This paper provides a comprehensive review of research progress in particle-reinforced Mg matrix composites prepared via powder metallurgy.The article discusses different strategies,such as micro-sized,nano-sized part...This paper provides a comprehensive review of research progress in particle-reinforced Mg matrix composites prepared via powder metallurgy.The article discusses different strategies,such as micro-sized,nano-sized particles,and multi-particle hybridization,which has been employed to enhance the performance of the composites.In addition,a range of preparation techniques that optimize the dispersion of the reinforcing particles are summarized.The paper also highlights how the different configurations between the reinforcements and matrix alloy impact the composites’performance.Finally,the article outlines the prospects of particles reinforced Mg matrix composites fabricated via powder metallurgy and recommends modification methods that could be explored to further develop these materials for various applications.展开更多
Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal s...Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal surface with various volume fractions of ceramic particles.Recent literatures showed that laser melting of powder mixture containing carbon and carbide-forming elements,was favorable for the formation of in-situ synthesized carbide particles.In this paper,rare earth oxide(RE2O3) was added into t...展开更多
Higher-order multiscale structures are proposed to predict the effective elastic properties of 3-phase particle reinforced composites by considering the probabilistic spherical particles spatial distribution,the parti...Higher-order multiscale structures are proposed to predict the effective elastic properties of 3-phase particle reinforced composites by considering the probabilistic spherical particles spatial distribution,the particle interactions,and utilizing homogenization with ensemble volume average approach.The matrix material,spherical particles with radius a1,and spherical particles with radius a2,are denoted as the 0th phase,the 1st phase,and the 2nd phase,respectively.Particularly,the two inhomogeneity phases are different particle sizes and the same elastic material properties.Improved higher-order(in ratio of spherical particle sizes to the distance between the centers of spherical particles)bounds on effective elastic properties of 3-phase particle reinforced proposed Formulation II and Formulation I derive composites.As a special case,i.e.,particle size of the 1st phase is the same as that of the 2nd phase,the proposed formulations reduce to 2-phase formulas.Our theoretical predictions demonstrate excellent agreement with selected experimental data.In addition,several numerical examples are presented to demonstrate the competence of the proposed frameworks.展开更多
The characterization of reinforcement in 15% SiC particles reinforced AI matrix composites processed by powder metallurgy route was studied by statistical method. During the analysis, a new approach for the estimation...The characterization of reinforcement in 15% SiC particles reinforced AI matrix composites processed by powder metallurgy route was studied by statistical method. During the analysis, a new approach for the estimation of the characterization of reinforcement was presented. The mathematic software MATLAB was used to calculate the area and perimeter of reinforcement, in which the image processing technique was applied. Based on the calculation, the fractal dimension, shape factor, reinforcement size distribution and reinforcement distribution were investigated. The results show that the reinforcement shape is similar to rectangle; the reinforcement size distribution is broad with the＇ range of 1-12 μm; the topography of reinforcement is smooth; and the reinforcement distribution is inhomogeneous. Furthermore, the cell model based on the statistical characterization was established and tested.展开更多
The mechanisms of interfacial debonding of particle reinforcedrheological materials are studied. Based on an energy criterion, asimple formula of local critical stress for interfacial debonding isderived and expressed...The mechanisms of interfacial debonding of particle reinforcedrheological materials are studied. Based on an energy criterion, asimple formula of local critical stress for interfacial debonding isderived and expressed in terms of the interfacial energy. Theparticle size effect on interface debond- ing can then be analyzedeasily owing to the fact that critical stress is inverselyproportional to the square root of particle radius. By takingPP/CaCO_3 system as an example, the present energy criterion iscompared with the mechanical debonding criterion, and it is foundthat under the condition that bond strength is equal to matrixstrength and particle radius not over 0.2μm, the mechanicaldebonding cri- terion can be automatically satisfied if the energycirterion is satisfied.展开更多
In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co) particle reinforced chromium cast iron composi...In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co) particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average friction factor in the stable friction stage showed a relationship of μComposites/45#steel>μHigh chromium cast iron/45#steel>μHeat resistant steel/45 # steel. The wear resistance mechanism of the composite material was associated with the reinforcing particles, which protruded from the worn surface to bear the friction load when the matrix material surface was worn, thereby reducing the abrasive and adhesive wear. In addition, the matrix material possessed suitable hardness and toughness, providing a support to the reinforcements.展开更多
To improve the wettability of hypereutectic Al−60Si alloy and enhance the mechanical properties of the joints,Al−60Si alloy was joined by ultrasonic soldering with Sn-9Zn solder,and a sound joint with in-situ Si parti...To improve the wettability of hypereutectic Al−60Si alloy and enhance the mechanical properties of the joints,Al−60Si alloy was joined by ultrasonic soldering with Sn-9Zn solder,and a sound joint with in-situ Si particle reinforcement was obtained.The oxide film of Al−60Si alloy at the interface was identified by transmission electron microscopy(TEM)analysis as amorphous Al_(2)O_(3).The oxide of Si particles in the base metal was also alumina.The oxide film of Al−60Si alloy was observed to be removed by ultrasonic vibration instead of holding treatment.Si particle-reinforced joints(35.7 vol.%)were obtained by increasing the ultrasonication time.The maximum shear strength peaked at 99.5 MPa for soldering at 330℃with an ultrasonic vibration time of 50 s.A model of forming of Si particles reinforced joint under the ultrasound was proposed,and ultrasonic vibration was considered to promote the dissolution of Al and migration of Si particles.展开更多
Tungsten(W)particle-reinforced nickel(Ni)-based composites were fabricated via laser-direct energy de-position(L-DED).The influence of the W particle size on the microstructure and mechanical properties of the deposit...Tungsten(W)particle-reinforced nickel(Ni)-based composites were fabricated via laser-direct energy de-position(L-DED).The influence of the W particle size on the microstructure and mechanical properties of the deposited samples was systematically studied.The results indicate that refining the W particle size could refine theγ-Ni grains and subgrains,thin the(Ni,Cr)_(4)W interface layer,and increase the disloca-tion density of the intergranular matrix,thus improving the tensile strength and elongation of the L-DED samples.As W particle size decreased from 75 to 150μm to 6.5-12μm,the tensile strength and elonga-tion of the deposited samples increased by 150 MPa and 2.9 times to 1347.6±15.7 MPa and 17.5±0.4%,respectively.Based on the properties of the interface(Ni,Cr)_(4)W,a load-transfer efficiency factor suitable for this composite was proposed and the load-transfer strengthening formula was optimized.A quanti-tative analysis of the strengthening mechanisms was established considering load-transfer strengthening,Hall-Petch strengthening,thermal-mismatch strengthening,and solid-solution strengthening.The calcu-lated contribution of each strengthening mechanism to the yield strength and theoretical calculations were in good agreement with the experimental data.The article breaks the bottleneck of poor plasticity of W particle-reinforced Ni-based composites prepared by L-DED and provides a theoretical basis for the construction design of W particle-reinforced Ni-based composites with excellent mechanical properties.展开更多
Different proportions of commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy （HEA） powder were ball-milled （BM） for different time. The powder was consolidated by hot extrusion method. The mic...Different proportions of commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy （HEA） powder were ball-milled （BM） for different time. The powder was consolidated by hot extrusion method. The microstructures of the milled powder and bulk alloy were examined by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. Mechanical properties of the extruded alloy were examined by mechanical testing machine. The results show that after BM, the particle size and microstructures of the mixed alloy powder change obviously. After 48 h BM, the average size of mixed powder is about 30 nm, and then after hot extrusion, the average size of grains reaches about 70 rim. The compressive strength of the extruded alloy reaches 710 MPa under certain conditions of milling time and composition. As a result of the identification of the nano-/micro-strueture-property relationship of the samples, such high strength is attributed mainly to the nanocrystalline grains of a（Al） and nanoscaled FeNiCrCoAl3 particles, and the fine secondary phase of Al2Cu and Fe-rich phases.展开更多
We introduce an improved bond-based peridynamic(BPD)model for simulating brittle fracture in particle reinforced composites based on a micromodulus correction approach.In the peridynamic(PD)constitutive model of parti...We introduce an improved bond-based peridynamic(BPD)model for simulating brittle fracture in particle reinforced composites based on a micromodulus correction approach.In the peridynamic(PD)constitutive model of particle reinforced composites,three kinds of interactive bond forces are considered,and precise definition of mechanical properties for PD bonds is essential for the fracture analysis in particle reinforced composites.A new micromodulus model of PD bonds for particle reinforced composites is proposed based on the equivalence between the elastic strain energy density of classical continuum mechanics and peridynamic model and the harmonic average approach.The damage of particle reinforced composites is defined locally at the level of pairwise bond,and the critical stretch criterion is described as a function of fracture energy based on the composite failure theory.The algorithm procedure for the improved BPD model based on the finite element/discontinuous Galerkin finite element method is brought forward in detail.Several numerical examples are performed to test the feasibility and effectiveness of the proposed model and algorithm in analysis of elastic deformation,crack nucleation and propagation in particle reinforced composites.Additionally,the impact of distribution,shape and size of particles on the fractures of composite materials are also investigated.Numerical results demonstrate that the improved BPD model can effectively be used to analyze the fracture in particle reinforced composites.展开更多
This article mainly discussed bulk material lHvl^ared by powder metallurgy, and the commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy powder （both produced by argon gas atomization process） we...This article mainly discussed bulk material lHvl^ared by powder metallurgy, and the commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy powder （both produced by argon gas atomization process） were ball-milled for different hours. The prepared powder was consolidated by hot extrusion method. The microstruetures of the milled powder and bulk alloy were examined by X - Ray Diffraction （XRD）, Scanning Electron Microscopy （SEM） and Transmission Electron Microscopy （TEM）. The thermal stability was tested by differential scanning calorimetry （DSC）. Mechanical properties of the extruded alloy were examined by Vickers hardness tester and mechanical testing machine. The results show that after milling, the mixed particle sizes and microstructures of the alloy powder change obviously. The compressive strength of the extruded alloy has reached 580 MPa under certain conditions of milling time and composition.展开更多
Effects of diffusion welding process parameters on strength of welded joint based on particle reinforced aluminium matrix composite Al 2O 3p /6061Al have been studied through comparing with aluminium matrix allo...Effects of diffusion welding process parameters on strength of welded joint based on particle reinforced aluminium matrix composite Al 2O 3p /6061Al have been studied through comparing with aluminium matrix alloy. The mechanism for loss of joint strength has been analyzed. It should be pointed out that key processing parameters affecting the strength of joint was welding temperature. The high quality joint can be successfully obtained with appropriate diffusion welding parameters.展开更多
To obtain the Ti_(p)with different aspect ratios,the Ti_(p)/Mg-5Zn-0.3Ca composite prepared by semi-solid stir casting was subjected to extrusion at 220℃,180℃,and 140℃,respectively.Then,the effect of the Ti_(p)’s ...To obtain the Ti_(p)with different aspect ratios,the Ti_(p)/Mg-5Zn-0.3Ca composite prepared by semi-solid stir casting was subjected to extrusion at 220℃,180℃,and 140℃,respectively.Then,the effect of the Ti_(p)’s aspect ratio on the microstructure,mechanical properties,work hardening and softening behaviors of Ti_(p)/Mg-5Zn-0.3Ca composites was investigated.The results indicated that the Ti_(p)could be elongated obviously after low-temperature extrusion,and the aspect ratio of which would reach to 13.7:1 as the extrusion temperature deceased to 140℃.Then the“Ti/Mg”layer-like structure was formed in the Ti_(p)/Mg-5Zn-0.3Ca composite.Accompanied with the elongation of Ti_(p),the dynamic recrystallized grains and dynamic precipitates were both refined significantly,however,the dynamic recrystallization rate changed a little.The elongated Ti_(p)endowed the Ti_(p)/Mg-5Zn-0.3Ca composites with better matching of strength and toughness without the sacrifice of elongation and bending strain.Both the work hardening rate and softening rate of Ti_(p)/Mg-5Zn-0.3Ca composites increased with the increasing aspect ratio of Ti_(p).The formation of“Ti/Mg”layer-like structure contributed to the redistribution of strain from large aggregations to a network-like distribution,which effectively suppresses the initiation and propagation of micro-cracks,thus enhancing the plasticity of the Ti_(p)/Mg-5Zn-0.3Ca composites.展开更多
The fcc structural CoCr2 FeNiTi(0.5) high-entropy alloy(HEA) composite coating with TiN particles reinforced was acquired by laser cladding on the commercial904 L stainless steels.The results show that phase structure...The fcc structural CoCr2 FeNiTi(0.5) high-entropy alloy(HEA) composite coating with TiN particles reinforced was acquired by laser cladding on the commercial904 L stainless steels.The results show that phase structure is mainly composed of fcc solid solution and TiN phases.The coating exhibits excellent structural stability below850℃.The microstructure consists of irregular dendrite and TiN particles.Transmission electron microscopy(TEM) results reveal that the close-packed plane of fcc phase is(111) with interplanar spacing of ~ 0.208 nm.The interface between TiN and fcc matrix is semi-coherent.And the angle of boundary between dendrite and matrix is ~ 65°.The hardness and corrosion resistance of coating have much improvement compared with those of substrate.展开更多
The fabrication of copper （Cu） and copper matrix silicon carbide （Cu/SiCp） particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an ine...The fabrication of copper （Cu） and copper matrix silicon carbide （Cu/SiCp） particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, temperature, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently compared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.展开更多
This article focuses on the microstructural evolution and wear behavior of 50wt%WC reinforced Ni-based composites prepared onto 304 stainless steel substrates by vacuum sintering at different sintering temperatures. T...This article focuses on the microstructural evolution and wear behavior of 50wt%WC reinforced Ni-based composites prepared onto 304 stainless steel substrates by vacuum sintering at different sintering temperatures. The microstructure and chemical composition of the coatings were investigated by X-ray diffraction （XRD）, differential thermal analysis （DTA）, scanning and transmission electron microscopy （SEM and TEM） equipped with energy-dispersive X-ray spectroscopy （EDS）. The wear resistance of the coatings was tested by thrust washer testing. The mechanisms of the decomposition, dissolution, and precipitation of primary carbides, and their influences on the wear resistance have been discussed. The results indicate that the coating sintered at 1175℃ is composed of fine WC particles, coarse M6C （M=Ni, Fe, Co, etc.） carbides, and discrete borides dispersed in solid solution. Upon increasing the sintering temperature to 1225℃, the microstructure reveals few incompletely dissolved WC particles trapped in larger M6C, Cr-rich lamellar M23C6, and M3C2 in the austenite matrix. M23C6 and M3C2 precipitates are formed in both the γ/M6C grain boundary and the matrix. These large-sized and lamellar brittle phases tend to weaken the wear resistance of the composite coatings. The wear behavior is controlled simultaneously by both abrasive wear and adhesive wear. Among them, abrasive wear plays a major role in the wear process of the coating sintered at 1175℃, while the effect of adhesive wear is predominant in the coating sintered at 1225℃.展开更多
In order to solve the friction,wear and lubrication problems of titanium,a series of TaN/ployether−ether−ketone(PEEK)coatings were developed by electrophoretic deposition,and the effects of TaN nanoparticles on the mi...In order to solve the friction,wear and lubrication problems of titanium,a series of TaN/ployether−ether−ketone(PEEK)coatings were developed by electrophoretic deposition,and the effects of TaN nanoparticles on the microstructure,mechanical properties and tribological performance of coatings were explored.Results manifest that the introduction of TaN nanoparticles into PEEK coatings could improve the deposition efficiency,enhance the resistant deform capacity,increase the hardness,elastic modulus and adhesive bonding strength.Compared with the pure PEEK coating,the friction coefficient of P-TN-3 was greatly reduced by 31.25%.The wear resistance of P-TN-3 was also improved in huge boost,and its specific wear rate was decreased from 9.42×10^(−5) to 1.62×10^(−5) mm^(3)·N^(−1)·m^(−1).The homogeneous composite TaN/PEEK coatings prepared by electrophoretic deposition were well-adhered to the titanium alloy substrate,TaN nanoparticles could improve the strength of PEEK coating,and provide wear-resistance protection for titanium alloys.展开更多
The Ti_(p)/ZX60 composites with different Ti_(p) contents were prepared by semi-solid stirring casting.After extrusion,the microstructure,work hardening and softening behavior of the Ti_(p)/ZX60 composites were analyz...The Ti_(p)/ZX60 composites with different Ti_(p) contents were prepared by semi-solid stirring casting.After extrusion,the microstructure,work hardening and softening behavior of the Ti_(p)/ZX60 composites were analyzed compared with the ZX60(Mg-6Zn-0.2Ca)alloy.The results showed that the addition of Ti_(p) could not only promote the nucleation of dynamic recrystallized(DRXed)grains,but also be propitious to the refinement of DRXed grains.With increasing Ti_(p) content,the size of DRXed grains decreased accompanied with increasing volume fraction of DRXed grains.As the Ti_(p) content increased to 15 vol.%,the average size and volume fraction of DRXed grains reached to~0.32μm and 93.2%,respectively.Besides,both the strength and elongation were improved by the addition of Ti_(p).With increasing content of Ti_(p),a substantial increase in the strength was achieved with little change in the elongation.However,the elongation decreased sharply when the Ti_(p) content further increased to 15 vol.%.The addition of Ti_(p) led to an increase in the work hardening rate,which gradually increased with increasing Ti_(p) content.However,the softening rate did not demonstrate the same tendency with increasing Ti_(p) content.Unlike the conventional ceramic particles,the Ti_(p) can be deformed in coordination with the matrix alloy,which imparted a higher softening rate to the matrix alloy.Even though the softening rate improved as the Ti_(p) content increased from 5 to 10 vol.%,it dropped deeply as the Ti_(p) content increased to 15 vol.%owing to the fracture of Ti_(p) during extrusion.展开更多
Pure Cu composites reinforced with diamond particles were fabricated by a high pressure and high temperature （HPHT） infiltration technique. Their microstructural evolution and thermal conductivity were presented as ...Pure Cu composites reinforced with diamond particles were fabricated by a high pressure and high temperature （HPHT） infiltration technique. Their microstructural evolution and thermal conductivity were presented as a function of sintering parameters （temperature, pressure, and time）. The improvement in interfacial bonding strength and the maximum thermM conductivity of 750 W/（m.K） were achieved at the optimal sintering parameters of 1200℃, 6 GPa and 10 min. It is found that the thermal conductivity of the composites depends strongly on sintering pressure. When the sintering pressure is above 6 GPa, the diamond skeleton is detected, which greatly contributes to the excellent thermal conductivity.展开更多
Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced i...Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced in this work by a modified accumulative roll bonding process where the strips were rotated 90° around the normal direction between successive passes. Transmission electron microscopy and X-ray diffraction analyses reveal the development of nanostructures in the Al matrix after seven passes. It is found that the B4C reinforcement distribution in the matrix is improved by progression of the process. Additionally, the tensile yield strength and elongation of the processed materials are increased with the increase of passes.展开更多
基金supports of the National Natural Science Foundation of China (Nos.U2241231 and 51631006).
文摘This paper provides a comprehensive review of research progress in particle-reinforced Mg matrix composites prepared via powder metallurgy.The article discusses different strategies,such as micro-sized,nano-sized particles,and multi-particle hybridization,which has been employed to enhance the performance of the composites.In addition,a range of preparation techniques that optimize the dispersion of the reinforcing particles are summarized.The paper also highlights how the different configurations between the reinforcements and matrix alloy impact the composites’performance.Finally,the article outlines the prospects of particles reinforced Mg matrix composites fabricated via powder metallurgy and recommends modification methods that could be explored to further develop these materials for various applications.
文摘Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal surface with various volume fractions of ceramic particles.Recent literatures showed that laser melting of powder mixture containing carbon and carbide-forming elements,was favorable for the formation of in-situ synthesized carbide particles.In this paper,rare earth oxide(RE2O3) was added into t...
基金This work was in part sponsored by the 2015-2016 California State University Long Beach Research,Scholarship and Creative Activity(RSCA)Award。
文摘Higher-order multiscale structures are proposed to predict the effective elastic properties of 3-phase particle reinforced composites by considering the probabilistic spherical particles spatial distribution,the particle interactions,and utilizing homogenization with ensemble volume average approach.The matrix material,spherical particles with radius a1,and spherical particles with radius a2,are denoted as the 0th phase,the 1st phase,and the 2nd phase,respectively.Particularly,the two inhomogeneity phases are different particle sizes and the same elastic material properties.Improved higher-order(in ratio of spherical particle sizes to the distance between the centers of spherical particles)bounds on effective elastic properties of 3-phase particle reinforced proposed Formulation II and Formulation I derive composites.As a special case,i.e.,particle size of the 1st phase is the same as that of the 2nd phase,the proposed formulations reduce to 2-phase formulas.Our theoretical predictions demonstrate excellent agreement with selected experimental data.In addition,several numerical examples are presented to demonstrate the competence of the proposed frameworks.
文摘The characterization of reinforcement in 15% SiC particles reinforced AI matrix composites processed by powder metallurgy route was studied by statistical method. During the analysis, a new approach for the estimation of the characterization of reinforcement was presented. The mathematic software MATLAB was used to calculate the area and perimeter of reinforcement, in which the image processing technique was applied. Based on the calculation, the fractal dimension, shape factor, reinforcement size distribution and reinforcement distribution were investigated. The results show that the reinforcement shape is similar to rectangle; the reinforcement size distribution is broad with the＇ range of 1-12 μm; the topography of reinforcement is smooth; and the reinforcement distribution is inhomogeneous. Furthermore, the cell model based on the statistical characterization was established and tested.
基金the Nationai Natural Science Foundation of China(19632030 and 19872007)Natural Science Foundation of Jiangsu Province
文摘The mechanisms of interfacial debonding of particle reinforcedrheological materials are studied. Based on an energy criterion, asimple formula of local critical stress for interfacial debonding isderived and expressed in terms of the interfacial energy. Theparticle size effect on interface debond- ing can then be analyzedeasily owing to the fact that critical stress is inverselyproportional to the square root of particle radius. By takingPP/CaCO_3 system as an example, the present energy criterion iscompared with the mechanical debonding criterion, and it is foundthat under the condition that bond strength is equal to matrixstrength and particle radius not over 0.2μm, the mechanicaldebonding cri- terion can be automatically satisfied if the energycirterion is satisfied.
基金supported by the Special Important Technology of Guangdong Province,China(2009A080304010,2011A080802003)the Core Technology Research and Strategic Emerging Industries of Guangdong Province,China(2012A090100018)
文摘In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co) particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average friction factor in the stable friction stage showed a relationship of μComposites/45#steel>μHigh chromium cast iron/45#steel>μHeat resistant steel/45 # steel. The wear resistance mechanism of the composite material was associated with the reinforcing particles, which protruded from the worn surface to bear the friction load when the matrix material surface was worn, thereby reducing the abrasive and adhesive wear. In addition, the matrix material possessed suitable hardness and toughness, providing a support to the reinforcements.
基金financial support from the National Natural Science Foundation of China(Nos.52275385,U2167216)Sichuan Province Science and Technology Support Program,China(No.2022YFG0086).
文摘To improve the wettability of hypereutectic Al−60Si alloy and enhance the mechanical properties of the joints,Al−60Si alloy was joined by ultrasonic soldering with Sn-9Zn solder,and a sound joint with in-situ Si particle reinforcement was obtained.The oxide film of Al−60Si alloy at the interface was identified by transmission electron microscopy(TEM)analysis as amorphous Al_(2)O_(3).The oxide of Si particles in the base metal was also alumina.The oxide film of Al−60Si alloy was observed to be removed by ultrasonic vibration instead of holding treatment.Si particle-reinforced joints(35.7 vol.%)were obtained by increasing the ultrasonication time.The maximum shear strength peaked at 99.5 MPa for soldering at 330℃with an ultrasonic vibration time of 50 s.A model of forming of Si particles reinforced joint under the ultrasound was proposed,and ultrasonic vibration was considered to promote the dissolution of Al and migration of Si particles.
基金supported by the Key Projects of the National Natural Science Foundation of China(Nos.92066201 and 92266101)the Jiangxi Provincial Key R&D Programme Projects(No.20212BBE51011).
文摘Tungsten(W)particle-reinforced nickel(Ni)-based composites were fabricated via laser-direct energy de-position(L-DED).The influence of the W particle size on the microstructure and mechanical properties of the deposited samples was systematically studied.The results indicate that refining the W particle size could refine theγ-Ni grains and subgrains,thin the(Ni,Cr)_(4)W interface layer,and increase the disloca-tion density of the intergranular matrix,thus improving the tensile strength and elongation of the L-DED samples.As W particle size decreased from 75 to 150μm to 6.5-12μm,the tensile strength and elonga-tion of the deposited samples increased by 150 MPa and 2.9 times to 1347.6±15.7 MPa and 17.5±0.4%,respectively.Based on the properties of the interface(Ni,Cr)_(4)W,a load-transfer efficiency factor suitable for this composite was proposed and the load-transfer strengthening formula was optimized.A quanti-tative analysis of the strengthening mechanisms was established considering load-transfer strengthening,Hall-Petch strengthening,thermal-mismatch strengthening,and solid-solution strengthening.The calcu-lated contribution of each strengthening mechanism to the yield strength and theoretical calculations were in good agreement with the experimental data.The article breaks the bottleneck of poor plasticity of W particle-reinforced Ni-based composites prepared by L-DED and provides a theoretical basis for the construction design of W particle-reinforced Ni-based composites with excellent mechanical properties.
基金Project(2012CB619503)supported by the Nation Basic Research Program of ChinaProject(2013AA031001)supported by the National High Technology Research and Development Program of ChinaProject(2012DFA50630)supported by the International Science&Technology Cooperation Program of China
文摘Different proportions of commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy （HEA） powder were ball-milled （BM） for different time. The powder was consolidated by hot extrusion method. The microstructures of the milled powder and bulk alloy were examined by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. Mechanical properties of the extruded alloy were examined by mechanical testing machine. The results show that after BM, the particle size and microstructures of the mixed alloy powder change obviously. After 48 h BM, the average size of mixed powder is about 30 nm, and then after hot extrusion, the average size of grains reaches about 70 rim. The compressive strength of the extruded alloy reaches 710 MPa under certain conditions of milling time and composition. As a result of the identification of the nano-/micro-strueture-property relationship of the samples, such high strength is attributed mainly to the nanocrystalline grains of a（Al） and nanoscaled FeNiCrCoAl3 particles, and the fine secondary phase of Al2Cu and Fe-rich phases.
基金supported by the Strategic Priority Research Program of the Chinese Academy of Sciences(XDC06030102)the Aeronautical Science Foundation of China(2020001053002)+1 种基金the National Key R&D Program of China(2020YFA0713603)National Natural Science Foundation of China(11872016,51739007).
文摘We introduce an improved bond-based peridynamic(BPD)model for simulating brittle fracture in particle reinforced composites based on a micromodulus correction approach.In the peridynamic(PD)constitutive model of particle reinforced composites,three kinds of interactive bond forces are considered,and precise definition of mechanical properties for PD bonds is essential for the fracture analysis in particle reinforced composites.A new micromodulus model of PD bonds for particle reinforced composites is proposed based on the equivalence between the elastic strain energy density of classical continuum mechanics and peridynamic model and the harmonic average approach.The damage of particle reinforced composites is defined locally at the level of pairwise bond,and the critical stretch criterion is described as a function of fracture energy based on the composite failure theory.The algorithm procedure for the improved BPD model based on the finite element/discontinuous Galerkin finite element method is brought forward in detail.Several numerical examples are performed to test the feasibility and effectiveness of the proposed model and algorithm in analysis of elastic deformation,crack nucleation and propagation in particle reinforced composites.Additionally,the impact of distribution,shape and size of particles on the fractures of composite materials are also investigated.Numerical results demonstrate that the improved BPD model can effectively be used to analyze the fracture in particle reinforced composites.
文摘This article mainly discussed bulk material lHvl^ared by powder metallurgy, and the commercial 2024 aluminum alloy powder and FeNiCrCoA13 high entropy alloy powder （both produced by argon gas atomization process） were ball-milled for different hours. The prepared powder was consolidated by hot extrusion method. The microstruetures of the milled powder and bulk alloy were examined by X - Ray Diffraction （XRD）, Scanning Electron Microscopy （SEM） and Transmission Electron Microscopy （TEM）. The thermal stability was tested by differential scanning calorimetry （DSC）. Mechanical properties of the extruded alloy were examined by Vickers hardness tester and mechanical testing machine. The results show that after milling, the mixed particle sizes and microstructures of the alloy powder change obviously. The compressive strength of the extruded alloy has reached 580 MPa under certain conditions of milling time and composition.
文摘Effects of diffusion welding process parameters on strength of welded joint based on particle reinforced aluminium matrix composite Al 2O 3p /6061Al have been studied through comparing with aluminium matrix alloy. The mechanism for loss of joint strength has been analyzed. It should be pointed out that key processing parameters affecting the strength of joint was welding temperature. The high quality joint can be successfully obtained with appropriate diffusion welding parameters.
基金supported by the“National Natural Science Foundation of China”(Grants.52271109 and 52001223)Support from the“National Key Research and Development Program for Young Scientists”(Grant.2021YFB3703300)+1 种基金the Major Special Plan for Science and Technology in Shanxi Province(202201050201012)the Special Fund Project for Guiding Local Science and Technology Development by the Central Government(Grant.YDZJSX2021B019)。
文摘To obtain the Ti_(p)with different aspect ratios,the Ti_(p)/Mg-5Zn-0.3Ca composite prepared by semi-solid stir casting was subjected to extrusion at 220℃,180℃,and 140℃,respectively.Then,the effect of the Ti_(p)’s aspect ratio on the microstructure,mechanical properties,work hardening and softening behaviors of Ti_(p)/Mg-5Zn-0.3Ca composites was investigated.The results indicated that the Ti_(p)could be elongated obviously after low-temperature extrusion,and the aspect ratio of which would reach to 13.7:1 as the extrusion temperature deceased to 140℃.Then the“Ti/Mg”layer-like structure was formed in the Ti_(p)/Mg-5Zn-0.3Ca composite.Accompanied with the elongation of Ti_(p),the dynamic recrystallized grains and dynamic precipitates were both refined significantly,however,the dynamic recrystallization rate changed a little.The elongated Ti_(p)endowed the Ti_(p)/Mg-5Zn-0.3Ca composites with better matching of strength and toughness without the sacrifice of elongation and bending strain.Both the work hardening rate and softening rate of Ti_(p)/Mg-5Zn-0.3Ca composites increased with the increasing aspect ratio of Ti_(p).The formation of“Ti/Mg”layer-like structure contributed to the redistribution of strain from large aggregations to a network-like distribution,which effectively suppresses the initiation and propagation of micro-cracks,thus enhancing the plasticity of the Ti_(p)/Mg-5Zn-0.3Ca composites.
基金financially supported by the National Natural Science Foundation of China(No.51671061)the High-Level Innovative Talents Plan of Guizhou Province(No.(2015)4009)the Industrial Research Project of Guizhou Provincial Science and Technology Department(No.(2015)3022)。
文摘The fcc structural CoCr2 FeNiTi(0.5) high-entropy alloy(HEA) composite coating with TiN particles reinforced was acquired by laser cladding on the commercial904 L stainless steels.The results show that phase structure is mainly composed of fcc solid solution and TiN phases.The coating exhibits excellent structural stability below850℃.The microstructure consists of irregular dendrite and TiN particles.Transmission electron microscopy(TEM) results reveal that the close-packed plane of fcc phase is(111) with interplanar spacing of ~ 0.208 nm.The interface between TiN and fcc matrix is semi-coherent.And the angle of boundary between dendrite and matrix is ~ 65°.The hardness and corrosion resistance of coating have much improvement compared with those of substrate.
文摘The fabrication of copper （Cu） and copper matrix silicon carbide （Cu/SiCp） particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, temperature, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently compared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.
基金financial support of the Program for Changjiang Scholars and Innovative Research Team (PCSIRT) in Chinese Universities (No. IRT1146)
文摘This article focuses on the microstructural evolution and wear behavior of 50wt%WC reinforced Ni-based composites prepared onto 304 stainless steel substrates by vacuum sintering at different sintering temperatures. The microstructure and chemical composition of the coatings were investigated by X-ray diffraction （XRD）, differential thermal analysis （DTA）, scanning and transmission electron microscopy （SEM and TEM） equipped with energy-dispersive X-ray spectroscopy （EDS）. The wear resistance of the coatings was tested by thrust washer testing. The mechanisms of the decomposition, dissolution, and precipitation of primary carbides, and their influences on the wear resistance have been discussed. The results indicate that the coating sintered at 1175℃ is composed of fine WC particles, coarse M6C （M=Ni, Fe, Co, etc.） carbides, and discrete borides dispersed in solid solution. Upon increasing the sintering temperature to 1225℃, the microstructure reveals few incompletely dissolved WC particles trapped in larger M6C, Cr-rich lamellar M23C6, and M3C2 in the austenite matrix. M23C6 and M3C2 precipitates are formed in both the γ/M6C grain boundary and the matrix. These large-sized and lamellar brittle phases tend to weaken the wear resistance of the composite coatings. The wear behavior is controlled simultaneously by both abrasive wear and adhesive wear. Among them, abrasive wear plays a major role in the wear process of the coating sintered at 1175℃, while the effect of adhesive wear is predominant in the coating sintered at 1225℃.
基金supported by the National Key Research and Development Program of China (No. 2018YFB2002000)the Guangdong Basic and Applied Basic Research Foundation,China (Nos. 2021A515012271, 2019A1515011220, 2020B1515120027)
文摘In order to solve the friction,wear and lubrication problems of titanium,a series of TaN/ployether−ether−ketone(PEEK)coatings were developed by electrophoretic deposition,and the effects of TaN nanoparticles on the microstructure,mechanical properties and tribological performance of coatings were explored.Results manifest that the introduction of TaN nanoparticles into PEEK coatings could improve the deposition efficiency,enhance the resistant deform capacity,increase the hardness,elastic modulus and adhesive bonding strength.Compared with the pure PEEK coating,the friction coefficient of P-TN-3 was greatly reduced by 31.25%.The wear resistance of P-TN-3 was also improved in huge boost,and its specific wear rate was decreased from 9.42×10^(−5) to 1.62×10^(−5) mm^(3)·N^(−1)·m^(−1).The homogeneous composite TaN/PEEK coatings prepared by electrophoretic deposition were well-adhered to the titanium alloy substrate,TaN nanoparticles could improve the strength of PEEK coating,and provide wear-resistance protection for titanium alloys.
基金supported financially by the National Natural Science Foundation of China (Nos.52271109 and 52001223)the authors also thank the Support from the"the National Key Research and Development Program for Young Scientists" (No.2021YFB3703300)the Special Fund Project for Guiding Local Science and Technology Development by the Central Government (No.YDZJSX2021B019).
文摘The Ti_(p)/ZX60 composites with different Ti_(p) contents were prepared by semi-solid stirring casting.After extrusion,the microstructure,work hardening and softening behavior of the Ti_(p)/ZX60 composites were analyzed compared with the ZX60(Mg-6Zn-0.2Ca)alloy.The results showed that the addition of Ti_(p) could not only promote the nucleation of dynamic recrystallized(DRXed)grains,but also be propitious to the refinement of DRXed grains.With increasing Ti_(p) content,the size of DRXed grains decreased accompanied with increasing volume fraction of DRXed grains.As the Ti_(p) content increased to 15 vol.%,the average size and volume fraction of DRXed grains reached to~0.32μm and 93.2%,respectively.Besides,both the strength and elongation were improved by the addition of Ti_(p).With increasing content of Ti_(p),a substantial increase in the strength was achieved with little change in the elongation.However,the elongation decreased sharply when the Ti_(p) content further increased to 15 vol.%.The addition of Ti_(p) led to an increase in the work hardening rate,which gradually increased with increasing Ti_(p) content.However,the softening rate did not demonstrate the same tendency with increasing Ti_(p) content.Unlike the conventional ceramic particles,the Ti_(p) can be deformed in coordination with the matrix alloy,which imparted a higher softening rate to the matrix alloy.Even though the softening rate improved as the Ti_(p) content increased from 5 to 10 vol.%,it dropped deeply as the Ti_(p) content increased to 15 vol.%owing to the fracture of Ti_(p) during extrusion.
基金supported by the National Natural Science Foundation of China (No. 50971020)the National High-Tech Research and Development Program of China (No. 2008AA03Z505)
文摘Pure Cu composites reinforced with diamond particles were fabricated by a high pressure and high temperature （HPHT） infiltration technique. Their microstructural evolution and thermal conductivity were presented as a function of sintering parameters （temperature, pressure, and time）. The improvement in interfacial bonding strength and the maximum thermM conductivity of 750 W/（m.K） were achieved at the optimal sintering parameters of 1200℃, 6 GPa and 10 min. It is found that the thermal conductivity of the composites depends strongly on sintering pressure. When the sintering pressure is above 6 GPa, the diamond skeleton is detected, which greatly contributes to the excellent thermal conductivity.
文摘Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced in this work by a modified accumulative roll bonding process where the strips were rotated 90° around the normal direction between successive passes. Transmission electron microscopy and X-ray diffraction analyses reveal the development of nanostructures in the Al matrix after seven passes. It is found that the B4C reinforcement distribution in the matrix is improved by progression of the process. Additionally, the tensile yield strength and elongation of the processed materials are increased with the increase of passes.
