Polyether ether ketone(PEEK)-based continuous glass fiber reinforced thermoplastic composite offers advantages such as high strength,electrical insulation,and heat insulation.Parts manufactured using this composite an...Polyether ether ketone(PEEK)-based continuous glass fiber reinforced thermoplastic composite offers advantages such as high strength,electrical insulation,and heat insulation.Parts manufactured using this composite and 3D printing have promising applications in aerospace,automobile,rail transit,etc.In this paper,a high-temperature melt impregnation method was used to successfully prepare the 3D printing prepreg filaments of the aforementioned composite.In the FDM 3D printing equipment,a nozzle of high thermal conductivity and wear-resistant copper alloy and a PEEK-based carbon fiber thermoplastic composite build plate with uniform temperature control were innovatively introduced to effectively improve the quality of 3D printing.The porosity of the 3D printed samples produced from the composite prepreg filament was analyzed under different printing parameters,and the mechanical properties and fracture mechanism of the printed parts were studied.The results show that the printing layer thickness,printing speed,printing temperature and build plate temperature have varying effects on the porosity of printed parts,which in turn affects tensile strength and the interlaminar shear strength(ILSS).When the printing layer thickness is 0.4 mm,printing speed is 2 mm/s,nozzle temperature is 430℃ and build plate temperature is 150℃,the tensile strength and ILSS of the composite printed parts reach their maximum values of 463.76 and 24.95 MPa,respectively.Microscopic analysis of the fracture morphology of the tensile specimens reveals that the 3D printed CGF/PEEK composite sample has three types of fracture mode,which are single filament bundle fracture,fracture mode of delamination,and fracture failure of the sample at the cross-section.The essence of the above three kinds of fracture mode is the difference of the interface bonding force of 3D printed CGF/PEEK composites.The fracture failure at the cross-section is that the continuous glass fibers in the composite are pulled out until they break,which is the main form of the failure of the composite under tensile load.The interfacial region of the composite is prone to microscopic defects such as voids and delamination during 3D printing,which become the most vulnerable link of the composite.Understanding the relationship between voids and fracture behavior lays a foundation for defect suppression and performance improvement of subsequent printed parts.展开更多
Poly-ether-ether-ketone/nano-silicon nitride(PEEK/nSN)composite scaffolds,fabricated by laser powder bed fusion(LPBF),show great potential for orthopedic applications due to their excellent biological performance and ...Poly-ether-ether-ketone/nano-silicon nitride(PEEK/nSN)composite scaffolds,fabricated by laser powder bed fusion(LPBF),show great potential for orthopedic applications due to their excellent biological performance and mechanical adaptability.However,the effect of nSN on LPBF processability and scaffold properties remains unclear.This study systematically investigates the processability and mechanical per-formance of PEEK/nSN composites to enable reliable clinical fabrication.The results show that adding nSN improves powder flowability and inhibits crystallization,enhancing LPBF processability.The introduction of nSN reduces PEEK’s non-isothermal crystallization Avrami exponent from 3.04 to 2.01,suggesting a transformation from a three-dimensional spherulitic to a two-dimensional lamellar crystal structure.Tensile tests reveal that the presence of nSN alters the optimal process parameters,reducing the optimal laser power from 25 W to 22 W due to increased energy absorption efficiency,as shown by an increase in absorbance at 843 cm^(-1)from 0.27 to 0.35 as the nSN content increases to 2 wt%.Porous diamond-structured scaffolds were fabricated using optimal parameters for pure PEEK,PEEK/1 wt%nSN,and PEEK/2 wt%nSN.Diamond-structured scaffolds fabricated with 1 wt%nSN showed a 12.2%increase in elastic modulus compared to pure PEEK,highlighting the enhanced mechanical performance.Over-all,this study offers key insights into the stable and customizable LPBF fabrication of PEEK/nSN porous scaffolds,providing a foundation for future research on their bioactivity and antibacterial properties for orthopedic applications.展开更多
FeCrAl fiber-reinforced hydroxyapatite（HA） biocomposites（FeCrAl（f）/HA） were fabricated by the hot pressing technique.The metallographic microscopy,X-ray diffractometry,scanning electron microscopy（SEM） and ene...FeCrAl fiber-reinforced hydroxyapatite（HA） biocomposites（FeCrAl（f）/HA） were fabricated by the hot pressing technique.The metallographic microscopy,X-ray diffractometry,scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS） were used to observe and analyze the microstructure and composition of FeCrAl（f）/HA composites,respectively.The mechanical properties of FeCrAl（f）/HA composites were measured by the three-point-bending test.The results show that the composite can be reinforced by FeCrAl fiber and enhanced gradually,and then declined with the increase of the content of FeCrAl fiber（0-11%,volume fraction） in the whole range of experiments.Both the HA matrix and FeCrAl fiber integrate very tightly and bit into each other very deeply and counter-diffusion takes place to some extent at two-phase interface.The optimum parameters of FeCrAl（f）/HA composite are diameter of 22 μm,length of 1-2 mm and of volume faction of about 7% for FeCrAl fibers.展开更多
A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commerc...A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.展开更多
Poly(vinyl alcohol)(PVA)/hydroxyapatite(HA)composite hydrogel specimens were prepared with 15%PVA and 1%,2%,3%,4%and 5%HA by repeated freezing-thawing.The tests of static and dynamic mechanical properties were carried...Poly(vinyl alcohol)(PVA)/hydroxyapatite(HA)composite hydrogel specimens were prepared with 15%PVA and 1%,2%,3%,4%and 5%HA by repeated freezing-thawing.The tests of static and dynamic mechanical properties were carried out todiscuss the influence of different contents of HA and freezing-thawing cycles on the mechanical properties of PVA/HA compositehydrogel.The results of static mechanical tests showed that the PVA/HA composite hydrogel with 3%HA and ninefreezing-thawing cycles had excellent stress relaxation properties,higher relaxation ratio,lower stress equilibrium value andpresented better properties of creep and recovery.The results of dynamic mechanical test showed that the PVA/HA compositehydrogel with nine freezing-thawing cycles had higher storage modulus and loss modulus,so was the PVA/HA compositehydrogel with 3%HA.展开更多
Over the last half-century,polyether ether ketone(PEEK)has emerged as a widely adopted thermoplastic polymer,primarily due to its lower density,exceptional mechanical properties,high-temperature and chemical resistanc...Over the last half-century,polyether ether ketone(PEEK)has emerged as a widely adopted thermoplastic polymer,primarily due to its lower density,exceptional mechanical properties,high-temperature and chemical resistance,and biocompatibility.PEEK and its composites have found extensive applications across various fields,including machinery,aerospace,military equipment,electronics,and biomedicine,positioning themselves as promising substitutes for traditional metal structures.Nevertheless,achieving optimal performance and functional molding of PEEK and its composites presents a formidable challenge,given their inherent characteristics,such as semi-crystallinity,high melting temperature,heightened viscosity,low dielectric coefficient,and hydrophobic properties.In this paper,we present a comprehensive review of the molding methods and processes of PEEK and its composites,including extrusion molding,hot compression molding,injection molding,and 3D printing.We also introduce typical innovative applications within the fields of mechanics,electricity,and biomedicine while elucidating methodologies that leverage the distinctive advantages of PEEK and its composites.Additionally,we summarize research findings related to manipulating the properties of PEEK and its composites through the optimization of machine parameters,process variables,and material structural adjustments.Finally,we contemplate the prevailing development trends and outline prospective avenues for further research in the advancement and molding of PEEK and its composites.展开更多
Hydroxyapatite-graft-poly(D-lactide)(HA-g-PDLA)was synthesized by ring-opening polymerization with HA as initiator and stannous octanoate(Sn(Oct)2)as catalyst.Thermogravimetric analysis(TGA)and Fourier transform infra...Hydroxyapatite-graft-poly(D-lactide)(HA-g-PDLA)was synthesized by ring-opening polymerization with HA as initiator and stannous octanoate(Sn(Oct)2)as catalyst.Thermogravimetric analysis(TGA)and Fourier transform infrared spectroscopy(FUR)results indicate that PDLA chains are successfully grafted onto HA particles by covalent bond.Under two different processing temperatures(190 and 230℃),the effect of the grafted PDLA chains on the crystallization behavior of poly(L-lactide)/HA-g-PDLA(PLLA/HA-g-PDLA)composite was investigated in the current study,comparing to neat PLLA and its four composites(PLLA/HA,PLLA/HA-g-PLLA,PLLA/PDLA,and PLLA/HA/PDLA).The crystallization rate of PLLA/HA-g-PDLA composite is highly enhanced comparing to PLLA,PLLA/HA and PLLA/HA-g-PLLA composites in which there are no stereocomplex(SC)crystallites.In addition,when the processing temperature rises from 190℃ to 230℃,the acceleration of PLLA crystallization in PLLA/HA-g-PDLA composite is not influenced so much as other composites containing SC crystallites,such as PLLA/HA/PDLA or PLLA/PDLA.The differential scanning calorimetry(DSC)results demonstrate that even without SC crystallites,the crystallization of PLLA can still be accelerated a lot in this composite.This may be related to the interaction between the grafted PDLA chains and the amorphous PLLA chains in PLLA/HA-g-PDLA composite.The isothermal crystallization kinetics studies indicate that the nature of nucleation and crystal growth of PLLA/HAg-PDLA composite are more likely 3D crystalline growth with heterogeneous nucleation mode,which are different from PLLA or other composites.This investigation could shed new light on the application of PLLA/HA composites.展开更多
The in vitro degradation characteristic of the poly D, L-lactic acid （ PDLIA ）/ hydroxyapatite （ HA ） compound were investigated. The compoundfibers were immersed in static phosphate buffer at 37℃ to degrade fo...The in vitro degradation characteristic of the poly D, L-lactic acid （ PDLIA ）/ hydroxyapatite （ HA ） compound were investigated. The compoundfibers were immersed in static phosphate buffer at 37℃ to degrade for 22 weeks. The changes in pH value of the buffer solution, the mechanical strength and morphological of inside and outside of composite fibers with degrurlation characteristic were observed. Results show that pH value of the buffer solution stabilized to aboat 7.0 before 12 weeks, however after 20 weeks that pH value quick declined. After 7 weeks that composite fibers of mechanical strength cannot mensuration. SEM observation revealed ttua bimodal degradation occurred in composite fibers.展开更多
To improve performance of PTFE-based damping material,composites with several fillers were prepared by compressing and sintering. The dynamic mechanical properties of the composites were investigated by means of visco...To improve performance of PTFE-based damping material,composites with several fillers were prepared by compressing and sintering. The dynamic mechanical properties of the composites were investigated by means of viscoanalyser. Temperature-dependent loss factors,storage modulus and loss modulus were obtained. And SEM was employed to study the compatibility between PTFE and fillers. The results show that,when blending PPS and PEEK at proper content,the loss factor curve appears double peaks,which can widen the high-damping temperature region of the composites. Blending graphite or alumina can increase the storage modulus obviously,but decrease the value of loss factor. And because graphite or alumina combines with matrix poorly,glide would happen at interface when bearing external load. The interface friction can dissipate vibration energy,which increases the loss modulus of the composites. Blending PPS,PEEK and graphite or alumina at right content,PTFE-based composites can meet demands as damping material in practical engineering.展开更多
The co-continuous(HA+β-TCP)/Zn−3Sn composite was fabricated via vacuum casting-infiltration method.The microstructure,mechanical properties,corrosion behaviors,and hemolysis ratio of the composite were studied by sca...The co-continuous(HA+β-TCP)/Zn−3Sn composite was fabricated via vacuum casting-infiltration method.The microstructure,mechanical properties,corrosion behaviors,and hemolysis ratio of the composite were studied by scanning electron microscope,X-ray diffractometer,mechanical testing,electrochemical test,immersion test,and ultraviolet spectrophotometry.The results indicate that Zn−3Sn alloy infiltrated into porous HA+β-TCP scaffold,which resulted in the formation of a compact(HA+β-TCP)/Zn−3Sn co-continuous composite,without any reaction layer between the Zn−3Sn alloy and the HA+β-TCP scaffold.The compressive strength of the composite was equal to about 3/4 that of Zn−3Sn alloy bulk.The corrosion rate of composite in simulated body fluid solution was slightly higher than that of Zn−3Sn alloy bulk.The main corrosion product on the composite surface was Zn(OH)2.The hemolysis rate of the composite was lower than that of Zn–3Sn alloy bulk and exhibited superior blood compatibility.展开更多
In order to overcome the poor mechanical properties of HA and the low bioactivity of Ti, HA/Ti composites with various compositions were prepared by mechanical milling. The effects of milling condition and the composi...In order to overcome the poor mechanical properties of HA and the low bioactivity of Ti, HA/Ti composites with various compositions were prepared by mechanical milling. The effects of milling condition and the composition on the microstructure, the density and the hardness of the composites were studied. The results show that during the ball milling process, Ti particles are refined and the homogeneity of the HA/Ti mixtures is improved; HA will partially decompose due to the existence of Ti and high sintering temperature. The microstructure of HA/Ti composites is highly dependent on the milling condition and the composition. In the microstructure, Ti phase connects to be a continuous network, and HA/Ti mixtures disperse in the network. The longer the milling time, the finer the network will be. The density of HA/Ti composites decreases with the content of HA increasing and the milling time prolonging, because HA deteriorates the sinterability of Ti.The hardness of HA/Ti composites increases firstly with the content of HA increasing, and then drops when the content of HA exceeds 30%. Addition of HA will strengthen the HA/Ti composite but will decrease the density of the composite, which accounts for the effect of HA on the hardness of the composites.展开更多
Nonporous and porous C/PLA/nano-HA composites were fabricated by the process of solvent blending and freeze-drying technique, and the effect of porous structure on the mechanical properties of C/PLA/nano-HA composites...Nonporous and porous C/PLA/nano-HA composites were fabricated by the process of solvent blending and freeze-drying technique, and the effect of porous structure on the mechanical properties of C/PLA/nano-HA composites scaffold was investigated and analyzed. The results show that the effects of porous structure on the bending strength, modulus and curves of stress and strain were obvious. Compared with nonporous sample, the curves of stress and strain of porous sample show more rough, and alternative phenomenon of stress increase and stress relaxation appears. It is strongly suggested that the fracture model of C/PLA/nano-HA composites scaffold transforms from the local to global load due to the porous structure.展开更多
The poor surface antibacterial properties are one of the important factors limiting the application of Carbon Fibers Reinforced Polyetheretherketone (CFR-P) composites as artificial bone replace materials. Some of the...The poor surface antibacterial properties are one of the important factors limiting the application of Carbon Fibers Reinforced Polyetheretherketone (CFR-P) composites as artificial bone replace materials. Some of the Two-Dimensional (2D) nanomaterials with unique lamellar structures and biological properties have been demonstrated to have excellent antibacterial properties. Antibacterial properties can be improved by feasible chemical strategies for preparing 2D nanomaterials coating on the surface of CFR-P. In this work, Black Phosphorus (BP) coating was prepared on the originally chemically inert CFR-P surface based on wet chemical pretreatment. The physical and chemical properties, including surface microstructure, chemical composition and state, roughness and hydrophilicity were characterized. The antibacterial ratios against Staphylococcus aureus (S. aureus), Escherichia coli (E. coli), and Streptococcus mutans (S. mutans) were evaluated. The results indicated that hydrophilicity of BP coating on CFR-P was significantly higher compared to that of the pure CFR-P. Wet chemical pretreatment using mixed acid reagents (concentrated sulfuric acid and concentrated nitric acid) introduced hydroxyl, carboxyl and nitro groups on CFR-P. The BP coating exhibited the antibacterial rate of over 98% against both S. aureus and E. coli. In addition, the antibacterial rate of BP coating against the main pathogenic bacteria of dental caries, Streptococcus mutans, reached 45%.展开更多
Functional gradient hydroxyapatite reinforced polyetheretherketone is one of the most promising or- thopedic implant biomaterials. In this study, functional gradient hydroxyapatite reinforced polyetheretherketone bioc...Functional gradient hydroxyapatite reinforced polyetheretherketone is one of the most promising or- thopedic implant biomaterials. In this study, functional gradient hydroxyapatite reinforced polyetheretherketone biocomposites were prepared by layer-by-layer method with the incorporation of hot press molding technology. Studies on the flexural mechanical properties of the functional gradient biocomposites revealed that the flexural stress-stain behavior of the biocomposites presented linear elastic characteristics. The fracture mechanism of the functional gradient biocomposites was predominated by brittle rupture. Furthermore, both flexural strength and break strain of the functional gradient HA/PEEK biocomposites obviously decreased with the rise of the total HA content. The effect of hydroxyapatite concentration difference between adjacent layers （HCDBAL） on the flexural strength obviously relied on the level of HCDBAL and total HA content in the functional gradient HA/PEEK biocomposites. The higher the total HA content in the functional gradient biocomposites is, the less the influence degree of HCDBAL on the flexural strength is. Moreover, total HA content and HCDBAL played synergistic influence on the flexural modulus of the functional gradient HA/PEEK biocomposites.展开更多
A three-dimensional finite element analysis was conducted to evaluate the feasibility of predicting the flexural properties of hydroxyapatite-reinforced poly-L-lactide acid （HA/PLLA） biocomposite using three differe...A three-dimensional finite element analysis was conducted to evaluate the feasibility of predicting the flexural properties of hydroxyapatite-reinforced poly-L-lactide acid （HA/PLLA） biocomposite using three different schemes. The scheme 1, originated from a beam analysis, was used to determine the flexural modulus analytically while the scheme 2 and 3 were designed to have different loading and boundary conditions using a finite element cell modeling approach. An empirical approach using Chow＇s formula and experimental data were used for comparison with the predicted results. In order to reduce the computational time and save the storage space involved in determining the effect of varying particle volume fractions on the flexural properties of HA/PLLA, a superelement technique was applied. The results using the scheme 3 and the Chow＇s formula were found to be in reasonable agreement with experimental results over the range of particle volume fraction. In addition to the Chow＇s formula, local stress distribution and the failure processes in HA/PLLA were simulated using the finite element technique.展开更多
Nano-hydroxyapatite reinforced poly（vinyl alcohol） gel（nano-HA/PVA gel） composites has been proposed as a promising biomaterial,especially used as an articular cartilage repair biomaterial.In this paper,nano-HA/PV...Nano-hydroxyapatite reinforced poly（vinyl alcohol） gel（nano-HA/PVA gel） composites has been proposed as a promising biomaterial,especially used as an articular cartilage repair biomaterial.In this paper,nano-HA/PVA gel composite was prepared by in situ synthesis method and incorporation with freeze-thaw cycle process.The microstructure and morphology were investigated by X-ray diffraction,TEM,SEM and FTIR.The results showed that the size of HA particles synthesized in PVA solution was on the nanometer scale.Both the size and crystallinity of HA particles synthesized in PVA solution decreased compared with that of HA synthesized in distilled water.The nano-HA particles were distributed in PVA matrix uniformly due to the effect of PVA solution as a dispersant while low content of HA particles in the composites.On the contrary,with high content of nano-HA particles in the composites,the particles tended to aggregate.The result of FT-IR analysis indicated that the chemical bond between nano-HA particles and PVA matrix existed.The conformation and degree of tacticity of PVA molecule changed because of the addition of HA particles.Furthermore,the interfacial strength of the composites was improved due to the interaction between nano-HA particle and PVA matrix and this was beneficial to improving the mechanical properties of the composites.展开更多
基金supported by the National Key Research and Development Program Project of China(Grant No.2018YFB1106700).
文摘Polyether ether ketone(PEEK)-based continuous glass fiber reinforced thermoplastic composite offers advantages such as high strength,electrical insulation,and heat insulation.Parts manufactured using this composite and 3D printing have promising applications in aerospace,automobile,rail transit,etc.In this paper,a high-temperature melt impregnation method was used to successfully prepare the 3D printing prepreg filaments of the aforementioned composite.In the FDM 3D printing equipment,a nozzle of high thermal conductivity and wear-resistant copper alloy and a PEEK-based carbon fiber thermoplastic composite build plate with uniform temperature control were innovatively introduced to effectively improve the quality of 3D printing.The porosity of the 3D printed samples produced from the composite prepreg filament was analyzed under different printing parameters,and the mechanical properties and fracture mechanism of the printed parts were studied.The results show that the printing layer thickness,printing speed,printing temperature and build plate temperature have varying effects on the porosity of printed parts,which in turn affects tensile strength and the interlaminar shear strength(ILSS).When the printing layer thickness is 0.4 mm,printing speed is 2 mm/s,nozzle temperature is 430℃ and build plate temperature is 150℃,the tensile strength and ILSS of the composite printed parts reach their maximum values of 463.76 and 24.95 MPa,respectively.Microscopic analysis of the fracture morphology of the tensile specimens reveals that the 3D printed CGF/PEEK composite sample has three types of fracture mode,which are single filament bundle fracture,fracture mode of delamination,and fracture failure of the sample at the cross-section.The essence of the above three kinds of fracture mode is the difference of the interface bonding force of 3D printed CGF/PEEK composites.The fracture failure at the cross-section is that the continuous glass fibers in the composite are pulled out until they break,which is the main form of the failure of the composite under tensile load.The interfacial region of the composite is prone to microscopic defects such as voids and delamination during 3D printing,which become the most vulnerable link of the composite.Understanding the relationship between voids and fracture behavior lays a foundation for defect suppression and performance improvement of subsequent printed parts.
基金supported by the National Natural Science Foundation of China(Nos.52235008 and U2341270)the National Natural Science Foundation of China(No.52105341)。
文摘Poly-ether-ether-ketone/nano-silicon nitride(PEEK/nSN)composite scaffolds,fabricated by laser powder bed fusion(LPBF),show great potential for orthopedic applications due to their excellent biological performance and mechanical adaptability.However,the effect of nSN on LPBF processability and scaffold properties remains unclear.This study systematically investigates the processability and mechanical per-formance of PEEK/nSN composites to enable reliable clinical fabrication.The results show that adding nSN improves powder flowability and inhibits crystallization,enhancing LPBF processability.The introduction of nSN reduces PEEK’s non-isothermal crystallization Avrami exponent from 3.04 to 2.01,suggesting a transformation from a three-dimensional spherulitic to a two-dimensional lamellar crystal structure.Tensile tests reveal that the presence of nSN alters the optimal process parameters,reducing the optimal laser power from 25 W to 22 W due to increased energy absorption efficiency,as shown by an increase in absorbance at 843 cm^(-1)from 0.27 to 0.35 as the nSN content increases to 2 wt%.Porous diamond-structured scaffolds were fabricated using optimal parameters for pure PEEK,PEEK/1 wt%nSN,and PEEK/2 wt%nSN.Diamond-structured scaffolds fabricated with 1 wt%nSN showed a 12.2%increase in elastic modulus compared to pure PEEK,highlighting the enhanced mechanical performance.Over-all,this study offers key insights into the stable and customizable LPBF fabrication of PEEK/nSN porous scaffolds,providing a foundation for future research on their bioactivity and antibacterial properties for orthopedic applications.
基金Project(50774096) supported by the National Natural Science Foundation of ChinaProject(2011QNZT046) supported by the Fundamental Research Funds of the Central South University,ChinaProject supported by the Postdoctoral Science Foundation of Central South University,China
文摘FeCrAl fiber-reinforced hydroxyapatite（HA） biocomposites（FeCrAl（f）/HA） were fabricated by the hot pressing technique.The metallographic microscopy,X-ray diffractometry,scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS） were used to observe and analyze the microstructure and composition of FeCrAl（f）/HA composites,respectively.The mechanical properties of FeCrAl（f）/HA composites were measured by the three-point-bending test.The results show that the composite can be reinforced by FeCrAl fiber and enhanced gradually,and then declined with the increase of the content of FeCrAl fiber（0-11%,volume fraction） in the whole range of experiments.Both the HA matrix and FeCrAl fiber integrate very tightly and bit into each other very deeply and counter-diffusion takes place to some extent at two-phase interface.The optimum parameters of FeCrAl（f）/HA composite are diameter of 22 μm,length of 1-2 mm and of volume faction of about 7% for FeCrAl fibers.
文摘A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.
基金supported by National Natural Science Foundation of China(Grant No.50875252)Program for New Century Excellent TaIents in University(Grant No.NCET-06-0479)Natural Science Foundation of Jiangsu Proyince(Grant No.BK2008005)
文摘Poly(vinyl alcohol)(PVA)/hydroxyapatite(HA)composite hydrogel specimens were prepared with 15%PVA and 1%,2%,3%,4%and 5%HA by repeated freezing-thawing.The tests of static and dynamic mechanical properties were carried out todiscuss the influence of different contents of HA and freezing-thawing cycles on the mechanical properties of PVA/HA compositehydrogel.The results of static mechanical tests showed that the PVA/HA composite hydrogel with 3%HA and ninefreezing-thawing cycles had excellent stress relaxation properties,higher relaxation ratio,lower stress equilibrium value andpresented better properties of creep and recovery.The results of dynamic mechanical test showed that the PVA/HA compositehydrogel with nine freezing-thawing cycles had higher storage modulus and loss modulus,so was the PVA/HA compositehydrogel with 3%HA.
基金supported by the National Key R&D Program of China(No.2022YFC2401903)the“Pioneer”and the“Leading Goose”R&D Program of Zhejiang Province(No.2023C01170)+1 种基金the National Natural Science Foundation of China(No.52205424)the Key Project of Science and Technology Innovation 2025 of Ningbo(No.2023Z029),China.
文摘Over the last half-century,polyether ether ketone(PEEK)has emerged as a widely adopted thermoplastic polymer,primarily due to its lower density,exceptional mechanical properties,high-temperature and chemical resistance,and biocompatibility.PEEK and its composites have found extensive applications across various fields,including machinery,aerospace,military equipment,electronics,and biomedicine,positioning themselves as promising substitutes for traditional metal structures.Nevertheless,achieving optimal performance and functional molding of PEEK and its composites presents a formidable challenge,given their inherent characteristics,such as semi-crystallinity,high melting temperature,heightened viscosity,low dielectric coefficient,and hydrophobic properties.In this paper,we present a comprehensive review of the molding methods and processes of PEEK and its composites,including extrusion molding,hot compression molding,injection molding,and 3D printing.We also introduce typical innovative applications within the fields of mechanics,electricity,and biomedicine while elucidating methodologies that leverage the distinctive advantages of PEEK and its composites.Additionally,we summarize research findings related to manipulating the properties of PEEK and its composites through the optimization of machine parameters,process variables,and material structural adjustments.Finally,we contemplate the prevailing development trends and outline prospective avenues for further research in the advancement and molding of PEEK and its composites.
基金the National Natural Science Foundation of China(Nos.51603005 and 51973010)Beijing Natural Science Foundation(No.2182052).
文摘Hydroxyapatite-graft-poly(D-lactide)(HA-g-PDLA)was synthesized by ring-opening polymerization with HA as initiator and stannous octanoate(Sn(Oct)2)as catalyst.Thermogravimetric analysis(TGA)and Fourier transform infrared spectroscopy(FUR)results indicate that PDLA chains are successfully grafted onto HA particles by covalent bond.Under two different processing temperatures(190 and 230℃),the effect of the grafted PDLA chains on the crystallization behavior of poly(L-lactide)/HA-g-PDLA(PLLA/HA-g-PDLA)composite was investigated in the current study,comparing to neat PLLA and its four composites(PLLA/HA,PLLA/HA-g-PLLA,PLLA/PDLA,and PLLA/HA/PDLA).The crystallization rate of PLLA/HA-g-PDLA composite is highly enhanced comparing to PLLA,PLLA/HA and PLLA/HA-g-PLLA composites in which there are no stereocomplex(SC)crystallites.In addition,when the processing temperature rises from 190℃ to 230℃,the acceleration of PLLA crystallization in PLLA/HA-g-PDLA composite is not influenced so much as other composites containing SC crystallites,such as PLLA/HA/PDLA or PLLA/PDLA.The differential scanning calorimetry(DSC)results demonstrate that even without SC crystallites,the crystallization of PLLA can still be accelerated a lot in this composite.This may be related to the interaction between the grafted PDLA chains and the amorphous PLLA chains in PLLA/HA-g-PDLA composite.The isothermal crystallization kinetics studies indicate that the nature of nucleation and crystal growth of PLLA/HAg-PDLA composite are more likely 3D crystalline growth with heterogeneous nucleation mode,which are different from PLLA or other composites.This investigation could shed new light on the application of PLLA/HA composites.
文摘The in vitro degradation characteristic of the poly D, L-lactic acid （ PDLIA ）/ hydroxyapatite （ HA ） compound were investigated. The compoundfibers were immersed in static phosphate buffer at 37℃ to degrade for 22 weeks. The changes in pH value of the buffer solution, the mechanical strength and morphological of inside and outside of composite fibers with degrurlation characteristic were observed. Results show that pH value of the buffer solution stabilized to aboat 7.0 before 12 weeks, however after 20 weeks that pH value quick declined. After 7 weeks that composite fibers of mechanical strength cannot mensuration. SEM observation revealed ttua bimodal degradation occurred in composite fibers.
基金the National Natural Science Foundation of China (Grant No. 50575054)the Science and Technology Tackle Key Problem Plan Foun-dation of Harbin, China (Grant No. 2004AA2CG126).
文摘To improve performance of PTFE-based damping material,composites with several fillers were prepared by compressing and sintering. The dynamic mechanical properties of the composites were investigated by means of viscoanalyser. Temperature-dependent loss factors,storage modulus and loss modulus were obtained. And SEM was employed to study the compatibility between PTFE and fillers. The results show that,when blending PPS and PEEK at proper content,the loss factor curve appears double peaks,which can widen the high-damping temperature region of the composites. Blending graphite or alumina can increase the storage modulus obviously,but decrease the value of loss factor. And because graphite or alumina combines with matrix poorly,glide would happen at interface when bearing external load. The interface friction can dissipate vibration energy,which increases the loss modulus of the composites. Blending PPS,PEEK and graphite or alumina at right content,PTFE-based composites can meet demands as damping material in practical engineering.
基金the National Natural Science Foundation of China(No.51101039)the Fundamental Research Funds for the Central Universities,China(No.3072020CFT0702).
文摘The co-continuous(HA+β-TCP)/Zn−3Sn composite was fabricated via vacuum casting-infiltration method.The microstructure,mechanical properties,corrosion behaviors,and hemolysis ratio of the composite were studied by scanning electron microscope,X-ray diffractometer,mechanical testing,electrochemical test,immersion test,and ultraviolet spectrophotometry.The results indicate that Zn−3Sn alloy infiltrated into porous HA+β-TCP scaffold,which resulted in the formation of a compact(HA+β-TCP)/Zn−3Sn co-continuous composite,without any reaction layer between the Zn−3Sn alloy and the HA+β-TCP scaffold.The compressive strength of the composite was equal to about 3/4 that of Zn−3Sn alloy bulk.The corrosion rate of composite in simulated body fluid solution was slightly higher than that of Zn−3Sn alloy bulk.The main corrosion product on the composite surface was Zn(OH)2.The hemolysis rate of the composite was lower than that of Zn–3Sn alloy bulk and exhibited superior blood compatibility.
文摘In order to overcome the poor mechanical properties of HA and the low bioactivity of Ti, HA/Ti composites with various compositions were prepared by mechanical milling. The effects of milling condition and the composition on the microstructure, the density and the hardness of the composites were studied. The results show that during the ball milling process, Ti particles are refined and the homogeneity of the HA/Ti mixtures is improved; HA will partially decompose due to the existence of Ti and high sintering temperature. The microstructure of HA/Ti composites is highly dependent on the milling condition and the composition. In the microstructure, Ti phase connects to be a continuous network, and HA/Ti mixtures disperse in the network. The longer the milling time, the finer the network will be. The density of HA/Ti composites decreases with the content of HA increasing and the milling time prolonging, because HA deteriorates the sinterability of Ti.The hardness of HA/Ti composites increases firstly with the content of HA increasing, and then drops when the content of HA exceeds 30%. Addition of HA will strengthen the HA/Ti composite but will decrease the density of the composite, which accounts for the effect of HA on the hardness of the composites.
基金Project(30870609) supported by the National Natural Science Foundation of ChinaProjects(KJ081205 KJ091213) supported by the Natural Science Foundation of Chongqing Education Committee, China
文摘Nonporous and porous C/PLA/nano-HA composites were fabricated by the process of solvent blending and freeze-drying technique, and the effect of porous structure on the mechanical properties of C/PLA/nano-HA composites scaffold was investigated and analyzed. The results show that the effects of porous structure on the bending strength, modulus and curves of stress and strain were obvious. Compared with nonporous sample, the curves of stress and strain of porous sample show more rough, and alternative phenomenon of stress increase and stress relaxation appears. It is strongly suggested that the fracture model of C/PLA/nano-HA composites scaffold transforms from the local to global load due to the porous structure.
基金support of the National Natural Science Foundation of China(61971301)In part by the Central Guidance on Local Science and Technology Development Fund of Shanxi Province under Grant YDZJSX2021A018+1 种基金Shanxi Province Higher Education Science and Technology Innovation Plan Project(2022L060)the Fundamental Research Program of Shanxi Province(Nos.202203021212227,202303021212082).
文摘The poor surface antibacterial properties are one of the important factors limiting the application of Carbon Fibers Reinforced Polyetheretherketone (CFR-P) composites as artificial bone replace materials. Some of the Two-Dimensional (2D) nanomaterials with unique lamellar structures and biological properties have been demonstrated to have excellent antibacterial properties. Antibacterial properties can be improved by feasible chemical strategies for preparing 2D nanomaterials coating on the surface of CFR-P. In this work, Black Phosphorus (BP) coating was prepared on the originally chemically inert CFR-P surface based on wet chemical pretreatment. The physical and chemical properties, including surface microstructure, chemical composition and state, roughness and hydrophilicity were characterized. The antibacterial ratios against Staphylococcus aureus (S. aureus), Escherichia coli (E. coli), and Streptococcus mutans (S. mutans) were evaluated. The results indicated that hydrophilicity of BP coating on CFR-P was significantly higher compared to that of the pure CFR-P. Wet chemical pretreatment using mixed acid reagents (concentrated sulfuric acid and concentrated nitric acid) introduced hydroxyl, carboxyl and nitro groups on CFR-P. The BP coating exhibited the antibacterial rate of over 98% against both S. aureus and E. coli. In addition, the antibacterial rate of BP coating against the main pathogenic bacteria of dental caries, Streptococcus mutans, reached 45%.
基金financial support by the National Natural Science Foundation of China(No.51175004)
文摘Functional gradient hydroxyapatite reinforced polyetheretherketone is one of the most promising or- thopedic implant biomaterials. In this study, functional gradient hydroxyapatite reinforced polyetheretherketone biocomposites were prepared by layer-by-layer method with the incorporation of hot press molding technology. Studies on the flexural mechanical properties of the functional gradient biocomposites revealed that the flexural stress-stain behavior of the biocomposites presented linear elastic characteristics. The fracture mechanism of the functional gradient biocomposites was predominated by brittle rupture. Furthermore, both flexural strength and break strain of the functional gradient HA/PEEK biocomposites obviously decreased with the rise of the total HA content. The effect of hydroxyapatite concentration difference between adjacent layers （HCDBAL） on the flexural strength obviously relied on the level of HCDBAL and total HA content in the functional gradient HA/PEEK biocomposites. The higher the total HA content in the functional gradient biocomposites is, the less the influence degree of HCDBAL on the flexural strength is. Moreover, total HA content and HCDBAL played synergistic influence on the flexural modulus of the functional gradient HA/PEEK biocomposites.
基金Project supported by the Research Committee of the Hong Kong Polytechnic University (No.G-YX34).
文摘A three-dimensional finite element analysis was conducted to evaluate the feasibility of predicting the flexural properties of hydroxyapatite-reinforced poly-L-lactide acid （HA/PLLA） biocomposite using three different schemes. The scheme 1, originated from a beam analysis, was used to determine the flexural modulus analytically while the scheme 2 and 3 were designed to have different loading and boundary conditions using a finite element cell modeling approach. An empirical approach using Chow＇s formula and experimental data were used for comparison with the predicted results. In order to reduce the computational time and save the storage space involved in determining the effect of varying particle volume fractions on the flexural properties of HA/PLLA, a superelement technique was applied. The results using the scheme 3 and the Chow＇s formula were found to be in reasonable agreement with experimental results over the range of particle volume fraction. In addition to the Chow＇s formula, local stress distribution and the failure processes in HA/PLLA were simulated using the finite element technique.
基金Funded by the Natural Science Research of Key Projects of Anhui Provincial Universities (No. KJ2010A099)
文摘Nano-hydroxyapatite reinforced poly（vinyl alcohol） gel（nano-HA/PVA gel） composites has been proposed as a promising biomaterial,especially used as an articular cartilage repair biomaterial.In this paper,nano-HA/PVA gel composite was prepared by in situ synthesis method and incorporation with freeze-thaw cycle process.The microstructure and morphology were investigated by X-ray diffraction,TEM,SEM and FTIR.The results showed that the size of HA particles synthesized in PVA solution was on the nanometer scale.Both the size and crystallinity of HA particles synthesized in PVA solution decreased compared with that of HA synthesized in distilled water.The nano-HA particles were distributed in PVA matrix uniformly due to the effect of PVA solution as a dispersant while low content of HA particles in the composites.On the contrary,with high content of nano-HA particles in the composites,the particles tended to aggregate.The result of FT-IR analysis indicated that the chemical bond between nano-HA particles and PVA matrix existed.The conformation and degree of tacticity of PVA molecule changed because of the addition of HA particles.Furthermore,the interfacial strength of the composites was improved due to the interaction between nano-HA particle and PVA matrix and this was beneficial to improving the mechanical properties of the composites.
