The existing research of the deep-well centrifugal pump mainly focuses on reduce the manufacturing cost and improve the pump performance, and how to combine above two aspects together is the most difficult and importa...The existing research of the deep-well centrifugal pump mainly focuses on reduce the manufacturing cost and improve the pump performance, and how to combine above two aspects together is the most difficult and important topic. In this study, the performances of the deep-well centrifugal pump with four different impeller outlet widths are studied by the numerical, theoretical and experimental methods in this paper. Two stages deep-well centrifugal pump equipped with different impellers are simulated employing the commercial CFD software to solve the Navier-Stokes equations for three-dimensional incompressible steady flow. The sensitivity analyses of the grid size and turbulence model have been performed to improve numerical accuracy. The flow field distributions are acquired and compared under the design operating conditions, including the static pressure, turbulence kinetic energy and velocity. The prototype is manufactured and tested to certify the numerical predicted performance. The numerical results of pump performance are higher than the test results, but their change trends have an acceptable agreement with each other. The performance results indicted that the oversize impeller outlet width leads to poor pump performances and increasing shaft power. Changing the performance of deep-well centrifugal pump by alter impeller outlet width is practicable and convenient, which is worth popularizing in the engineering application. The proposed research enhances the theoretical basis of pump design to improve the performance and reduce the manufacturing cost of deep-well centrifugal pump.展开更多
为研究叶轮出口宽度对离心泵在水动力激励下泵壳振动辐射噪声的影响,该文以一台单级单吸离心泵为研究对象,保持泵体和叶轮其他几何参数不变,运用FEM\BEM(finite element method\boundary element method)声振耦合计算和试验测量方法进...为研究叶轮出口宽度对离心泵在水动力激励下泵壳振动辐射噪声的影响,该文以一台单级单吸离心泵为研究对象,保持泵体和叶轮其他几何参数不变,运用FEM\BEM(finite element method\boundary element method)声振耦合计算和试验测量方法进行了叶轮出口宽度分别为10、8和12mm的噪声辐射分析。采用大涡模拟方法对离心泵内部瞬态流场进行计算,得到蜗壳壁面偶极子声源。在对泵壳体结构进行模态分析的基础上,利用LMSVirtualLab的间接边界元IBEM声振耦合模块计算非定常流动引起的离心泵内部噪声,并进行了试验验证,在此基础上,对离心泵外场噪声及其声辐射进行计算,并研究了叶轮出口宽度对离心泵外场噪声辐射的影响。结果表明,离心泵叶片通过频率处的辐射声功率随着叶轮出口宽度的增大而增大;叶轮出口宽度存在一个合适的取值范围,使得各流量工况下外场噪声声压级较小;综合考虑离心泵能量性能与外场噪声,叶轮出口宽度为10mm时,离心泵综合性能较优。研究结果可为低振动低噪声离心泵的水力优化设计提供参考。展开更多
基金supported by National Natural Science Foundation of China (Grant Nos. 51279069,51109093)Jiangsu Provincial Natural Science Foundation of China (Grant Nos. BK2011503,BK2011505)
文摘The existing research of the deep-well centrifugal pump mainly focuses on reduce the manufacturing cost and improve the pump performance, and how to combine above two aspects together is the most difficult and important topic. In this study, the performances of the deep-well centrifugal pump with four different impeller outlet widths are studied by the numerical, theoretical and experimental methods in this paper. Two stages deep-well centrifugal pump equipped with different impellers are simulated employing the commercial CFD software to solve the Navier-Stokes equations for three-dimensional incompressible steady flow. The sensitivity analyses of the grid size and turbulence model have been performed to improve numerical accuracy. The flow field distributions are acquired and compared under the design operating conditions, including the static pressure, turbulence kinetic energy and velocity. The prototype is manufactured and tested to certify the numerical predicted performance. The numerical results of pump performance are higher than the test results, but their change trends have an acceptable agreement with each other. The performance results indicted that the oversize impeller outlet width leads to poor pump performances and increasing shaft power. Changing the performance of deep-well centrifugal pump by alter impeller outlet width is practicable and convenient, which is worth popularizing in the engineering application. The proposed research enhances the theoretical basis of pump design to improve the performance and reduce the manufacturing cost of deep-well centrifugal pump.
文摘为研究叶轮出口宽度对离心泵在水动力激励下泵壳振动辐射噪声的影响,该文以一台单级单吸离心泵为研究对象,保持泵体和叶轮其他几何参数不变,运用FEM\BEM(finite element method\boundary element method)声振耦合计算和试验测量方法进行了叶轮出口宽度分别为10、8和12mm的噪声辐射分析。采用大涡模拟方法对离心泵内部瞬态流场进行计算,得到蜗壳壁面偶极子声源。在对泵壳体结构进行模态分析的基础上,利用LMSVirtualLab的间接边界元IBEM声振耦合模块计算非定常流动引起的离心泵内部噪声,并进行了试验验证,在此基础上,对离心泵外场噪声及其声辐射进行计算,并研究了叶轮出口宽度对离心泵外场噪声辐射的影响。结果表明,离心泵叶片通过频率处的辐射声功率随着叶轮出口宽度的增大而增大;叶轮出口宽度存在一个合适的取值范围,使得各流量工况下外场噪声声压级较小;综合考虑离心泵能量性能与外场噪声,叶轮出口宽度为10mm时,离心泵综合性能较优。研究结果可为低振动低噪声离心泵的水力优化设计提供参考。
