Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagati...Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagation behavior.To address the unclear mechanisms governing fracture penetration across coal-gangue interfaces,this study employs the Continuum-Discontinuum Element Method(CDEM)to simulate and analyze the vertical propagation of hydraulic fractures initiating within coal seams,based on geomechanical parameters derived from the deep Benxi Formation coal seams in the southeastern Ordos Basin.The investigation systematically examines the influence of geological and operational parameters on cross-interfacial fracture growth.Results demonstrate that vertical stress difference,elastic modulus contrast between coal and gangue layers,interfacial stress differential,and interfacial cohesion at coal-gangue interfaces are critical factors governing hydraulic fracture penetration through these interfaces.High vertical stress differences(>3 MPa)inhibit interfacial dilation,promoting predominant crosslayer fracture propagation.Reduced interfacial stress contrasts and enhanced interfacial cohesion facilitate fracture penetration across interfaces.Furthermore,smaller elastic modulus contrasts between coal and gangue correlate with increased interfacial aperture.Finally,lower injection rates effectively suppress vertical fracture propagation in deep coal reservoirs.This study elucidates the characteristics and mechanisms governing cross-layer fracture propagation in coal–rock composites with interbedded partings,and delineates the dynamic evolution laws and dominant controlling factors involved.Thefindings provide critical theoretical insights for the optimization of fracture design and the efficient development of deep coalbed methane reservoirs.展开更多
To predict three-dimensional temperature distribution of molten aluminum and its influencing factors inside an industrial aluminum holding furnace,a fluid-solid coupled method was presented.The fluid-solid coupled mat...To predict three-dimensional temperature distribution of molten aluminum and its influencing factors inside an industrial aluminum holding furnace,a fluid-solid coupled method was presented.The fluid-solid coupled mathematics models of aluminum holding furnace in the premixed combustion processing were established based on mass conservation,moment conservation,momentum conservation,energy conservation and chemistry species conservation.Computational results agree well with the test data of the typical condition.The maximum combustion temperature is 1 850 K.The average temperature of the molten aluminum is 1 158 K,and the maximum temperature difference is about 240 K.The average temperature increases 0.3 ℃ while the temperature of combustion air increases 1 ℃.The optimal excess air ratio is 1.25-1.30.展开更多
A mathematical model for coupled multiphase fluid flow and sedi- mentation deformation is developed based on fluid-solid interaction mechanism.A finite difference-finite element numerical approach is presented.The res...A mathematical model for coupled multiphase fluid flow and sedi- mentation deformation is developed based on fluid-solid interaction mechanism.A finite difference-finite element numerical approach is presented.The results of an example show that the fluid-solid coupled effect has great influence on multiphase fluid flow and reservoir recovery performances,and the coupled model has practical significance for oilfield development.展开更多
A mathematical model, fully coupling multiple porous media deformation and fluid flow, was established based on the elastic theory of porous media and fluid-solid coupling mechanism in tight oil reservoirs. The finite...A mathematical model, fully coupling multiple porous media deformation and fluid flow, was established based on the elastic theory of porous media and fluid-solid coupling mechanism in tight oil reservoirs. The finite element method was used to determine the numerical solution and the accuracy of the model was verified. On this basis, the model was used to simulate productivity of multistage fractured horizontal wells in tight oil reservoirs. The results show that during the production of tight oil wells, the reservoir region close to artificial fractures deteriorated in physical properties significantly, e.g. the aperture and conductivity of artificial fractures dropped by 52.12% and 89.02% respectively. The simulations of 3000-day production of a horizontal well in tight oil reservoir showed that the predicted productivity by the uncoupled model had an error of 38.30% from that by the fully-coupled model. Apparently, ignoring the influence of fluid-solid interaction effect led to serious deviations of the productivity prediction results. The productivity of horizontal well in tight oil reservoir was most sensitive to the start-up pressure gradient, and second most sensitive to the opening of artificial fractures. Enhancing the initial conductivity of artificial fractures was helpful to improve the productivity of tight oil wells. The influence of conductivity, spacing, number and length of artificial fractures should be considered comprehensively in fracturing design. Increasing the number of artificial fractures unilaterally could not achieve the expected increase in production.展开更多
A finite volume method is applied to simulate a closed die hot forging process of a cylinder billet. Since variation and distribution of temperature play very important role in hot forging, the code involves a methodo...A finite volume method is applied to simulate a closed die hot forging process of a cylinder billet. Since variation and distribution of temperature play very important role in hot forging, the code involves a methodology of a coupled system of mechanical and thermal equations. The simulated results are compared with the experimental ones. The distribution of temperature in the billet obtained from the simulation is also discussed.展开更多
The properties of the magnetic mold in magnetic mold casting directly determine the quality of the final cast parts.In this study,the magnetic mold properties in magnetic mold casting,were studied utilizing a coupled ...The properties of the magnetic mold in magnetic mold casting directly determine the quality of the final cast parts.In this study,the magnetic mold properties in magnetic mold casting,were studied utilizing a coupled electromagnetic-structural method through numerical simulation.This study investigated key factors including equivalent stress,the distribution of tensile and compressive stresses,and the area ratio of tensile stress.It compared molds made entirely of magnetic materials with those made partially of magnetic materials.Simulation results indicate that as current increases from 4 A to 8 A,both the initial magnetic mold and the material-replaced magnetic mold initially show an increasing trend in equivalent stress,tensile-compressive stress,and the area ratio of tensile stress,peaking at 6 A before declining.After material replacement,the area ratio of tensile stress at 6 A decreases to 19.84%,representing a reduction of 29.72%.Magnetic molds comprising a combination of magnetic and non-magnetic materials exhibit sufficient strength and a reduced area ratio of tensile stress compared to those made entirely from magnetic materials.This study provides valuable insights for optimizing magnetic mold casting processes and offers practical guidance for advancing the application of magnetic molds.展开更多
Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the inf...Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.展开更多
Projection welding is a variation of electric resistance welding with the dynamic changes of the flow paths for heat and electrical properties with changing temperature caused by the large plastic deformation collapse...Projection welding is a variation of electric resistance welding with the dynamic changes of the flow paths for heat and electrical properties with changing temperature caused by the large plastic deformation collapse of projection. As the joint type between the auto door hinge and the inner plate, projection welding may bring welding distortions and would affect the assembly quality of auto body. A comprehensive electric-thermal-mechanical numerical simulation was performed to quantitatively simulate the processes of projection welding by using a coupled finite element method. The mechanism of projection collapse and the formation process of nugget were discussed and good conclusions have been achieved comparing with the test results.展开更多
In order to produce natural gas hydrate safely and efficiently,it is quite crucial to research the stability of hydrate reservoir in the process of its exploitation.The coupled thermal-hydrodynamic-mechanical(THM)nume...In order to produce natural gas hydrate safely and efficiently,it is quite crucial to research the stability of hydrate reservoir in the process of its exploitation.The coupled thermal-hydrodynamic-mechanical(THM)numerical simulation can clearly present the mechanical response laws in the process of hydrate exploitation by horizontal well,but the model is often simplified as a profile vertical to the production well,so the evolution characteristics of real formation deformation space cannot be described sufficiently.To this end,this paper develops a coupled THM simulator applicable to the large-scale hydrate exploitation by horizontal well by introducing interactive interface to the FLAC mechanics program based on the hydrate exploitation program TOUGHþHYDRATE.Then,based on the field data of second hydrate production test in South China Sea,the gas and water production and formation deformation laws under the middle-and long-term development conditions of horizontal wells are studied by taking the actual gas production of horizontal well during the production test as the constraint of coupled THM model.And the following research results are obtained.First,when the production pressure is 7 MPa and the horizontal well length is 300 m,the gas production of horizontal well can reach 1190×10^(4)m^(3),the pressure drop has a larger influence range in the free gas layer,the produced gas mainly comes from the free gas layer and the hydrate layer and the hydrate dissociation range is not large.Second,it is predicted that the seafloor settlement is about 0.16 m after 60 days'production test and 0.52 m after osne year's production.In conclusion,hydrate exploitation by horizontal well can cause a large range of seafloor settlement.The seafloor surface settles linearly and continuously and the spatial settlement distribute is in the shape of ellipse.What's more,the greatest deformation(vertical displacement)occurs at the horizontal well and above it,where formation damage happens the easiest.It is recommended to study seafloor deformation and landslip risk under the conditions of middle and long-term production based on seafloor topography,valley distribution and nonuniform spatial thickness of mineral ores.展开更多
The finite-difference method(FDM)is an essential tool in exploration geophysics,particularly for simulating wave propagation in fluid-solid coupled media.Despite its widespread use,FDM faces significant challenges tha...The finite-difference method(FDM)is an essential tool in exploration geophysics,particularly for simulating wave propagation in fluid-solid coupled media.Despite its widespread use,FDM faces significant challenges that affect its accuracy and efficiency.Firstly,the implicit handling of fluid-solid boundary conditions through parameter averaging strategy often results in low simulation accuracy.Secondly,surface topography can introduce staircase diffraction noise when grid spacing is large.To address these issues,this paper presents a novel approach.We derive an implicit expression for fluidsolid boundary conditions based on average medium theory,translating explicit boundary conditions into model parameter modification.This enables implicit handling of fluid-solid boundaries by modifying the parameters near the boundary.Furthermore,to mitigate staircase diffraction noise,we employ multiple interface discretization based on the superposition method.This effectively suppresses staircase diffraction noise without requiring grid refinement.The efficacy of our method in accurately modeling wave propagation phenomena in fluid-solid coupled media is demonstrated by numerical examples.Results align well with those obtained using the spectral element method(SEM),with significant reduction in staircase diffraction noise.展开更多
The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo val...The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo valve would reach 120℃ and the valve core and valve sleeve deform in a short amount of time. So the control precision of servo valve significantly decreases and the clamping stagnation phenomenon of valve core appears. In order to solve the problem of degraded control accuracy and clamping stagnation of servo valve under large temperature difference circumstance, the numerical simulation of heat-fluid-solid coupling by using finite element method is done. The simulation result shows that zero position leakage of servo valve is basically impacted by oil temperature and change of fit clearance. The clamping stagnation is caused by warpage-deformation and fit clearance reduction of the valve core and valve sleeve. The distribution roles of the temperature and thermal-deformation of shell, valve core and valve sleeve and the pressure, velocity and temperature field of flow channel are also analyzed. Zero position leakage and electromagnet＇s current when valve core moves in full-stroke are tested using Electro-hydraulic Servo-valve Characteristic Test-bed of an aerospace sciences and technology corporation. The experimental results show that the change law of experimental current at different oil temperatures is roughly identical to simulation current. The current curve of the electromagnet is smooth when oil temperature is below 80℃, but the amplitude of current significantly increases and the hairy appears when oil temperature is above 80℃. The current becomes smooth again after the warped valve core and valve sleeve are reground. It indicates that clamping stagnation is caused by warpage-deformation and fit clearance reduction of valve core and valve sleeve. This paper simulates and tests the heat-fluid-solid coupling of double flapper-nozzle servo valve, and the obtained results provide the reference value for the design of double flapper-nozzle force feedback servo valve.展开更多
Abstract： A joint solution model of variabk：-mass flow in two-phase region and fluid-solid coupling heat transfer, concerned about the charge process of variable-mass thermodynamic system, is built up and calculated...Abstract： A joint solution model of variabk：-mass flow in two-phase region and fluid-solid coupling heat transfer, concerned about the charge process of variable-mass thermodynamic system, is built up and calculated by the finite element method （FEM）. The results are basically consistent with relative experimental data. The calculated average heat transfer coefficient reaches 1.7~105 W/（m2. K）. When the equal percentage valve is used, the system needs the minimum requirements of valve control, but brings the highest construction cost. With the： decrease of initial steam pressure, the heat transfer intensity also weakens but the steam flow increases. With the initial water filling coefficient increasing or the temperature of steam supply decreasing, the amount of accumulative steam flow increases with the growth of steam pressure. When the pressure of steam supply drops, the steam flow gradient increases during the maximum opening period of control valve, and causes the maximum steam flow to increase.展开更多
Due to the change of initial stress state caused by roadway excavation, the permeability of the coal body may be changed during the excavation process. In this paper, according to the different stress states, the coal...Due to the change of initial stress state caused by roadway excavation, the permeability of the coal body may be changed during the excavation process. In this paper, according to the different stress states, the coal around the roadway was divided into the seepage open zone, seepage orientation zone, seepage decay zone and original seepage zone along the radial direction of the roadway. The loaded gassy coal was treated as a viscoelastic and plastic softened medium, and the mechanical behaviors of the viscoelastic zone, plastic softened zone and broken zone around the roadway were analyzed with the consideration of the loading creep, softening and expansion effect of the gassy coal. According to the law of conservation of mass and the Darcy law, the flow-solid coupled model for the gas transportation of the coal around the roadway was established considering the dynamic evolution of the adsorption characteristics, porosity and permeability of the coal, and the simulation software COMSOL was utilized to numerically simulate the stress state and gas flow regularity around the coal, which provided meaningful reference for investigating the stability of the coal and rock around the roadway.展开更多
Aiming at the regularity of deep mining strata movement,through the application of plate theory and discrete medium theory in establishing the coupling model of the deep mining strata composite medium,the continuum me...Aiming at the regularity of deep mining strata movement,through the application of plate theory and discrete medium theory in establishing the coupling model of the deep mining strata composite medium,the continuum media and the non-continuum media were coupled into the compound media giant system,and the stress of compound layer and strain coupling relationship were established.The accuracy of forecasting surface subsidence in deep mining conditions was improved.The deep mining was simulated through 3-D numerical value by the FLAC3D finite difference software,and the coupling relationship and coupling layer in the strata composite layer were analyzed.The results show that,under the deep mining condition,the coupling zone is in the position of coal seam roof with the thickness of 15-20 times,on which,the stress-strain has much difference on the coupling zone.Considering interlayer effect of coupling zone can improve the prediction precision of surface subsidence.展开更多
About 75% water-inrush accidents in China are caused by geological structure such as faults, therefore, it is necessary to investigate the water-inrush mechanism of faults to provide references for the mining activity...About 75% water-inrush accidents in China are caused by geological structure such as faults, therefore, it is necessary to investigate the water-inrush mechanism of faults to provide references for the mining activity above confined water. In this paper, based on the fluid-solid coupling theory, we built the stress-seepage coupling model for rock, then we combined with an example of water-inrush caused by fault, studied the water-inrush mechanism by using the numerical software COMSOL Mutiphysics, analyzed the change rule of shear stress, vertical stress, plastic area and water pressure for stope with a fault, and estimated the water-inrush risk at the different distances between working faces and the fault. The numerical simula- tion results indicate that： （1） the water-inrush risk will grow as the decrease of the distance between working face and the fault; （2） the failure mode of the rock in floor with fault is shear failure; （3） the rock between water-containing fault and working face failure is the reason for water-inrush.展开更多
Based on the theory of continuum mechanics of multi-pbase media, a mathematical model and non-linear FEM equation of the coupling instability problem of solid-fluid biphase media for coal-methane outburst under finite...Based on the theory of continuum mechanics of multi-pbase media, a mathematical model and non-linear FEM equation of the coupling instability problem of solid-fluid biphase media for coal-methane outburst under finite deformation are established. The critical conditions of the surface instability are presented as the singularity of the total stiffness matrices of the coal body for coal-methaue outburst. That means the deformtion or the coal body emerges bifurcatiou phenomena. The numerical simulation of a typical outburst is made.展开更多
To reduce the time of getting an ideal elliptical heat used in power station through repairing and testing a die repeatedly according to experience,finite element software Deform-3D was used to research the simulation...To reduce the time of getting an ideal elliptical heat used in power station through repairing and testing a die repeatedly according to experience,finite element software Deform-3D was used to research the simulation of deformation-heat transfer coupling in hot forming process of elliptical head with the size of Φ1200 mm ×100 mm. The variations of stress,stain,temperature,thickness and strain rate in forming process were gotten,and the forming quality was evaluated from roundness,thinning rate and thermal contraction. The results show that the maximum thinning rate of the elliptical head is 7. 31% ,it is close to the orthographic place; and the inner diam- eter obtained from simulation is 1200. 6 - 1202. 977 mm,it is in the range of inner diameter tolerance required; all the data fit well with the practical dimension data of processing head.展开更多
A three-dimensional geometric model was set up for the oxidative coupling of methane(OCM) fixed bed reactor loaded with Na_3PO_4-Mn/SiO_2/cordierite monolithic catalyst,and an improved Stansch kinetic model was establ...A three-dimensional geometric model was set up for the oxidative coupling of methane(OCM) fixed bed reactor loaded with Na_3PO_4-Mn/SiO_2/cordierite monolithic catalyst,and an improved Stansch kinetic model was established to calculate the OCM reactions using the computational fluid dynamics method and Fluent software.The simulation conditions were completely the same with the experimental conditions that the volume velocity of the reactant is 80 ml·min^(-1) under standard state,the CH_4/O_2 ratio is 3 and the temperature and pressure is800 ℃ and 1 atm,respectively.The contour of the characteristic parameters in the catalyst bed was analyzed,such as the species mass fractions,temperature,the heat flux on side wall surface,pressure,fluid density and velocity.The results showed that the calculated values matched well with the experimental values on the conversion of CH4 and the selectivity of products(C_2H_6,C_2H_4,CO,CO_2 and H_2) in the reactor outlet with an error range of±4%.The mass fractions of CH_4 and O_2 decreased from 0.600 and 0.400 at the catalyst bed inlet to 0.445 and0.120 at the outlet,where the mass fractions of C_2H_6,C_2H_4,CO and CO_2 were 0.0245,0.0460,0.0537 and 0.116,respectively.Due to the existence of laminar boundary layer,the mass fraction contours of each species bent upwards in the vicinity of the boundary layer.The volume of OCM reaction was changing with the proceeding of reaction,and the total moles of products were greater than reactants.The flow field in the catalyst bed maintained constant temperature and pressure.The fluid density decreased gradually from 2.28 kg·m^(-3) at the inlet of the catalyst bed to 2.18 kg·m^(-3) at the outlet of the catalyst bed,while the average velocity magnitude increased from 0.108 m·s-1 to 0.120 m·s^(-1).展开更多
This study clarifies the seepage characteristics of complex fractured pressure-sensitive reservoirs,and addresses a common technological problem,that is the alteration of the permeability degree of the reservoir bed(k...This study clarifies the seepage characteristics of complex fractured pressure-sensitive reservoirs,and addresses a common technological problem,that is the alteration of the permeability degree of the reservoir bed(known to be responsible for changes in the direction and velocity of fluid flows between wells).On the basis of a new pressuresensitive equation that considers the fracture directional pressure-sensitive effect,an oil-gas-water three-phase seepage mathematical model is introduced,which can be applied to pressure-sensitive,full-tensor permeability,ultralow-permeability reservoirs with fracture-induced anisotropy.Accordingly,numerical simulations are conducted to explore the seepage laws for ultralow-permeability reservoirs.The results show that element patterns have the highest recovery percentage under a fracture angle of 45°.Accounting for the pressure-sensitive effect produces a decrease in the recovery percentage.Several patterns are considered:inverted five-seven-and nine-spot patterns and a cross-row well pattern.Finally,two strategies are introduced to counteract the rotation of the direction of the principal permeability due to the fracture directional pressure-sensitive effect.展开更多
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
文摘Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagation behavior.To address the unclear mechanisms governing fracture penetration across coal-gangue interfaces,this study employs the Continuum-Discontinuum Element Method(CDEM)to simulate and analyze the vertical propagation of hydraulic fractures initiating within coal seams,based on geomechanical parameters derived from the deep Benxi Formation coal seams in the southeastern Ordos Basin.The investigation systematically examines the influence of geological and operational parameters on cross-interfacial fracture growth.Results demonstrate that vertical stress difference,elastic modulus contrast between coal and gangue layers,interfacial stress differential,and interfacial cohesion at coal-gangue interfaces are critical factors governing hydraulic fracture penetration through these interfaces.High vertical stress differences(>3 MPa)inhibit interfacial dilation,promoting predominant crosslayer fracture propagation.Reduced interfacial stress contrasts and enhanced interfacial cohesion facilitate fracture penetration across interfaces.Furthermore,smaller elastic modulus contrasts between coal and gangue correlate with increased interfacial aperture.Finally,lower injection rates effectively suppress vertical fracture propagation in deep coal reservoirs.This study elucidates the characteristics and mechanisms governing cross-layer fracture propagation in coal–rock composites with interbedded partings,and delineates the dynamic evolution laws and dominant controlling factors involved.Thefindings provide critical theoretical insights for the optimization of fracture design and the efficient development of deep coalbed methane reservoirs.
基金Project(2006AA03Z523) supported by the National High-Tech Research and Development Program of ChinaProject(08C26224302178) supported by the Innovation Foundation of Central South University,China
文摘To predict three-dimensional temperature distribution of molten aluminum and its influencing factors inside an industrial aluminum holding furnace,a fluid-solid coupled method was presented.The fluid-solid coupled mathematics models of aluminum holding furnace in the premixed combustion processing were established based on mass conservation,moment conservation,momentum conservation,energy conservation and chemistry species conservation.Computational results agree well with the test data of the typical condition.The maximum combustion temperature is 1 850 K.The average temperature of the molten aluminum is 1 158 K,and the maximum temperature difference is about 240 K.The average temperature increases 0.3 ℃ while the temperature of combustion air increases 1 ℃.The optimal excess air ratio is 1.25-1.30.
文摘A mathematical model for coupled multiphase fluid flow and sedi- mentation deformation is developed based on fluid-solid interaction mechanism.A finite difference-finite element numerical approach is presented.The results of an example show that the fluid-solid coupled effect has great influence on multiphase fluid flow and reservoir recovery performances,and the coupled model has practical significance for oilfield development.
基金Supported by the National Science and Technology Major Project (2017ZX05013-005)。
文摘A mathematical model, fully coupling multiple porous media deformation and fluid flow, was established based on the elastic theory of porous media and fluid-solid coupling mechanism in tight oil reservoirs. The finite element method was used to determine the numerical solution and the accuracy of the model was verified. On this basis, the model was used to simulate productivity of multistage fractured horizontal wells in tight oil reservoirs. The results show that during the production of tight oil wells, the reservoir region close to artificial fractures deteriorated in physical properties significantly, e.g. the aperture and conductivity of artificial fractures dropped by 52.12% and 89.02% respectively. The simulations of 3000-day production of a horizontal well in tight oil reservoir showed that the predicted productivity by the uncoupled model had an error of 38.30% from that by the fully-coupled model. Apparently, ignoring the influence of fluid-solid interaction effect led to serious deviations of the productivity prediction results. The productivity of horizontal well in tight oil reservoir was most sensitive to the start-up pressure gradient, and second most sensitive to the opening of artificial fractures. Enhancing the initial conductivity of artificial fractures was helpful to improve the productivity of tight oil wells. The influence of conductivity, spacing, number and length of artificial fractures should be considered comprehensively in fracturing design. Increasing the number of artificial fractures unilaterally could not achieve the expected increase in production.
文摘A finite volume method is applied to simulate a closed die hot forging process of a cylinder billet. Since variation and distribution of temperature play very important role in hot forging, the code involves a methodology of a coupled system of mechanical and thermal equations. The simulated results are compared with the experimental ones. The distribution of temperature in the billet obtained from the simulation is also discussed.
基金the National Natural Science Foundation of China(No.51875062,No.52205336)the China Postdoctoral Science Foundation(No.2021M700567).
文摘The properties of the magnetic mold in magnetic mold casting directly determine the quality of the final cast parts.In this study,the magnetic mold properties in magnetic mold casting,were studied utilizing a coupled electromagnetic-structural method through numerical simulation.This study investigated key factors including equivalent stress,the distribution of tensile and compressive stresses,and the area ratio of tensile stress.It compared molds made entirely of magnetic materials with those made partially of magnetic materials.Simulation results indicate that as current increases from 4 A to 8 A,both the initial magnetic mold and the material-replaced magnetic mold initially show an increasing trend in equivalent stress,tensile-compressive stress,and the area ratio of tensile stress,peaking at 6 A before declining.After material replacement,the area ratio of tensile stress at 6 A decreases to 19.84%,representing a reduction of 29.72%.Magnetic molds comprising a combination of magnetic and non-magnetic materials exhibit sufficient strength and a reduced area ratio of tensile stress compared to those made entirely from magnetic materials.This study provides valuable insights for optimizing magnetic mold casting processes and offers practical guidance for advancing the application of magnetic molds.
文摘Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.
基金The National Natural Science Foundation of China(No.50575140)
文摘Projection welding is a variation of electric resistance welding with the dynamic changes of the flow paths for heat and electrical properties with changing temperature caused by the large plastic deformation collapse of projection. As the joint type between the auto door hinge and the inner plate, projection welding may bring welding distortions and would affect the assembly quality of auto body. A comprehensive electric-thermal-mechanical numerical simulation was performed to quantitatively simulate the processes of projection welding by using a coupled finite element method. The mechanism of projection collapse and the formation process of nugget were discussed and good conclusions have been achieved comparing with the test results.
基金Basic Foresight Research Project of Oil and GasDevelopment from Sinopec Ministry of Science and Technology:“Key technologies of drilling and completion and development of coring equipment for natural gas hydrate”(No.P20040-3)Sinopec Shengli Oilfield Post-doctoral Research Project:“Sand Production Dynamic Prediction and Technical Policy Boundaries in Natural Gas Hydrate Reservoir”(No.YKB2107)Youth Science Fund Project of National Natural Science Foundation of China:“Study on Non-Darcy Flow Characteristics of and Its Impact on Productivity in Low PermeabilityMuddy Silt Hydrate Reservoirs in South China Sea”(No.42102302).
文摘In order to produce natural gas hydrate safely and efficiently,it is quite crucial to research the stability of hydrate reservoir in the process of its exploitation.The coupled thermal-hydrodynamic-mechanical(THM)numerical simulation can clearly present the mechanical response laws in the process of hydrate exploitation by horizontal well,but the model is often simplified as a profile vertical to the production well,so the evolution characteristics of real formation deformation space cannot be described sufficiently.To this end,this paper develops a coupled THM simulator applicable to the large-scale hydrate exploitation by horizontal well by introducing interactive interface to the FLAC mechanics program based on the hydrate exploitation program TOUGHþHYDRATE.Then,based on the field data of second hydrate production test in South China Sea,the gas and water production and formation deformation laws under the middle-and long-term development conditions of horizontal wells are studied by taking the actual gas production of horizontal well during the production test as the constraint of coupled THM model.And the following research results are obtained.First,when the production pressure is 7 MPa and the horizontal well length is 300 m,the gas production of horizontal well can reach 1190×10^(4)m^(3),the pressure drop has a larger influence range in the free gas layer,the produced gas mainly comes from the free gas layer and the hydrate layer and the hydrate dissociation range is not large.Second,it is predicted that the seafloor settlement is about 0.16 m after 60 days'production test and 0.52 m after osne year's production.In conclusion,hydrate exploitation by horizontal well can cause a large range of seafloor settlement.The seafloor surface settles linearly and continuously and the spatial settlement distribute is in the shape of ellipse.What's more,the greatest deformation(vertical displacement)occurs at the horizontal well and above it,where formation damage happens the easiest.It is recommended to study seafloor deformation and landslip risk under the conditions of middle and long-term production based on seafloor topography,valley distribution and nonuniform spatial thickness of mineral ores.
基金supported by the National Natural Science Foundation of China(Nos.42404134,U24B2031,42174160)the China Postdoctoral Science Foundation(No.2024M753204)the National Key R&D Program of China(Nos.2021YFA0716901,2022YFB3904601)。
文摘The finite-difference method(FDM)is an essential tool in exploration geophysics,particularly for simulating wave propagation in fluid-solid coupled media.Despite its widespread use,FDM faces significant challenges that affect its accuracy and efficiency.Firstly,the implicit handling of fluid-solid boundary conditions through parameter averaging strategy often results in low simulation accuracy.Secondly,surface topography can introduce staircase diffraction noise when grid spacing is large.To address these issues,this paper presents a novel approach.We derive an implicit expression for fluidsolid boundary conditions based on average medium theory,translating explicit boundary conditions into model parameter modification.This enables implicit handling of fluid-solid boundaries by modifying the parameters near the boundary.Furthermore,to mitigate staircase diffraction noise,we employ multiple interface discretization based on the superposition method.This effectively suppresses staircase diffraction noise without requiring grid refinement.The efficacy of our method in accurately modeling wave propagation phenomena in fluid-solid coupled media is demonstrated by numerical examples.Results align well with those obtained using the spectral element method(SEM),with significant reduction in staircase diffraction noise.
基金Supposed by National Natural Science Foundation of China(Grant No.51075348)Hebei Provincial Natural Science Foundation of China(Grant No.E2011203151)Research Fund for Doctoral Program of Higher Education of China(Grant No.20101333110002)
文摘The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo valve would reach 120℃ and the valve core and valve sleeve deform in a short amount of time. So the control precision of servo valve significantly decreases and the clamping stagnation phenomenon of valve core appears. In order to solve the problem of degraded control accuracy and clamping stagnation of servo valve under large temperature difference circumstance, the numerical simulation of heat-fluid-solid coupling by using finite element method is done. The simulation result shows that zero position leakage of servo valve is basically impacted by oil temperature and change of fit clearance. The clamping stagnation is caused by warpage-deformation and fit clearance reduction of the valve core and valve sleeve. The distribution roles of the temperature and thermal-deformation of shell, valve core and valve sleeve and the pressure, velocity and temperature field of flow channel are also analyzed. Zero position leakage and electromagnet＇s current when valve core moves in full-stroke are tested using Electro-hydraulic Servo-valve Characteristic Test-bed of an aerospace sciences and technology corporation. The experimental results show that the change law of experimental current at different oil temperatures is roughly identical to simulation current. The current curve of the electromagnet is smooth when oil temperature is below 80℃, but the amplitude of current significantly increases and the hairy appears when oil temperature is above 80℃. The current becomes smooth again after the warped valve core and valve sleeve are reground. It indicates that clamping stagnation is caused by warpage-deformation and fit clearance reduction of valve core and valve sleeve. This paper simulates and tests the heat-fluid-solid coupling of double flapper-nozzle servo valve, and the obtained results provide the reference value for the design of double flapper-nozzle force feedback servo valve.
基金Project(20080431380) supported by China Postdoctoral Science Foundation
文摘Abstract： A joint solution model of variabk：-mass flow in two-phase region and fluid-solid coupling heat transfer, concerned about the charge process of variable-mass thermodynamic system, is built up and calculated by the finite element method （FEM）. The results are basically consistent with relative experimental data. The calculated average heat transfer coefficient reaches 1.7~105 W/（m2. K）. When the equal percentage valve is used, the system needs the minimum requirements of valve control, but brings the highest construction cost. With the： decrease of initial steam pressure, the heat transfer intensity also weakens but the steam flow increases. With the initial water filling coefficient increasing or the temperature of steam supply decreasing, the amount of accumulative steam flow increases with the growth of steam pressure. When the pressure of steam supply drops, the steam flow gradient increases during the maximum opening period of control valve, and causes the maximum steam flow to increase.
基金the financial support from the National Natural Science Foundation for Young Scientists of China (Nos.51604116 and 51604096)Natural Science Foundation ofHenbei Province (No.E2016508036)+1 种基金Hebei State Key Laboratory of Mine Disaster Prevention (No.KJZH2017K08)Basic and Frontier Technology Research Project of Henan Province in 2016 (No.162300410031)
文摘Due to the change of initial stress state caused by roadway excavation, the permeability of the coal body may be changed during the excavation process. In this paper, according to the different stress states, the coal around the roadway was divided into the seepage open zone, seepage orientation zone, seepage decay zone and original seepage zone along the radial direction of the roadway. The loaded gassy coal was treated as a viscoelastic and plastic softened medium, and the mechanical behaviors of the viscoelastic zone, plastic softened zone and broken zone around the roadway were analyzed with the consideration of the loading creep, softening and expansion effect of the gassy coal. According to the law of conservation of mass and the Darcy law, the flow-solid coupled model for the gas transportation of the coal around the roadway was established considering the dynamic evolution of the adsorption characteristics, porosity and permeability of the coal, and the simulation software COMSOL was utilized to numerically simulate the stress state and gas flow regularity around the coal, which provided meaningful reference for investigating the stability of the coal and rock around the roadway.
基金Project(504006009)supported by the National Natural Science Foundation of ChinaProject(2007-09)supported by Open Research Project of State Key Laboratory of Coal Resources&Safe Mining(CUMTB)of ChinaProject(2010921099)supported by Liaoning Baiqianwan Talents Program
文摘Aiming at the regularity of deep mining strata movement,through the application of plate theory and discrete medium theory in establishing the coupling model of the deep mining strata composite medium,the continuum media and the non-continuum media were coupled into the compound media giant system,and the stress of compound layer and strain coupling relationship were established.The accuracy of forecasting surface subsidence in deep mining conditions was improved.The deep mining was simulated through 3-D numerical value by the FLAC3D finite difference software,and the coupling relationship and coupling layer in the strata composite layer were analyzed.The results show that,under the deep mining condition,the coupling zone is in the position of coal seam roof with the thickness of 15-20 times,on which,the stress-strain has much difference on the coupling zone.Considering interlayer effect of coupling zone can improve the prediction precision of surface subsidence.
基金Supported by the National Basic Research Program of China （2010CB226800） the National Natural Science Foundation of China （50904065） the Program for New Century Excellent Talents in University （NCET-09-0728）
文摘About 75% water-inrush accidents in China are caused by geological structure such as faults, therefore, it is necessary to investigate the water-inrush mechanism of faults to provide references for the mining activity above confined water. In this paper, based on the fluid-solid coupling theory, we built the stress-seepage coupling model for rock, then we combined with an example of water-inrush caused by fault, studied the water-inrush mechanism by using the numerical software COMSOL Mutiphysics, analyzed the change rule of shear stress, vertical stress, plastic area and water pressure for stope with a fault, and estimated the water-inrush risk at the different distances between working faces and the fault. The numerical simula- tion results indicate that： （1） the water-inrush risk will grow as the decrease of the distance between working face and the fault; （2） the failure mode of the rock in floor with fault is shear failure; （3） the rock between water-containing fault and working face failure is the reason for water-inrush.
文摘Based on the theory of continuum mechanics of multi-pbase media, a mathematical model and non-linear FEM equation of the coupling instability problem of solid-fluid biphase media for coal-methane outburst under finite deformation are established. The critical conditions of the surface instability are presented as the singularity of the total stiffness matrices of the coal body for coal-methaue outburst. That means the deformtion or the coal body emerges bifurcatiou phenomena. The numerical simulation of a typical outburst is made.
基金Sponsored by the Heilongjiang Provincial Public Relation Project (Grant No.GC06A515)
文摘To reduce the time of getting an ideal elliptical heat used in power station through repairing and testing a die repeatedly according to experience,finite element software Deform-3D was used to research the simulation of deformation-heat transfer coupling in hot forming process of elliptical head with the size of Φ1200 mm ×100 mm. The variations of stress,stain,temperature,thickness and strain rate in forming process were gotten,and the forming quality was evaluated from roundness,thinning rate and thermal contraction. The results show that the maximum thinning rate of the elliptical head is 7. 31% ,it is close to the orthographic place; and the inner diam- eter obtained from simulation is 1200. 6 - 1202. 977 mm,it is in the range of inner diameter tolerance required; all the data fit well with the practical dimension data of processing head.
基金Supported by the National Basic Research Program of China(2005CB221405)
文摘A three-dimensional geometric model was set up for the oxidative coupling of methane(OCM) fixed bed reactor loaded with Na_3PO_4-Mn/SiO_2/cordierite monolithic catalyst,and an improved Stansch kinetic model was established to calculate the OCM reactions using the computational fluid dynamics method and Fluent software.The simulation conditions were completely the same with the experimental conditions that the volume velocity of the reactant is 80 ml·min^(-1) under standard state,the CH_4/O_2 ratio is 3 and the temperature and pressure is800 ℃ and 1 atm,respectively.The contour of the characteristic parameters in the catalyst bed was analyzed,such as the species mass fractions,temperature,the heat flux on side wall surface,pressure,fluid density and velocity.The results showed that the calculated values matched well with the experimental values on the conversion of CH4 and the selectivity of products(C_2H_6,C_2H_4,CO,CO_2 and H_2) in the reactor outlet with an error range of±4%.The mass fractions of CH_4 and O_2 decreased from 0.600 and 0.400 at the catalyst bed inlet to 0.445 and0.120 at the outlet,where the mass fractions of C_2H_6,C_2H_4,CO and CO_2 were 0.0245,0.0460,0.0537 and 0.116,respectively.Due to the existence of laminar boundary layer,the mass fraction contours of each species bent upwards in the vicinity of the boundary layer.The volume of OCM reaction was changing with the proceeding of reaction,and the total moles of products were greater than reactants.The flow field in the catalyst bed maintained constant temperature and pressure.The fluid density decreased gradually from 2.28 kg·m^(-3) at the inlet of the catalyst bed to 2.18 kg·m^(-3) at the outlet of the catalyst bed,while the average velocity magnitude increased from 0.108 m·s-1 to 0.120 m·s^(-1).
基金This work is financially supported by the National Natural Science Foundation Project(No.51374222)National Major Project(No.2017ZX05032004-002)+2 种基金the National Key Basic Research&Development Program(No.2015CB250905)CNPC’s Major Scientific and Technological Project(No.2017E-0405)SINOPEC Major Scientific Research Project(No.P18049-1).
文摘This study clarifies the seepage characteristics of complex fractured pressure-sensitive reservoirs,and addresses a common technological problem,that is the alteration of the permeability degree of the reservoir bed(known to be responsible for changes in the direction and velocity of fluid flows between wells).On the basis of a new pressuresensitive equation that considers the fracture directional pressure-sensitive effect,an oil-gas-water three-phase seepage mathematical model is introduced,which can be applied to pressure-sensitive,full-tensor permeability,ultralow-permeability reservoirs with fracture-induced anisotropy.Accordingly,numerical simulations are conducted to explore the seepage laws for ultralow-permeability reservoirs.The results show that element patterns have the highest recovery percentage under a fracture angle of 45°.Accounting for the pressure-sensitive effect produces a decrease in the recovery percentage.Several patterns are considered:inverted five-seven-and nine-spot patterns and a cross-row well pattern.Finally,two strategies are introduced to counteract the rotation of the direction of the principal permeability due to the fracture directional pressure-sensitive effect.
