The purpose of this study is to analyze the application of ultrasonic non-destructive testing technology in bridge engineering.During the research phase,based on literature collection and reading,as well as the analys...The purpose of this study is to analyze the application of ultrasonic non-destructive testing technology in bridge engineering.During the research phase,based on literature collection and reading,as well as the analysis of bridge inspection materials,the principle of ultrasonic non-destructive testing technology and its adaptability to bridge engineering are elaborated.Subsequently,starting from the preparation work before inspection until damage assessment,the entire process of ultrasonic non-destructive testing is studied,and finally,a technical system of ultrasonic non-destructive testing for bridge engineering that runs through the entire process is formed.It is hoped that this article can provide technical reference value for relevant units in China,and promote the high-quality development of China’s bridge engineering from a macro perspective.展开更多
In order to realize the automatic recognition and classification of cracks with different depths,in this study,several deep convolutional neural networks including AlexNet,ResNet,and DenseNet were employed to identify...In order to realize the automatic recognition and classification of cracks with different depths,in this study,several deep convolutional neural networks including AlexNet,ResNet,and DenseNet were employed to identify and classify cracks at different depths and in various materials.An analysis process for the automatic classification of crack damage was presented.The image dataset used for model training was obtained from scanning experiments on aluminum and titanium alloy plates using an ultrasonic phased-array flaw detector.All models were trained and validated with the dataset;the proposed models were compared using classification precision and loss values.The results show that the automatic recognition and classification of crack depth can be realized by using the deep learning algorithm to analyze the ultrasonic phased array images,and the classification precision of DenseNet is the highest.The problem that ultrasonic damage identification relies on manual experience is solved.展开更多
Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe seve...Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe severely affects its pressure-holding capacity,hence the early detection of internal cracks is crucial for effective pipeline maintenance strategies.This study extends the scope of guided wave-based ultrasonic testing to detect the growth of internal cracks in a natural gas distribution PE pipe.Laboratory experiments and a finite element model were planned to study the wave-crack interaction at different stages of axially oriented internal crack growth with a piezoceramic transducer-based setup arranged in a pitch-catch configuration.Mode dispersion analysis supplemented with preliminary experiments was performed to isolate the optimal inspection frequency,leading to the selection of the T(0,1)mode at 50-kHz for the investigation.A transmission index based on the energy of the T(0,1)mode was developed to trace the extent of simulated crack growth.The findings revealed an inverse linear correlation between the transmission index and the crack depth for crack growth beyond 20%crack depth.展开更多
The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ...The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ultimate strength.In this study,both the acoustic emission method(AEM)and the ultrasonic testing method(UTM)were used to examine the characteristics of AE parameters(b-value,peak frequency,frequency-band energy ratio,and fractal dimension)and ultrasonic(ULT)properties(velocity,amplitude,energy attenuation,and scattering attenuation)of bedded shale at CI,CD,and ultimate strength.The comparison involved analyzing the strain-based method(SBM),AEM,and UTM to determine the thresholds for damage stress.A fuzzy comprehensive evaluation model(FCEM)was created to describe the damage thresholds and hazard assessment.The results indicate that the optimal AE and ULT parameters for identifying CI and CD stress are ringing count,ultrasonic amplitude,energy attenuation,and scattering attenuation of the S-wave.Besides,damage thresholds were detected earlier by AE monitoring,ranging from 3 MPa to 10 MPa.CI and CD identified by UTM occurred later than SBM and AEM,and were in the range of 12 MPa.The b-value,peak frequency,energy ratio in the low-frequency band(0e62.5 kHz),correlation dimension,and sandbox dimension showed low values at the peak stress,while the energy ratio in a moderate-frequency band(187.5e281.25 kHz)and amplitude showed high values.The successful application of FCEM to laboratory testing of shales has demonstrated its ability to quantitatively identify AE/ULT precursors of seismic hazards associated with rock failure.展开更多
Phase aberration correction for medical ultrasound systems has attracted a great deal of attention. Since phased array techniques are now widely employed for industrial non-destructive testing （NDT） applications in ...Phase aberration correction for medical ultrasound systems has attracted a great deal of attention. Since phased array techniques are now widely employed for industrial non-destructive testing （NDT） applications in various fields, the problem of phase aberrations in the process of NDT testing is considered. The technique of cross-covariance for phase aberration correction is presented. The performance of the technique for phase aberration correction is tested by means of echo signals obtained in practical non-destructive testing experiment. The results show that the technique has the better accuracy of phase correction.展开更多
The steel-epoxy-steel sandwich structures provide enhanced corrosion resistance and fatigue resistance,making them suitable for pipeline rehabilitation with effective repair and long-term durability.However,the repair...The steel-epoxy-steel sandwich structures provide enhanced corrosion resistance and fatigue resistance,making them suitable for pipeline rehabilitation with effective repair and long-term durability.However,the repair quality can be compromised by disbond between the steel and epoxy layers,whichmay result frominsufficient epoxy injection.Conventional ultrasonic testing faces challenges in accurately locating disbond defects due to aliased echo interference at interfaces.This paper proposes a signal processing algorithm for improving the accuracy of ultrasonic reflection method for detecting disbond defects between steel and epoxy layers.First,a coati optimization algorithmvariational mode decomposition(COA-VMD)is applied to adaptively decompose the ultrasonic signals and extract the intrinsic mode function components that show high correlation with the defect-related signals.Then,by calculating the relative reflectance at the interface and establishing a quantitative evaluation index based on acoustic impedance discontinuity,the locations of disbond defects are identified.Experimental results demonstrate that this method can effectively detect the locations of disbond defects between steel and epoxy layers.展开更多
Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinf...Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinforcing steel and affects the strength of the structure.The repair method is one approach to overcome this problem.This research aims to determine the effect of grouting and jacketing repairs on corroded concrete.The concrete used has dimensions of 15 cm×15 cm×60 cm with planned corrosion variations of 50%,60%,and 70%.The test objects were tested using the Non-Destructive Testing(NDT)method using Ultrasonic Pulse Velocity(UPV).The test results show that the average speed of normal concrete is 5070 m/s,while the lowest average speed is 3070 m/s on the 70%planned corrosion test object.The test object was then given a load of 1600 kgf.At this stage,there is a decrease in speed and wave shape with the lowest average speed obtained at 2753 m/s.The repair method is an effort to restore concrete performance by using grouting and jacketing.Grouting is done by injecting mortar material into it.Jacketing involves adding thickness to the existing concrete layer with additional layers of concrete.After improvements were made,there was an improvement in the UPV test,with a peak speed value of 4910 m/s.Repairing concrete by filling cracks can improve concrete continuity and reduce waveform distortion,thereby increasing wave propagation speed.展开更多
To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient...To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel（12%C） as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave（LCR wave） is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.展开更多
During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, vari...During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, various kinds of nondestructive testing (NDT) techniques are needed for different defect and failure mode. This paper gives a review of the recently developed ultrasonic testing (UT) and laser thermography methods for inspection of the delamination and surface cracks in PFCs. For monoblock W/Cu PFCs of divertor, the bonding quality at both W-Cu and Cu- CuCrZr interfaces was qualified by using UT with a focus probe during manufacturing. A noncontact, coupling-free and flexible ultrasonic scanning testing system with use of an electromagnetic acoustic transducer and a robotic inspection manipulator was introduced then for the in-vessel inspection of delamination defect in first wall (FW). A laser infrared thermography testing method is highlighted for the on-line inspection of delamination defect in FW through the vacuum vessel window of the Tokamak reactor. Finally, a new laser spot thermography method using laser spot array source was described for the online inspection of the surface cracks in FW.展开更多
The special ultrasonic testing system has been developed for thickness measurement of plasma sprayed coatings. The ultrasonic immersion method was used to obtain stable coupling condition and avoid other disadvantages...The special ultrasonic testing system has been developed for thickness measurement of plasma sprayed coatings. The ultrasonic immersion method was used to obtain stable coupling condition and avoid other disadvantages of contact method. Spherical acoustic lens were designed to focus ultrasonic beam so as to improve beam directivity and concentrate ultrasonic energy. To increase testing precision and avoid mussy wave signals, moderate pulse width and frequency of the transducer has been selected. The displacement of transducer in X-Y-Z directions was precisely manipulated by step-controlled system to insure the accuracy of focus length and repetition of measurement. Optimized testing conditions (with the transducer of center frequency of 10 MHz and crystal diameter of 8 mm, focus length of 9.5 mm, diameter of focal column of 0. 1 mm and length of focal column of 0.27 mm) were selected to determine the thickness between 285 -414 μm of ZrO2 coatings plasma sprayed on the nickel based superalloy. The frequency interval of the periodic extremums in ultrasonic power spectra decreases with increasing coating thickness. The ultrasonic results accord with those of metallographical method.展开更多
The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts ...The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.展开更多
The ultrasonic time of flight diffraction (TOFD) testing method for aluminum alloy weld of thick plate was introduced, and the basic defect image features of crack in shape at different positions A, B, C were discusse...The ultrasonic time of flight diffraction (TOFD) testing method for aluminum alloy weld of thick plate was introduced, and the basic defect image features of crack in shape at different positions A, B, C were discussed. The TOFD testing for weld joints was carried out. The results show that the TOFD method has a good measurement accuracy and a good ability of finding the defect of crack in shape.展开更多
The important status of guide ring in large power plants and its manufacturing methods were introduced. The advantages of manufacturing methods including welding and electrolysis were discussed.In order to ensure the ...The important status of guide ring in large power plants and its manufacturing methods were introduced. The advantages of manufacturing methods including welding and electrolysis were discussed.In order to ensure the brazing quality of the guide ring,ultrasonic nondestructive testing(UNDT) method was used in this study.According to the features of the defects that may show up during brazing,the feasibility and reliability of UNDT were proved in theory.Based on the theory,an ultrasonic C-scan imaging test method was developed using a water immersion focusing probe.According to the features of the inspected images,the defects were segmented using a morphology image processing based method.The defects can be localized and sized by employing the algorithm of area reconstruction.At last,the combination ratio of brazing interface can be calculated and the brazing quality of the guide ring can be evaluated.展开更多
Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic q...Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.展开更多
Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the jo...Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.展开更多
Cement mortar specimens are used to simulate the fracture of rock material under uniaxial compression test, using the ultrasonic instrument measurement test process, the waveform and wave velocity results along with t...Cement mortar specimens are used to simulate the fracture of rock material under uniaxial compression test, using the ultrasonic instrument measurement test process, the waveform and wave velocity results along with the change of specimen fracture extension are obtained. Experimental results show that at 0 MPa, there are micro-defects in the specimen, leading to the irregular change of the waveform of the measuring points 4# and 5#;At 1 - 4 MPa, there is no crack on the surface of the specimen, the waveform of ultrasonic wave is stable, and the velocity of each point increases with the increase of the strain, but the measuring point increases the wave velocity when the load is applied;When the specimen surface cracks, expect the waveform of measuring point 4# and 5# change in irregularities, the measuring point 2# waveform also changes irregularly and measuring point of the wave velocity has decreased;At the crack propagation stage, ultrasonic wave also changes irregularly along with the expansion of crack, wave velocity with the increase of the strain is also obvious downward trend;When the crack penetrates the whole specimen, the waveform of each measuring point changes abnormally, the continuity is bad, the waveform is irregular and the measured wave velocity is low.展开更多
A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated b...A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated by arbitrary transducers into pieces under examination. The other simulates a testing experiment. The simulation approach is based on the model for the computation of the ultrasonic field in isotropic media radiated from actual NDT transducers. After the field is known, remaining to be modeled is the interaction between this field and the scatters (defect) and the echo structure. The model of beam-defect interaction is based on the Kirchhoff’s diffraction approximations theory applied to elastodynamics. We assumed that the incident wave fronts on the defect are plane in the case of a focused immersed transducer and material is isotropic and homogeneous. The simulating results demonstrate that the model in ultrasonic NDT of welds is practical in further research and useful in optimizing testi展开更多
The strength curves of lightweight aggregate concrete （LWAC） were tested based on detecting LWAC with density of 1 400-1 900 kg/m3 and LWAC with strength grade of LC15-LC50 by rebound method and ultrasonic-rebound c...The strength curves of lightweight aggregate concrete （LWAC） were tested based on detecting LWAC with density of 1 400-1 900 kg/m3 and LWAC with strength grade of LC15-LC50 by rebound method and ultrasonic-rebound combined method.The results show that the common measured strength curves tested by above two methods can not satisfy the required accuracy of LWAC strength test.In addition,specified compressive strength curves of testing LWAC by rebound method and ultrasonic-rebound combined method are obtained,respectively.展开更多
Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the...Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the signals.The principle of automatic ultrasonic testing signals processing and negentropy law of ICA were introduced.The experimental data were processed using relative analysis tools and results showed that the ICA could separate defects signals from noise effectively in laboratory.展开更多
This study describes the development of novel protocols extending the real-time ultrasonic reflectometry(UTDR) for the detection of membrane fouling in hollow fiber module during ultrafiltration(UF) of oily water trea...This study describes the development of novel protocols extending the real-time ultrasonic reflectometry(UTDR) for the detection of membrane fouling in hollow fiber module during ultrafiltration(UF) of oily water treatment. A specially designed acoustic sensor with a frequency of 2.5 MHz was used. The hollow fiber membranes used were polysulphone(PSf) UF membranes with MWCO 40 kDa. The wastewaters with three different oily concentrations of 100, 500 and 1 000 mg/L were investigated. Diesel oil was utilized as the primary foulant. The results show that the permeate flux declines with operation time and its value becomes lower with the increase of the oily concentration in wastewater. It is found that ultrasonic measurement can detect the fouling and cleaning processes. A new signal analysis protocol-ultrasonic reflected energy was developed. Ultrasonic reflected energy obtained indicates the deposition of oily layer as a function of operation time and its removal after cleaning. The overall flux decline is reasonably correlated with the changes in ultrasonic reflected energy. This research provides the evidence that the ultrasonic reflectometry technique is capable of monitoring membrane fouling and cleaning in hollow fiber modules.展开更多
文摘The purpose of this study is to analyze the application of ultrasonic non-destructive testing technology in bridge engineering.During the research phase,based on literature collection and reading,as well as the analysis of bridge inspection materials,the principle of ultrasonic non-destructive testing technology and its adaptability to bridge engineering are elaborated.Subsequently,starting from the preparation work before inspection until damage assessment,the entire process of ultrasonic non-destructive testing is studied,and finally,a technical system of ultrasonic non-destructive testing for bridge engineering that runs through the entire process is formed.It is hoped that this article can provide technical reference value for relevant units in China,and promote the high-quality development of China’s bridge engineering from a macro perspective.
基金supported by the National Natural Science Foundation of China(Nos.52222504 and 52241502)the Natural Science Talents Foundation of Shaanxi Province(No.2021JC-04).
文摘In order to realize the automatic recognition and classification of cracks with different depths,in this study,several deep convolutional neural networks including AlexNet,ResNet,and DenseNet were employed to identify and classify cracks at different depths and in various materials.An analysis process for the automatic classification of crack damage was presented.The image dataset used for model training was obtained from scanning experiments on aluminum and titanium alloy plates using an ultrasonic phased-array flaw detector.All models were trained and validated with the dataset;the proposed models were compared using classification precision and loss values.The results show that the automatic recognition and classification of crack depth can be realized by using the deep learning algorithm to analyze the ultrasonic phased array images,and the classification precision of DenseNet is the highest.The problem that ultrasonic damage identification relies on manual experience is solved.
基金the financial support provided by USDOT Pipeline and Hazardous Materials Safety Administration (PHMSA)through the Competitive Academic Agreement Program (CAAP)。
文摘Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe severely affects its pressure-holding capacity,hence the early detection of internal cracks is crucial for effective pipeline maintenance strategies.This study extends the scope of guided wave-based ultrasonic testing to detect the growth of internal cracks in a natural gas distribution PE pipe.Laboratory experiments and a finite element model were planned to study the wave-crack interaction at different stages of axially oriented internal crack growth with a piezoceramic transducer-based setup arranged in a pitch-catch configuration.Mode dispersion analysis supplemented with preliminary experiments was performed to isolate the optimal inspection frequency,leading to the selection of the T(0,1)mode at 50-kHz for the investigation.A transmission index based on the energy of the T(0,1)mode was developed to trace the extent of simulated crack growth.The findings revealed an inverse linear correlation between the transmission index and the crack depth for crack growth beyond 20%crack depth.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.U20A20266 and 12302503)Scientific and technological research projects in Sichuan province(Grant No.2024NSFSC0973).
文摘The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ultimate strength.In this study,both the acoustic emission method(AEM)and the ultrasonic testing method(UTM)were used to examine the characteristics of AE parameters(b-value,peak frequency,frequency-band energy ratio,and fractal dimension)and ultrasonic(ULT)properties(velocity,amplitude,energy attenuation,and scattering attenuation)of bedded shale at CI,CD,and ultimate strength.The comparison involved analyzing the strain-based method(SBM),AEM,and UTM to determine the thresholds for damage stress.A fuzzy comprehensive evaluation model(FCEM)was created to describe the damage thresholds and hazard assessment.The results indicate that the optimal AE and ULT parameters for identifying CI and CD stress are ringing count,ultrasonic amplitude,energy attenuation,and scattering attenuation of the S-wave.Besides,damage thresholds were detected earlier by AE monitoring,ranging from 3 MPa to 10 MPa.CI and CD identified by UTM occurred later than SBM and AEM,and were in the range of 12 MPa.The b-value,peak frequency,energy ratio in the low-frequency band(0e62.5 kHz),correlation dimension,and sandbox dimension showed low values at the peak stress,while the energy ratio in a moderate-frequency band(187.5e281.25 kHz)and amplitude showed high values.The successful application of FCEM to laboratory testing of shales has demonstrated its ability to quantitatively identify AE/ULT precursors of seismic hazards associated with rock failure.
基金National Natural Science Foundation of China(No.61201412)Ntural Science Foundation of Shanxi Province(No.2012021011-5)
文摘Phase aberration correction for medical ultrasound systems has attracted a great deal of attention. Since phased array techniques are now widely employed for industrial non-destructive testing （NDT） applications in various fields, the problem of phase aberrations in the process of NDT testing is considered. The technique of cross-covariance for phase aberration correction is presented. The performance of the technique for phase aberration correction is tested by means of echo signals obtained in practical non-destructive testing experiment. The results show that the technique has the better accuracy of phase correction.
基金supported by the Research Funding of Hangzhou International Innovation Institute of Beihang University(Grant No.015731201-2024KQ126)National Key R&D Program of China(Grant No.2023YFF0716600)National Natural Science Foundation of China(Grant No.62271021).
文摘The steel-epoxy-steel sandwich structures provide enhanced corrosion resistance and fatigue resistance,making them suitable for pipeline rehabilitation with effective repair and long-term durability.However,the repair quality can be compromised by disbond between the steel and epoxy layers,whichmay result frominsufficient epoxy injection.Conventional ultrasonic testing faces challenges in accurately locating disbond defects due to aliased echo interference at interfaces.This paper proposes a signal processing algorithm for improving the accuracy of ultrasonic reflection method for detecting disbond defects between steel and epoxy layers.First,a coati optimization algorithmvariational mode decomposition(COA-VMD)is applied to adaptively decompose the ultrasonic signals and extract the intrinsic mode function components that show high correlation with the defect-related signals.Then,by calculating the relative reflectance at the interface and establishing a quantitative evaluation index based on acoustic impedance discontinuity,the locations of disbond defects are identified.Experimental results demonstrate that this method can effectively detect the locations of disbond defects between steel and epoxy layers.
基金supported by the Ministry of Education,Culture,Research,and Technology(Indonesia),Grant number 107/E5/PG.02.00.PL/2024,AZ.
文摘Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinforcing steel and affects the strength of the structure.The repair method is one approach to overcome this problem.This research aims to determine the effect of grouting and jacketing repairs on corroded concrete.The concrete used has dimensions of 15 cm×15 cm×60 cm with planned corrosion variations of 50%,60%,and 70%.The test objects were tested using the Non-Destructive Testing(NDT)method using Ultrasonic Pulse Velocity(UPV).The test results show that the average speed of normal concrete is 5070 m/s,while the lowest average speed is 3070 m/s on the 70%planned corrosion test object.The test object was then given a load of 1600 kgf.At this stage,there is a decrease in speed and wave shape with the lowest average speed obtained at 2753 m/s.The repair method is an effort to restore concrete performance by using grouting and jacketing.Grouting is done by injecting mortar material into it.Jacketing involves adding thickness to the existing concrete layer with additional layers of concrete.After improvements were made,there was an improvement in the UPV test,with a peak speed value of 4910 m/s.Repairing concrete by filling cracks can improve concrete continuity and reduce waveform distortion,thereby increasing wave propagation speed.
基金Supported by National Natural Science Foundation of China(Grant No.51275042)
文摘To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel（12%C） as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave（LCR wave） is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.
基金the National Magnetic Confinement Fusion Program of China(Grant 2013GB113005)the National Natural Science Foundation of China(Grants51577139 and 11502192)for funding
文摘During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, various kinds of nondestructive testing (NDT) techniques are needed for different defect and failure mode. This paper gives a review of the recently developed ultrasonic testing (UT) and laser thermography methods for inspection of the delamination and surface cracks in PFCs. For monoblock W/Cu PFCs of divertor, the bonding quality at both W-Cu and Cu- CuCrZr interfaces was qualified by using UT with a focus probe during manufacturing. A noncontact, coupling-free and flexible ultrasonic scanning testing system with use of an electromagnetic acoustic transducer and a robotic inspection manipulator was introduced then for the in-vessel inspection of delamination defect in first wall (FW). A laser infrared thermography testing method is highlighted for the on-line inspection of delamination defect in FW through the vacuum vessel window of the Tokamak reactor. Finally, a new laser spot thermography method using laser spot array source was described for the online inspection of the surface cracks in FW.
文摘The special ultrasonic testing system has been developed for thickness measurement of plasma sprayed coatings. The ultrasonic immersion method was used to obtain stable coupling condition and avoid other disadvantages of contact method. Spherical acoustic lens were designed to focus ultrasonic beam so as to improve beam directivity and concentrate ultrasonic energy. To increase testing precision and avoid mussy wave signals, moderate pulse width and frequency of the transducer has been selected. The displacement of transducer in X-Y-Z directions was precisely manipulated by step-controlled system to insure the accuracy of focus length and repetition of measurement. Optimized testing conditions (with the transducer of center frequency of 10 MHz and crystal diameter of 8 mm, focus length of 9.5 mm, diameter of focal column of 0. 1 mm and length of focal column of 0.27 mm) were selected to determine the thickness between 285 -414 μm of ZrO2 coatings plasma sprayed on the nickel based superalloy. The frequency interval of the periodic extremums in ultrasonic power spectra decreases with increasing coating thickness. The ultrasonic results accord with those of metallographical method.
基金the National Key R&D Program of China(Grant No.2018YFB1106100)。
文摘The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.
文摘The ultrasonic time of flight diffraction (TOFD) testing method for aluminum alloy weld of thick plate was introduced, and the basic defect image features of crack in shape at different positions A, B, C were discussed. The TOFD testing for weld joints was carried out. The results show that the TOFD method has a good measurement accuracy and a good ability of finding the defect of crack in shape.
基金the Fund of the State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology(No.welding 10-013)
文摘The important status of guide ring in large power plants and its manufacturing methods were introduced. The advantages of manufacturing methods including welding and electrolysis were discussed.In order to ensure the brazing quality of the guide ring,ultrasonic nondestructive testing(UNDT) method was used in this study.According to the features of the defects that may show up during brazing,the feasibility and reliability of UNDT were proved in theory.Based on the theory,an ultrasonic C-scan imaging test method was developed using a water immersion focusing probe.According to the features of the inspected images,the defects were segmented using a morphology image processing based method.The defects can be localized and sized by employing the algorithm of area reconstruction.At last,the combination ratio of brazing interface can be calculated and the brazing quality of the guide ring can be evaluated.
基金Item Sponsored by Provincial Natural Science Foundation of Henan(984040900)State Key Laboratory of Laser Technology([2001]0110)
文摘Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.
文摘Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.
文摘Cement mortar specimens are used to simulate the fracture of rock material under uniaxial compression test, using the ultrasonic instrument measurement test process, the waveform and wave velocity results along with the change of specimen fracture extension are obtained. Experimental results show that at 0 MPa, there are micro-defects in the specimen, leading to the irregular change of the waveform of the measuring points 4# and 5#;At 1 - 4 MPa, there is no crack on the surface of the specimen, the waveform of ultrasonic wave is stable, and the velocity of each point increases with the increase of the strain, but the measuring point increases the wave velocity when the load is applied;When the specimen surface cracks, expect the waveform of measuring point 4# and 5# change in irregularities, the measuring point 2# waveform also changes irregularly and measuring point of the wave velocity has decreased;At the crack propagation stage, ultrasonic wave also changes irregularly along with the expansion of crack, wave velocity with the increase of the strain is also obvious downward trend;When the crack penetrates the whole specimen, the waveform of each measuring point changes abnormally, the continuity is bad, the waveform is irregular and the measured wave velocity is low.
基金supported by the Doctoral Degree Fund of Xi’an Jiaotong University
文摘A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated by arbitrary transducers into pieces under examination. The other simulates a testing experiment. The simulation approach is based on the model for the computation of the ultrasonic field in isotropic media radiated from actual NDT transducers. After the field is known, remaining to be modeled is the interaction between this field and the scatters (defect) and the echo structure. The model of beam-defect interaction is based on the Kirchhoff’s diffraction approximations theory applied to elastodynamics. We assumed that the incident wave fronts on the defect are plane in the case of a focused immersed transducer and material is isotropic and homogeneous. The simulating results demonstrate that the model in ultrasonic NDT of welds is practical in further research and useful in optimizing testi
文摘The strength curves of lightweight aggregate concrete （LWAC） were tested based on detecting LWAC with density of 1 400-1 900 kg/m3 and LWAC with strength grade of LC15-LC50 by rebound method and ultrasonic-rebound combined method.The results show that the common measured strength curves tested by above two methods can not satisfy the required accuracy of LWAC strength test.In addition,specified compressive strength curves of testing LWAC by rebound method and ultrasonic-rebound combined method are obtained,respectively.
文摘Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the signals.The principle of automatic ultrasonic testing signals processing and negentropy law of ICA were introduced.The experimental data were processed using relative analysis tools and results showed that the ICA could separate defects signals from noise effectively in laboratory.
基金Project supported by the Scientific Research Foundation for the Returned Overseas Chinese Scholars, State Education Ministry of China Projects(043612611, 05YFGDGX10000) supported by the Natural Science Foundation and Development Program of Science and Technology of Tianjin, China
文摘This study describes the development of novel protocols extending the real-time ultrasonic reflectometry(UTDR) for the detection of membrane fouling in hollow fiber module during ultrafiltration(UF) of oily water treatment. A specially designed acoustic sensor with a frequency of 2.5 MHz was used. The hollow fiber membranes used were polysulphone(PSf) UF membranes with MWCO 40 kDa. The wastewaters with three different oily concentrations of 100, 500 and 1 000 mg/L were investigated. Diesel oil was utilized as the primary foulant. The results show that the permeate flux declines with operation time and its value becomes lower with the increase of the oily concentration in wastewater. It is found that ultrasonic measurement can detect the fouling and cleaning processes. A new signal analysis protocol-ultrasonic reflected energy was developed. Ultrasonic reflected energy obtained indicates the deposition of oily layer as a function of operation time and its removal after cleaning. The overall flux decline is reasonably correlated with the changes in ultrasonic reflected energy. This research provides the evidence that the ultrasonic reflectometry technique is capable of monitoring membrane fouling and cleaning in hollow fiber modules.
