For P91 steel weldment,performing post-weld heat treatment immediately after welding can enhance welding efficiency and reduce the risk of hydrogen-induced cracking.However,determining the post-weld cooling temperatur...For P91 steel weldment,performing post-weld heat treatment immediately after welding can enhance welding efficiency and reduce the risk of hydrogen-induced cracking.However,determining the post-weld cooling temperature(PWCT)is challenging due to potential impact on the mechanical properties of weldment after subsequent heat treatment.A systematic investigation is conducted to explore the effect of PWCT on the impact toughness of P91 steel welded joints.It has been demonstrated that the impact energy of the weld metal gradually increases from 40.2 to 49.5 J as the PWCT decreases from 300 to 100℃.Microstructural analysis reveals that PWCTs above 100℃ led to an increased dislocation density in the weld metal.Furthermore,in situ observations using a high-temperature confocal laser scanning microscope confirm that excessively high PWCTs result in the formation of untempered martensite after post-weld heat treatment.Such untempered martensites are identified as the primary cause of the reduced impact toughness in the weld metal.These findings underscore the importance of carefully controlling PWCT in welding procedures for P91 steel and similar grades.展开更多
文中对 P91 钢两类焊缝的拉伸、冲击、硬度,特别是断裂韧性进行了试验研究。结果表明:强度、硬度高,冲击韧性低的 R 焊缝具有低的断裂韧度,强度、硬度低,冲击韧性高的 D 焊缝具有高的断裂韧度;R 焊缝的低韧性主要与其晶粒粗大、网状晶...文中对 P91 钢两类焊缝的拉伸、冲击、硬度,特别是断裂韧性进行了试验研究。结果表明:强度、硬度高,冲击韧性低的 R 焊缝具有低的断裂韧度,强度、硬度低,冲击韧性高的 D 焊缝具有高的断裂韧度;R 焊缝的低韧性主要与其晶粒粗大、网状晶界及焊接过程中焊接线能量和电流偏大有关,而 D 焊缝的低强度与高的断裂韧度则与焊后二次回火时温度过高有关。对于 R 焊缝,用厚度 12mm 的三点弯曲(SEB)试样测得的条件 KIC(Kq)与厚度 25mm 的紧凑拉伸(CT)试样测得的有效 KIC基本一致。展开更多
文摘在620℃、不同应力(160MPa、140MPa、120MPa、100MPa、90MPa、80MPa)条件下对某国产P91用埋弧焊材焊缝熔敷金属进行持久试验,利用等温外推法对持久强度结果进行外推,研究了140 MPa、100 MPa、80MPa应力条件下组织及断裂行为。结果表明:P91用国产埋弧焊熔敷金属持久强度满足ASME II D篇对P91母材许用应力的要求;随持久断裂时间延长,焊缝马氏体板条逐渐消失,组织中未出现有害析出相;持久强度试样为正常断裂,在140MPa高应力条件下,断口为韧窝断裂,随应力载荷的降低和断裂时间的延长,100MPa应力条件下韧窝数量明显减少,80MPa应力条件下,断口形貌转变为蜂窝状。本研究为国产P91用埋弧焊进一步工程应用提供实验支持。
基金supported by the National Key R&D Program of China(No.2022YFE0123300)the National Natural Science Foundation of China(Nos.U20A20277 and 52474351)Major Project of Liaoning Province Innovation Consortium(No.2023JH1/11200012).
文摘For P91 steel weldment,performing post-weld heat treatment immediately after welding can enhance welding efficiency and reduce the risk of hydrogen-induced cracking.However,determining the post-weld cooling temperature(PWCT)is challenging due to potential impact on the mechanical properties of weldment after subsequent heat treatment.A systematic investigation is conducted to explore the effect of PWCT on the impact toughness of P91 steel welded joints.It has been demonstrated that the impact energy of the weld metal gradually increases from 40.2 to 49.5 J as the PWCT decreases from 300 to 100℃.Microstructural analysis reveals that PWCTs above 100℃ led to an increased dislocation density in the weld metal.Furthermore,in situ observations using a high-temperature confocal laser scanning microscope confirm that excessively high PWCTs result in the formation of untempered martensite after post-weld heat treatment.Such untempered martensites are identified as the primary cause of the reduced impact toughness in the weld metal.These findings underscore the importance of carefully controlling PWCT in welding procedures for P91 steel and similar grades.
文摘文中对 P91 钢两类焊缝的拉伸、冲击、硬度,特别是断裂韧性进行了试验研究。结果表明:强度、硬度高,冲击韧性低的 R 焊缝具有低的断裂韧度,强度、硬度低,冲击韧性高的 D 焊缝具有高的断裂韧度;R 焊缝的低韧性主要与其晶粒粗大、网状晶界及焊接过程中焊接线能量和电流偏大有关,而 D 焊缝的低强度与高的断裂韧度则与焊后二次回火时温度过高有关。对于 R 焊缝,用厚度 12mm 的三点弯曲(SEB)试样测得的条件 KIC(Kq)与厚度 25mm 的紧凑拉伸(CT)试样测得的有效 KIC基本一致。
