The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can caus...The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can cause changes in cutting force/heat,resulting in affecting gear machining precision.Therefore,this paper studies the effect of different process parameters on gear machining precision.A multi-objective optimization model is established for the relationship between process parameters and tooth surface deviations,tooth profile deviations,and tooth lead deviations through the cutting speed,feed rate,and cutting depth of the worm wheel gear grinding machine.The response surface method(RSM)is used for experimental design,and the corresponding experimental results and optimal process parameters are obtained.Subsequently,gray relational analysis-principal component analysis(GRA-PCA),particle swarm optimization(PSO),and genetic algorithm-particle swarm optimization(GA-PSO)methods are used to analyze the experimental results and obtain different optimal process parameters.The results show that optimal process parameters obtained by the GRA-PCA,PSO,and GA-PSO methods improve the gear machining precision.Moreover,the gear machining precision obtained by GA-PSO is superior to other methods.展开更多
Meshing temperature analyses of polymer gears reported in the literature mainly concern the effects of various material combinations and loading conditions,as their impacts could be seen in the first few meshing cycle...Meshing temperature analyses of polymer gears reported in the literature mainly concern the effects of various material combinations and loading conditions,as their impacts could be seen in the first few meshing cycles.However,the effects of tooth geometry parameters could manifest as the meshing cycles increase.This study investigated the effects of tooth geometry parameters on the multi-cycle meshing temperature of polyoxymethylene(POM)worm gears,aiming to control the meshing temperature elevation by tuning the tooth geometry.Firstly,a finite element(FE)model capable of separately calculating the heat generation and simulating the heat propagation was established.Moreover,an adaptive iteration algorithm was proposed within the FE framework to capture the influence of the heat generation variation from cycle to cycle.This algorithm proved to be feasible and highly efficient compared with experimental results from the literature and simulated results via the full-iteration algorithm.Multi-cycle meshing temperature analyses were conducted on a series of POM worm gears with different tooth geometry parameters.The results reveal that,within the range of 14.5°to 25°,a pressure angle of 25°is favorable for reducing the peak surface temperature and overall body temperature of POM worm gears,which influence flank wear and load-carrying capability,respectively.However,addendum modification should be weighed because it helps with load bearing but increases the risk of severe flank wear.This paper proposes an efficient iteration algorithm for multi-cycle meshing temperature analysis of polymer gears and proves the feasibility of controlling the meshing temperature elevation during multiple cycles by tuning tooth geometry.展开更多
Gear fault diagnosis technologies have received rapid development and been effectively implemented in many engineering applications.However,the various working conditions would degrade the diagnostic performance and m...Gear fault diagnosis technologies have received rapid development and been effectively implemented in many engineering applications.However,the various working conditions would degrade the diagnostic performance and make gear fault diagnosis(GFD)more and more challenging.In this paper,a novel model parameter transfer(NMPT)is proposed to boost the performance of GFD under varying working conditions.Based on the previous transfer strategy that controls empirical risk of source domain,this method further integrates the superiorities of multi-task learning with the idea of transfer learning(TL)to acquire transferable knowledge by minimizing the discrepancies of separating hyperplanes between one specific working condition(target domain)and another(source domain),and then transferring both commonality and specialty parameters over tasks to make use of source domain samples to assist target GFD task when sufficient labeled samples from target domain are unavailable.For NMPT implementation,insufficient target domain features and abundant source domain features with supervised information are fed into NMPT model to train a robust classifier for target GFD task.Related experiments prove that NMPT is expected to be a valuable technology to boost practical GFD performance under various working conditions.The proposed methods provides a transfer learning-based framework to handle the problem of insufficient training samples in target task caused by variable operation conditions.展开更多
Occurrence of gear rattle in transmission systems can result in severe vibration and noise,which in applications such as automobiles is an important source of user discomfort.As a result,the reduction of the rattling ...Occurrence of gear rattle in transmission systems can result in severe vibration and noise,which in applications such as automobiles is an important source of user discomfort.As a result,the reduction of the rattling noise has attracted lot of concerns.The rattling noise level is affected by several gearbox parameters,an understanding of which is essential to prevent the expensive design modifications at later stages of product development.To develop such understanding at the gearbox design stage,this paper analytically evaluates the gear parameters’effect on the root mean square of the wheel gear acceleration under idling condition,which is known to be linearly correlated to the rattling noise level.Therefore,this evaluation allows for an investigation of the gear parameters’influence on the rattling noise as well.This method is then verified by comparing the analytical results with the simulation results from a dynamic model built in SIMPACK as well as previously published experimental results.Thus,the proposed analytical evaluation method can optimize the gearbox specifications at the design stage to reduce the gear rattle noise level.展开更多
Article use Visual LISP development tools and DCL dialog technology, which implements the standard straight teeth, a two- dimensional cylindrical gear paranaetric drawing on AutoCAD platform, with easy to operate and ...Article use Visual LISP development tools and DCL dialog technology, which implements the standard straight teeth, a two- dimensional cylindrical gear paranaetric drawing on AutoCAD platform, with easy to operate and improve design efficiency. We achieved that using the dialog box design input parameters, and gear parts of the design calculations, parameters proofreading and all kinds of gear design drawing different structures by programming. The output is fully automated computer-aided design system. The results show that the design of the system significantly improves the efficiency of the part design.展开更多
This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic cha...This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic chaotic system, and the analyses are carried out. Three types of relations between components of a certain control parameter combination are defined in a certain control process. Special emphasis is put on the comparison of control efficiencies of the multi-parameter multi-step method and single-parameter multi-step method. The numerical experiments show the ability to switch between different orbits and the method can be a good chaos control alternative since it provides a more effective UPOs stabilization of high-dimensional and non-hyperbolic chaotic systems than the single-parameter chaos control, and according to the relation between components of each parameter combination, the best combination for chaos control in a certain UPO stabilization process are obtained.展开更多
基金Projects(U22B2084,52275483,52075142)supported by the National Natural Science Foundation of ChinaProject(2023ZY01050)supported by the Ministry of Industry and Information Technology High Quality Development,China。
文摘The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can cause changes in cutting force/heat,resulting in affecting gear machining precision.Therefore,this paper studies the effect of different process parameters on gear machining precision.A multi-objective optimization model is established for the relationship between process parameters and tooth surface deviations,tooth profile deviations,and tooth lead deviations through the cutting speed,feed rate,and cutting depth of the worm wheel gear grinding machine.The response surface method(RSM)is used for experimental design,and the corresponding experimental results and optimal process parameters are obtained.Subsequently,gray relational analysis-principal component analysis(GRA-PCA),particle swarm optimization(PSO),and genetic algorithm-particle swarm optimization(GA-PSO)methods are used to analyze the experimental results and obtain different optimal process parameters.The results show that optimal process parameters obtained by the GRA-PCA,PSO,and GA-PSO methods improve the gear machining precision.Moreover,the gear machining precision obtained by GA-PSO is superior to other methods.
基金Supported by National Key R&D Program of China(Grant No.2019YFE0121300)。
文摘Meshing temperature analyses of polymer gears reported in the literature mainly concern the effects of various material combinations and loading conditions,as their impacts could be seen in the first few meshing cycles.However,the effects of tooth geometry parameters could manifest as the meshing cycles increase.This study investigated the effects of tooth geometry parameters on the multi-cycle meshing temperature of polyoxymethylene(POM)worm gears,aiming to control the meshing temperature elevation by tuning the tooth geometry.Firstly,a finite element(FE)model capable of separately calculating the heat generation and simulating the heat propagation was established.Moreover,an adaptive iteration algorithm was proposed within the FE framework to capture the influence of the heat generation variation from cycle to cycle.This algorithm proved to be feasible and highly efficient compared with experimental results from the literature and simulated results via the full-iteration algorithm.Multi-cycle meshing temperature analyses were conducted on a series of POM worm gears with different tooth geometry parameters.The results reveal that,within the range of 14.5°to 25°,a pressure angle of 25°is favorable for reducing the peak surface temperature and overall body temperature of POM worm gears,which influence flank wear and load-carrying capability,respectively.However,addendum modification should be weighed because it helps with load bearing but increases the risk of severe flank wear.This paper proposes an efficient iteration algorithm for multi-cycle meshing temperature analysis of polymer gears and proves the feasibility of controlling the meshing temperature elevation during multiple cycles by tuning tooth geometry.
基金Supported by National Natural Science Foundation of China(Grant No.51835009).
文摘Gear fault diagnosis technologies have received rapid development and been effectively implemented in many engineering applications.However,the various working conditions would degrade the diagnostic performance and make gear fault diagnosis(GFD)more and more challenging.In this paper,a novel model parameter transfer(NMPT)is proposed to boost the performance of GFD under varying working conditions.Based on the previous transfer strategy that controls empirical risk of source domain,this method further integrates the superiorities of multi-task learning with the idea of transfer learning(TL)to acquire transferable knowledge by minimizing the discrepancies of separating hyperplanes between one specific working condition(target domain)and another(source domain),and then transferring both commonality and specialty parameters over tasks to make use of source domain samples to assist target GFD task when sufficient labeled samples from target domain are unavailable.For NMPT implementation,insufficient target domain features and abundant source domain features with supervised information are fed into NMPT model to train a robust classifier for target GFD task.Related experiments prove that NMPT is expected to be a valuable technology to boost practical GFD performance under various working conditions.The proposed methods provides a transfer learning-based framework to handle the problem of insufficient training samples in target task caused by variable operation conditions.
基金the funding from Shandong Natural Science Foundation(Grant No.ZR2016EEM20).
文摘Occurrence of gear rattle in transmission systems can result in severe vibration and noise,which in applications such as automobiles is an important source of user discomfort.As a result,the reduction of the rattling noise has attracted lot of concerns.The rattling noise level is affected by several gearbox parameters,an understanding of which is essential to prevent the expensive design modifications at later stages of product development.To develop such understanding at the gearbox design stage,this paper analytically evaluates the gear parameters’effect on the root mean square of the wheel gear acceleration under idling condition,which is known to be linearly correlated to the rattling noise level.Therefore,this evaluation allows for an investigation of the gear parameters’influence on the rattling noise as well.This method is then verified by comparing the analytical results with the simulation results from a dynamic model built in SIMPACK as well as previously published experimental results.Thus,the proposed analytical evaluation method can optimize the gearbox specifications at the design stage to reduce the gear rattle noise level.
文摘Article use Visual LISP development tools and DCL dialog technology, which implements the standard straight teeth, a two- dimensional cylindrical gear paranaetric drawing on AutoCAD platform, with easy to operate and improve design efficiency. We achieved that using the dialog box design input parameters, and gear parts of the design calculations, parameters proofreading and all kinds of gear design drawing different structures by programming. The output is fully automated computer-aided design system. The results show that the design of the system significantly improves the efficiency of the part design.
基金Sponsored by the National High Technology Research and Development Program of China(Grant No.2009AA04Z404)
文摘This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic chaotic system, and the analyses are carried out. Three types of relations between components of a certain control parameter combination are defined in a certain control process. Special emphasis is put on the comparison of control efficiencies of the multi-parameter multi-step method and single-parameter multi-step method. The numerical experiments show the ability to switch between different orbits and the method can be a good chaos control alternative since it provides a more effective UPOs stabilization of high-dimensional and non-hyperbolic chaotic systems than the single-parameter chaos control, and according to the relation between components of each parameter combination, the best combination for chaos control in a certain UPO stabilization process are obtained.
