may encounter.We anticipate that this review can offer valuable insights for future research on interface CE and facilitate the continued development and industrialization of TENG.展开更多
The interfacial instability due to periodic volume expansion of electrodes in the charging and discharging process directly affects the contact performance and interface impedance between the electrodes and the solid-...The interfacial instability due to periodic volume expansion of electrodes in the charging and discharging process directly affects the contact performance and interface impedance between the electrodes and the solid-state electrolyte(SSE).The existing work has studied the local stress state behavior on a single spatial scale or only focused on the interfacial influence of electrochemical characteristics at a specific time.In this paper,a semi-analytical method-based chemoelastic contact model was developed to study the evolution behavior of the cathode/SSE interface,and the stress and displacement fields subjected to contact forces were calculated by means of the discrete convolution-fast Fourier transform algorithm.The interface evolution subjected to mechanical pressure was analyzed for the local influence of the stress at one position at a specified time on the contact behavior at the present time and position,and the global influence of those at other positions at a later time.Based on this model,the mechanical-chemical coupling effect of lithium intercalation on interface stability was quantitatively studied,and the mechanism of enhancing interfacial contact stability by mechanical load was further explored.The results show that a larger current causes the contact toward the center,while a larger mechanical force leads to a smaller pressure peak.With the increase in mechanical force,the compressive stress in the contact area decreases significantly,while the tensile stress outside the contact area increases slightly.Based on the model results,a transition map was constructed with bonder equation(P/I=25MPa·cm^(2)/mA)to define whether an interfacial contact is stable or not.Quantitatively,applying a mechanical pressure P/I>25MPa·cm^(2)/mA can maintain a stable interfacial contact between the SSE and the cathode.The proposed model provides a theoretical basis in the chemomechanics view for the understanding of using pressure to suppress diffusion-induced contact instability in lithium batteries.展开更多
The electrical contact and mechanical performances of Ag-SnO_(2) contact materials are often improved by additives,especially Cu and its oxides.To reveal the improvement mechanism of metal additive,the effects of Cu n...The electrical contact and mechanical performances of Ag-SnO_(2) contact materials are often improved by additives,especially Cu and its oxides.To reveal the improvement mechanism of metal additive,the effects of Cu nanoparticles on the interface strength and failure behavior of the Ag-SnO_(2) contact materials are investigated by numerical simulations and experiments.Three-dimensional representative volume element(RVE)models for the Ag-SnO_(2) materials without and with Cu nanoparticles are established,and the cohesive zone model is used to simulate the interface debonding process.The results show that the stress−strain relationships and failure modes predicted by the simulation agree well with the experimental ones.The adhesion strengths of the Ag/SnO_(2) and Ag/Cu interfaces are respectively predicted to be 100 and 450 MPa through the inverse method.It is found that the stress concentration around the SnO_(2) phase is the primary reason for the interface debonding,which leads to the failure of Ag-SnO_(2) contact material.The addition of Cu particles not only improves the interface strength,but also effectively suppresses the initiation and propagation of cracks.The results have an reference value for improving the processability of Ag based contact materials.展开更多
Phase change thermal interface materials(PC-TIMs)have emerged as a promising solution to address the increasing thermal management challenges in electronic devices.This is attributed to their dual mechanisms of latent...Phase change thermal interface materials(PC-TIMs)have emerged as a promising solution to address the increasing thermal management challenges in electronic devices.This is attributed to their dual mechanisms of latent heat absorption and phase change-induced interfacial wettability.This review explores the fundamental principles,material innovations,and diverse applications of PC-TIMs.The heat transfer enhancement mechanisms are first underlined with key factors such as thermal carrier mismatch at the microscale and contact geometry at the macroscale,emphasizing the importance of material selection and design for optimizing thermal performance.Section 2 focuses on corresponding experimental approaches provided,including intrinsic thermal conductivity improvements and interfacial heat transfer optimization.Section 3 discusses common methods such as physical adsorption via porous materials,chain-crosslinked network designs,and core-shell structures,and their effects on leakage prevention,heat transfer enhancement,and application flexibility.Furthermore,the extended applications of PC-TIMs in thermal energy storage are explored in Section 4,suggesting their potential in diverse technological fields.The current challenges in interfacial heat transfer research and the prospect of PC-TIMs are also discussed.The data-driven machine learning technologies will play an increasingly important role in addressing material development and performance prediction.展开更多
The effects of different contact interfaces on the friction characteristics of OTS self-assembled monolayers were investigated by a universal micro-tribometer in different sliding velocities. The results indicate that...The effects of different contact interfaces on the friction characteristics of OTS self-assembled monolayers were investigated by a universal micro-tribometer in different sliding velocities. The results indicate that there exist lower friction coefficients between OTS SAMs and Ti, Ni and Cu films deposited on GCr15 steel balls than those between OTS SAMs and GCr15 steel ball. The friction coefficient between OTS SAMs and Ti film is the largest, and the friction coefficient between OTS SAMs and Cu film is the least in these three films, which depends on the intrinsic characteristics of the materials. The friction coefficients between OTS SAMs and GCr15 steel ball and three nanometer films increase with the sliding velocity increasing, which can be explained by the relaxation characteristics of OTS molecules.展开更多
The friction interface matching plays a deterministic role in the motor efficiency,and the microcosmic contact status of friction interface should be investigated to improve the ultrasonic motor performance.The main p...The friction interface matching plays a deterministic role in the motor efficiency,and the microcosmic contact status of friction interface should be investigated to improve the ultrasonic motor performance.The main purpose is to improve the effective output power of ultrasonic motor.Hence,one studies the contact condition of the friction interface of the ultrasonic motor,analyzes the micro condition of contact interface through finite element analysis,optimizes unreasonable structures,and compares the two different-structure ultrasonic motors through experiments.The results reflect the necessity of optimization.After optimization,the stator and rotor deform after pre-pressure and the contact interface of them full contact theoretically.When reaching heat balance the effective output of the motor is 37%,and the average effective output efficiency is 2.384 times higher than that of the unoptimized.It can be seen that the total consumption of the ultrasonic motor system decreases significantly.Therefore,when using in certain system the consumption taken from the system will decreases largely,especially in the system with a strict consumption control.展开更多
基金co-supported by the National Natural Science Foundation of China(Nos.52275165 and 52305146)the Sichuan Science and Technology Program,China(Nos.2023YFG0165 and 2023NSFSC0372)+1 种基金the Sichuan Province Engineering Technology Research Center of General Aircraft Maintenance Project,China(No.GAMRC2023ZD03)the Student Innovation Fund Project,China(No.24CAFUC10202)。
文摘This paper investigates the‘‘brush-like”deformation phenomenon of the contact interface at the bolt-hole during the interference-fit installation of high-locking bolts under static loading in CFRP connection structures.An innovative theoretical model is proposed to predict axial installation force,specifically designed for moderate interference-fit.This model is based on the‘‘brush-like”deformation of the hole wall,with the axial installation force predicted through force analysis and theoretical calculations,effectively overcoming the limitations of prior models that idealized the contact interface at the bolt-hole.The predictions generated by this theoretical model align closely with experimental data,confirming its efficacy in accurately forecasting the curve of installation force for interferencefit bolts during the static installation within the moderate interference-fit range.Additionally,a comprehensive analysis of the relationship between deformation of the hole wall and curves of installation force across small,moderate,and large interference-fit levels are presented.It is demonstrated that the degree of deformation within the moderate interference-fit range is more suitable than that in the small and large interference-fit ranges,making it a reliable alternative for installation force tests within this range during static installation.The moderate interference-fit domain[1.00%,1.24%]is established as a validated and optimal range of interference-fit bolts for the static installation.
基金supported by the National Natural Science Foundation of China (Grant Nos. 62174019, 52302046, L2424216)the Guangdong Basic and Applied Basic Research Foundation (Grant No. 2024A1515012139)+2 种基金the Major Program (JD) of Hubei Province (Grant No. 2023BAA009)the Knowledge Innovation Program of Wuhan-Shuguang Project (Grant No. 2023010201020262)the Basic Research Program of Jiangsu (Grant No. BK20230268)。
文摘The interfacial properties of Schottky contacts crucially affect the performance of power devices. While a few studies have explored the impact of fluorine on Schottky contacts, a comprehensive theoretical explanation supported by experimental evidence remains lacking. This work investigates the effects of fluorine incorporation and electrothermal annealing(ETA) on the current transport process at Ni/β-Ga_(2)O_(3) Schottky contacts. X-ray photoelectron spectroscopy and first-principles calculations confirm the presence of fluorine substitutions for oxygen and oxygen vacancies and their lowering effect on the Schottky barrier heights. Additionally, accurate electrothermal hybrid TCAD simulations validates the extremely short-duration high temperatures(683 K) induced by ETA, which facilitates lattice rearrangement and reduces interface trap states. The interface trap states are quantitatively resolved through frequency-dependent conductance technique, showing the trap density(DT)reduction from(0.88-2.48) × 10^(11) cm^(-2)·eV^(-1) to(0.46-2.09) × 10^(11) cm^(-2)·eV^(-1). This investigation offers critical insights into the β-Ga_(2)O_(3) contacts with the collaborative treatment and solids the promotion of high-performance β-Ga_(2)O_(3) power devices.
基金Supported by National Science and Technology Major Project of China(Grant No.J2019-VII-0001-0141).
文摘The contact stiffness of the tool-holder assembly interface affects the overall dynamic performance of the milling system.Currently,the contact parameters are primarily established by minimizing the frequency response in modal tests and through dynamic simulation results.However,alterations in the structure or material of the tool-holder system necessitate multiple modal tests,thereby increasing computational costs.This study aims to streamline the process of determining contact stiffness and enhance accuracy by developing an analytical model that considers tool-holder contact properties.Initially,the microstructure of the contact surface is characterized via fractal theory to determine its fractal parameters.Then the contact coefficient is introduced to precisely depict the area distribution function of the microcontact.Building upon this,a contact stiffness model is established which is verified by the modal tests.The test results indicate that utilizing this model can reduce the structural modal frequency calculation error to 0.56%.Finally,the Monte Carlo algorithm is employed to investigate the sensitivity of fractal parameters and radial interference on contact characteristics.The findings demonstrate that the fractal dimension has the greatest influence on the dynamic behavior of the tool-holder structure.This study proposes a milling tool-holder contact stiffness modeling method from a microscopic perspective,which offers sufficient computational accuracy to provide a theoretical basis for the selection of milling tool-holder structures in practical machining.
基金the National Natural Science Foundation of China(No.52475516,52005166,91960203)the Young Core Instructor Project in the Higher Education Institutions of Henan Province(No.2023GGJS051)the National Science Fund for Distinguished Young Scholars of Henan Polytechnic University(No.J2022-5).
文摘Ti-6Al-4V is widely used in the aviation industry because of its high strength, and good heat resistance. However, severe tool wear on the rake face occurs during the milling of Ti-6Al-4V,which is caused by intense friction between the tool rake face and the chips. To investigate tool wear in the milling of Ti-6Al-4V, ultrasonic vibration is introduced, and a cutting force prediction model that considers tool-chip contact interface friction behavior in Ultrasonic Longitudinal-Torsional Vibration-Assisted Milling(ULTVAM) is proposed in this paper. First, the tool tip motion trajectory and dynamic cutting thickness under ULTVAM were analyzed calculated, and compared with those in Common Milling(CM). Subsequently, the effects of ultrasonic vibration on the shear force under the ultrasonic softening effect, the friction force, and the friction reversal force on the toolchip contact interface were investigated. A dynamic milling force model under ULTVAM was established before and after friction force reversal caused by ultrasonic longitudinal-torsional vibration. Finally, numerous experiments were conducted to validate the proposed model, and the experimental results indicated that the calculated dynamic milling forces agreed well with the measured values, with errors in the X and Y directions of 5.51% and 10.23%, respectively. In addition, the average roughness of the workpiece surface also decreased(1.08, 0.9, 0.6, 0.7 μm under ultrasonic amplitudes of 0, 1, 2, and 3 μm) and the tool wear state improved on the rake face under ULTVAM.
基金supported by the National Natural Science Foundation of China(No.51675025).
文摘A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior.It results in contact damage until systems fail,which may cause significant economic losses and catastrophic consequences.The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment.This has been a hot topic in the area of mechanical reliability.The main work in this paper can be concluded as follows.Firstly,the main industries in which the"sliding/impact behavior"takes place have been introduced.Then,existing studies on the wear mechanism and degree analysis are presented,which includes surface morphology analysis,wear debris analysis,and wear degree measurement.Meanwhile,existing problems in theoretical modeling and experiments in current research are summarized,so as to point out a bright direction for future research on wear prediction.They include interface contact modeling,mathematic coupling mechanism modeling,wear equation establishment,and wear life characterization,which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.
文摘Based on ab initio theory, the interracial spin polarization of a benzene-dithiolate molecule vertically adsorbed on a nickel surface is investigated by adopting different microscopic con- tact configurations. The results demonstrate a strong dependence of the interfacial spin polarization on the contact configuration, where the sign of spin polarization may vary from positive to negative with the change of contact configuration. By analyzing the projected density of states, an interracial orbital hybridization between the 3d orbital of the nickel atom and the sp3 hybridized orbital of the sulfur atom is observed. We also simulated the interracial adsorption in mechanically controllable break junction experiments. The magne- toresistance obtained from Julliere model is about 27% based on the calculated interracial spin polarization, which is consistent with experimental measurement.
基金supported jointly by the National Basic Research Program of China("973"Program)(No2014CB046200)the National Science Foundation of Jiangsu Province(No.BK2014059)+1 种基金the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe National Natural Science Foundation of China(No.11172135)
文摘Two modeling methods of the root insert for wind turbine blade are presented,i.e.,the local mesh optimization method(LMOM)and the global modeling method(GMM).Based on the optimized mesh of the local model for the metal contact interface,LMOM is proposed to analyze the load path and stress distribution characteristics,while GMM is used to calculate and analyze the stress distribution characteristics of the resin layer established between the bushing and composite layers of root insert.To validate the GMM,a tension test is carried out.The result successfully shows that the shear strain expresses a similar strain distribution tendency with the GMM′s results.
基金The project supported by the National Natural Science Foundation of China(59578032)the Key Project of the Ninth Five-Year Plan(96221030202)
文摘A novel single-step method is proposed for the analysis of dynamic response of visco-elastic structures containing non-smooth contactable interfaces. In the method, a two-level algorithm is employed for dealing with a nonlinear boundary condition caused by the dynamic contact of interfaces. At the first level, an explicit method is adopted to calculate nodal displacements of global viscoelastic system without considering the effect of dynamic contact of interfaces and at the second level, by introducing contact conditions of interfaces, a group of equations of lower order is derived to calculate dynamic contact normal and shear forces on the interfaces. The method is convenient and efficient for the analysis of problems of dynamic contact. The accuracy of the method is of the second order and the numerical stability condition is wider than that of other explicit methods.
基金the National Natural Science Foundation of China for the financial support under the contract Nos.50275076 and 50605032.
文摘The contacting interface between the substrate and water-cooled base is vital to the substrate temperature during diamond films deposition by a DC （direct current） plasma jet. The effects of the solid contacting area,conductive materials and fixing between the substrate and the base were investigated without affecting the other parameters. Experimental results indicated that the preferable solid contacting area was more than 60% of total contacting areal; the particular Sn-Pb alloy was more suitable for conducting heat and the concentric fixing ring was a better setting for controlling the substrate temperature. The result was explained in terms of the variable thermal contact resistance at the interface between substrate and base. The diamond films were analyzed by scanning electron microscopy （SEM） for morphology, X-ray diffraction （XRD） for the intensity of characteristic spectroscopy and Raman spectroscopy for structure.
基金supported by the National Natural Science Foundation of China(Grant Nos.41974139,41504104,11572220,51527805)Natural Science Foundation of Tianjin,China(19JCYBJC18400)。
文摘In this study,interface shapes of horizontal oil–water two-phase flow are predicted by using Young-Laplace equation model and minimum energy model.Meanwhile,the interface shapes of horizontal oil–water twophase flow in a 20 mm inner diameter pipe are measured by a novel conductance parallel-wire array probe(CPAP).It is found that,for flow conditions with low water holdup,there is a large deviation between the model-predicted interface shape and the experimentally measured one.Since the variation of pipe wetting characteristics in the process of fluid flow can lead to the changes of the contact angle between the fluid and the pipe wall,the models mentioned above are modified by considering dynamic contact angle.The results indicate that the interface shapes predicted by the modified models present a good consistence with the ones measured by CPAP.
基金supported by the Fundamental Research Funds for the Central Universities(FRF-BR-10-007A and FRF-AS-09-001A)the National Natural Science Foundation of China(10872104)
文摘Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.
基金Project supported by the National Natural Science Foundation of China (Grant No. 51802240)。
文摘Back interface passivation reduces the back recombination of photogenerated electrons, whereas aggravates the blocking of hole transport towards back contact, which complicate the back interface engineering for ultrathin CIGSe solar cells with a Schottky back contact. In this work, theoretical explorations were conducted to study how the two contradictory electrical effects impact cell performance. For ultrathin CIGSe solar cells with a pronounced Schottky potential barrier(E_(h)> 0.2 eV), back interface passivation produces diverse performance evolution trends, which are highly dependent on cell structures and properties. Since a back Ga grading can screen the effect of reduced recombination of photogenerated electrons from back interface passivation, the hole blocking effect predominates and back interface passivation is not desirable. However, when the back Schottky diode merges with the main pn junction due to a reduced absorber thickness,the back potential barrier and the hole blocking effect is much reduced on this occasion. Consequently, cells exhibit the same efficiency evolution trend as ones with an Ohmic contact, where back interface passivation is always advantageous.The discoveries imply the complexity of back interface passivation and provide guidance to manipulate back interface for ultrathin CIGSe solar on TCOs with a pronounced Schottky back contact.
基金the National Natural Science Foundation of China(Grant No.11872033)the Beijing Natural Science Foundation,China(Grant No.3172017).
文摘The spatial and temporal evolution of real contact area of contact interface with loads is a challenge.It is generally believed that there is a positive linear correlation between real contact area and normal load.However,with the development of measuring instruments and methods,some scholars have found that the growth rate of real contact area will slow down with the increase of normal load under certain conditions,such as large-scale interface contact with small roughness surface,which is called the nonlinear phenomenon of real contact area.At present,there is no unified conclusion on the explanation of this phenomenon.We set up an experimental apparatus based on the total reflection principle to verify this phenomenon and analyze its mechanism.An image processing method is proposed,which can be used to quantitative analysis micro contact behaviors on macro contact phenomenon.The weighted superposition method is used to identify micro contact spots,to calculate the real contact area,and the color superimposed image is used to identify micro contact behaviors.Based on this method,the spatiotemporal evolution mechanism of real contact area nonlinear phenomena is quantitatively analyzed.Furthermore,the influence of nonlinear phenomenon of real contact area on the whole loading and unloading process is analyzed experimentally.It is found that the effects of fluid between contact interface,normal load amplitude and initial contact state on contact behavior cannot be ignored in large-scale interface contact with small roughness surface.
基金Selected from Proceedings of the 7th International Conference on Frontiers of Design and Manufacturing(ICFDM'2006)This project is supported by National Natural Science Foundation of China(No.50475090)Program for New Century Excellent Talents in University,China(040927).
文摘Aiming at the fatigue and comfort issues of human-machine contact interface in automobile driving and based on physiological and anatomical principle,the physiological and biochemical process of muscles and nerves in the formation and development of fatigue is analyzed systematically.The fatigue-causing physiological characteristic indexes are mapped to biomechanical indexes like muscle stress-strain,the compression deformation of blood vessels and nerves etc.from the perspective of formation mechanism.The geometrical model of skeleton and parenchyma is established by applying CT-scanned body data and MRI images.The general rule of comfort body pressure distribution is acquired through the analysis of anatomical structure of buttocks and femoral region.The comprehensive test platform for sitting comfort of 3D adjustable contact interface is constructed.The test of body pressure distribution of human-machine contact interface and its comparison with subjective evaluation indicates that the biomechanical indexes of automobile driving human-machine contact interface and body pressure distribution rule studied can effectively evaluate the fatigue and comfort issues of human-machine contact interface and provide theoretical basis for the optimal design of human-machine contact interface.
基金the National Natural Science Foundation of China for Excellent Young Scholar(Grant No.52322313)National Key R&D Project from Minister of Science and Technology(2021YFA1201601)+6 种基金National Science Fund of China(62174014)Beijing Nova program(Z201100006820063)Youth Innovation Promotion Association CAS(2021165)Innovation Project of Ocean Science and Technology(22-3-3-hygg-18-hy)State Key Laboratory of New Ceramic and Fine Processing Tsinghua University(KFZD202202)Fundamental Research Funds for the Central Universities(292022000337)Young Top-Notch Talents Program of Beijing Excellent Talents Funding(2017000021223ZK03).
文摘The triboelectric nanogenerator(TENG)can effectively collect energy based on contact electrification(CE)at diverse interfaces,including solid–solid,liquid–solid,liquid–liquid,gas–solid,and gas–liquid.This enables energy harvesting from sources such as water,wind,and sound.In this review,we provide an overview of the coexistence of electron and ion transfer in the CE process.We elucidate the diverse dominant mechanisms observed at different interfaces and emphasize the interconnectedness and complementary nature of interface studies.The review also offers a comprehensive summary of the factors influencing charge transfer and the advancements in interfacial modification techniques.Additionally,we highlight the wide range of applications stemming from the distinctive characteristics of charge transfer at various interfaces.Finally,this review elucidates the future opportunities and challenges that interface CE may encounter.We anticipate that this review can offer valuable insights for future research on interface CE and facilitate the continued development and industrialization of TENG.
基金support from the National Key Research and Development Program of China(2020YFB1600601)the Sichuan Science and Technology Program(2021YFG0217)the Medico-Engineering Cooperation Funds from University of Electronic Science and Technology of China(ZYGX2021YGLH024).
文摘The interfacial instability due to periodic volume expansion of electrodes in the charging and discharging process directly affects the contact performance and interface impedance between the electrodes and the solid-state electrolyte(SSE).The existing work has studied the local stress state behavior on a single spatial scale or only focused on the interfacial influence of electrochemical characteristics at a specific time.In this paper,a semi-analytical method-based chemoelastic contact model was developed to study the evolution behavior of the cathode/SSE interface,and the stress and displacement fields subjected to contact forces were calculated by means of the discrete convolution-fast Fourier transform algorithm.The interface evolution subjected to mechanical pressure was analyzed for the local influence of the stress at one position at a specified time on the contact behavior at the present time and position,and the global influence of those at other positions at a later time.Based on this model,the mechanical-chemical coupling effect of lithium intercalation on interface stability was quantitatively studied,and the mechanism of enhancing interfacial contact stability by mechanical load was further explored.The results show that a larger current causes the contact toward the center,while a larger mechanical force leads to a smaller pressure peak.With the increase in mechanical force,the compressive stress in the contact area decreases significantly,while the tensile stress outside the contact area increases slightly.Based on the model results,a transition map was constructed with bonder equation(P/I=25MPa·cm^(2)/mA)to define whether an interfacial contact is stable or not.Quantitatively,applying a mechanical pressure P/I>25MPa·cm^(2)/mA can maintain a stable interfacial contact between the SSE and the cathode.The proposed model provides a theoretical basis in the chemomechanics view for the understanding of using pressure to suppress diffusion-induced contact instability in lithium batteries.
基金Projects(11872257,11572358)supported by the National Natural Science Foundation of ChinaProject(ZD2018075)supported by the Hebei Provincial Education Department,China。
文摘The electrical contact and mechanical performances of Ag-SnO_(2) contact materials are often improved by additives,especially Cu and its oxides.To reveal the improvement mechanism of metal additive,the effects of Cu nanoparticles on the interface strength and failure behavior of the Ag-SnO_(2) contact materials are investigated by numerical simulations and experiments.Three-dimensional representative volume element(RVE)models for the Ag-SnO_(2) materials without and with Cu nanoparticles are established,and the cohesive zone model is used to simulate the interface debonding process.The results show that the stress−strain relationships and failure modes predicted by the simulation agree well with the experimental ones.The adhesion strengths of the Ag/SnO_(2) and Ag/Cu interfaces are respectively predicted to be 100 and 450 MPa through the inverse method.It is found that the stress concentration around the SnO_(2) phase is the primary reason for the interface debonding,which leads to the failure of Ag-SnO_(2) contact material.The addition of Cu particles not only improves the interface strength,but also effectively suppresses the initiation and propagation of cracks.The results have an reference value for improving the processability of Ag based contact materials.
基金funding from the National Natural Science Foundation of China(Grant Nos.52306214,52425601,and 52276074)the Shanghai Chenguang Plan Program(Grant No.22CGA78)the National Key Research and the Development Program of China(Grant No.2023YFB4404104)。
文摘Phase change thermal interface materials(PC-TIMs)have emerged as a promising solution to address the increasing thermal management challenges in electronic devices.This is attributed to their dual mechanisms of latent heat absorption and phase change-induced interfacial wettability.This review explores the fundamental principles,material innovations,and diverse applications of PC-TIMs.The heat transfer enhancement mechanisms are first underlined with key factors such as thermal carrier mismatch at the microscale and contact geometry at the macroscale,emphasizing the importance of material selection and design for optimizing thermal performance.Section 2 focuses on corresponding experimental approaches provided,including intrinsic thermal conductivity improvements and interfacial heat transfer optimization.Section 3 discusses common methods such as physical adsorption via porous materials,chain-crosslinked network designs,and core-shell structures,and their effects on leakage prevention,heat transfer enhancement,and application flexibility.Furthermore,the extended applications of PC-TIMs in thermal energy storage are explored in Section 4,suggesting their potential in diverse technological fields.The current challenges in interfacial heat transfer research and the prospect of PC-TIMs are also discussed.The data-driven machine learning technologies will play an increasingly important role in addressing material development and performance prediction.
文摘The effects of different contact interfaces on the friction characteristics of OTS self-assembled monolayers were investigated by a universal micro-tribometer in different sliding velocities. The results indicate that there exist lower friction coefficients between OTS SAMs and Ti, Ni and Cu films deposited on GCr15 steel balls than those between OTS SAMs and GCr15 steel ball. The friction coefficient between OTS SAMs and Ti film is the largest, and the friction coefficient between OTS SAMs and Cu film is the least in these three films, which depends on the intrinsic characteristics of the materials. The friction coefficients between OTS SAMs and GCr15 steel ball and three nanometer films increase with the sliding velocity increasing, which can be explained by the relaxation characteristics of OTS molecules.
文摘The friction interface matching plays a deterministic role in the motor efficiency,and the microcosmic contact status of friction interface should be investigated to improve the ultrasonic motor performance.The main purpose is to improve the effective output power of ultrasonic motor.Hence,one studies the contact condition of the friction interface of the ultrasonic motor,analyzes the micro condition of contact interface through finite element analysis,optimizes unreasonable structures,and compares the two different-structure ultrasonic motors through experiments.The results reflect the necessity of optimization.After optimization,the stator and rotor deform after pre-pressure and the contact interface of them full contact theoretically.When reaching heat balance the effective output of the motor is 37%,and the average effective output efficiency is 2.384 times higher than that of the unoptimized.It can be seen that the total consumption of the ultrasonic motor system decreases significantly.Therefore,when using in certain system the consumption taken from the system will decreases largely,especially in the system with a strict consumption control.
