The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing...The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.展开更多
A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limita...Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limitations due to size constraints and mechanical inflexibility. To address these challenges, this study develops a hybrid composite structure— polycrystalline powder(PCP) matrix(PCPM)—by strategically homogenizing 20 μm PCPs within a poly(methyl methacrylate) matrix. Such a configuration enables the formation of densely packed PCP microstructures while maintaining electric conductivity and mechanical flexibility. In the single-photon regime, responsivity(R) and external quantum efficiency(EQE) decline by 50%, with concurrent 3–4-fold enhancements in the On/Off ratio and 12–16-fold improvements in specific detectivity(D), compared with those of SC counterparts. Notably, in the two-photon regime, R and EQE exhibit a 2–3-fold increase, and the On/Off ratio and D exhibit 12–16-fold improvements. The PCPM configuration enables the high-repetitionrate wafer-scale fabrication of active layers for imaging PDs and provides exceptional mechanical flexibility and self-recovery. These findings establish PCPMs as a scalable platform for next-generation perovskite wearable electronics.展开更多
The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbi...The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbide nanowires using lignite and waste silicon powder as raw materials through carbothermal reduction.The staggered structure of nanowires promotes the creation of interfacial polarization,impedance matching,and multiple loss mechanisms,leading to enhanced electromagnetic absorption performance.The silicon carbide nanowires demonstrate outstanding electromagnetic absorption capabilities with the minimum reflection loss of-48.09 d B at10.08 GHz and an effective absorption bandwidth(the reflection loss less than-10 d B)ranging from 8.54 to 16.68 GHz with a thickness of 2.17 mm.This research presents an innovative approach for utilizing solid waste in an environmentally friendly manner to produce broadband silicon carbide composite absorbers.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative conti...The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative continuous modification strategy combining non-thermal plasma(NTP)etching with fluorocarbon passivation.Characterization and kinetic analysis revealed that reactive plasma species—including atomic hydrogen(H),electronically excited molecular hydrogen(H_(2)^(*)),vibrationally excited molecular hydrogen(H_(2)v),and hydrogen ions(H^(+))—dominate the reduction of B_(2)O_(3)through lowering the transition energy barrier and shifting the reaction spontaneity.Subsequent argon plasma fragmentation of C_(8)F_(18)generates fluorocarbon radicals that form conformal passivation coatings(thickness:7 nm)on purified boron surfaces.The modified boron particles exhibit 37.5℃lower exothermic peak temperature and 27.2%higher heat release(14.8 kJ/g vs.11.6 kJ/g)compared to untreated counterparts.Combustion diagnostics reveal 194%increase in maximum flame height(135.10 mm vs.46.03 mm)and 134%enhancement in flame propagation rate(4.44 cm/s vs.1.90 cm/s).This NTP-based surface engineering approach establishes a scalable pathway for developing highperformance boron-based energetic composites.展开更多
Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanc...Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.展开更多
As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within trit...As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.展开更多
The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evo...The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.展开更多
Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back ...Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.展开更多
We read with great interest the study by Zhang et al on Yiyi Fuzi Baijiang powder(YFB),which exemplifies the power of modern methods to validate traditional Chinese medicine(TCM).The key insight is that YFB doesn’t m...We read with great interest the study by Zhang et al on Yiyi Fuzi Baijiang powder(YFB),which exemplifies the power of modern methods to validate traditional Chinese medicine(TCM).The key insight is that YFB doesn’t merely alter“good”or“bad”bacteria but restores the gut microbiota’s holistic equilibrium.This is powerfully shown by its paradoxical reduction of anaerobic probiotics like Bifidobacterium,rectifying the diseased,hypoxic environment,causing their aberrant overgrowth.This challenges the conventional probiotic paradigm and underscores a core TCM principle:Herbal formulas treat disease by restoring the body’s overall functional balance.Future research should focus on the interplay between herbal components,intestinal oxygen,and microbial metabolites to further unravel this sophisticated dialogue.展开更多
Introduction The widespread use of cement in concrete leads to increased carbon emissions,so the demand for supplementary cementitious materials increases significantly.Limestone powder and steel slag powder are widel...Introduction The widespread use of cement in concrete leads to increased carbon emissions,so the demand for supplementary cementitious materials increases significantly.Limestone powder and steel slag powder are widely used as supplementary cementitious materials in modern concrete.However,for UHPC and self-compacting concrete,an extremely low water/binder(W/B)ratio is on one hand a key factor in achieving ultra-high strength and ultra-low porosity of the materials,on the other hand,also leads to the deterioration of the rheological properties of the fresh paste.Meanwhile,the existing researches focus on the influence of single limestone powder or steel slag powder on the mechanical properties or microstructure of cement-based materials.Little work on the influence of steel slag powder or limestone powder on the rheological properties of composite paste at an extremely low water/binder ratio has been investigated quantitatively.The mechanism of the effect of steel slag powder or limestone powder on the rheological properties of composite paste at extremely low water/binder ratios is still unclear.In this work,the effects of steel slag powder and limestone powder on the rheological properties of composite paste at different low water/binder ratios were analyzed via determining the flow diameter,setting time,marsh cone flow time,rheological parameters,and total organic carbon content.Methods A composite paste was prepared with P.I 42.5 ordinary Portland cement,steel slag powder,limestone powder,blast furnace slag and silica fume as raw materials in a certain proportion.To achieve the preparation of composite paste with extremely low water/binder ratios,a polycarboxylate superplasticizer with a water/reducing rate of 40%(Jiangsu Subot New Materials Co.,Ltd.,China)was used.The dosage of polycarboxylate superplasticizer for the composite paste with different water/binder ratios of 0.16 and 0.21 was 2%and 0.8%,respectively.Composite pastes with different proportions of steel slag powder or limestone powder at water/binder ratios of 0.16 and 0.21 were prepared.The flow diameter(i.e.,the larger the flow diameter,the better the fluidity),setting time(i.e.,the time when the fluidity is lost)and marsh cone flow time(i.e.,the shorter the flow time,the better the fluidity)were determined to analyze the fluidity of the composite pastes.the rheological properties of composite paste at a water/binder ratio of 0.16 for rheological properties tests were determined,and the rheological parameters were obtained by the H-B model.The adsorption performance of the polycarboxylate superplasticizer was analyzed by testing the TOC content.Results and discussion When the ratio of water/binder is 0.16,both limestone powder and steel slag powder initially increase the flow diameter of the composite paste.However,the fluidity of the composite paste decreases over time,and the reduction is more pronounced with steel slag powder.This is because the nucleation and hydration promotion effect of limestone powder can reduce the loss rate of flow diameter,while the rough particles of steel slag powder increase the internal friction force,resulting in a decrease in the flow diameter of composite paste.Adding limestone powder and steel slag powder both shortens the setting time and marsh cone flow time of the composite paste.However,the steel slag powder addition of 30%delays the final setting time due to its delaying effect.Also,limestone powder can enhance the thixotropy and reduce the yield stress and plastic viscosity,thereby improving the rheological properties.In contrast,steel slag powder can increase the yield stress and plastic viscosity,thereby weakening the rheological properties and thixotropy.Steel slag powder and limestone powder both can enhance the adsorption effect of polycarboxylate superplasticizer.Steel slag powder has a stronger adsorption effect.The composite paste containing limestone powder has a higher free water content.This is because the rough and porous surface of steel slag itself and the uneven particle shape lead to the physical adsorption of polycarboxylate superplasticizer molecules on the surface of steel slag particles,thereby reducing the effective content of the water reducer dispersion.Increasing the water/binder ratio to 0.21 results in a decrease in the flow diameter of the composite paste.Furthermore,the setting time and marsh cone flow time can prolong due to the reduction in the dosage of polycarboxylate superplasticizer.Conclusions The results showed that the fluidity loss rate of composite paste with limestone powder could be lower than that of composite paste with steel slag powder.Compared to steel slag powder,the addition of limestone powder reduced the setting time and marsh cone flow time of the composite paste.The addition of limestone powder could shorten the yield stress and plastic viscosity of the composite paste.Therefore,the composite paste with limestone powder had better rheological properties and stronger thixotropy rather than that with steel slag powder.The addition of limestone powder could improve the rheological properties of the composite paste.Compared to composite paste with limestone powder,a better adsorption effect of polycarboxylate superplasticizer on the surface of the composite binder with steel slag powder could be obtained.The free water content of the composite paste with limestone powder was still higher than that of the composite paste with steel slag powder.The fluidity and rheological properties of the composite paste with limestone powder could be better.The comprehensive analysis indicated that a positive effect of limestone powder on rheological properties of composite paste at an extremely low water/binder ratio could be more dominant than that of steel slag powder.展开更多
The inherent properties of powder are the core factors influencing rheological characteristics.Fluctuations in rheological properties can lead to instability issues in powder during mixing,storage,and transportation.T...The inherent properties of powder are the core factors influencing rheological characteristics.Fluctuations in rheological properties can lead to instability issues in powder during mixing,storage,and transportation.This review focuses on factors influencing rheology in dry powder systems and their specific trends.It presents the trends of six significant powder properties that affect rheology:particle size,particle size distribution,shape,charge,moisture content,specific surface area,and surface roughness.While explaining the influencing mechanisms,it also summarizes modification methods and detection techniques for monitoring rheological behavior.It provides a good explanation of the relationship between rheological properties and powder properties,aiming to offer solutions to problems encountered during the mixing,storage,and transportation of powders through a summary of powder science modification methods.展开更多
Four types of resins,P1–P4,are used as binders for FeSiBC amorphous powder,which are then press-molded and heat-treated to fabricate magnetic powder cores(MPCs).By testing the permeability,loss,density,and radial cru...Four types of resins,P1–P4,are used as binders for FeSiBC amorphous powder,which are then press-molded and heat-treated to fabricate magnetic powder cores(MPCs).By testing the permeability,loss,density,and radial crush strength of MPCs,the effect of the binder on the magnetic properties of the cores is investigated and the best resin is found.The results show that the silicone resin P3 exhibits the best thermal stability,retaining 82.1%of its mass after heat treatment at 430°C.This contributes to improving the insulation of MPCs and reducing the eddy current loss,which is 46.06 mW cm^(−3)(150 kHz,20 mT)with the mechanical strength of 11.13 MPa.The bonding of epoxy resin P4 is superior to that of other resins,which significantly improves the powder compactness and makes MPCs density reach 5.67 g cm^(−3),and its permeability is as high as 28.7.The two types of resins have different advantages,and both lead to MPCs with excellent properties.展开更多
Ti-xNb alloys produced by laser powder bed fusion(LPBF)from mixed powder usually exhibit an inhomogeneous elemental distribution,leading to a deterioration in mechanical properties.To address this issue,we proposed a ...Ti-xNb alloys produced by laser powder bed fusion(LPBF)from mixed powder usually exhibit an inhomogeneous elemental distribution,leading to a deterioration in mechanical properties.To address this issue,we proposed a strategy to achieve heterostructure in laser powder bed fused Ti-xNb alloys from mixed powders through precipitation ofωwithinβ.Moreover,the effect of Nb content on the micro structure and mechanical behavior of Ti-xNb alloys was studied.The results indicated that in-situ laser re-melting can realize the homogeneous elemental distribution in Ti-xNb alloys.When the Nb content increases from 30 wt%,35 wt%to40 wt%,Ti-xNb alloys experience a transformation from β+α' to β+ω and monolithic β.Specifically,ωnano-precipitates in Ti-35Nb alloy are only distributed in some β grains,forming a heterostructure with“softβ”and“hard β+ω”grains.As a result,LPBF-produced Ti-35Nb alloy demonstrates excellent mechanical properties,with yield strength of ^(792±6)MPa,tensile strength of ^(806±7)MPa,Young's modulus of ^(68±6)GPa,and uniform elongation of ^(18.0±1.1)%.The Frank-Read mechanism induces dislocation proliferation and dislocation cross-slip,and the geometrically necessary dislocations(GNDs)are induced at the heterogeneous interface of“softβ”and“hard β+ω”grains,resulting in an enhancement in the strength-ductility synergy of Ti-35Nb alloy produced by LPBF.This work provides an innovative strategy to improve the strength-ductility synergy of LPBF-produced Ti-xNb alloys from mixed powders by tailoring ω nano-precipitates.展开更多
The use of single and twin-screw extruders for solid-phase reactions is a promising method to intensify a process in a more sustainable manner.In this manuscript,we report a detailed analysis of the residence time dis...The use of single and twin-screw extruders for solid-phase reactions is a promising method to intensify a process in a more sustainable manner.In this manuscript,we report a detailed analysis of the residence time distribution(RTD)in vertical single-screw reactors.The results will help in the selection of the right screw design that would help achieve the desired residence time,which is necessary for a reaction to happen.Experiments were conducted in three vertical screw reactors(having fixed shaft diameter)with varying dimensions using granular free-flowing powders of sodium chloride and silica with a mean particle size of∼25μm.RTD behavior was modeled using the radial particle velocities in the screw reactor's centrifugal field.Further,a method is proposed for estimating the axial dispersion coefficient of dry powders in such sheared flows using true and bulk densities of the powder and the screw shear rate.This dispersion coefficient is used in the axially dispersed plug flow model to describe the RTD behavior of screw reactors with acceptable accuracy.The theoretically predicted and experimentally obtained dispersion coefficients are found to be similar thereby confirming the suitability of the model.展开更多
Powder engine as a novel type of engine using high-energy metal powder as fuel and gas,liquid,or solid as oxidizer.These engines exhibit remarkable adaptability,flexible thrust regulation,and multi-pulse start-stop,wh...Powder engine as a novel type of engine using high-energy metal powder as fuel and gas,liquid,or solid as oxidizer.These engines exhibit remarkable adaptability,flexible thrust regulation,and multi-pulse start-stop,which have significant application potentials in the fields of near-Earth space development,space propulsion systems,and deep-sea exploration.The scope of this review encompasses the classification and application of powder engines,the classification of powdered fuel supply systems,and the prospective trajectories and pivotal challenges of powder engines and fuel supply technologies.This work points out that although certain ground-based experimental challenges on powder engines have been solved,the relative technology remains in the nascent stages of feasibility demonstration and testing.The pneumatic and motor-driven piston methods currently dominate as the primary means for supplying fuel,and the structure of the piston and intake should be further optimized in the future to promote fuel fluidization and delivery efficiency.The adaptability of powder engines and powdered fuels under different pre-treatment and loading methods should be evaluated.Furthermore,the stability of powdered fuel delivery across varying operational environments,the accuracy of CFD modeling,and the precision of mass flow rate measurement and prediction technologies necessitate further enhancement and refinement.These advancements are crucial for the maturation of powder engine technology and its integration into practical applications.展开更多
A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powde...A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.展开更多
Additive manufacturing(AM)of SiC_(P)/Al composites has shown significant potential for expanding the application of aluminum matrix composites(AMCs)due to their outstanding mechanical properties and wear performance.H...Additive manufacturing(AM)of SiC_(P)/Al composites has shown significant potential for expanding the application of aluminum matrix composites(AMCs)due to their outstanding mechanical properties and wear performance.However,conventional mechanically mixed powders for AM are limited due to the possible powder agglomeration and poor fluidity.In this study,the spherical SiC_(P)/AlSi10Mg composite powders prepared by spray granulation were employed to fabricate SiC_(P)-reinforced AlSi10Mg composites using laser powder bed fusion(LPBF).The impacts of laser power on microstructure evolution and wear properties of composites were systematically investigated.The results indicated that an in-situ reaction between the aluminum matrix and SiC_(P)during the LpBF process,resulted in the formation of particle-like and strip-like strengthening phase Al_(4)SiC_(4).By adjusting the laser power(from 270 W to 350 W)to change the ratio of SiC_(P)to Al_(4)SiC_(4),micro-defects could be effectively limited,and wear performance could be improved.Consequently,with an optimized ratio of SiC_(P)to Al_(4)SiC_(4),the composite exhibited a mixed strengthening mechanism caused by the SiC_(P)and Al_(4)SiC_(4)reinforcing phases.At a laser power of 310 W,the sample exhibited minimal porosity with a microhardness value reaching 265.38HV,while maintaining relatively low average friction coefficient and wear rate.In addition,compared with other studies,the hardness obtained was superior to that of the AlSi10Mg and other reported SiC_(P)/AlSi10Mg composites with similar volume fractions using the mixed powders.展开更多
Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The ...Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The printing quality and performance of L-PBF alloys are infuenced by numerous variables consisting of feedstock powders, manufacturing process,and post-treatment. As the starting materials, metallic powders play a critical role in infuencing the fabrication cost, printing consistency, and properties. Given their deterministic roles, the present review aims to retrospect the recent progress on metallic powders for L-PBF including characterization, preparation, and reuse. The powder characterization mainly serves for printing consistency while powder preparation and reuse are introduced to reduce the fabrication costs.Various powder characterization and preparation methods are presented in the beginning by analyzing the measurement principles, advantages, and limitations. Subsequently, the effect of powder reuse on the powder characteristics and mechanical performance of L-PBF parts is analyzed, focusing on steels, nickel-based superalloys, titanium and titanium alloys, and aluminum alloys. The evolution trends of powders and L-PBF parts vary depending on specific alloy systems, which makes the proposal of a unified reuse protocol infeasible. Finally,perspectives are presented to cater to the increased applications of L-PBF technologies for future investigations. The present state-of-the-art work can pave the way for the broad industrial applications of L-PBF by enhancing printing consistency and reducing the total costs from the perspective of powders.展开更多
文摘The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金supported by the Key Project of the National Key R&D Program of China (Grant No.2022YFA1404500)the National Natural Science Foundation of China (Grant Nos.12434017,62005183)the Guangdong Basic and Applied Basic Research Foundation (Grant No.2025A1515010329)。
文摘Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limitations due to size constraints and mechanical inflexibility. To address these challenges, this study develops a hybrid composite structure— polycrystalline powder(PCP) matrix(PCPM)—by strategically homogenizing 20 μm PCPs within a poly(methyl methacrylate) matrix. Such a configuration enables the formation of densely packed PCP microstructures while maintaining electric conductivity and mechanical flexibility. In the single-photon regime, responsivity(R) and external quantum efficiency(EQE) decline by 50%, with concurrent 3–4-fold enhancements in the On/Off ratio and 12–16-fold improvements in specific detectivity(D), compared with those of SC counterparts. Notably, in the two-photon regime, R and EQE exhibit a 2–3-fold increase, and the On/Off ratio and D exhibit 12–16-fold improvements. The PCPM configuration enables the high-repetitionrate wafer-scale fabrication of active layers for imaging PDs and provides exceptional mechanical flexibility and self-recovery. These findings establish PCPMs as a scalable platform for next-generation perovskite wearable electronics.
基金supported by the National Natural Science Foundation of China(No.52436008)the Inner Mongolia Science and Technology Projects,China(Nos.JMRHZX20210003 and 2023YFCY0009)+3 种基金the Huaneng Group Co Ltd.,China(No.HNKJ23-H50)the National Natural Science Foundation of China(No.22408044)the China Postdoctoral Science Foundation(No.2024M761877)the National Key R&D Program of China(No.SQ2024YFD2200039)。
文摘The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbide nanowires using lignite and waste silicon powder as raw materials through carbothermal reduction.The staggered structure of nanowires promotes the creation of interfacial polarization,impedance matching,and multiple loss mechanisms,leading to enhanced electromagnetic absorption performance.The silicon carbide nanowires demonstrate outstanding electromagnetic absorption capabilities with the minimum reflection loss of-48.09 d B at10.08 GHz and an effective absorption bandwidth(the reflection loss less than-10 d B)ranging from 8.54 to 16.68 GHz with a thickness of 2.17 mm.This research presents an innovative approach for utilizing solid waste in an environmentally friendly manner to produce broadband silicon carbide composite absorbers.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
基金supported by the National Natural Science Foundation of China(Nos.U2341249,12005076,22205112)the Fundamental Research Funds for the Central Universities(No.2025201012)。
文摘The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative continuous modification strategy combining non-thermal plasma(NTP)etching with fluorocarbon passivation.Characterization and kinetic analysis revealed that reactive plasma species—including atomic hydrogen(H),electronically excited molecular hydrogen(H_(2)^(*)),vibrationally excited molecular hydrogen(H_(2)v),and hydrogen ions(H^(+))—dominate the reduction of B_(2)O_(3)through lowering the transition energy barrier and shifting the reaction spontaneity.Subsequent argon plasma fragmentation of C_(8)F_(18)generates fluorocarbon radicals that form conformal passivation coatings(thickness:7 nm)on purified boron surfaces.The modified boron particles exhibit 37.5℃lower exothermic peak temperature and 27.2%higher heat release(14.8 kJ/g vs.11.6 kJ/g)compared to untreated counterparts.Combustion diagnostics reveal 194%increase in maximum flame height(135.10 mm vs.46.03 mm)and 134%enhancement in flame propagation rate(4.44 cm/s vs.1.90 cm/s).This NTP-based surface engineering approach establishes a scalable pathway for developing highperformance boron-based energetic composites.
基金Projects(52571276,52275395,U24A20120,52475362)supported by the National Natural Science Foundation of ChinaProject(2025JJ30015)supported by the Hunan Provincial Natural Science Foundation,China+3 种基金Project(2023RC3046)supported by the Science and Technology Innovation Program of Hunan Province,ChinaProject(2023YFB4605800)supported by National Key Research and Development Program of ChinaProject(2023CXQD023)supported by the Central South University Innovation-Driven Research Programme,ChinaProject supported by the State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University,China。
文摘Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.
文摘As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.
基金support of the Research and Development Program in Key Areas of Guangdong Province,China(No.2019B090907001)the Science and Technology Program of Guangdong Province,China(No.2014B010129002)the National Key R&D Program of China(No.2017YFB0305800)。
文摘The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.
基金supported by the National Natural Science Foundation of China(No.51871243)the National Key Laboratory of Strength and Structural Integrity,China(No.ASSIKFJJ202304001)+3 种基金the State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,China(No.PBSKL2022C01)the Guangdong-Hong Kong-Macao Joint Laboratory for Neutron Scattering Science and Technology,China(No.HT-CSNS-DG-CD-0092/2021)the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province,China(No.22kfgk06)the Hubei Longzhong Laboratory,China(No.2022KF-08)。
文摘Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.
文摘We read with great interest the study by Zhang et al on Yiyi Fuzi Baijiang powder(YFB),which exemplifies the power of modern methods to validate traditional Chinese medicine(TCM).The key insight is that YFB doesn’t merely alter“good”or“bad”bacteria but restores the gut microbiota’s holistic equilibrium.This is powerfully shown by its paradoxical reduction of anaerobic probiotics like Bifidobacterium,rectifying the diseased,hypoxic environment,causing their aberrant overgrowth.This challenges the conventional probiotic paradigm and underscores a core TCM principle:Herbal formulas treat disease by restoring the body’s overall functional balance.Future research should focus on the interplay between herbal components,intestinal oxygen,and microbial metabolites to further unravel this sophisticated dialogue.
文摘Introduction The widespread use of cement in concrete leads to increased carbon emissions,so the demand for supplementary cementitious materials increases significantly.Limestone powder and steel slag powder are widely used as supplementary cementitious materials in modern concrete.However,for UHPC and self-compacting concrete,an extremely low water/binder(W/B)ratio is on one hand a key factor in achieving ultra-high strength and ultra-low porosity of the materials,on the other hand,also leads to the deterioration of the rheological properties of the fresh paste.Meanwhile,the existing researches focus on the influence of single limestone powder or steel slag powder on the mechanical properties or microstructure of cement-based materials.Little work on the influence of steel slag powder or limestone powder on the rheological properties of composite paste at an extremely low water/binder ratio has been investigated quantitatively.The mechanism of the effect of steel slag powder or limestone powder on the rheological properties of composite paste at extremely low water/binder ratios is still unclear.In this work,the effects of steel slag powder and limestone powder on the rheological properties of composite paste at different low water/binder ratios were analyzed via determining the flow diameter,setting time,marsh cone flow time,rheological parameters,and total organic carbon content.Methods A composite paste was prepared with P.I 42.5 ordinary Portland cement,steel slag powder,limestone powder,blast furnace slag and silica fume as raw materials in a certain proportion.To achieve the preparation of composite paste with extremely low water/binder ratios,a polycarboxylate superplasticizer with a water/reducing rate of 40%(Jiangsu Subot New Materials Co.,Ltd.,China)was used.The dosage of polycarboxylate superplasticizer for the composite paste with different water/binder ratios of 0.16 and 0.21 was 2%and 0.8%,respectively.Composite pastes with different proportions of steel slag powder or limestone powder at water/binder ratios of 0.16 and 0.21 were prepared.The flow diameter(i.e.,the larger the flow diameter,the better the fluidity),setting time(i.e.,the time when the fluidity is lost)and marsh cone flow time(i.e.,the shorter the flow time,the better the fluidity)were determined to analyze the fluidity of the composite pastes.the rheological properties of composite paste at a water/binder ratio of 0.16 for rheological properties tests were determined,and the rheological parameters were obtained by the H-B model.The adsorption performance of the polycarboxylate superplasticizer was analyzed by testing the TOC content.Results and discussion When the ratio of water/binder is 0.16,both limestone powder and steel slag powder initially increase the flow diameter of the composite paste.However,the fluidity of the composite paste decreases over time,and the reduction is more pronounced with steel slag powder.This is because the nucleation and hydration promotion effect of limestone powder can reduce the loss rate of flow diameter,while the rough particles of steel slag powder increase the internal friction force,resulting in a decrease in the flow diameter of composite paste.Adding limestone powder and steel slag powder both shortens the setting time and marsh cone flow time of the composite paste.However,the steel slag powder addition of 30%delays the final setting time due to its delaying effect.Also,limestone powder can enhance the thixotropy and reduce the yield stress and plastic viscosity,thereby improving the rheological properties.In contrast,steel slag powder can increase the yield stress and plastic viscosity,thereby weakening the rheological properties and thixotropy.Steel slag powder and limestone powder both can enhance the adsorption effect of polycarboxylate superplasticizer.Steel slag powder has a stronger adsorption effect.The composite paste containing limestone powder has a higher free water content.This is because the rough and porous surface of steel slag itself and the uneven particle shape lead to the physical adsorption of polycarboxylate superplasticizer molecules on the surface of steel slag particles,thereby reducing the effective content of the water reducer dispersion.Increasing the water/binder ratio to 0.21 results in a decrease in the flow diameter of the composite paste.Furthermore,the setting time and marsh cone flow time can prolong due to the reduction in the dosage of polycarboxylate superplasticizer.Conclusions The results showed that the fluidity loss rate of composite paste with limestone powder could be lower than that of composite paste with steel slag powder.Compared to steel slag powder,the addition of limestone powder reduced the setting time and marsh cone flow time of the composite paste.The addition of limestone powder could shorten the yield stress and plastic viscosity of the composite paste.Therefore,the composite paste with limestone powder had better rheological properties and stronger thixotropy rather than that with steel slag powder.The addition of limestone powder could improve the rheological properties of the composite paste.Compared to composite paste with limestone powder,a better adsorption effect of polycarboxylate superplasticizer on the surface of the composite binder with steel slag powder could be obtained.The free water content of the composite paste with limestone powder was still higher than that of the composite paste with steel slag powder.The fluidity and rheological properties of the composite paste with limestone powder could be better.The comprehensive analysis indicated that a positive effect of limestone powder on rheological properties of composite paste at an extremely low water/binder ratio could be more dominant than that of steel slag powder.
基金supported by the General Project of National Natural Science Foundation of China(grant No.82274095)Key Research and Development Project of Shaanxi Province(grant No.2022ZDLSF05-13)+2 种基金Shaanxi Provincial Key Industry Innovation Chain Project(grant No.2022ZDLSF05-09)Shaanxi Provincial Administration of Traditional Chinese Medicine Research Project(grant No.2021-ZZ-ZY005)Shaanxi Provincial Department of Education Youth Innovation Team Project(grant No.22JP005).
文摘The inherent properties of powder are the core factors influencing rheological characteristics.Fluctuations in rheological properties can lead to instability issues in powder during mixing,storage,and transportation.This review focuses on factors influencing rheology in dry powder systems and their specific trends.It presents the trends of six significant powder properties that affect rheology:particle size,particle size distribution,shape,charge,moisture content,specific surface area,and surface roughness.While explaining the influencing mechanisms,it also summarizes modification methods and detection techniques for monitoring rheological behavior.It provides a good explanation of the relationship between rheological properties and powder properties,aiming to offer solutions to problems encountered during the mixing,storage,and transportation of powders through a summary of powder science modification methods.
基金financially supported by the Key research and development project of Shandong province in China(Grant No.2022CXGC020308).
文摘Four types of resins,P1–P4,are used as binders for FeSiBC amorphous powder,which are then press-molded and heat-treated to fabricate magnetic powder cores(MPCs).By testing the permeability,loss,density,and radial crush strength of MPCs,the effect of the binder on the magnetic properties of the cores is investigated and the best resin is found.The results show that the silicone resin P3 exhibits the best thermal stability,retaining 82.1%of its mass after heat treatment at 430°C.This contributes to improving the insulation of MPCs and reducing the eddy current loss,which is 46.06 mW cm^(−3)(150 kHz,20 mT)with the mechanical strength of 11.13 MPa.The bonding of epoxy resin P4 is superior to that of other resins,which significantly improves the powder compactness and makes MPCs density reach 5.67 g cm^(−3),and its permeability is as high as 28.7.The two types of resins have different advantages,and both lead to MPCs with excellent properties.
基金supported by the National Natural Science Foundation of China(Grant Nos.92166112,52373236 and 52271132)the Natural Science Foundation of Guangdong Province(Grant No.2024A1515010658)+6 种基金the Guangdong Province International Science and Technology Cooperation Project(Grant No.2023A0505050103)the Guangxi Key Laboratory of Information Materials(Grant No.231033-K)the Open Project Program of Wuhan National Laboratory for Optoelectronics(Grant No.2021WNLOKF010)Guangzhou Science and Technology Planning Project(2024A04J9966)Guangdong Provincial Science and Technology Plan Project(2022A0505050043)The financial support from the ECU industrial grant(No.G1006320)ECU DVC strategic research fund(project number 23965)。
文摘Ti-xNb alloys produced by laser powder bed fusion(LPBF)from mixed powder usually exhibit an inhomogeneous elemental distribution,leading to a deterioration in mechanical properties.To address this issue,we proposed a strategy to achieve heterostructure in laser powder bed fused Ti-xNb alloys from mixed powders through precipitation ofωwithinβ.Moreover,the effect of Nb content on the micro structure and mechanical behavior of Ti-xNb alloys was studied.The results indicated that in-situ laser re-melting can realize the homogeneous elemental distribution in Ti-xNb alloys.When the Nb content increases from 30 wt%,35 wt%to40 wt%,Ti-xNb alloys experience a transformation from β+α' to β+ω and monolithic β.Specifically,ωnano-precipitates in Ti-35Nb alloy are only distributed in some β grains,forming a heterostructure with“softβ”and“hard β+ω”grains.As a result,LPBF-produced Ti-35Nb alloy demonstrates excellent mechanical properties,with yield strength of ^(792±6)MPa,tensile strength of ^(806±7)MPa,Young's modulus of ^(68±6)GPa,and uniform elongation of ^(18.0±1.1)%.The Frank-Read mechanism induces dislocation proliferation and dislocation cross-slip,and the geometrically necessary dislocations(GNDs)are induced at the heterogeneous interface of“softβ”and“hard β+ω”grains,resulting in an enhancement in the strength-ductility synergy of Ti-35Nb alloy produced by LPBF.This work provides an innovative strategy to improve the strength-ductility synergy of LPBF-produced Ti-xNb alloys from mixed powders by tailoring ω nano-precipitates.
基金funding from CSIR(MLP100926)and SERB(DST,Govt.of India)(CRG//2023/001897-G)for this work.
文摘The use of single and twin-screw extruders for solid-phase reactions is a promising method to intensify a process in a more sustainable manner.In this manuscript,we report a detailed analysis of the residence time distribution(RTD)in vertical single-screw reactors.The results will help in the selection of the right screw design that would help achieve the desired residence time,which is necessary for a reaction to happen.Experiments were conducted in three vertical screw reactors(having fixed shaft diameter)with varying dimensions using granular free-flowing powders of sodium chloride and silica with a mean particle size of∼25μm.RTD behavior was modeled using the radial particle velocities in the screw reactor's centrifugal field.Further,a method is proposed for estimating the axial dispersion coefficient of dry powders in such sheared flows using true and bulk densities of the powder and the screw shear rate.This dispersion coefficient is used in the axially dispersed plug flow model to describe the RTD behavior of screw reactors with acceptable accuracy.The theoretically predicted and experimentally obtained dispersion coefficients are found to be similar thereby confirming the suitability of the model.
基金supported by the National Natural Science Foundation of China(grant number:12102161)the Key Research and Development Program of Jiangxi Province,China(grant number:20232BBE50005)the Natural Science Foundation of Jiangxi Province,China(grant number:20224BAB214060)。
文摘Powder engine as a novel type of engine using high-energy metal powder as fuel and gas,liquid,or solid as oxidizer.These engines exhibit remarkable adaptability,flexible thrust regulation,and multi-pulse start-stop,which have significant application potentials in the fields of near-Earth space development,space propulsion systems,and deep-sea exploration.The scope of this review encompasses the classification and application of powder engines,the classification of powdered fuel supply systems,and the prospective trajectories and pivotal challenges of powder engines and fuel supply technologies.This work points out that although certain ground-based experimental challenges on powder engines have been solved,the relative technology remains in the nascent stages of feasibility demonstration and testing.The pneumatic and motor-driven piston methods currently dominate as the primary means for supplying fuel,and the structure of the piston and intake should be further optimized in the future to promote fuel fluidization and delivery efficiency.The adaptability of powder engines and powdered fuels under different pre-treatment and loading methods should be evaluated.Furthermore,the stability of powdered fuel delivery across varying operational environments,the accuracy of CFD modeling,and the precision of mass flow rate measurement and prediction technologies necessitate further enhancement and refinement.These advancements are crucial for the maturation of powder engine technology and its integration into practical applications.
基金supported by the National Natural Science Foundation of China(No.52074157)Department of Education of Guangdong Province,China(No.2023KTSCX121)Shenzhen Science and Technology Programs,China(Nos.JSGG20210802154210032,JCYJ20210324104608023,JSGG20180508152608855)。
文摘A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.
基金Project(20224BBE51044)supported by the Key R&D Program of Jiangxi Province,China。
文摘Additive manufacturing(AM)of SiC_(P)/Al composites has shown significant potential for expanding the application of aluminum matrix composites(AMCs)due to their outstanding mechanical properties and wear performance.However,conventional mechanically mixed powders for AM are limited due to the possible powder agglomeration and poor fluidity.In this study,the spherical SiC_(P)/AlSi10Mg composite powders prepared by spray granulation were employed to fabricate SiC_(P)-reinforced AlSi10Mg composites using laser powder bed fusion(LPBF).The impacts of laser power on microstructure evolution and wear properties of composites were systematically investigated.The results indicated that an in-situ reaction between the aluminum matrix and SiC_(P)during the LpBF process,resulted in the formation of particle-like and strip-like strengthening phase Al_(4)SiC_(4).By adjusting the laser power(from 270 W to 350 W)to change the ratio of SiC_(P)to Al_(4)SiC_(4),micro-defects could be effectively limited,and wear performance could be improved.Consequently,with an optimized ratio of SiC_(P)to Al_(4)SiC_(4),the composite exhibited a mixed strengthening mechanism caused by the SiC_(P)and Al_(4)SiC_(4)reinforcing phases.At a laser power of 310 W,the sample exhibited minimal porosity with a microhardness value reaching 265.38HV,while maintaining relatively low average friction coefficient and wear rate.In addition,compared with other studies,the hardness obtained was superior to that of the AlSi10Mg and other reported SiC_(P)/AlSi10Mg composites with similar volume fractions using the mixed powders.
基金supported by the Fundamental Research Funds for the Central Universities (Grant No. AE89991/403)National Natural Science Foundation of China (Grant No. 52005262)+1 种基金Natural Science Foundation of Jiangsu Province (BK20202007)National Key Research and Development Program of China (2022YFB4600800)。
文摘Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The printing quality and performance of L-PBF alloys are infuenced by numerous variables consisting of feedstock powders, manufacturing process,and post-treatment. As the starting materials, metallic powders play a critical role in infuencing the fabrication cost, printing consistency, and properties. Given their deterministic roles, the present review aims to retrospect the recent progress on metallic powders for L-PBF including characterization, preparation, and reuse. The powder characterization mainly serves for printing consistency while powder preparation and reuse are introduced to reduce the fabrication costs.Various powder characterization and preparation methods are presented in the beginning by analyzing the measurement principles, advantages, and limitations. Subsequently, the effect of powder reuse on the powder characteristics and mechanical performance of L-PBF parts is analyzed, focusing on steels, nickel-based superalloys, titanium and titanium alloys, and aluminum alloys. The evolution trends of powders and L-PBF parts vary depending on specific alloy systems, which makes the proposal of a unified reuse protocol infeasible. Finally,perspectives are presented to cater to the increased applications of L-PBF technologies for future investigations. The present state-of-the-art work can pave the way for the broad industrial applications of L-PBF by enhancing printing consistency and reducing the total costs from the perspective of powders.
