目的通过等离子喷涂工艺,在油气管道X70管线钢表面制备出Cr2O3/TiO2高温氧化物陶瓷复合涂层,研究该涂层的微观组织与电化学性能。方法采用9MC Plasma Control Unit等离子喷涂系统,基于线切割尺寸为40mm×24mm×6mm的X70管线钢...目的通过等离子喷涂工艺,在油气管道X70管线钢表面制备出Cr2O3/TiO2高温氧化物陶瓷复合涂层,研究该涂层的微观组织与电化学性能。方法采用9MC Plasma Control Unit等离子喷涂系统,基于线切割尺寸为40mm×24mm×6mm的X70管线钢基体表面,沉积Cr2O3/TiO2高温氧化物陶瓷复合涂层。利用金相显微镜和扫描电子显微镜观察该复合涂层的微观组织与形貌,利用X射线衍射仪分析该复合涂层的物相组成,利用电化学工作站测定该复合涂层的电化学腐蚀性能。结果Cr2O3/TiO2高温氧化物陶瓷复合涂层由完全熔化区和半熔化区双态组成,呈典型的等离子喷涂层状结构,层与层之间结合较紧密,分布着富Cr2O3沉积区与富TiO2沉积区,无相变产生,完全熔融的TiO2液相可嵌入到未完全熔融的Cr2O3结构间隙中形成固溶结构。经电化学腐蚀性能测试,其自腐蚀电位介于-0.4^-0.3V之间,高于X70管线钢基体的自腐蚀电位-0.6^-0.5V,腐蚀倾向滞后,表现出好的抗腐蚀性能。结论研究选取的等离子喷涂参数较合适,并成功制备出了能明显提高油气管道X70管线钢抗电化学腐蚀性且组织分布均匀的Cr2O3/TiO2高温氧化物陶瓷复合涂层。展开更多
The purpose of this work is to explore the effects of the introduction methods of Ce^4+and Zr^4+on the physicochemical properties,activity,and K tolerance of V2 O5-WO3/TiO2 catalyst for the selective catalytic reducti...The purpose of this work is to explore the effects of the introduction methods of Ce^4+and Zr^4+on the physicochemical properties,activity,and K tolerance of V2 O5-WO3/TiO2 catalyst for the selective catalytic reduction of NOx by NH3.Four different methods,namely pre-impregnation,post-impregnation,coimpregnation,and co-precipitation,were used to synthesize a series of V2 O5-WO3-TiO2-CeO2-ZrO2 catalysts.The catalysts were characterized by XRD,BET,NH3-TPD,XPS,and H2-TPR techniques.Moreover,the activity and anti-K poisoning performance were tested by an NH3-SCR model reaction.The results show that the introduction of Ce^4+and Zr^4+can improve the catalytic performance of V2O5-WO3/TiO2 catalyst,but the impregnation method cannot enhance the anti-K poisoning performance.Ce^4+and Zr^4+introduced by co-precipitation method can effectively improve the tolerance of K,which is mainly due to the incorporation of Ce^4+and Zr^4+into TiO2 lattice to form a uniform TiO2-CeO2-ZrO2 solid solution,resulting in the optimal surface acidity and redox performance,and reducing the decreases caused by Kpoisoning.Furthermore,based on the best introduction method,we further optimized the molar ratio of Ce^4+/Zr^4+,It is found that the catalyst exhibits the best anti-K poisoning performance when the molar ratio of Ce^4+/Zr^4+is 2:1.展开更多
文摘目的通过等离子喷涂工艺,在油气管道X70管线钢表面制备出Cr2O3/TiO2高温氧化物陶瓷复合涂层,研究该涂层的微观组织与电化学性能。方法采用9MC Plasma Control Unit等离子喷涂系统,基于线切割尺寸为40mm×24mm×6mm的X70管线钢基体表面,沉积Cr2O3/TiO2高温氧化物陶瓷复合涂层。利用金相显微镜和扫描电子显微镜观察该复合涂层的微观组织与形貌,利用X射线衍射仪分析该复合涂层的物相组成,利用电化学工作站测定该复合涂层的电化学腐蚀性能。结果Cr2O3/TiO2高温氧化物陶瓷复合涂层由完全熔化区和半熔化区双态组成,呈典型的等离子喷涂层状结构,层与层之间结合较紧密,分布着富Cr2O3沉积区与富TiO2沉积区,无相变产生,完全熔融的TiO2液相可嵌入到未完全熔融的Cr2O3结构间隙中形成固溶结构。经电化学腐蚀性能测试,其自腐蚀电位介于-0.4^-0.3V之间,高于X70管线钢基体的自腐蚀电位-0.6^-0.5V,腐蚀倾向滞后,表现出好的抗腐蚀性能。结论研究选取的等离子喷涂参数较合适,并成功制备出了能明显提高油气管道X70管线钢抗电化学腐蚀性且组织分布均匀的Cr2O3/TiO2高温氧化物陶瓷复合涂层。
基金Project supported by the National Natural Science Foundation of China(21876168)the Key Projects for Common Key Technology Innovation in Key Industries in Chongqing(cstc2016zdcy-ztzx0020-01)+1 种基金Youth Innovation Promotion Association CAS(2019376)the Graduate Innovation Project of Chongqing Technology and Business University(yjscxx201803-028-22)。
文摘The purpose of this work is to explore the effects of the introduction methods of Ce^4+and Zr^4+on the physicochemical properties,activity,and K tolerance of V2 O5-WO3/TiO2 catalyst for the selective catalytic reduction of NOx by NH3.Four different methods,namely pre-impregnation,post-impregnation,coimpregnation,and co-precipitation,were used to synthesize a series of V2 O5-WO3-TiO2-CeO2-ZrO2 catalysts.The catalysts were characterized by XRD,BET,NH3-TPD,XPS,and H2-TPR techniques.Moreover,the activity and anti-K poisoning performance were tested by an NH3-SCR model reaction.The results show that the introduction of Ce^4+and Zr^4+can improve the catalytic performance of V2O5-WO3/TiO2 catalyst,but the impregnation method cannot enhance the anti-K poisoning performance.Ce^4+and Zr^4+introduced by co-precipitation method can effectively improve the tolerance of K,which is mainly due to the incorporation of Ce^4+and Zr^4+into TiO2 lattice to form a uniform TiO2-CeO2-ZrO2 solid solution,resulting in the optimal surface acidity and redox performance,and reducing the decreases caused by Kpoisoning.Furthermore,based on the best introduction method,we further optimized the molar ratio of Ce^4+/Zr^4+,It is found that the catalyst exhibits the best anti-K poisoning performance when the molar ratio of Ce^4+/Zr^4+is 2:1.
