Bisphenol A dicyanate ester resins modified by fluorine-containing liquid crystal compound(LCFE)are applied as polymer matrix(LCFE-BADCy),poly(p-phenylene-2,6-benzobisoxazole)(PBO)fibers as rein-forcements,and fluorin...Bisphenol A dicyanate ester resins modified by fluorine-containing liquid crystal compound(LCFE)are applied as polymer matrix(LCFE-BADCy),poly(p-phenylene-2,6-benzobisoxazole)(PBO)fibers as rein-forcements,and fluorine/adamantane PBO precursor(pre FABPBO)as interfacial compatibilizer to prepare the corresponding PBO fibers/FABPBO/LCFE-BADCy wave-transparent laminated composites.LCFE could improve the order degree of BADCy cured network,in favor of enhancing the wave-transparent perfor-mance,mechanical properties,and intrinsic thermal conductivity.The dielectric constant and dielectric loss of PBO fibers/FABPBO/LCFE-BADCy composites are highly temperature(25–200℃)and frequency(10^(4)–10^(7) Hz and 8.2–12.4 GHz)stable with the value of 2.49 and 0.003 under 10^(6) Hz at 25℃,and the corresponding wave transmission efficiency is 95.0%,higher than that of 92.5%for PBO fibers/BADCy com-posites.The interlamellar shear strength and flexural strength are respectively 50.7 MPa and 682.5 MPa,38.1%and 16.2%higher than those of PBO fibers/BADCy composites.Besides,the volume resistivity,breakdown voltage,heat resistance index,glass transition temperature,flame retardant grade,and ul-timate oxygen index of PBO fibers/FABPBO/LCFE-BADCy composites are respectively 5.3×10^(15)Ωcm,29.75 kV/mm,217.2℃,245.7℃,V-1 grade,and 33.6%,expected to be performed as a new generation of“lightweight/loading/wave-transparent”electromagnetic window materials in advanced military weapons and civil communication base station.展开更多
The high mechanical and thermal performance of poly p-phenylene- 2, 6 - benzobisoxazole ( PBO ) fiber provides great potential applications as reinforcement fibers for composites. A composite of PBO fiber and epoxy ...The high mechanical and thermal performance of poly p-phenylene- 2, 6 - benzobisoxazole ( PBO ) fiber provides great potential applications as reinforcement fibers for composites. A composite of PBO fiber and epoxy resin has excellent electrical insulation properties, therefore, it is considered to be the best choice for the reinforcement in high magnetic field coils for pulsed magnetic fields up to 100 T. However, poor adhesion between PBO fiber and matrix is found because of the chemically inactive and/or relatively smooth surface of the reinforcement fiber preventing efficient chemical bonding in the interface, which is a challenging issue to improve mechanical properties. Here, we report the surface modification of PBO fibers by ultraviolet (UV) irradiation, O2 and NH3 plasma, as well as acidic treatments. The interfacial adhesion strength values of all the treatments show the similar level as determined for aramid fibers by pull-out tests, a significant impact on fibermatrix-adhesion was not achieved. The surface free energy and roughness are increased for both sized and extracted fibers after plasma treatments together with maleic anhydride grafting. The sized fiber shows marginal improvement in adhesion strength and no change in fiber tensile strength because of the harrier effect of the finish. For the extracted fiber, different surface treatments either show no apparent effect or cause reduction in adhesion strength. Atomic force microscopy (AFM) topography analysis of the fracture surfaces proved adhesive failure at the fiber surface. The fiber surface roughness is increased and more surface flaws are induced, which could result in coarse interface structures when the treated fiber surface has no adequate wetting and functional groups. The adhesion failure is further confirmed by similar adhesion strength and compression shear strength values when the fiber was embedded in various epoxy resins with different temperature behavior. The tensile strength of fiber is sensitive to surface treatment conditions as revealed by a bimodal Weibull statistical distribution analysis. Considerable strength reduction occurred, particularly for cases of acidic and plasma treatments, while UV irradiation shows the better ability to retain fiber strength.展开更多
Poly(p-phenylene-2,6-benzobisoxazole)(PBO)fiber and polytetrafluoroethylene(PTFE)resin have been widely acknowledged as excellent wave-transparent materials for future high-frequency applications due to their exceptio...Poly(p-phenylene-2,6-benzobisoxazole)(PBO)fiber and polytetrafluoroethylene(PTFE)resin have been widely acknowledged as excellent wave-transparent materials for future high-frequency applications due to their exceptional dielectric properties.However,the weak interfacial bonding between these two materials hampers their full potential.In this study,we successfully addressed this limitation by enhancing the surface roughness of PBO fibers and introducing active sites through the insitu grafting of silica nanowires.The added silica acted as an interfacial anchor on the PBO fiber surface,significantly improving the bonding force between PBO and PTFE.PBO/PTFE wave-transparent laminated composites were fabricated using hot compression molding.The results demonstrate that the PBO(treated with insitu grown silica)/PTFE laminated composites exhibit superior interlaminar shear strength(ILSS),flexural strength,flexural modulus,and tensile modulus compared to the pristine PBO/PTFE laminated composites.Specifically,these properties are found to be 58.6%,32.9%,138.1%,and 25.35%higher,respectively.Additionally,these composites demonstrate low dielectric constant and dielectric loss.Most notably,they achieve a wave transmittance of 91.45%at 10 GHz,indicating significant potential for wide-range applications in next-generation advanced military weapons,such as“lightweight/high-strength/wavetransparent”electromagnetic window materials,as well as civilian communication base stations.展开更多
Sizing treatment has shown great potential in improving the interfacial properties of poly(p-phenylene benzodioxazole)(PBO)fiber-reinforced composites,but is severely limited due to the use of flammable and explosive ...Sizing treatment has shown great potential in improving the interfacial properties of poly(p-phenylene benzodioxazole)(PBO)fiber-reinforced composites,but is severely limited due to the use of flammable and explosive organic solvents.Herein,a new high-efficiency waterborne sizing agent has been developed by using functionalized carbon nanospheres(CNSs)as a nano-reinforcement.Due to abundant oxygen-containing groups,the CNSs greatly improves the surface activity,wettability,and roughness of the PBO fibers.As a result,the interfacial shear strength of the CNSs sized fiber-reinforced composite increases by 79.6%compared with that of the pristine fiber-reinforced composite.Moreover,the excellent mechanical and thermal properties of the PBO fibers remain almost unchanged after sizing treatment.Thus,this work provides an environmentally friendly and scalable method for constructing a strong interface between the PBO fibers and the matrix resins,which makes sense in promoting the application of PBO fiber-reinforced composites in aerospace and military industries.展开更多
基金The authors are grateful for the support and funding from National Scientific Research Project(Basis Strengthening Plan)State Key Laboratory of Solidification Processing in NWPU(No.SKLSP202103).
文摘Bisphenol A dicyanate ester resins modified by fluorine-containing liquid crystal compound(LCFE)are applied as polymer matrix(LCFE-BADCy),poly(p-phenylene-2,6-benzobisoxazole)(PBO)fibers as rein-forcements,and fluorine/adamantane PBO precursor(pre FABPBO)as interfacial compatibilizer to prepare the corresponding PBO fibers/FABPBO/LCFE-BADCy wave-transparent laminated composites.LCFE could improve the order degree of BADCy cured network,in favor of enhancing the wave-transparent perfor-mance,mechanical properties,and intrinsic thermal conductivity.The dielectric constant and dielectric loss of PBO fibers/FABPBO/LCFE-BADCy composites are highly temperature(25–200℃)and frequency(10^(4)–10^(7) Hz and 8.2–12.4 GHz)stable with the value of 2.49 and 0.003 under 10^(6) Hz at 25℃,and the corresponding wave transmission efficiency is 95.0%,higher than that of 92.5%for PBO fibers/BADCy com-posites.The interlamellar shear strength and flexural strength are respectively 50.7 MPa and 682.5 MPa,38.1%and 16.2%higher than those of PBO fibers/BADCy composites.Besides,the volume resistivity,breakdown voltage,heat resistance index,glass transition temperature,flame retardant grade,and ul-timate oxygen index of PBO fibers/FABPBO/LCFE-BADCy composites are respectively 5.3×10^(15)Ωcm,29.75 kV/mm,217.2℃,245.7℃,V-1 grade,and 33.6%,expected to be performed as a new generation of“lightweight/loading/wave-transparent”electromagnetic window materials in advanced military weapons and civil communication base station.
文摘The high mechanical and thermal performance of poly p-phenylene- 2, 6 - benzobisoxazole ( PBO ) fiber provides great potential applications as reinforcement fibers for composites. A composite of PBO fiber and epoxy resin has excellent electrical insulation properties, therefore, it is considered to be the best choice for the reinforcement in high magnetic field coils for pulsed magnetic fields up to 100 T. However, poor adhesion between PBO fiber and matrix is found because of the chemically inactive and/or relatively smooth surface of the reinforcement fiber preventing efficient chemical bonding in the interface, which is a challenging issue to improve mechanical properties. Here, we report the surface modification of PBO fibers by ultraviolet (UV) irradiation, O2 and NH3 plasma, as well as acidic treatments. The interfacial adhesion strength values of all the treatments show the similar level as determined for aramid fibers by pull-out tests, a significant impact on fibermatrix-adhesion was not achieved. The surface free energy and roughness are increased for both sized and extracted fibers after plasma treatments together with maleic anhydride grafting. The sized fiber shows marginal improvement in adhesion strength and no change in fiber tensile strength because of the harrier effect of the finish. For the extracted fiber, different surface treatments either show no apparent effect or cause reduction in adhesion strength. Atomic force microscopy (AFM) topography analysis of the fracture surfaces proved adhesive failure at the fiber surface. The fiber surface roughness is increased and more surface flaws are induced, which could result in coarse interface structures when the treated fiber surface has no adequate wetting and functional groups. The adhesion failure is further confirmed by similar adhesion strength and compression shear strength values when the fiber was embedded in various epoxy resins with different temperature behavior. The tensile strength of fiber is sensitive to surface treatment conditions as revealed by a bimodal Weibull statistical distribution analysis. Considerable strength reduction occurred, particularly for cases of acidic and plasma treatments, while UV irradiation shows the better ability to retain fiber strength.
基金supported by the National Natural Science Foundation of China(No.U21A2094)CASHIPS Director’s Fund(Nos.YZJJZX202015,YZJJ202304-CX,YZJJ2023QN36)+1 种基金Anhui Province Postdoctoral Researcher Research Project(No.E24F0D27)Central Government Guiding Local Government Science and Technology Development Special Fund Project(No.2022ZB09002).
文摘Poly(p-phenylene-2,6-benzobisoxazole)(PBO)fiber and polytetrafluoroethylene(PTFE)resin have been widely acknowledged as excellent wave-transparent materials for future high-frequency applications due to their exceptional dielectric properties.However,the weak interfacial bonding between these two materials hampers their full potential.In this study,we successfully addressed this limitation by enhancing the surface roughness of PBO fibers and introducing active sites through the insitu grafting of silica nanowires.The added silica acted as an interfacial anchor on the PBO fiber surface,significantly improving the bonding force between PBO and PTFE.PBO/PTFE wave-transparent laminated composites were fabricated using hot compression molding.The results demonstrate that the PBO(treated with insitu grown silica)/PTFE laminated composites exhibit superior interlaminar shear strength(ILSS),flexural strength,flexural modulus,and tensile modulus compared to the pristine PBO/PTFE laminated composites.Specifically,these properties are found to be 58.6%,32.9%,138.1%,and 25.35%higher,respectively.Additionally,these composites demonstrate low dielectric constant and dielectric loss.Most notably,they achieve a wave transmittance of 91.45%at 10 GHz,indicating significant potential for wide-range applications in next-generation advanced military weapons,such as“lightweight/high-strength/wavetransparent”electromagnetic window materials,as well as civilian communication base stations.
基金financially supported by the National Natural Science Foundation of China (No. 51903237)Beijing Natural Science Foundation (No. 2222091)
文摘Sizing treatment has shown great potential in improving the interfacial properties of poly(p-phenylene benzodioxazole)(PBO)fiber-reinforced composites,but is severely limited due to the use of flammable and explosive organic solvents.Herein,a new high-efficiency waterborne sizing agent has been developed by using functionalized carbon nanospheres(CNSs)as a nano-reinforcement.Due to abundant oxygen-containing groups,the CNSs greatly improves the surface activity,wettability,and roughness of the PBO fibers.As a result,the interfacial shear strength of the CNSs sized fiber-reinforced composite increases by 79.6%compared with that of the pristine fiber-reinforced composite.Moreover,the excellent mechanical and thermal properties of the PBO fibers remain almost unchanged after sizing treatment.Thus,this work provides an environmentally friendly and scalable method for constructing a strong interface between the PBO fibers and the matrix resins,which makes sense in promoting the application of PBO fiber-reinforced composites in aerospace and military industries.