With the vigorous development of China's iron and steel industry and the introduction of ultra-low emission policies,the emission of pollutants such as SO_(2)and NO x has received unprecedented attention.Consideri...With the vigorous development of China's iron and steel industry and the introduction of ultra-low emission policies,the emission of pollutants such as SO_(2)and NO x has received unprecedented attention.Considering the increase of the proportion of semi-dry desulfurization technology in the desulfurization process,several semi-dry desulphurization technologies such as flue gas circulating fluidized bed(CFB),dense flow absorber(DFA)and spray drying absorption(SDA)are briefly summarized.Moreover,a method for simultaneous treatment of SO_(2)and NOx in sintering/pelletizing flue gas by O_(3)oxidation combined with semidry method is introduced.Meantime,the effects of key parameters such as O_(3)/NO molar ratio,Ca SO_(3),SO_(2),reaction temperature,Ca/(S+2 N)molar ratio,droplet size and approach to adiabatic saturation temperature(AAST)on denitrification and desulfurization are analyzed.Furthermore,the reaction mechanism of denitrification and desulfurization is further elucidated.Finally,the advantages and development prospects of the new technology are proposed.展开更多
Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on ...Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on the phase composition, microtopography, and sintering densification of the resulting Gd2Zr2O7 nanopowders were investigated by thermal-gravimetric and differential thermal analysis（TG-DTA）, Fourier transform infrared spectroscopy（FTIR）, X-ray diffraction（XRD）, and transmission electron microscopy（TEM） techniques. The results indicated that both methods could produce Gd2Zr2O7 nanopowders with an excellent defective fluorite structure. The reaction time was reduced by the SAC method, compared with the CAC method. The nanopowders synthesized by the two methods were different in grain size distribution. The resulting nanoparticle diameter was about 50 nm for CAC and 10 nm for SAC. After vacuum sintering, the sintered bodies also had a different relative density of about 93% and 98%, respectively. Thus the preparation of Gd2Zr2O7 nanopowders by SAC was the first choice to achieve the desired sintering densification.展开更多
BACKGROUND Inflammatory bowel disease(IBD)is a common chronic intestinal inflammatory disease.High oxidative stress is a treatment target for IBD.Cerium oxide(CeO2)nanomaterials as nanozymes with antioxidant activity ...BACKGROUND Inflammatory bowel disease(IBD)is a common chronic intestinal inflammatory disease.High oxidative stress is a treatment target for IBD.Cerium oxide(CeO2)nanomaterials as nanozymes with antioxidant activity are potential drugs for the treatment of colitis.AIM To synthesize hollow cerium(H-CeO2)nanoparticles by one-step method and to validate the therapeutic efficacy of H-CeO2 in IBD.METHODS H-CeO2 was synthesized by one-step method and examined its characterization and nanoenzymatic activity.Subsequently,we constructed dextran sulfate so-dium(DSS)-induced colitis in mice to observe the effects of H-CeO2 on colonic inflammation.The effects of H-CeO2 on colon inflammation and reactive oxygen species(ROS)levels in IBD mice were detected by hematoxylin and eosin staining and dichlorofluorescein diacetate staining,respectively.Finally,the biological sa-fety of H-CeO2 on mice was evaluated by hematoxylin and eosin staining,blood routine,and blood biochemistry.RESULTS H-CeO2 nanoparticles prepared by the one-step method were uniform,monodi-sperse and hollow.H-CeO2 had a good ability to scavenge ROS,∙OH and∙OOH.H-CeO2 reduced DSS-induced decreases in body weight and colon length,colonic epithelial damage,inflammatory infiltration,and ROS accumulation.H-CeO2 administration reduced the disease activity index of DSS-induced animals from about 8 to 5.H-CeO2 had no significant effect on body weight,total platelet count,hemoglobin,white blood cell,and red blood cell counts in healthy mice.No significant damage to major organs was observed in healthy mice following H-CeO2 administration.CONCLUSION The one-step synthesis of H-CeO2 nanomaterials had good antioxidant activity,biosafety,and inhibited deve-lopment of DSS-induced IBD in mice by scavenging ROS.展开更多
A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination o...A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.展开更多
Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powd...Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.展开更多
Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects...Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects of conventional plasma sprayed and nanostructured yttria stabilized zirconia （YSZ） thermal barrier coatings （TBCs） are investigated. Remarkable increase in thermal conductivity occurs to both typical coatings after heat treatment, The change of porosity is just the opposite. The grain size of the nanostructured zirconia coating increases more drastically with annealing time compared to that of the conventional plasma sprayed coating, which indicates that coating sintering makes more contributions to the thermal conductivity of the nanostructured coating than that of the conventional coating. Thermal barrier effect tests using temperature difference technique are performed on both coatings. The thermal barrier effects decrease with the increase of thermal conductivity after heat treat- ment and the decline seems more drastic in low thermal conductivity range. The decline in thermal barrier effects is about 80℃ for nanostructured coating after 100 h heat treatment, while the conventional coating reduces by less than 60 ℃ compared to the as-sprayed coating.展开更多
Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and ...Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and 31.8 wt%were prepared by intergranularalloy method.The influence of substitution of Ce for Nd on their microstructure and magnetic properties in this work was detailedly investigated.The results indicated that the remanence(Br)and the maximum energy product((BH)max)of the sintered magnets decreased monotonic ally with the increase in Ce substitution.However,the obvious enhancement of coercivity(Hcj)was also observed,which was mainly due to the improvement of microstructure and the smooth,continuous grain boundary(GB).It can be found that a reasonable Ce substitution of 24.8 wt%for the sintered magnets could promote the refinement of microstructure,leading to the realization of superior magnetic properties.It is expected that the investigations could be beneficial to offer a feasible method for preparing the high-performance low-cost Ce-doped magnets.展开更多
Gradiently denitrated gun propellant(GDGP)prepared by a“gradient denitration”strategy is obviously superior in progressive burning performance to the traditional deterred gun propellant.Currently,the preparation of ...Gradiently denitrated gun propellant(GDGP)prepared by a“gradient denitration”strategy is obviously superior in progressive burning performance to the traditional deterred gun propellant.Currently,the preparation of GDGP employed a tedious two-step method involving organic solvents,which hinders the large-scale preparation of GDGP.In this paper,GDGP was successfully prepared via a novelty and environmentally friendly one-step method.The obtained samples were characterized by FT-IR,Raman,SEM and XPS.The results showed that the content of nitrate groups gradiently increased from the surface to the core in the surface layer of GDGP and the surface layer of GDGP exhibited a higher compaction than that of raw gun propellant,with a well-preserved nitrocellulose structure.The denitration process enabled the propellant surface with regressive energy density and good progressive burning performance,as confirmed by oxygen bomb and closed bomb test.At the same time,the effects of different solvents on the component loss of propellant were compared.The result showed that water caused the least component loss.Finally,the stability of GDGP was confirmed by methyl-violet test.This work not only provided environmentally friendly,simple and economic preparation of GDGP,but also confirmed the stability of GDGP prepared by this method.展开更多
In this paper, a new computational method for improving the accuracy of numerically computed solutions is introduced. The computational method is based on the one-step method and conserved quantities of holonomic syst...In this paper, a new computational method for improving the accuracy of numerically computed solutions is introduced. The computational method is based on the one-step method and conserved quantities of holonomic systems are considered as kinematical constraints in this method.展开更多
In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permitt...In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permittivity constant were investigated, which include powder-mixed method, milling time of high-energy ball milling, starting powder particle size, sintering temperature and holding time and adding amount of the conductive second phase. The results showed that A1N-W materials sintered at the temperature of 1700℃ holding for 5 min with 10 vol.% W showed the best dielectric loss tangent larger than 0.81 at the frequency 1 kHz-1 MHz. In addition, magnetic stirring mixed powder and lower sintering temperature led to the better propelties because of the higher porosity. The samples sintered from the starting AlN powder with smaller particle size also had the better properties.展开更多
Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrang...Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.展开更多
Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their supercond...Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their superconducting properties. The influence of calcination temperature, sintering temperature, on the bulks structure, morphology and superconducting behaviors were investigated. The results showed that the oxygen content drastically increased with calcination temperature and sintering temperature. The SEM images revealed that the grains grew up monotonously with increase of calcination temperature. With increased calcination and sintering temperature, the resistivity was reduced gradually and the superconducting properties increased. Moreover, it was found that the optimal superconducting properties（with the highest superconducting transition temperature Tc^onset and the narrowest transition width ΔT） were obtained at calcination temperature of 900℃ and sintering temperature of 950 ℃.展开更多
At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensu...At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensure smooth operation of the blast furnace but also reduce the blast furnace fuel ratio and increase the molten iron production.Structure is the most important factor affecting the metallurgical properties of the sinter.Thus,the research progress of sinter pore and mineral phase structures was reviewed and the mechanism by which they influence sinter properties was expounded.Multiscale characterization methods for the sinter and their advantages and disadvantages were introduced,and the future research direction of sinter was discussed.展开更多
The Taguchi and analysis of variance (ANOVA) methods were applied to investigate the effects of the structural and operational parameters on the heat transfer performance of a vertical sinter cooling packed bed. The a...The Taguchi and analysis of variance (ANOVA) methods were applied to investigate the effects of the structural and operational parameters on the heat transfer performance of a vertical sinter cooling packed bed. The analysed parameters were the gas flow rate, the air inlet temperature, the sinter inlet temperature, the cooling bed diameter and the cooling bed height, all of which contain three levels. The purpose was to improve the heat transfer performance of a vertical sinter cooling bed. A numerical analysis model was established to assess the heat transfer performance with respect to the varying parameters and their different levels. This mathematical model was validated by using data from practical industrial processes. The Taguchi method for the L27 (35) orthogonal design experiment was selected to evaluate the impacts of the design parameters on the heat transfer performance and to acquire the optimum combination of parameters. The analysis of variance was applied to assess the impact weights and the order of significance of the design parameters. The results show that the sinter inlet temperature and cooling bed diameter have great influences and impact the exergy of the wasted heat recovery by 61.65% and 23.31%, respectively. However, the gas flow rate and the air inlet temperature have small effects on the response. Furthermore, the air and sinter inlet temperatures have the most significant impacts on the efficiency of heat transfer by 68.83% and 23.31%, respectively. The optimal parameter combination (A1B1C3D3E3) was obtained, and the optimal results were validated by confirmation tests.展开更多
In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in ...In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in the base steel, and subsequent high-temperature processing to further improve the porosities by the sublimation of Mn via previously formed open pores, was proposed to produce a lab-scale porous Fe Mn Al steel. For the first time, a high-Mn and high-Al steel with open and overall porosities of ~59.6 vol.% and ~63.7 vol.%(percent in volume, vol.%) was synthesized by isothermal holding of the quaternary elemental Fe/Mn/Al/C powder mixture at 640℃ for 1 h and the subsequent sintering at 1200℃ for 1 h. Elemental Al partly incorporated into/reacted with α-Fe and α-Mn after sintering at640℃ for 1 h, leading to the overall and open porosities promoting by ~26.6 vol.% and ~25.6 vol.%. After sintering at 1200℃, Fe Mn Al steel with increased porosities mainly comprising of austenite and α-Fe obtained. The compression strength and corresponding strain of the 1200℃-sintered porous specimen without crack on the surface was ~75 MPa and ~25%. The ITPVS technique takes advantage of using the intrinsic components like Al, Mn and Fe in steels to produce porous structure. This is beneficial to avoiding the contamination of the Fe Mn Al steel matrix caused by the employment of the foreign pore-forming agents.展开更多
There are many kinds and a large number of raw materials in the sintering material ground to be managed,while it is difficult to obtain the precise inventory values,which often leads to high cost.Furthermore,the exter...There are many kinds and a large number of raw materials in the sintering material ground to be managed,while it is difficult to obtain the precise inventory values,which often leads to high cost.Furthermore,the external factors of material ground are difficult to handle,such as weather variation,order fluctuation,measurement failure and so on.To solve such raw material management problems,a digital management system has been developed.First,the practical requirements and the raw material management processes are analyzed.Then,optimization and prediction methods are used to calculate the inventory according to the practical situation.With the help of practical technologies and production conditions,the developed system has been applied to a large-scale sintering material ground.The practical running results of the application demonstrate the validity of the proposed digital management system.展开更多
Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equa...Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.展开更多
Well-defined spinel LiMn2O4 powders were synthesized via sintering a precursor, which was prepared by spraydrying method. The effects of sintering process on the structure and electrochemical properties of LiMn2O4 wer...Well-defined spinel LiMn2O4 powders were synthesized via sintering a precursor, which was prepared by spraydrying method. The effects of sintering process on the structure and electrochemical properties of LiMn2O4 were discussed. It was found that a single sintering could not synthesize a pure LiMn2O4 compound, while two-step sintering procedure consisting of decomposing sprayed precursors at 350℃ and further sintering at an elevated temperature leads to the formation of a single-phased LiMn2O4 with homogeneous particle size distribution. As compared to that sintered in air, the two-step sintered LiMn2O4 in oxygen shows tighter structure and more uniform particle size, as well as better electrochemical properties. It delivers an initial discharge capacity of 131 mAh·g^-1 （1/10C）, and still has excellent cycling stability at higher rate （1/5C）.展开更多
Numerical simulation of hot-press sintering of nano-sized ceramic powders was introduced by the commercial finite element code MSC.MARC. The powder plastic model and the thermo-mechanical coupled quadrilateral element...Numerical simulation of hot-press sintering of nano-sized ceramic powders was introduced by the commercial finite element code MSC.MARC. The powder plastic model and the thermo-mechanical coupled quadrilateral element were developed and adopted in the simulation. The mechanical and thermal properties of the nano-sized alumina based powders were determined.In addition, the experimental research and numerical simulation of the sintering process of different initial densities were carried out. The stress state in sintering of green compacts with different initial densities was analyzed by the densification theory.The reason for the density fluctuations of as-sintered ceramic bulks was found out.展开更多
基金supported by the National Key Research and Development Program of China(No.2017YFC0210600)the National Natural Science Foundation of China(No.51978644)。
文摘With the vigorous development of China's iron and steel industry and the introduction of ultra-low emission policies,the emission of pollutants such as SO_(2)and NO x has received unprecedented attention.Considering the increase of the proportion of semi-dry desulfurization technology in the desulfurization process,several semi-dry desulphurization technologies such as flue gas circulating fluidized bed(CFB),dense flow absorber(DFA)and spray drying absorption(SDA)are briefly summarized.Moreover,a method for simultaneous treatment of SO_(2)and NOx in sintering/pelletizing flue gas by O_(3)oxidation combined with semidry method is introduced.Meantime,the effects of key parameters such as O_(3)/NO molar ratio,Ca SO_(3),SO_(2),reaction temperature,Ca/(S+2 N)molar ratio,droplet size and approach to adiabatic saturation temperature(AAST)on denitrification and desulfurization are analyzed.Furthermore,the reaction mechanism of denitrification and desulfurization is further elucidated.Finally,the advantages and development prospects of the new technology are proposed.
文摘Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on the phase composition, microtopography, and sintering densification of the resulting Gd2Zr2O7 nanopowders were investigated by thermal-gravimetric and differential thermal analysis（TG-DTA）, Fourier transform infrared spectroscopy（FTIR）, X-ray diffraction（XRD）, and transmission electron microscopy（TEM） techniques. The results indicated that both methods could produce Gd2Zr2O7 nanopowders with an excellent defective fluorite structure. The reaction time was reduced by the SAC method, compared with the CAC method. The nanopowders synthesized by the two methods were different in grain size distribution. The resulting nanoparticle diameter was about 50 nm for CAC and 10 nm for SAC. After vacuum sintering, the sintered bodies also had a different relative density of about 93% and 98%, respectively. Thus the preparation of Gd2Zr2O7 nanopowders by SAC was the first choice to achieve the desired sintering densification.
文摘BACKGROUND Inflammatory bowel disease(IBD)is a common chronic intestinal inflammatory disease.High oxidative stress is a treatment target for IBD.Cerium oxide(CeO2)nanomaterials as nanozymes with antioxidant activity are potential drugs for the treatment of colitis.AIM To synthesize hollow cerium(H-CeO2)nanoparticles by one-step method and to validate the therapeutic efficacy of H-CeO2 in IBD.METHODS H-CeO2 was synthesized by one-step method and examined its characterization and nanoenzymatic activity.Subsequently,we constructed dextran sulfate so-dium(DSS)-induced colitis in mice to observe the effects of H-CeO2 on colonic inflammation.The effects of H-CeO2 on colon inflammation and reactive oxygen species(ROS)levels in IBD mice were detected by hematoxylin and eosin staining and dichlorofluorescein diacetate staining,respectively.Finally,the biological sa-fety of H-CeO2 on mice was evaluated by hematoxylin and eosin staining,blood routine,and blood biochemistry.RESULTS H-CeO2 nanoparticles prepared by the one-step method were uniform,monodi-sperse and hollow.H-CeO2 had a good ability to scavenge ROS,∙OH and∙OOH.H-CeO2 reduced DSS-induced decreases in body weight and colon length,colonic epithelial damage,inflammatory infiltration,and ROS accumulation.H-CeO2 administration reduced the disease activity index of DSS-induced animals from about 8 to 5.H-CeO2 had no significant effect on body weight,total platelet count,hemoglobin,white blood cell,and red blood cell counts in healthy mice.No significant damage to major organs was observed in healthy mice following H-CeO2 administration.CONCLUSION The one-step synthesis of H-CeO2 nanomaterials had good antioxidant activity,biosafety,and inhibited deve-lopment of DSS-induced IBD in mice by scavenging ROS.
文摘A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.
基金Project(K0004130) supported by the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy,Korea
文摘Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.
基金National Natural Science Foundation of China (50771009, 50731001, 51071013)
文摘Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects of conventional plasma sprayed and nanostructured yttria stabilized zirconia （YSZ） thermal barrier coatings （TBCs） are investigated. Remarkable increase in thermal conductivity occurs to both typical coatings after heat treatment, The change of porosity is just the opposite. The grain size of the nanostructured zirconia coating increases more drastically with annealing time compared to that of the conventional plasma sprayed coating, which indicates that coating sintering makes more contributions to the thermal conductivity of the nanostructured coating than that of the conventional coating. Thermal barrier effect tests using temperature difference technique are performed on both coatings. The thermal barrier effects decrease with the increase of thermal conductivity after heat treat- ment and the decline seems more drastic in low thermal conductivity range. The decline in thermal barrier effects is about 80℃ for nanostructured coating after 100 h heat treatment, while the conventional coating reduces by less than 60 ℃ compared to the as-sprayed coating.
基金financially supported by the Sichuan Province Science and Technology Support Program(No.2014GZ0090)the Key Technology and Development Program of PanXi Experimental Area(No.2016KJT0018).
文摘Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and 31.8 wt%were prepared by intergranularalloy method.The influence of substitution of Ce for Nd on their microstructure and magnetic properties in this work was detailedly investigated.The results indicated that the remanence(Br)and the maximum energy product((BH)max)of the sintered magnets decreased monotonic ally with the increase in Ce substitution.However,the obvious enhancement of coercivity(Hcj)was also observed,which was mainly due to the improvement of microstructure and the smooth,continuous grain boundary(GB).It can be found that a reasonable Ce substitution of 24.8 wt%for the sintered magnets could promote the refinement of microstructure,leading to the realization of superior magnetic properties.It is expected that the investigations could be beneficial to offer a feasible method for preparing the high-performance low-cost Ce-doped magnets.
文摘Gradiently denitrated gun propellant(GDGP)prepared by a“gradient denitration”strategy is obviously superior in progressive burning performance to the traditional deterred gun propellant.Currently,the preparation of GDGP employed a tedious two-step method involving organic solvents,which hinders the large-scale preparation of GDGP.In this paper,GDGP was successfully prepared via a novelty and environmentally friendly one-step method.The obtained samples were characterized by FT-IR,Raman,SEM and XPS.The results showed that the content of nitrate groups gradiently increased from the surface to the core in the surface layer of GDGP and the surface layer of GDGP exhibited a higher compaction than that of raw gun propellant,with a well-preserved nitrocellulose structure.The denitration process enabled the propellant surface with regressive energy density and good progressive burning performance,as confirmed by oxygen bomb and closed bomb test.At the same time,the effects of different solvents on the component loss of propellant were compared.The result showed that water caused the least component loss.Finally,the stability of GDGP was confirmed by methyl-violet test.This work not only provided environmentally friendly,simple and economic preparation of GDGP,but also confirmed the stability of GDGP prepared by this method.
基金Project supported by the National Natural Science Foundation of China （Grant Nos 10572021 and 10372053）, and the Fundamental Research Foundation of Beijing Institute of Technology （BIT-UBF-200507A4206）.
文摘In this paper, a new computational method for improving the accuracy of numerically computed solutions is introduced. The computational method is based on the one-step method and conserved quantities of holonomic systems are considered as kinematical constraints in this method.
文摘In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permittivity constant were investigated, which include powder-mixed method, milling time of high-energy ball milling, starting powder particle size, sintering temperature and holding time and adding amount of the conductive second phase. The results showed that A1N-W materials sintered at the temperature of 1700℃ holding for 5 min with 10 vol.% W showed the best dielectric loss tangent larger than 0.81 at the frequency 1 kHz-1 MHz. In addition, magnetic stirring mixed powder and lower sintering temperature led to the better propelties because of the higher porosity. The samples sintered from the starting AlN powder with smaller particle size also had the better properties.
基金supported by the National Natural Science Foundation of China (10972220, 11125211 and 11021262)973 Project(2012CB937500)
文摘Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.
基金Project supported by the National Natural Science Foundation of China(11564021)
文摘Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their superconducting properties. The influence of calcination temperature, sintering temperature, on the bulks structure, morphology and superconducting behaviors were investigated. The results showed that the oxygen content drastically increased with calcination temperature and sintering temperature. The SEM images revealed that the grains grew up monotonously with increase of calcination temperature. With increased calcination and sintering temperature, the resistivity was reduced gradually and the superconducting properties increased. Moreover, it was found that the optimal superconducting properties（with the highest superconducting transition temperature Tc^onset and the narrowest transition width ΔT） were obtained at calcination temperature of 900℃ and sintering temperature of 950 ℃.
基金The authors acknowledge the financial support from the National Natural Science Foundation of China(51474164,U1760101 and 51704216).
文摘At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensure smooth operation of the blast furnace but also reduce the blast furnace fuel ratio and increase the molten iron production.Structure is the most important factor affecting the metallurgical properties of the sinter.Thus,the research progress of sinter pore and mineral phase structures was reviewed and the mechanism by which they influence sinter properties was expounded.Multiscale characterization methods for the sinter and their advantages and disadvantages were introduced,and the future research direction of sinter was discussed.
基金This work is supported by the National Key R&D Program of China(2017 YFB0304200)the National Natural Science Foundation of China(51734004).
文摘The Taguchi and analysis of variance (ANOVA) methods were applied to investigate the effects of the structural and operational parameters on the heat transfer performance of a vertical sinter cooling packed bed. The analysed parameters were the gas flow rate, the air inlet temperature, the sinter inlet temperature, the cooling bed diameter and the cooling bed height, all of which contain three levels. The purpose was to improve the heat transfer performance of a vertical sinter cooling bed. A numerical analysis model was established to assess the heat transfer performance with respect to the varying parameters and their different levels. This mathematical model was validated by using data from practical industrial processes. The Taguchi method for the L27 (35) orthogonal design experiment was selected to evaluate the impacts of the design parameters on the heat transfer performance and to acquire the optimum combination of parameters. The analysis of variance was applied to assess the impact weights and the order of significance of the design parameters. The results show that the sinter inlet temperature and cooling bed diameter have great influences and impact the exergy of the wasted heat recovery by 61.65% and 23.31%, respectively. However, the gas flow rate and the air inlet temperature have small effects on the response. Furthermore, the air and sinter inlet temperatures have the most significant impacts on the efficiency of heat transfer by 68.83% and 23.31%, respectively. The optimal parameter combination (A1B1C3D3E3) was obtained, and the optimal results were validated by confirmation tests.
基金supported financially by the National Natural Science Foundation of China(Nos.51804239 and 51972252)the National Fundamental Research Funds for the Central Universities(WUT:2019IVB016)‘111 Project’of China(No.B17034).
文摘In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in the base steel, and subsequent high-temperature processing to further improve the porosities by the sublimation of Mn via previously formed open pores, was proposed to produce a lab-scale porous Fe Mn Al steel. For the first time, a high-Mn and high-Al steel with open and overall porosities of ~59.6 vol.% and ~63.7 vol.%(percent in volume, vol.%) was synthesized by isothermal holding of the quaternary elemental Fe/Mn/Al/C powder mixture at 640℃ for 1 h and the subsequent sintering at 1200℃ for 1 h. Elemental Al partly incorporated into/reacted with α-Fe and α-Mn after sintering at640℃ for 1 h, leading to the overall and open porosities promoting by ~26.6 vol.% and ~25.6 vol.%. After sintering at 1200℃, Fe Mn Al steel with increased porosities mainly comprising of austenite and α-Fe obtained. The compression strength and corresponding strain of the 1200℃-sintered porous specimen without crack on the surface was ~75 MPa and ~25%. The ITPVS technique takes advantage of using the intrinsic components like Al, Mn and Fe in steels to produce porous structure. This is beneficial to avoiding the contamination of the Fe Mn Al steel matrix caused by the employment of the foreign pore-forming agents.
基金supported by National High Technology Research and Development Program of China (863 Program)(No. 2012AA040307)
文摘There are many kinds and a large number of raw materials in the sintering material ground to be managed,while it is difficult to obtain the precise inventory values,which often leads to high cost.Furthermore,the external factors of material ground are difficult to handle,such as weather variation,order fluctuation,measurement failure and so on.To solve such raw material management problems,a digital management system has been developed.First,the practical requirements and the raw material management processes are analyzed.Then,optimization and prediction methods are used to calculate the inventory according to the practical situation.With the help of practical technologies and production conditions,the developed system has been applied to a large-scale sintering material ground.The practical running results of the application demonstrate the validity of the proposed digital management system.
文摘Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.
文摘Well-defined spinel LiMn2O4 powders were synthesized via sintering a precursor, which was prepared by spraydrying method. The effects of sintering process on the structure and electrochemical properties of LiMn2O4 were discussed. It was found that a single sintering could not synthesize a pure LiMn2O4 compound, while two-step sintering procedure consisting of decomposing sprayed precursors at 350℃ and further sintering at an elevated temperature leads to the formation of a single-phased LiMn2O4 with homogeneous particle size distribution. As compared to that sintered in air, the two-step sintered LiMn2O4 in oxygen shows tighter structure and more uniform particle size, as well as better electrochemical properties. It delivers an initial discharge capacity of 131 mAh·g^-1 （1/10C）, and still has excellent cycling stability at higher rate （1/5C）.
基金This work was supported by the National Natural Science Foundation of China (Grant No.50375037).
文摘Numerical simulation of hot-press sintering of nano-sized ceramic powders was introduced by the commercial finite element code MSC.MARC. The powder plastic model and the thermo-mechanical coupled quadrilateral element were developed and adopted in the simulation. The mechanical and thermal properties of the nano-sized alumina based powders were determined.In addition, the experimental research and numerical simulation of the sintering process of different initial densities were carried out. The stress state in sintering of green compacts with different initial densities was analyzed by the densification theory.The reason for the density fluctuations of as-sintered ceramic bulks was found out.
