Coal seams in China are typically characterized by high coal seam gas content and low permeability,posing challenges for efficient coal seam gas extraction.However,achieving successful boreholes,especially in soft coa...Coal seams in China are typically characterized by high coal seam gas content and low permeability,posing challenges for efficient coal seam gas extraction.However,achieving successful boreholes,especially in soft coal formations,remains a challenge.The mechanisms underlying permeability improvement in different coal structures need further exploration.Therefore,this paper is focused on the fundamental principles of permeability improvement in soft coal through hydraulic punching,and in hard coal via hydraulic jet fracturing.Firstly,borehole instability results from a dynamic interplay of four factors:in situ stress,coal structure,mechanical properties of coal with fluid,and drilling technology.While borehole instability is inevitable,enhancing drilling tools,drilling media,and drilling processes can mitigate risks associated with buried and stuck drill pipes by ensuring effective discharge of drill cuttings through critical flow velocity and displacement.Secondly,permeability improvement in soft coal through hydraulic punching aims at pressure relief and capacity increase,while in hard coal,hydraulic jet fracturing induces crack formation within the coal seam.Finally,this study illustrates the dynamics of the granular arch in soft coal after hydraulic punching,shedding light on the complex processes involved.展开更多
Double-shaft-driven needle punching machine is a specialized equipment designed for processing C/C crucible preforms.Its main needle punching module is operated by two sets of reciprocating crank-slider mechanisms.The...Double-shaft-driven needle punching machine is a specialized equipment designed for processing C/C crucible preforms.Its main needle punching module is operated by two sets of reciprocating crank-slider mechanisms.The intense vibration during needle punching not only generates huge noise,but also substantially reduces the quality of the preform.It is imperative to perform a dynamic analysis and optimization of the entire needle punching machine.In this paper,the three-dimensional(3D)model of the entire double-shaft-driven needle punching machine for C/C crucible preforms is established.Based on the modal analysis theory,the modal characteristics of the needle punching machine under various operating conditions are analyzed and its natural frequencies and vibration modes are determined.The harmonic response analysis is then employed to obtain the amplitude of the needle plate at different frequencies,and the structural weak points of the needle punching machine are identified and improved.The feasibility of the optimized scheme is subsequently reevaluated and verified.The results indicate that the first six natural frequencies of the machine increase,and the maximum amplitude of the needle plate decreases by 70.3%.The enhanced dynamic characteristics of the machine significantly improve its performance,enabling more efficient needle punching of C/C crucible preforms.展开更多
The study investigates the partial slip contact problem between thermoelectric material and periodic punches including flat and cylindrical punches under various loading conditions,including normal force,energy flux,a...The study investigates the partial slip contact problem between thermoelectric material and periodic punches including flat and cylindrical punches under various loading conditions,including normal force,energy flux,and electric current density.When developing and enhancing thermoelectric devices intended for energy harvesting and temperature regulation,the relationship between punch geometry and thermoelectric material plays a crucial role.The periodic contact problem leads to the formation of a singular integral equation with a Hilbert kernel,distinguishing it from the traditional Cauchy kernel.It delves into the impact of the thermo-electric-mechanical coupling effect on the evolution of stick-slip zone length and contact stress during partial slip.By formulating the current nonlinear problem into a set of singular integral equations,the study identifies primary variables,including normal and tangential contact stresses,as well as slip and stick zones.The partial contact problem is further simplified by applying the Goodman approximation,enabling an iterative approach to determine the stick-slip zone,contact zone size,and stress distribution.Notably,the research reveals that factors such as the shape of the punch,the coefficient of friction,and TE parameters significantly influence stress strength and the characteristics of the stick-slip zone.展开更多
The small punch test technique facilitates the convenient acquisition of the mechanical properties of in-service equipment materials and the assessment of their remaining service life through sampling.However,the weld...The small punch test technique facilitates the convenient acquisition of the mechanical properties of in-service equipment materials and the assessment of their remaining service life through sampling.However,the weldability of components with thin walls after small punch sampling,such as ethylene cracking furnace tubes,requires further investigation.Therefore,the weldability of in-service ethylene cracking furnace tubes following small punch sampling was investigated through nondestructive testing,microstructural characterization,and mechanical testing.Additionally,the impact of small punch sampling size and residual stress on the creep performance of the specimens was studied using an improved ductility exhaustion model.The results indicate that both the surface and interior of the weld repair areas on new furnace tubes and service-exposed furnace tubes after small-punch sampling are defect-free,exhibiting good weld quality.The strength of the specimens after weld repair was higher than that before sampling,whereas toughness decreased.Weld repair following small punch sampling of furnace tubes is both feasible and necessary.Furthermore,a linear relationship was observed between specimen thickness,diameter,and creep fracture time.The residual stress of welding affects the creep performance of the specimen under different stresses.展开更多
To enhance the efficiency and cost-effectiveness of coal seam gas extraction in coal mines,this study introduces an integrated approach combining drilling,hydraulic punching,and fracturing technologies.This method opt...To enhance the efficiency and cost-effectiveness of coal seam gas extraction in coal mines,this study introduces an integrated approach combining drilling,hydraulic punching,and fracturing technologies.This method optimizes drilling media tailored to specific coal seams and fine-tunes technical parameters during drilling and permeability improvement processes.Furthermore,it clarifies the relationships among the coal breaking rate,discharge of drill cuttings,jet velocity,rotation speed,and displacement.This ensures precise and effective permeability improvement in both soft and hard coal formations.To implement this technology,a set of high-performance drilling tool with a large inner diameter,high pressure resistance,and superior sealing capabilities has been developed.Consisting of a water braid,drill pipe and hydraulic ejector,this tool meets the requirements of substantial displacement and high pump pressure.Field test results demonstrate remarkable enhancements in borehole formation,coal breaking and slagging efficiency.Specifically,the operation time is reduced by 60%–80%,the coal output is increased by 1–1.5 times,the pure coal seam gas extraction yield is increased by 1–2 times,and the extraction radius expands by more than 100%.These results highlight significant advancements in operational efficiency and permeability improvement effects,paving the way for efficient and economical coal seam gas extraction practices.展开更多
To accurately describe the mechanical properties of aluminium alloy sheet during deformation, an inverse identification was presented to deal with material parameters from the popular punch stretch test. In the identi...To accurately describe the mechanical properties of aluminium alloy sheet during deformation, an inverse identification was presented to deal with material parameters from the popular punch stretch test. In the identification procedure, the optimization strategy combines finite element method （FEM）, Latin hypercube sampling （LHS）, Kriging model and multi-island genetic algorithm （MIGA）. The proposed approach is used on material parameter identification of aluminium alloy sheet 2D12. The anisotropic yield criterion Hill’90 is discussed. The results show that the Hill’90 anisotropic yield criterion with identified anisotropic material parameters has a good potential in describing the anisotropic behaviours. It provides a way to obtain the material parameters for FE simulations of sheet metal forming.展开更多
We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on t...We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on the y-axis to allow visual evaluation of 'Tableting properties'. Various types of tableting failure occur in commercial drug production and are influenced by the amount of lubricant used and the shape of the punch. We used the GTP-1 to measure'Tableting properties' with different amounts of lubricant and compared the results with those of tableting on a commercial rotary tableting machine. Tablets compressed with a small amount of lubricant showed bad 'Manufacturability', leading to sticking of powder on punches.We also tested various punch shapes. The GTP-1 correctly predicted the actual tableting results for all punch shapes. With punches that were more likely to cause tableting failure, our system predicted the effects of lubricant quantity in the tablet formulation and the occurrence of sticking in the rotary tableting machine.展开更多
Based on a new semi empirical analytical method, namely equivalent doping transformation, the breakdown voltage and the peak field of the epitaxial diffused punch through junction have been obtained. The basic prin...Based on a new semi empirical analytical method, namely equivalent doping transformation, the breakdown voltage and the peak field of the epitaxial diffused punch through junction have been obtained. The basic principle of this method is introduced and a set of breakdown voltage and peak field plots are provided for the optimum design of the low voltage power devices. It shows that the analytical results coincide with the previous numerical simulation well.展开更多
The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and en...The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.展开更多
The microstructure evolution of spray formed and rapidly solidified Al-Cu-Mg alloy with fine grains during rapid cold punching and recrystallization annealing was investigated by transmission electron microscopy(TEM)....The microstructure evolution of spray formed and rapidly solidified Al-Cu-Mg alloy with fine grains during rapid cold punching and recrystallization annealing was investigated by transmission electron microscopy(TEM). The results show that the precipitates of fine-grained Al-Cu-Mg alloy during rapid cold punching and recrystallization annealing mainly consist of S phase and a small amount of coarse Al6Mn phase. With the increase of deformation passes, the density of precipitates increases, the size of precipitates decreases significantly, and the deformation and transition bands disappear gradually. In addition, the grains are refined and tend to be uniform. Defects introduced by rapid cold punching contribute to the precipitation and recrystallization, and promote nucleation and growth of S phase and recrystallization. Deformation and transition bands in the coarse grains transform into deformation-induced grain boundary during the deformation and recrystallization, which refine grains, obtain uniform nanocrystalline structure and promote homogeneous distribution of S phase.展开更多
High-resolution transmission electron microscopy(TEM),X-ray diffractometer(XRD),and hardness test were used to study the evolution of long plate-shaped S'phase in the spray-formed fine-grained Al−Cu−Mg alloy durin...High-resolution transmission electron microscopy(TEM),X-ray diffractometer(XRD),and hardness test were used to study the evolution of long plate-shaped S'phase in the spray-formed fine-grained Al−Cu−Mg alloy during aging after rapid cold punching deformation.Results show that the long plate-shaped S'phase in the extruded Al−Cu−Mg alloy undergoes evident distortion,brittle failure,separation and redissolution,during rapid cold punching deformation,leading to the transformation of long plate-shaped S'phase into short rod or even redissolution and disappearance,causing the matrix to become a supersaturated solid solution.After the aging treatment,the reprecipitation of the phases occurs,and these aging phases are mainly long plate-shaped and granular.The incompletely dissolved S'phase acts as nucleation core,promoting uphill diffusion of the surrounding solute atoms.The S'phase gradually grows with increasing the aging time.The completely dissolved S'phase forms the incoherent equilibrium phase with the matrix to reduce its free energy.After rapid cold punching,the aging response of the deformed Al−Cu−Mg alloy is accelerated,and the hardness of the alloy is substantially increased.展开更多
Punch shearing is used to form the part in the material process.Cryogenic treatment(CT)has active effect on local mechanical properties of steel,but it is still uncertain of the influence of CT on the properties of th...Punch shearing is used to form the part in the material process.Cryogenic treatment(CT)has active effect on local mechanical properties of steel,but it is still uncertain of the influence of CT on the properties of the magnesium alloy during punch shearing.In this work,the influence of AZ31 sheet treated by cryogenic on punch shearing was studied.Microstructures were observed with a ZEISS optical microscope,and mechanical properties,as well as shear properties were tested by tensile testing and punch shearing.The results show that the number of secondary phase increases and a large number of twins appear in the grains after CT.Meanwhile,the ultimate tensile strength(UTS),the ductility,and hardness of AZ31 are improved,while the yield strength(YS)decreases gradually during CT.During punch shearing,the shearing strength decreases,the rollover radius changes insignificantly,and the height of the burr on the edge of the cross section decreases.At the same time,a larger proportion of smooth zone on the cross section has been achieved.展开更多
The aim of this research is to evaluate the local creep damage of various microstructures such as coarse grained heat affected zone （CGHAZ）, fine grained heat affected zone （FG- HAZ）, intercritical heat affected z...The aim of this research is to evaluate the local creep damage of various microstructures such as coarse grained heat affected zone （CGHAZ）, fine grained heat affected zone （FG- HAZ）, intercritical heat affected zone （ICHAZ） known as Type IV region, weld metal, and base metal of P92（9Cr-2W） steel weldment by small punch （SP） creep test at 600~ C. Also, to determine the weakest local part of the weldment, the effect of microstructures on creep rupture behavior in the weldment of P92 steel was studied. From the experimental results, the FGHAZ and Type IV region turned out to be very weak local parts of P92 weldment. Especially, the TYPE IV region showed the greatest displacement rate and had the shortest rupture life with many creep cavities widely spreaded in most of the region.展开更多
Sand fences made of punched steel plate(PSP)have recently been applied to control wind-blown sand in desertified and Gobi areas due to their strong wind resistance and convenient in situ construction.However,few studi...Sand fences made of punched steel plate(PSP)have recently been applied to control wind-blown sand in desertified and Gobi areas due to their strong wind resistance and convenient in situ construction.However,few studies have assessed the protective effect of PSP sand fences,especially through field observations.This study analyzes the effects of double-row PSP sand fences on wind and sand resistance using field observations and a computational fluid dynamics(CFD)numerical simulation.The results of field observations showed that the average windproof efficiencies of the first-row and second-row sand fences were 79.8%and 70.8%,respectively.Moreover,the average windproof efficiencies of the numerical simulation behind the first-row and second-row sand fences were 89.8%and 81.1%,respectively.The sand-resistance efficiency of the double-row PSP sand fences was 65.4%.Sand deposition occurred close to the first-row sand fence;however,there was relatively little sand on the leeward side of the second-row sand fence.The length of sand accumulation near PSP sand fences obtained by numerical simulation was basically consistent with that through field observations,indicating that field observations combined with numerical simulation can provide insight into the complex wind-blown sand field over PSP sand fences.This study indicates that the protection efficiency of the double-row PSP sand fences is sufficient for effective control of sand hazards associated with extremely strong wind in the Gobi areas.The output of this work is expected to improve the future application of PSP sand fences.展开更多
In order to estimate deformation and mechanical properties of material accurately,elastic and plastic deformation behavior of small punch test was discussed in this paper.A two-dimensional finite element model was est...In order to estimate deformation and mechanical properties of material accurately,elastic and plastic deformation behavior of small punch test was discussed in this paper.A two-dimensional finite element model was established based upon the Gurson-Tvergaard-Needleman(GTN)equation.According to the integration of load–displacement curves with different displacements,the evolution of elastic energy was obtained.The results show that the elastic energy increases quickly in the initial region and tends to be an approximate constant during the plastic bending phase.Meanwhile,an obvious change of the slope of load–displacement curve can be found in the elastic-plastic transition region.The macroscopic deformation and fracture feature were also discussed in order to verify the deformation analysis.Finally,the yield strength,tensile strength and elongation of AISI304 were obtained based on the analysis of deformation energy and percent fracture deflection.The results have a good agreement with that of conventional tensile tests,which may provide a theoretical basis of small punch analysis.展开更多
基金supported by the National Natural Science Foundation of China(42072193,42230804,Xianbo Su)the National Overseas Top Talents Program of China(JXRSB02001,Zhenjiang You).
文摘Coal seams in China are typically characterized by high coal seam gas content and low permeability,posing challenges for efficient coal seam gas extraction.However,achieving successful boreholes,especially in soft coal formations,remains a challenge.The mechanisms underlying permeability improvement in different coal structures need further exploration.Therefore,this paper is focused on the fundamental principles of permeability improvement in soft coal through hydraulic punching,and in hard coal via hydraulic jet fracturing.Firstly,borehole instability results from a dynamic interplay of four factors:in situ stress,coal structure,mechanical properties of coal with fluid,and drilling technology.While borehole instability is inevitable,enhancing drilling tools,drilling media,and drilling processes can mitigate risks associated with buried and stuck drill pipes by ensuring effective discharge of drill cuttings through critical flow velocity and displacement.Secondly,permeability improvement in soft coal through hydraulic punching aims at pressure relief and capacity increase,while in hard coal,hydraulic jet fracturing induces crack formation within the coal seam.Finally,this study illustrates the dynamics of the granular arch in soft coal after hydraulic punching,shedding light on the complex processes involved.
基金Open Project of Shanghai Key Laboratory of Lightweight Composite,China(No.2232021A4-04)。
文摘Double-shaft-driven needle punching machine is a specialized equipment designed for processing C/C crucible preforms.Its main needle punching module is operated by two sets of reciprocating crank-slider mechanisms.The intense vibration during needle punching not only generates huge noise,but also substantially reduces the quality of the preform.It is imperative to perform a dynamic analysis and optimization of the entire needle punching machine.In this paper,the three-dimensional(3D)model of the entire double-shaft-driven needle punching machine for C/C crucible preforms is established.Based on the modal analysis theory,the modal characteristics of the needle punching machine under various operating conditions are analyzed and its natural frequencies and vibration modes are determined.The harmonic response analysis is then employed to obtain the amplitude of the needle plate at different frequencies,and the structural weak points of the needle punching machine are identified and improved.The feasibility of the optimized scheme is subsequently reevaluated and verified.The results indicate that the first six natural frequencies of the machine increase,and the maximum amplitude of the needle plate decreases by 70.3%.The enhanced dynamic characteristics of the machine significantly improve its performance,enabling more efficient needle punching of C/C crucible preforms.
基金supported by the National Natural Science Foundation of China(Grant Nos.12262033,12272269,12062021,and 12062022)the Ningxia Hui Autonomous Region Science and Technology Innovation Leading Talent Training Project of China(Grant Nos.2020GKLRLX01 and 2022GKLRLX04)+1 种基金the Natural Science Foundation of Ningxia(Grant No.2023AAC02003)the Shanghai Pilot Program for Basic Research,and Shanghai Gaofeng Project for University Academic Program Development.
文摘The study investigates the partial slip contact problem between thermoelectric material and periodic punches including flat and cylindrical punches under various loading conditions,including normal force,energy flux,and electric current density.When developing and enhancing thermoelectric devices intended for energy harvesting and temperature regulation,the relationship between punch geometry and thermoelectric material plays a crucial role.The periodic contact problem leads to the formation of a singular integral equation with a Hilbert kernel,distinguishing it from the traditional Cauchy kernel.It delves into the impact of the thermo-electric-mechanical coupling effect on the evolution of stick-slip zone length and contact stress during partial slip.By formulating the current nonlinear problem into a set of singular integral equations,the study identifies primary variables,including normal and tangential contact stresses,as well as slip and stick zones.The partial contact problem is further simplified by applying the Goodman approximation,enabling an iterative approach to determine the stick-slip zone,contact zone size,and stress distribution.Notably,the research reveals that factors such as the shape of the punch,the coefficient of friction,and TE parameters significantly influence stress strength and the characteristics of the stick-slip zone.
基金supports provided by the National Natural Science Foundation of China(No.52372330).
文摘The small punch test technique facilitates the convenient acquisition of the mechanical properties of in-service equipment materials and the assessment of their remaining service life through sampling.However,the weldability of components with thin walls after small punch sampling,such as ethylene cracking furnace tubes,requires further investigation.Therefore,the weldability of in-service ethylene cracking furnace tubes following small punch sampling was investigated through nondestructive testing,microstructural characterization,and mechanical testing.Additionally,the impact of small punch sampling size and residual stress on the creep performance of the specimens was studied using an improved ductility exhaustion model.The results indicate that both the surface and interior of the weld repair areas on new furnace tubes and service-exposed furnace tubes after small-punch sampling are defect-free,exhibiting good weld quality.The strength of the specimens after weld repair was higher than that before sampling,whereas toughness decreased.Weld repair following small punch sampling of furnace tubes is both feasible and necessary.Furthermore,a linear relationship was observed between specimen thickness,diameter,and creep fracture time.The residual stress of welding affects the creep performance of the specimen under different stresses.
基金supported by the National Natural Science Foundation of China(42230804,42072193,Xianbo Su)the National Overseas Top Talents Program of China(JXRSB02001,Zhenjiang You).
文摘To enhance the efficiency and cost-effectiveness of coal seam gas extraction in coal mines,this study introduces an integrated approach combining drilling,hydraulic punching,and fracturing technologies.This method optimizes drilling media tailored to specific coal seams and fine-tunes technical parameters during drilling and permeability improvement processes.Furthermore,it clarifies the relationships among the coal breaking rate,discharge of drill cuttings,jet velocity,rotation speed,and displacement.This ensures precise and effective permeability improvement in both soft and hard coal formations.To implement this technology,a set of high-performance drilling tool with a large inner diameter,high pressure resistance,and superior sealing capabilities has been developed.Consisting of a water braid,drill pipe and hydraulic ejector,this tool meets the requirements of substantial displacement and high pump pressure.Field test results demonstrate remarkable enhancements in borehole formation,coal breaking and slagging efficiency.Specifically,the operation time is reduced by 60%–80%,the coal output is increased by 1–1.5 times,the pure coal seam gas extraction yield is increased by 1–2 times,and the extraction radius expands by more than 100%.These results highlight significant advancements in operational efficiency and permeability improvement effects,paving the way for efficient and economical coal seam gas extraction practices.
基金Project(2011YSKF01)supported by the Henan Key Laboratory of Advanced Non-ferrous Metals,ChinaProject(50905008)supported by the National Natural Science Foundation of China
文摘To accurately describe the mechanical properties of aluminium alloy sheet during deformation, an inverse identification was presented to deal with material parameters from the popular punch stretch test. In the identification procedure, the optimization strategy combines finite element method （FEM）, Latin hypercube sampling （LHS）, Kriging model and multi-island genetic algorithm （MIGA）. The proposed approach is used on material parameter identification of aluminium alloy sheet 2D12. The anisotropic yield criterion Hill’90 is discussed. The results show that the Hill’90 anisotropic yield criterion with identified anisotropic material parameters has a good potential in describing the anisotropic behaviours. It provides a way to obtain the material parameters for FE simulations of sheet metal forming.
文摘We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on the y-axis to allow visual evaluation of 'Tableting properties'. Various types of tableting failure occur in commercial drug production and are influenced by the amount of lubricant used and the shape of the punch. We used the GTP-1 to measure'Tableting properties' with different amounts of lubricant and compared the results with those of tableting on a commercial rotary tableting machine. Tablets compressed with a small amount of lubricant showed bad 'Manufacturability', leading to sticking of powder on punches.We also tested various punch shapes. The GTP-1 correctly predicted the actual tableting results for all punch shapes. With punches that were more likely to cause tableting failure, our system predicted the effects of lubricant quantity in the tablet formulation and the occurrence of sticking in the rotary tableting machine.
文摘Based on a new semi empirical analytical method, namely equivalent doping transformation, the breakdown voltage and the peak field of the epitaxial diffused punch through junction have been obtained. The basic principle of this method is introduced and a set of breakdown voltage and peak field plots are provided for the optimum design of the low voltage power devices. It shows that the analytical results coincide with the previous numerical simulation well.
基金supported by National Natural Science Foundation of China(Grant No.51021064)National Key Scientific and Technological Program of China(Grant No.2010ZX04004-116)
文摘The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.
基金Project(2019JJ60050)supported by the Natural Science Foundation of Hunan Province,China
文摘The microstructure evolution of spray formed and rapidly solidified Al-Cu-Mg alloy with fine grains during rapid cold punching and recrystallization annealing was investigated by transmission electron microscopy(TEM). The results show that the precipitates of fine-grained Al-Cu-Mg alloy during rapid cold punching and recrystallization annealing mainly consist of S phase and a small amount of coarse Al6Mn phase. With the increase of deformation passes, the density of precipitates increases, the size of precipitates decreases significantly, and the deformation and transition bands disappear gradually. In addition, the grains are refined and tend to be uniform. Defects introduced by rapid cold punching contribute to the precipitation and recrystallization, and promote nucleation and growth of S phase and recrystallization. Deformation and transition bands in the coarse grains transform into deformation-induced grain boundary during the deformation and recrystallization, which refine grains, obtain uniform nanocrystalline structure and promote homogeneous distribution of S phase.
基金financially supported by the Major Special Projects in Anhui Province,China(No.202003c08020005)the Key Projects in Hunan Province,China(No.2020GK2045).
文摘High-resolution transmission electron microscopy(TEM),X-ray diffractometer(XRD),and hardness test were used to study the evolution of long plate-shaped S'phase in the spray-formed fine-grained Al−Cu−Mg alloy during aging after rapid cold punching deformation.Results show that the long plate-shaped S'phase in the extruded Al−Cu−Mg alloy undergoes evident distortion,brittle failure,separation and redissolution,during rapid cold punching deformation,leading to the transformation of long plate-shaped S'phase into short rod or even redissolution and disappearance,causing the matrix to become a supersaturated solid solution.After the aging treatment,the reprecipitation of the phases occurs,and these aging phases are mainly long plate-shaped and granular.The incompletely dissolved S'phase acts as nucleation core,promoting uphill diffusion of the surrounding solute atoms.The S'phase gradually grows with increasing the aging time.The completely dissolved S'phase forms the incoherent equilibrium phase with the matrix to reduce its free energy.After rapid cold punching,the aging response of the deformed Al−Cu−Mg alloy is accelerated,and the hardness of the alloy is substantially increased.
基金Projects(51275201,51311130129)supported by the National Natural Science of ChinaProject(20140204062GX)supported by the Jilin Key Scientific and Technological Project,China
文摘Punch shearing is used to form the part in the material process.Cryogenic treatment(CT)has active effect on local mechanical properties of steel,but it is still uncertain of the influence of CT on the properties of the magnesium alloy during punch shearing.In this work,the influence of AZ31 sheet treated by cryogenic on punch shearing was studied.Microstructures were observed with a ZEISS optical microscope,and mechanical properties,as well as shear properties were tested by tensile testing and punch shearing.The results show that the number of secondary phase increases and a large number of twins appear in the grains after CT.Meanwhile,the ultimate tensile strength(UTS),the ductility,and hardness of AZ31 are improved,while the yield strength(YS)decreases gradually during CT.During punch shearing,the shearing strength decreases,the rollover radius changes insignificantly,and the height of the burr on the edge of the cross section decreases.At the same time,a larger proportion of smooth zone on the cross section has been achieved.
基金supported by KESRI(R-2005-7-021),which is funded by MOICE(Ministry of Commerce,Industry and Energy).
文摘The aim of this research is to evaluate the local creep damage of various microstructures such as coarse grained heat affected zone （CGHAZ）, fine grained heat affected zone （FG- HAZ）, intercritical heat affected zone （ICHAZ） known as Type IV region, weld metal, and base metal of P92（9Cr-2W） steel weldment by small punch （SP） creep test at 600~ C. Also, to determine the weakest local part of the weldment, the effect of microstructures on creep rupture behavior in the weldment of P92 steel was studied. From the experimental results, the FGHAZ and Type IV region turned out to be very weak local parts of P92 weldment. Especially, the TYPE IV region showed the greatest displacement rate and had the shortest rupture life with many creep cavities widely spreaded in most of the region.
基金This research was funded by the Fellowship of the China Postdoctoral Science Foundation(2021M703466)the Basic Research Innovation Group Project of Gansu Province,China(21JR7RA347)the Natural Science Foundation of Gansu Province,China(20JR10RA231).
文摘Sand fences made of punched steel plate(PSP)have recently been applied to control wind-blown sand in desertified and Gobi areas due to their strong wind resistance and convenient in situ construction.However,few studies have assessed the protective effect of PSP sand fences,especially through field observations.This study analyzes the effects of double-row PSP sand fences on wind and sand resistance using field observations and a computational fluid dynamics(CFD)numerical simulation.The results of field observations showed that the average windproof efficiencies of the first-row and second-row sand fences were 79.8%and 70.8%,respectively.Moreover,the average windproof efficiencies of the numerical simulation behind the first-row and second-row sand fences were 89.8%and 81.1%,respectively.The sand-resistance efficiency of the double-row PSP sand fences was 65.4%.Sand deposition occurred close to the first-row sand fence;however,there was relatively little sand on the leeward side of the second-row sand fence.The length of sand accumulation near PSP sand fences obtained by numerical simulation was basically consistent with that through field observations,indicating that field observations combined with numerical simulation can provide insight into the complex wind-blown sand field over PSP sand fences.This study indicates that the protection efficiency of the double-row PSP sand fences is sufficient for effective control of sand hazards associated with extremely strong wind in the Gobi areas.The output of this work is expected to improve the future application of PSP sand fences.
基金Project(2012AA040105)supported by National High-technology Research and Development of China
文摘In order to estimate deformation and mechanical properties of material accurately,elastic and plastic deformation behavior of small punch test was discussed in this paper.A two-dimensional finite element model was established based upon the Gurson-Tvergaard-Needleman(GTN)equation.According to the integration of load–displacement curves with different displacements,the evolution of elastic energy was obtained.The results show that the elastic energy increases quickly in the initial region and tends to be an approximate constant during the plastic bending phase.Meanwhile,an obvious change of the slope of load–displacement curve can be found in the elastic-plastic transition region.The macroscopic deformation and fracture feature were also discussed in order to verify the deformation analysis.Finally,the yield strength,tensile strength and elongation of AISI304 were obtained based on the analysis of deformation energy and percent fracture deflection.The results have a good agreement with that of conventional tensile tests,which may provide a theoretical basis of small punch analysis.
