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Deep feature learning for anomaly detection in gas well deliquification using plunger lift:A novel CNN-based approach
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作者 Qi-Xin Liu Jian-Jun Zhu +6 位作者 Hai-Bo Wang Shuo Chen Hao-Yu Wang Nan Li Rui-Zhi Zhong Yu-Jun Liu Hai-Wen Zhu 《Petroleum Science》 2025年第9期3803-3816,共14页
Timely anomaly detection is critical for optimizing gas production in plunger lift systems,where equipment failures and operational issues can cause significant disruptions.This paper introduces a two-dimensional conv... Timely anomaly detection is critical for optimizing gas production in plunger lift systems,where equipment failures and operational issues can cause significant disruptions.This paper introduces a two-dimensional convolutional neural network(2D-CNN)model designed to diagnose abnormal operating conditions in gas wells utilizing plunger lift technology.The model was trained using an extensive dataset comprising casing and tubing pressure measurements gathered from multiple wells experiencing both normal and anomalous operations.Input data underwent a rigorous preprocessing pipeline involving cleaning,ratio calculation,window segmentation,and matrix transformation.Employing separate pre-training and transfer learning methods,the model's efficacy was validated through stringent testing on new,previously unseen field data.Results demonstrate the model's acceptable performance and strong diagnostic capabilities on this novel data from various wells within the operational block.This confirms its potential to fulfill practical field requirements by offering guidance for adjusting production systems in plunger lift-assisted wells.Ultimately,this data-driven,automated diagnostic approach provides valuable theoretical insights and technical support for sustaining gas well production rates. 展开更多
关键词 plunger lift Convolutional neural network Abnormal condition diagnosis Transfer learning Gas well deliqu
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Optimization of plunger lift working systems using reinforcement learning for coupled wellbore/reservoir
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作者 Zhi-Sheng Xing Guo-Qing Han +5 位作者 You-Liang Jia Wei Tian Hang-Fei Gong Wen-Bo Jiang Pei-Dong Mai Xing-Yuan Liang 《Petroleum Science》 2025年第5期2154-2168,共15页
In the mid-to-late stages of gas reservoir development,liquid loading in gas wells becomes a common challenge.Plunger lift,as an intermittent production technique,is widely used for deliquification in gas wells.With t... In the mid-to-late stages of gas reservoir development,liquid loading in gas wells becomes a common challenge.Plunger lift,as an intermittent production technique,is widely used for deliquification in gas wells.With the advancement of big data and artificial intelligence,the future of oil and gas field development is trending towards intelligent,unmanned,and automated operations.Currently,the optimization of plunger lift working systems is primarily based on expert experience and manual control,focusing mainly on the success of the plunger lift without adequately considering the impact of different working systems on gas production.Additionally,liquid loading in gas wells is a dynamic process,and the intermittent nature of plunger lift requires accurate modeling;using constant inflow dynamics to describe reservoir flow introduces significant errors.To address these challenges,this study establishes a coupled wellbore-reservoir model for plunger lift wells and validates the computational wellhead pressure results against field measurements.Building on this model,a novel optimization control algorithm based on the deep deterministic policy gradient(DDPG)framework is proposed.The algorithm aims to optimize plunger lift working systems to balance overall reservoir pressure,stabilize gas-water ratios,and maximize gas production.Through simulation experiments in three different production optimization scenarios,the effectiveness of reinforcement learning algorithms(including RL,PPO,DQN,and the proposed DDPG)and traditional optimization algorithms(including GA,PSO,and Bayesian optimization)in enhancing production efficiency is compared.The results demonstrate that the coupled model provides highly accurate calculations and can precisely describe the transient production of wellbore and gas reservoir systems.The proposed DDPG algorithm achieves the highest reward value during training with minimal error,leading to a potential increase in cumulative gas production by up to 5%and cumulative liquid production by 252%.The DDPG algorithm exhibits robustness across different optimization scenarios,showcasing excellent adaptability and generalization capabilities. 展开更多
关键词 plunger lift Liquid loading Deliquification Reinforcement learning Deep deterministic policy gradient(DDPG) Artificial intelligence
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A plunger lift and monitoring system for gas wells based on deployment-retrievement integration
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作者 Tong Zheng Pei Xiaohan +2 位作者 Shen Zejun Hao Zhongxian Niu Haifeng 《Natural Gas Industry B》 2015年第5期449-454,共6页
As a necessary step,removing liquid in the wellbore plays an important role during the production of gas wells.Plunger lift is a widely-used intermittent deliquification process for gas wells.However,the manual contro... As a necessary step,removing liquid in the wellbore plays an important role during the production of gas wells.Plunger lift is a widely-used intermittent deliquification process for gas wells.However,the manual control way and wire logging are still utilized as a downhole monitoring way for plunger lift,which is not efficient in terms of interrupting the production.This paper presents an improved solution that logging instruments canister are deployed and retrieved by means of a new assembly.With the reciprocating plunger,logging instruments canister can be carried and deployed to the bottom of a gas well to carry out logging and sampling tasks on the production demand of a field.After the deployment and logging tasks are performed,logging instruments canister is carried back to the surface by the plunger and then data is transferred to the wellhead device near field wireless communication technology.This newly developed plunger lift system comprises plunger body,deployment sub-assembly,retrieve sub-assembly and logging instruments canister.The surface device comprises RF antenna,reader and writer.Based upon the method of deployment-retrieve integration,the new deliquification process is introduced and on-line monitoring of production dynamics can be performed including P/T measurement,downhole fluid sampling,pressure build-up,etc.without interrupting production.The general solution and engineering design parameters have been confirmed by research teams,while system prototype manufacture and workbench tests are being performed.The cost-effective way combining deliquification with dynamic monitoring is developed and contributes to increasing production and the stable productivity of gas wells.It is very significant for low-pressure and low-production gas fields to achieve automation production and management. 展开更多
关键词 plunger lift Deliquification Multi-part plunger Near field wireless communication Deployment-retrieve integration On-line monitoring Pressure build-up Dynamic monitoring AUTOMATION
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Fluid characteristic of multiphase fluid in annular space between pump barrel and plunger 被引量:5
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作者 XING Ming-ming ZHOU Li-li +2 位作者 ZHAO Yan XUE Kai-feng ZHANG Cheng-mao 《Journal of Central South University》 SCIE EI CAS CSCD 2019年第5期1327-1341,共15页
The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,consi... The pump performance parameters,such as pump pressure,plunger friction and pump valve resistance,are fundamental parameters of optimal design of pump efficiency and sucker rod pumping system (SRPS).In this paper,considering the characteristic of geometrical nonlinear and rheology property of multiphase fluid,the pump performance parameters are studied.Firstly,a dynamics model of annular fluid flow is built.In the detail,a partial differential equation of annular fluid is established and a computing model of fluid pressure gradient is built.Secondly,the simulation models of plunger friction and hydraulic resistance of pump valve are built.Finally,a novel simulation method of fluid pressure in annular space is proposed with software ANSYS.In order to check up the correction of models proposed in this paper,the comparison curves of experiment and simulation results are given.Based on above model,the whole simulation model of plunger pump is simulated with Visual Basic 6.0.The results show that the fluid friction of pump plunger and instantaneous resistance of pump valve are nonlinear.The impact factors of pump performance parameters are analyzed,and their characteristic curves are given,which can help to optimize the pump motion parameters and pump structural. 展开更多
关键词 sucker rod pumping system (SRPS) PUMP pump plunger pump barrel performance parameter
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Neck-spinning quality analysis and optimization of process parameters for plunger components:Simulation and experimental study 被引量:4
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作者 Yang WANG Honghua SU +4 位作者 Ning QIAN Kui LIU Jianbo DAI Zhengcai ZHAO Wenfeng DING 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2021年第4期174-191,共18页
The plunger component is a key part of the plunger pump in the aircraft hydraulic system.Neck-spinning process is commonly used to fabricate plunger components,of which the quality of the spinning process significantl... The plunger component is a key part of the plunger pump in the aircraft hydraulic system.Neck-spinning process is commonly used to fabricate plunger components,of which the quality of the spinning process significantly affects the performance of plunger pumps.One of the bottlenecks faced by the industry in the spinning process is to choose a suitable neck-spinning process so as to ensure the quality of plunger components.It is necessary to propose a reliable method to optimize the process parameters which affect the neck-spinning quality of plunger components.In this study,a calculable finite element analysis(FEA)model is established to simulate the threeroller neck-spinning process of the plunger component,which includes six typical slipper structures,two roller structures,and two spinning parameters.The FEA model is then validated by comparing the simulated spinning forces with the corresponding experimental results.The influence of the process conditions on the neck-spinning quality is investigated.And the orthogonal simulation results are analyzed by a combination of range method and fuzzy mathematical analysis method to recommend a reasonable slipper structure,roller structure and neck-spinning parameters.This study provides a promising method to improve the manufacturing quality of the typical plunger components. 展开更多
关键词 Fuzzy method Neck-spinning quality plunger component Range analysis SIMULATION
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Study on a Gas Plunger Lift Model for Shale Gas Wells and Its Effective Application 被引量:3
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作者 Peng Liu Man Chen +2 位作者 Zhiguo He Wei Luo Shiyu Miao 《Fluid Dynamics & Materials Processing》 EI 2022年第4期933-955,共23页
The problem of efficient gas lift for gas well annulus packers that rely on their own energy plungers is considered.The complex related gas-liquid problem is addressed in the frame of model where the gas inflow dynami... The problem of efficient gas lift for gas well annulus packers that rely on their own energy plungers is considered.The complex related gas-liquid problem is addressed in the frame of model where the gas inflow dynamics and liquid inflow dynamics of the considered shale gas wells are weakly coupled.On this basis,and with the aiding support of indoor simulation experimental data,a new gas plunger lift design taking into account liquid leakage is obtained.Finally,a dedicated software relying on this approach is developed and used to verify the reliability of the model by means of field examples. 展开更多
关键词 Packers their own energy plungers shale gas wells weakly coupled liquid leakage
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Microstructure and properties of ductile iron bars for plunger pump prepared by horizontal continuous casting process 被引量:1
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作者 Chun-jie Xu Zhen Zhao +4 位作者 Yu Lei Yong-hui Liu Zhong-ming Zhang Yan Li Dan Shechtman 《China Foundry》 SCIE 2019年第2期118-125,共8页
Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distanc... Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distances away from the surface(~20 mm from the surface, half of the radius and the center of the HCCDIBs)were investigated. The mechanical properties were measured by tensile and torsion tests. Results show that after the spheroidization of graphite, the iron matrix incorporates the nodules of Format I, Size 8 close to the surface, Format I, Size 7 at the half of the radius from the surface, and Format II, Size 6 in the centre of the bar,according to the ASTM A247 standard. The content of pearlite in the matrix changes from 55%(~20 mm from the surface) to 70%(half of the radius) and 80%(the center of the HCCDIBs). The strengths in tension are 552, 607 and 486 MPa with the elongations of 12.5%, 10.5% and 5.8% in samples cut at these three locations from the surface to the centre, respectively. The strength in torsion is equal to 558, 551 and 471 MPa at corresponding torsion angles of 418°, 384° and 144° respectively to the same distance from the bar surface. Fracture in tension is manifested via crack propagation through the interface between graphite nodules and matrix(Mode I), while in torsion the fracture is caused by the shear of graphite nodules(Mode II). It is shown that the transition between two fracture modes is also dependent on the size of graphite nodule. Typically, fracture Mode I was observed for nodules of smaller diameter(less than 22.7 μm) and fracture Mode II was seen for nodules of greater diameter(more than 24.8 μm). 展开更多
关键词 HORIZONTAL continuous casting DUCTILE iron BARS plunger pump tension and TORSION properties microstructure
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A Dynamic Plunger Lift Model for Shale Gas Wells
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作者 Shiyu Miao Xiao Liu +3 位作者 Xiaoya Feng Haowen Shi Wei Luo Peng Liu 《Fluid Dynamics & Materials Processing》 EI 2023年第7期1735-1751,共17页
At present,the optimization of the plunger mechanism is shale gas wells is mostly based on empirical methods,which lack a relevant rationale and often are not able to deal with the quick variations experienced by the ... At present,the optimization of the plunger mechanism is shale gas wells is mostly based on empirical methods,which lack a relevant rationale and often are not able to deal with the quick variations experienced by the production parameters of shale gas wells in comparison to conventional gas wells.In order to mitigate this issue,in the present work,a model is proposed to loosely couple the dynamics of gas inflow into shale gas wells with the dynamics of the liquid inflow.Starting from the flow law that accounts for the four stages of movement of the plunger,a dynamic model of the plunger lift based on the real wellbore trajectory is introduced.The model is then tested against 5 example wells,and it is shown that the accuracy level is higher than 90%.The well‘switch’,optimized on the basis of simulations based on such a model,is tested through on-site experiments.It is shown that,compared with the original switch configuration,the average production of the sample well can be increased by about 15%. 展开更多
关键词 Shale gas well complex and more complex well bore structure plunger lift loose coupling simulation model
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Analysis of Maximum Liquid Carrying Capacity Based on Conventional Tubing Plunger Gas Lift
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作者 Yanqun Yu Wenhao Xu +3 位作者 Yahui Huangfu Jinhai Liu Bensheng Wang Kai Liu 《Energy Engineering》 EI 2024年第6期1521-1533,共13页
China’s unconventional gas fields have a large number of low-productivity and low-efficiency wells, many of whichare located in remote and environmentally harsh mountainous areas. To address the long-term stable prod... China’s unconventional gas fields have a large number of low-productivity and low-efficiency wells, many of whichare located in remote and environmentally harsh mountainous areas. To address the long-term stable productionof these gas wells, plunger-lift technology plays an important role. In order to fully understand and accurately graspthe drainage and gas production mechanisms of plunger-lift, a mechanical model of plunger-liquid column uplift inthe plunger-lift process was established, focusing on conventional plunger-lift systems and representative wellboreconfigurations in the Linxing region. The operating casing pressure of the plunger-lift process and the calculationmethod for the maximum daily fluid production rate based on the work regime with the highest fluid recovery ratewere determined. For the first time, the critical flow rate method was proposed as a constraint for the maximumliquid-carrying capacity of the plunger-lift, and liquid-carrying capacity charts for conventional plunger-lift withdifferent casing sizes were developed. The results showed that for 23/8 casing plunger-lift, with a well depth ofshallower than 808 m, the maximum drainage rate was 33 m3/d;for 27/8 casing plunger-lift, with a well depth ofshallower than 742 m, the maximum drainage rate was 50.15 m3/d;for 31/2 casing plunger-lift, with a well depthof shallower than 560 m, the maximum drainage rate was 75.14 m3/d. This research provides a foundation for thescientific selection of plunger-lift technology and serves as a decision-making reference for developing reasonableplunger-lift work regimes. 展开更多
关键词 Unconventional well conventional tubing string plunger gas lift critical flow rate liquid carry-over chart version
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深层页岩气井高频柱塞举升工艺
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作者 刘通 倪杰 +2 位作者 库尔班 许剑 江劲宏 《石油机械》 北大核心 2026年第2期92-100,共9页
随着威荣深层页岩气水平井开采进入中后期,气井产水量大、斜井段积液多,常规柱塞工艺因排液频率低、单周期排液量有限,已难以满足高效排液需求。为此,基于威荣气田完井特点,创新提出了一种高频柱塞举升工艺,研发了“井口套筒+井下撞针+... 随着威荣深层页岩气水平井开采进入中后期,气井产水量大、斜井段积液多,常规柱塞工艺因排液频率低、单周期排液量有限,已难以满足高效排液需求。为此,基于威荣气田完井特点,创新提出了一种高频柱塞举升工艺,研发了“井口套筒+井下撞针+分体柱塞”高频排液组合工具,引入Gidaspow稠密体系曳力修正,建立了分体柱塞连续举升与分离下落的力学平衡模型,在WY29-1HF井开展了先导试验,验证了工艺的有效性。研究结果表明:新工艺将单个开关井循环周期内的柱塞举升次数由传统的1次提升至最高3次,显著提高了单周期排液效率,现场试验日均排液量提升45%;针对井下撞针在柱塞频繁撞击作用下容易失效的问题,优化设计了卡箍式井下撞针工具,其定位爪结构相比卡瓦式结构抗冲击能力更强,配合定期维护解决了工具断裂问题;明确了分体柱塞连续举升所要求的最小临界气量条件,所建立的临界气量预测模型与实际观测符合率达95.8%;该工艺可与连续气举结合形成“柱塞辅助气举”新模式,实现不关井连续高频排液,日举升频次可达10次,大幅提升了排液连续性。研究形成的高频柱塞举升工艺及配套理论方法,可为深层页岩气水平井中后期高效排水采气提供有效的技术解决方案,对类似气田的稳产增产具有重要借鉴意义。 展开更多
关键词 威荣气田 深层页岩气 水平井 柱塞 分体式 撞针 临界气量
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柱塞泵多传感器故障信号PSO-BP与D-S融合诊断分析
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作者 刘小华 《技术与市场》 2026年第1期97-100,共4页
单一振动、压力和温度传感器在塞泵故障诊断时存在效率偏低的问题,在粒子群优化算法-强化前馈型(PSO-BP)诊断层基础上利用D-S证据理论对多传感器信号进行融合处理,建立了一种柱塞泵多传感器故障信号PSO-BP与D-S融合诊断方法,并开展测试... 单一振动、压力和温度传感器在塞泵故障诊断时存在效率偏低的问题,在粒子群优化算法-强化前馈型(PSO-BP)诊断层基础上利用D-S证据理论对多传感器信号进行融合处理,建立了一种柱塞泵多传感器故障信号PSO-BP与D-S融合诊断方法,并开展测试分析。结果表明:单一振动、压力和温度的故障识别准确率分别为71.1%、69.5%、78.8%,融合诊断准确率大幅提高,整个系统的故障识别率达98%以上,对柱塞磨损故障的判断效果最好,显著降低了辨别结果的不确定性。 展开更多
关键词 柱塞泵 故障诊断 多源传感器 数据融合
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Rubber plunger surface texturing for friction reduction in medical syringes 被引量:3
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作者 Haytam KASEM Harel SHRIKI +3 位作者 Lihi GANON Michael MIZRAHI Kareem ABD-RBO Abraham JDOMB 《Friction》 SCIE CSCD 2019年第4期351-358,共8页
Friction is a genuine issue in the use of many medical devices involving rubbery materials such as plungers in medical syringes. This paper presents a new direction for the reduction of friction in medical syringes ba... Friction is a genuine issue in the use of many medical devices involving rubbery materials such as plungers in medical syringes. This paper presents a new direction for the reduction of friction in medical syringes based on surface texturing of the rubber plunger. The specimens were prepared by casting poly(vinylsiloxane)(PVS) rubber into a pre-fabricated negative template obtained by 3D printing. Friction tests were performed on a home-made test-rig. It was clearly shown that friction resistance can be considerably manipulated when using textured plungers. 展开更多
关键词 SYRINGE RUBBER plunger surface TEXTURING friction MEDICAL SYRINGES
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Study on the fluid flow rule of five-cylinder plunger pump hydraulic end 被引量:2
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作者 Zhanghua Lian Yang Liu +3 位作者 Tiejun Lin Li Li Zhongqing Lei Chuanjun Han 《Petroleum》 2018年第4期457-465,共9页
The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the int... The change of velocity and pressure of flow field in suction and discharge chamber of five-cylinder plunger pump obtained by CFD under maximum and minimum stroke,the results show that:when the stroke is 79 rpm,the internal of pump head will produce pressure holding,and the internal organization of pump head body will be in a fatigue state of high pressure for a long time.When the rotate angle is small,the peak velocity at the gap of valve disc and valve seat reaches 9.60m/s,which is the orifice jet phenomenon.When the stroke is 299 rpm,the overall velocity curve is relatively stable,but the velocity of fluid flow through the pump head body is larger,and the maximum velocity reaches 18.72 m/s at the bottom corner of valve,it will produce the circumfluence and vortex discharge chamber at the same time,which will cause the increase of vibration of pump head body.So it should use proper punching gear in order to conducive to overall working life of pump. 展开更多
关键词 Five-cylinder plunger pump Pressure holding Orifice jet Vibration
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A capacitance servo control plunger for accurate lifetime measurement 被引量:1
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作者 汪金龙 吴晓光 +11 位作者 贺创业 李广生 樊启文 杜英辉 吴义恒 胡世鹏 郑云 李聪博 李红伟 刘嘉健 罗朋威 姚顺和 《Chinese Physics C》 SCIE CAS CSCD 2014年第3期45-50,共6页
The recoil distance Doppler shift method has been widely used in the study of nuclear structure to determine the level lifetime and absolute transition probabilities.A capacitance servo control plunger based on this m... The recoil distance Doppler shift method has been widely used in the study of nuclear structure to determine the level lifetime and absolute transition probabilities.A capacitance servo control plunger based on this method has been successfully developed by the Nuclear Structure Group of the China Institute of Atomic Energy.Three microscopes were employed to check the parallelism and can therefore guarantee a delicate measurement of the distance between the target and the stopper.This new plunger made a successful performance in the test experiment and the measured lifetime of the 2~+→0~+ transition in ^(78)Kr is in agreement with the previous value. 展开更多
关键词 lifetime RDDS plunger capacitance method servo control
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柱塞气举工艺下基于姿态解算的气井斜度测量方法
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作者 陈晓昀 鲍作帆 +3 位作者 邵瑞楠 白璐 邱宇亮 符传亮 《中国惯性技术学报》 北大核心 2026年第2期120-126,共7页
针对现有方法难以在高密闭且强电磁屏蔽的天然气井中普适求解气井斜度的问题,提出了一种柱塞气举工艺下基于姿态解算的气井斜度测量方法。基于柱塞内的微机电惯性传感器,根据俯仰角是否接近90°分别建立数学模型,解算柱塞全姿态参数... 针对现有方法难以在高密闭且强电磁屏蔽的天然气井中普适求解气井斜度的问题,提出了一种柱塞气举工艺下基于姿态解算的气井斜度测量方法。基于柱塞内的微机电惯性传感器,根据俯仰角是否接近90°分别建立数学模型,解算柱塞全姿态参数,进而反推得到气井斜度。在室内实验平台与真实天然气气井中进行验证,结果表明:室内实验气井斜度测量误差不超过0.77°,真实气井实验测量误差为1.36°,验证了所提方法的有效性与准确性。 展开更多
关键词 柱塞气举 姿态解算 气井斜度
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超深孔地质岩心钻探配套泥浆泵的研制
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作者 李明星 卢春阳 +3 位作者 柴喜元 欧喜生 兰春 曹小华 《地质装备》 2026年第1期10-15,共6页
随着岩心勘探钻孔深度不断加深,钻机向着超深孔能力的方向发展,同时也对配套泥浆泵的能力提出了新的要求。针对超深孔岩心勘探的工艺需求,本文中开发的超深孔地质岩心钻探配套泥浆泵采用了变频调速+两挡变速的传动方案,降低了配套功率约... 随着岩心勘探钻孔深度不断加深,钻机向着超深孔能力的方向发展,同时也对配套泥浆泵的能力提出了新的要求。针对超深孔岩心勘探的工艺需求,本文中开发的超深孔地质岩心钻探配套泥浆泵采用了变频调速+两挡变速的传动方案,降低了配套功率约40%;采用组合式锻件曲轴,保证强度同时简化工艺;采用易拆卸柱塞密封结构,方便维护;采用直通式液力端结构,过流性能好,结构紧凑。该泵研制后进行了性能试验,各项数据达到了行业标准要求,填补了深孔钻探配套泥浆泵的空白,对推动地勘行业的技术升级有重要意义。 展开更多
关键词 超深孔岩心勘探 变频调速 组合锻件曲轴 易拆卸柱塞密封
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基于灰色关联度柱塞滑靴球铰组件旋压组合参数优化 被引量:2
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作者 王建森 李金轩 +2 位作者 郭龙 王旭 李少年 《锻压技术》 北大核心 2025年第7期143-152,共10页
为探究旋压成形过程中结构参数及工艺参数对柱塞泵柱塞滑靴球铰组合性能的影响规律,以滑靴裙部壁厚、座圈高度、主轴转速、旋轮进给比为试验因素,以拉脱力、旋压力、最大摆角为优化目标设计正交试验,利用极差法与灰色关联度分析法对正... 为探究旋压成形过程中结构参数及工艺参数对柱塞泵柱塞滑靴球铰组合性能的影响规律,以滑靴裙部壁厚、座圈高度、主轴转速、旋轮进给比为试验因素,以拉脱力、旋压力、最大摆角为优化目标设计正交试验,利用极差法与灰色关联度分析法对正交试验数据进行分析,得到了结构参数及工艺参数对不同优化目标的影响规律,并对两组优化后的参数组合进行了进一步对比分析。结果表明:各参数影响程度由大到小依次为:座圈高度>滑靴裙部壁厚>旋轮进给比>主轴转速,通过灰色关联度优化后的最优参数组合为:座圈高度为2.5mm、滑靴裙部壁厚为1mm、旋轮进给比为0.24mm·r^(-1)、主轴转速为420r·min^(-1)。 展开更多
关键词 柱塞滑靴球铰组件 旋压 结构参数 工艺参数 正交试验
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ISW32离心泵深度一维卷积神经网络故障诊断 被引量:1
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作者 贺婷婷 张晓婷 +1 位作者 李强 颜洁 《机械设计与制造》 北大核心 2025年第4期213-216,共4页
传统卷积神经网络进行故障诊断过程费时费力,且人工提取特征未必完善。通过搭建离心泵故障诊断实验系统获得采样本,输入到深度一维卷积神经网络中进行故障诊断。通过提高1DCNN深度,为1DCNN模型设置了更多卷积层,最终实现D-1DCNN模型达... 传统卷积神经网络进行故障诊断过程费时费力,且人工提取特征未必完善。通过搭建离心泵故障诊断实验系统获得采样本,输入到深度一维卷积神经网络中进行故障诊断。通过提高1DCNN深度,为1DCNN模型设置了更多卷积层,最终实现D-1DCNN模型达到更强的特征提取能力。通过参数设置对深度一维卷积神经网络进行调节,确定最优的参数范围:学习率为0.01,卷积核选取为(1×3),批处理量为50,采取最大池化条件,以Adam优化器优化实验参数。实验测试研究结果表明:深度一维卷积神经网络在离心泵故障诊断实现了99.97%准确率,可以满足智能故障诊断的要求。该研究对提高ISW32离心泵的故障诊断能量具有很好的实际应用价值。 展开更多
关键词 离心泵 故障诊断 深度一维卷积神经网络 准确率 实验 采样
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智能柱塞及机器人井下排水采气研究进展 被引量:2
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作者 王瑞 袁晨雨 +5 位作者 王亦鑫 马嘉昕 刘博伦 张瑞超 李开鑫 许嘉 《石油工业技术监督》 2025年第1期55-60,共6页
气井进入生产后期,携液能力弱,产能大幅降低,柱塞气举技术的发展对提高采收率具有重要意义。在技术日益进步的背景下,智能柱塞气举和井下智能机器人排水采气技术在油田得到了应用,调研了国内外的生产研究现状,对比了3种工艺原理,研究了... 气井进入生产后期,携液能力弱,产能大幅降低,柱塞气举技术的发展对提高采收率具有重要意义。在技术日益进步的背景下,智能柱塞气举和井下智能机器人排水采气技术在油田得到了应用,调研了国内外的生产研究现状,对比了3种工艺原理,研究了工艺的基本模型及其优化情况,对工艺的适用性与效果进行了评价。指出传统柱塞气举技术存在的不足,以及对新智能系统技术的展望。 展开更多
关键词 柱塞气举 排水采气 智能柱塞 井下智能机器人 提高采收率
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液压泵故障PSO-BP诊断层与D-S决策层融合诊断 被引量:1
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作者 刘源 李建国 王飞飞 《机械设计与制造》 北大核心 2025年第6期151-154,共4页
为了解决用单一(振动,压力,温度)传感器对液压泵故障诊断时效率低的问题,采用粒子群(PSO)与BP神经网络相融合的方式使BP网络获得更强全局寻优性能,利用D-S证据理论来完成多传感器信号的融合处理,从而获得更优的诊断性能。研究结果表明:... 为了解决用单一(振动,压力,温度)传感器对液压泵故障诊断时效率低的问题,采用粒子群(PSO)与BP神经网络相融合的方式使BP网络获得更强全局寻优性能,利用D-S证据理论来完成多传感器信号的融合处理,从而获得更优的诊断性能。研究结果表明:选择融合算法联合诊断时柱塞磨损达到99.12%的准确率。采用优化处理的融合算法测定磨损故障时获得了几乎为100%的支持度,通过对比可以排除其它故障。单一(振动,压力,温度)传感器诊断精度基本没有超多90%,通过DS决策层把数据进行融合后精度都在98%以上,因此充分证明了PSO-BP诊断层与D-S决策层融合模型的可行性。本研究具有很高的液压泵故障诊断效率,尤其适用于一些微弱的故障信息,对提前侦测故障危险具有很好的价值。 展开更多
关键词 柱塞泵 故障诊断 多源传感器 神经网络 数据融合 诊断输出
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