在等离子-脉冲熔化极惰性气体保护复合焊(plasma-pluse metal inter gas welding,Plasma-PMIG)中,异极性电弧间的强烈电磁排斥力严重削弱了等离子弧的挺度与深熔特性.鉴于传统恒定磁场难以适配PMIG脉冲电流剧烈波动引起的排斥力动态变化...在等离子-脉冲熔化极惰性气体保护复合焊(plasma-pluse metal inter gas welding,Plasma-PMIG)中,异极性电弧间的强烈电磁排斥力严重削弱了等离子弧的挺度与深熔特性.鉴于传统恒定磁场难以适配PMIG脉冲电流剧烈波动引起的排斥力动态变化,提出一种同步磁场调控方法,以实现双弧柔性耦合.研制了同步磁场控制装置,通过实时监测PMIG电流波形边沿,输出与脉冲峰/基值匹配的磁场电压;结合XIRIS高速摄像与FLUENT数值模拟,建立了三维磁流体动力学模型,研究了同步磁场电压对304不锈钢焊接电弧形态及温度场的动态影响.结果表明,同步磁场产生的洛伦兹力能动态抵消电磁排斥力.当磁场电压为36 V时,洛伦兹力与排斥力在峰值阶段达到最佳平衡,等离子弧保持垂直且挺度增强,实现了双弧动态柔性耦合,消除了蛇形焊缝及飞溅.最佳工艺参数下熔深提升22.1%,显著改善了传质传热稳定性,大幅提升了成形质量.展开更多
This paper presents an integrated simulation model for full digital controlled PMIG/MAG welding system with Matlab/Simulink, and it consists of power inverter, digital control system and dynamic arc-load model. An int...This paper presents an integrated simulation model for full digital controlled PMIG/MAG welding system with Matlab/Simulink, and it consists of power inverter, digital control system and dynamic arc-load model. An integrated simulation study was done for full digital PMIG/MAG welding, and a method of connecting dynamic arc-load model to the system with controlled current source was presented, in addition, the simulation results were utilized to study the issues of digital control PMIG/MAG welding in this paper. The experimental results validated the developed simulation model, and this simulation study can be applied in implementation of the full digital PMIG/MAG welding and analysis of system dynamic process.展开更多
文摘在等离子-脉冲熔化极惰性气体保护复合焊(plasma-pluse metal inter gas welding,Plasma-PMIG)中,异极性电弧间的强烈电磁排斥力严重削弱了等离子弧的挺度与深熔特性.鉴于传统恒定磁场难以适配PMIG脉冲电流剧烈波动引起的排斥力动态变化,提出一种同步磁场调控方法,以实现双弧柔性耦合.研制了同步磁场控制装置,通过实时监测PMIG电流波形边沿,输出与脉冲峰/基值匹配的磁场电压;结合XIRIS高速摄像与FLUENT数值模拟,建立了三维磁流体动力学模型,研究了同步磁场电压对304不锈钢焊接电弧形态及温度场的动态影响.结果表明,同步磁场产生的洛伦兹力能动态抵消电磁排斥力.当磁场电压为36 V时,洛伦兹力与排斥力在峰值阶段达到最佳平衡,等离子弧保持垂直且挺度增强,实现了双弧动态柔性耦合,消除了蛇形焊缝及飞溅.最佳工艺参数下熔深提升22.1%,显著改善了传质传热稳定性,大幅提升了成形质量.
文摘This paper presents an integrated simulation model for full digital controlled PMIG/MAG welding system with Matlab/Simulink, and it consists of power inverter, digital control system and dynamic arc-load model. An integrated simulation study was done for full digital PMIG/MAG welding, and a method of connecting dynamic arc-load model to the system with controlled current source was presented, in addition, the simulation results were utilized to study the issues of digital control PMIG/MAG welding in this paper. The experimental results validated the developed simulation model, and this simulation study can be applied in implementation of the full digital PMIG/MAG welding and analysis of system dynamic process.
