In the Pidgeon process involving a vertical pot,bonded slag pellets occasionally emerge at the bottom of the reduction pot,impeding smooth slag discharge.To reveal the formation mechanism of the bonded slag pellets,th...In the Pidgeon process involving a vertical pot,bonded slag pellets occasionally emerge at the bottom of the reduction pot,impeding smooth slag discharge.To reveal the formation mechanism of the bonded slag pellets,thermodynamic calculations,X-ray diffraction(XRD),X-ray fluorescence spectrometry(XRF),electron probe microanalyzer(EPMA),X-ray photoelectron spectroscopy(XPS),and differential scanning calorimetry(DSC)were employed.The bonded slag pellets mainly comprise MgO,CaSi_(2),CaO,and Ca2SiO_(4).CaSi_(2) in the bonded slag pellets is attributed to the reduction reaction between Si and CaO,yielding liquid CaSi_(2).Simultaneously,the reaction between CaSi_(2) and MgO,which will typically produce Mg vapor,is inhibited,resulting in the accumulation of CaSi_(2).Owing to the solid-liquid transition of CaSi_(2),this process culminates in the bonding of slag pellets.This study can guide the Pidgeon process optimization,enabling mitigation of the“dead pot”issue,thereby enhancing efficiency and reducing costs.展开更多
In the preparation of magnesium by Pidgeon process,the phenomenon slag pellets sticking on the wall of reduction pot always appear,and the glaze sticking on the inner wall of the reduction pot is difficult to remove.T...In the preparation of magnesium by Pidgeon process,the phenomenon slag pellets sticking on the wall of reduction pot always appear,and the glaze sticking on the inner wall of the reduction pot is difficult to remove.The mechanism of this phenomenon is studied in this work by X-ray fluorescence spectrometer(XRF)measurement,electron probe microanalyzer scanning(EPMA)analysis,differential scanning calorimetry(DSC)analysis,and thermodynamic calculations.The main components of the glaze are MgO,Ca_(12)Al_(14)F_(2)O_(32),CaF_(2),CaO,and a small amount of Ca_(4)Si_(2)O_(7)F_(2).The solid-liquid transition temperature of Ca_(12)Al_(14)F_(2)O_(32)and CaF_(2)is close to the production temperature of Pidgeon process,which leads to the bonding between the slag pellets and the pot wall.The loss of CaF_(2)in glaze layer will reduce the total amount of liquid phase and increase the temperature at which Ca_(12)Al_(14)F_(2)O_(32)is completely transformed into liquid phase,which causes glaze layer sticking on the inner wall of the reduction pot.展开更多
With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing m...With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing magnesium in China,but suffers from problems such as high energy,resource consumption and environmental pollution.While the process of vacuum carbothermal reduction to produce magnesium(VCTRM)has attracted more and more attention as its advantages,but it has not been well-practiced in industrial applications and there also is no comprehensive and quantitative analysis of this process.This study quantified the flows of resource and energy for the Pidgeon process and the VCTRM process,then compared and analyzed these two processes with each other from three aspects.The VCTRM process results in 63.14%and 69.16%lower of non-renewable mineral resources and energy consumptions when compared to the Pidgeon process,respectively.Moreover,the low energy consumption(2.675 tce vs.8.681 tce)and material to magnesium ratio(2.953:1 vs.6.429:1)of the VCTRM process,which lead to lower greenhouse gas(GHG)emissions(8.777 t vs.26.337 t)and solid waste generation(0.522 t vs.5.465 t)with a decrease of 66.67%and 90.45%,respectively.Results indicate that the VCTRM process is a more environmentally friendly process for magnesium production with high efficiency but low cost and low pollution,and it shows a good potential to be industrialized in the future after solving the bottleneck problem of the reverse reaction.展开更多
Based on the practice of magnesium production in China, a quantitative evaluation of the environment impact was carried out according to the theory and framework of life cycle assessment(LCA) study. The major gaseous ...Based on the practice of magnesium production in China, a quantitative evaluation of the environment impact was carried out according to the theory and framework of life cycle assessment(LCA) study. The major gaseous pollutants including CO2, SO2, NOx, CH4, HF and particulates were calculated. The accumulative environmental performances of different energy use strategies and the characterization results, including abiotic depletion potential(ADP), global warming potential(GWP), acidification potential(AP) and human-toxicity potential(HTP) were compared. The results show that the direct emission of fuel combustion in the process is the major contributor to the pollutants emission of magnesium production. Global warming potential and acidification potential make the main contribution to the accumulative environmental impact. The different fuel use strategies in the practice of magnesium production cause much different impacts on the environmental performance. The accumulative environmental impact of coal burned directly is the highest, and that of producer-gas comes to the next, while that of coke-oven gas is the lowest.展开更多
Compared with Pidgeon process,the relative vacuum continuous magnesium smelting process reduces the ratio of material to magnesium by changing raw materials and the direct reduction after calcination of prefabricated ...Compared with Pidgeon process,the relative vacuum continuous magnesium smelting process reduces the ratio of material to magnesium by changing raw materials and the direct reduction after calcination of prefabricated pellets,so that the energy consumption per ton of magnesium produced is reduced by 30∼40%,and the carbon emission is reduced by 43∼52%,breaking through the vacuum conditions to achieve continuous production.However,in the process of industrialization,it was found that the magnesium yield in the condenser was low.Therefore,this paper constructs a condenser model of relative vacuum continuous magnesium refining process,and comprehensively analyzes the condensation mechanism of magnesium vapor through simulation and experiment.It is found that the dynamic characteristics of magnesium vapor condensation is an important index to measure its continuity.Under the condition offlowing argon as the protective gas,when the condensation plate spacing is 10 cm,the surface roughness amplitude variance is 2,and the carrier gasflow rate is 20×10^(-3) m/s,the magnesium vapor has a better condensation effect,and the condensation efficiency formula is derived.展开更多
基金China Postdoctoral Science Foundation (No. 2020M682337)。
文摘In the Pidgeon process involving a vertical pot,bonded slag pellets occasionally emerge at the bottom of the reduction pot,impeding smooth slag discharge.To reveal the formation mechanism of the bonded slag pellets,thermodynamic calculations,X-ray diffraction(XRD),X-ray fluorescence spectrometry(XRF),electron probe microanalyzer(EPMA),X-ray photoelectron spectroscopy(XPS),and differential scanning calorimetry(DSC)were employed.The bonded slag pellets mainly comprise MgO,CaSi_(2),CaO,and Ca2SiO_(4).CaSi_(2) in the bonded slag pellets is attributed to the reduction reaction between Si and CaO,yielding liquid CaSi_(2).Simultaneously,the reaction between CaSi_(2) and MgO,which will typically produce Mg vapor,is inhibited,resulting in the accumulation of CaSi_(2).Owing to the solid-liquid transition of CaSi_(2),this process culminates in the bonding of slag pellets.This study can guide the Pidgeon process optimization,enabling mitigation of the“dead pot”issue,thereby enhancing efficiency and reducing costs.
基金funded by the China Postdoctoral Sci-ence Foundation(Grant No.2020M682337)Certificate of Postdoctoral Research Grant in Henan Province(Grant No.201903011)National Key Research and Development Program of China(Grant Nos.2016YFB0301001 and 2016YFB0301101).
文摘In the preparation of magnesium by Pidgeon process,the phenomenon slag pellets sticking on the wall of reduction pot always appear,and the glaze sticking on the inner wall of the reduction pot is difficult to remove.The mechanism of this phenomenon is studied in this work by X-ray fluorescence spectrometer(XRF)measurement,electron probe microanalyzer scanning(EPMA)analysis,differential scanning calorimetry(DSC)analysis,and thermodynamic calculations.The main components of the glaze are MgO,Ca_(12)Al_(14)F_(2)O_(32),CaF_(2),CaO,and a small amount of Ca_(4)Si_(2)O_(7)F_(2).The solid-liquid transition temperature of Ca_(12)Al_(14)F_(2)O_(32)and CaF_(2)is close to the production temperature of Pidgeon process,which leads to the bonding between the slag pellets and the pot wall.The loss of CaF_(2)in glaze layer will reduce the total amount of liquid phase and increase the temperature at which Ca_(12)Al_(14)F_(2)O_(32)is completely transformed into liquid phase,which causes glaze layer sticking on the inner wall of the reduction pot.
基金the Yunnan Ten Thousand Talents Plan Industrial Technology Champion Project Foundation of China(No.YNWR-CYJS-2018-015)Basic Research Project of Yunnan Province(No.2019FB080).
文摘With the fast development of the application of magnesium based alloys,the demand for primary magnesium is increasing dramatically all over the world.The Pidgeon process is the most widely used process for producing magnesium in China,but suffers from problems such as high energy,resource consumption and environmental pollution.While the process of vacuum carbothermal reduction to produce magnesium(VCTRM)has attracted more and more attention as its advantages,but it has not been well-practiced in industrial applications and there also is no comprehensive and quantitative analysis of this process.This study quantified the flows of resource and energy for the Pidgeon process and the VCTRM process,then compared and analyzed these two processes with each other from three aspects.The VCTRM process results in 63.14%and 69.16%lower of non-renewable mineral resources and energy consumptions when compared to the Pidgeon process,respectively.Moreover,the low energy consumption(2.675 tce vs.8.681 tce)and material to magnesium ratio(2.953:1 vs.6.429:1)of the VCTRM process,which lead to lower greenhouse gas(GHG)emissions(8.777 t vs.26.337 t)and solid waste generation(0.522 t vs.5.465 t)with a decrease of 66.67%and 90.45%,respectively.Results indicate that the VCTRM process is a more environmentally friendly process for magnesium production with high efficiency but low cost and low pollution,and it shows a good potential to be industrialized in the future after solving the bottleneck problem of the reverse reaction.
基金Project(50525413) supported by the National Natural Science Foundation of ChinaProject(2006BAE04B09-6) supported by National Key Technology R&D Program
文摘Based on the practice of magnesium production in China, a quantitative evaluation of the environment impact was carried out according to the theory and framework of life cycle assessment(LCA) study. The major gaseous pollutants including CO2, SO2, NOx, CH4, HF and particulates were calculated. The accumulative environmental performances of different energy use strategies and the characterization results, including abiotic depletion potential(ADP), global warming potential(GWP), acidification potential(AP) and human-toxicity potential(HTP) were compared. The results show that the direct emission of fuel combustion in the process is the major contributor to the pollutants emission of magnesium production. Global warming potential and acidification potential make the main contribution to the accumulative environmental impact. The different fuel use strategies in the practice of magnesium production cause much different impacts on the environmental performance. The accumulative environmental impact of coal burned directly is the highest, and that of producer-gas comes to the next, while that of coke-oven gas is the lowest.
基金the National Natural Science Foundation of China(U1908225,U1702253)the Special Funds for Ba-sic Research Operations of Central Universities(N182515007,N170908001,N2025004).
文摘Compared with Pidgeon process,the relative vacuum continuous magnesium smelting process reduces the ratio of material to magnesium by changing raw materials and the direct reduction after calcination of prefabricated pellets,so that the energy consumption per ton of magnesium produced is reduced by 30∼40%,and the carbon emission is reduced by 43∼52%,breaking through the vacuum conditions to achieve continuous production.However,in the process of industrialization,it was found that the magnesium yield in the condenser was low.Therefore,this paper constructs a condenser model of relative vacuum continuous magnesium refining process,and comprehensively analyzes the condensation mechanism of magnesium vapor through simulation and experiment.It is found that the dynamic characteristics of magnesium vapor condensation is an important index to measure its continuity.Under the condition offlowing argon as the protective gas,when the condensation plate spacing is 10 cm,the surface roughness amplitude variance is 2,and the carrier gasflow rate is 20×10^(-3) m/s,the magnesium vapor has a better condensation effect,and the condensation efficiency formula is derived.
基金supported by the National Key Research and Development Program of China(No.2021YFC29003205)the National Natural Science Foundation of China(Nos.21878045,51504058)+1 种基金the Fundamental Research Funds for the Central Universities,China(No.N2225019)Natural Science Foundation of Liaoning Province,China(No.2022-MS-106)。
