The rapid progress in the construction of heavy-haul and high-speed railways has led to a surge in rail defects and unforeseen failures.Addressing this issue necessitates the implementation of more sophisticated rail ...The rapid progress in the construction of heavy-haul and high-speed railways has led to a surge in rail defects and unforeseen failures.Addressing this issue necessitates the implementation of more sophisticated rail inspection methods,specifically involving real-time,precise detection,and assessment of rail defects.Current applications fail to address the evolving requirements,prompting the need for advancements.This paper provides a summary of various types of rail defects and outlines both traditional and innovative non-destructive inspection techniques,examining their fundamental features,benefits,drawbacks,and practical suitability for railway track inspection.It also explores potential enhancements to equipment and software.The comprehensive review draws upon pertinent international research and review papers.Furthermore,the paper introduces a fusion of inspection methods aimed at enhancing the overall reliability of defect detection.展开更多
The fundamental shear horizontal（SH0） wave has several unique features that are attractive for long-range nondestructive testing（NDT）. By a careful design of the geometric configuration, electromagnetic acoustic t...The fundamental shear horizontal（SH0） wave has several unique features that are attractive for long-range nondestructive testing（NDT）. By a careful design of the geometric configuration, electromagnetic acoustic transducers（EMATs） have the capability to generate a wide range of guided wave modes, such as Lamb waves and shear-horizontal（SH） waves in plates. However, the performance of EMATs is influenced by their parameters. To evaluate the performance of periodic permanent magnet（PPM） EMATs, a distributed-line-source model is developed to calculate the angular acoustic field cross-section in the far-field. Numerical analysis is conducted to investigate the performance of such EMATs with different geometric parameters, such as period and number of magnet arrays, and inner and outer coil widths. Such parameters have a great influence on the directivity of the generated SH0 waves that arises mainly in the amplitude and width of both main and side lobes. According to the numerical analysis, these parameters are optimized to obtain better directivity. Optimized PPM EMATs are designed and used for NDT of strip plates. Experimental results show that the lateral boundary of the strip plate has no perceivable influence on SHO-wave propagation, thus validating their used in NDT. The proposed model predicts the radiation pattern ofPPM EMATs, and can be used for their parameter optimization.展开更多
To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient...To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel（12%C） as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave（LCR wave） is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.展开更多
To study the distribution law and random characteristics of casting defects in steel castings,24 civil engineering structural cast steel joints were divided into two groups:simple cast steel joints and complex cast st...To study the distribution law and random characteristics of casting defects in steel castings,24 civil engineering structural cast steel joints were divided into two groups:simple cast steel joints and complex cast steel joints.Three kinds of nondestructive testing(NDT)methods,namely,visual,magnetic particle,and ultrasonic inspections,were used to detect the macroscopic defects in joints.The NDT results were then statistically analyzed.The results show that the unfused core support is a common defect of complex cast steel joints,and the defect can be seen visually,so excavation and repair welding should be carried out before castings leave factories.Casting cracks are extremely likely to occur in the intersection area of tubes,which is called the ultrasonic inspection blind zone.The occurrence probability of gas pores on simple cast steel joints is the largest,and the occurrence probability of core support incomplete fusions on complex cast steel joints is the largest.However,when cast steel joints are counted as a whole sample,the occurrence probability of gas pores is larger than that of core support incomplete fusions.Therefore,it is the most common defect in cast steel joints.展开更多
Photoacoustic(PA)imaging has been widely used in biomedical research and preclinical studies during the past two decades.It has also been explored for nondestructive testing and evaluation(NDT/E)and for industrial app...Photoacoustic(PA)imaging has been widely used in biomedical research and preclinical studies during the past two decades.It has also been explored for nondestructive testing and evaluation(NDT/E)and for industrial applications.This paper describes the basic principles of PA technology for NDT/E and its applications in recent years.PA technology for NDT/E includes the use of a modulated continuous-wave laser and a pulsed laser for PA wave excitation,PA-generated ultrasonic waves,and all-optical PA wave excitation and detection.PA technology for NDT/E has demonstrated broad applications,including the imaging of railway cracks and defects,the imaging of Li metal batteries,the measurements of the porosity and Young’s modulus,the detection of defects and damage in silicon wafers,and a visualization of underdrawings in paintings.展开更多
For our research, a new hybrid experimental-computational method is presented. We applied a least squares fitting method （LSFM） to reconstruct the wood moisture content （WMC） from the data measured with a planar c...For our research, a new hybrid experimental-computational method is presented. We applied a least squares fitting method （LSFM） to reconstruct the wood moisture content （WMC） from the data measured with a planar capacitance sensor. A boundary element method （BEM） was used to compute the relationship between capacitance and the dielectric constant. A functional relationship between MC and the dielectric constant was identified by LSFM. The agreement of this final computation result with the experimental data indicates that this method can be used to estimate the WMC quickly and effectively with engineering analysis. Compared with popular statistical methods, a large number of experiments are avoided, some costs of testing are reduced and the efficiency of testing is enhanced.展开更多
Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic q...Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.展开更多
CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing techni...CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.展开更多
Due to the fact that rolling contact fatigue is not easily detected, and residual life is not easily evaluated in the early stage of bearing life, a nondestructive testing method based on initial permeability is propo...Due to the fact that rolling contact fatigue is not easily detected, and residual life is not easily evaluated in the early stage of bearing life, a nondestructive testing method based on initial permeability is proposed. By analyzing the crack propagation mechanism, a fatigue state detection system based on differential signals is designed. A simulation model of the detection of the inner ring of the pulse signal is established by using the electromagnetic field simulation software. The effects of the height of the coil, the inner and outer diameter, the number of coil turns, the diameter and the height of the ferrite core of the probe on the differential value of the detection signal are simulated. The parameter combination of the maximum difference value of the signal is used as the structural size of the sensor, and the detection sensor is designed and fabricated. Moreover, the bearing fatigue test system is designed, and the bearing is tested. The results show that the system has good detection ability for rolling contact fatigue and verifies the mechanism and trend of crack propagation in the inner ring of the bearing.展开更多
Quality inspection is an important means to ensure that the construction quality of roads and bridges meets the standard requirements. In recent years, with the progress of science and technology, the road and bridge ...Quality inspection is an important means to ensure that the construction quality of roads and bridges meets the standard requirements. In recent years, with the progress of science and technology, the road and bridge quality detection technology began to develop in the direction of diversification and informatization, which greatly improved the accuracy of the detection results and effectively improved the damage caused to the road and bridge structure by the traditional detection technology. On the basis of not damaging the original structure, the efficiency and quality of quality detection are improved. Based on this, this paper will analyze the application of nondestructive testing technology in road and bridge testing.展开更多
In recent years, China's economic development is accelerating, the comprehensive national strength continues to improve, promote the development of China's pressure special equipment, pressure special equipmen...In recent years, China's economic development is accelerating, the comprehensive national strength continues to improve, promote the development of China's pressure special equipment, pressure special equipment is mainly used in petrochemical and other industrial production fields. Once the pressure special equipment is damaged, it will cause non-negligible harm. About the pressure equipment, this paper first introduces some testing technologies in the field of nondestructive testing technology, and then discusses the application of nondestructive testing technology in the testing process of special pressure equipment. The selection of reasonable testing time and the comprehensive application of nondestructive testing technology are introduced in detail in order to improve the testing accuracy and contribute to the development of nondestructive testing field.展开更多
For the chemical industry, the production of medium pressure vessels affects the development of the industry. Because the pressure vessel is prone to accidents if the internal pressure is too high in the production pr...For the chemical industry, the production of medium pressure vessels affects the development of the industry. Because the pressure vessel is prone to accidents if the internal pressure is too high in the production process, for a chemical enterprise, the production accident will bring the estimated loss of remedial classes. There are many reasons for accidents, most of which occur on pressure vessels. For example, the wear of pressure vessel components and improper operation of personnel will cause pressure leakage or explosion, resulting in safety accidents. Many industries need to know whether the performance of pressure vessels can meet the production standards. In this paper, various quality problems of pressure vessels on the market are analyzed and explored, hoping that some quality problems can be avoided in the production of pressure vessels, so as to reduce the occurrence of accidents and the loss of enterprises from the root. The main method discussed in this paper is to reduce the quality problems of pressure vessels with the help of nondestructive testing technology. Next, this paper introduces the distance and specific application of nondestructive testing technology in detail.展开更多
Lanzhou Institute of Physics, a subsidiary of CAST, conducted ground testing on its newly developed eddy current nondestructive testing equipment, demonstrating an important breakthrough had been made with the nondest...Lanzhou Institute of Physics, a subsidiary of CAST, conducted ground testing on its newly developed eddy current nondestructive testing equipment, demonstrating an important breakthrough had been made with the nondestructive testing of orbital spacecraft. The equipment works steadily and has met the design requirements for space applications. It was also announced by the Institute that the equipment would be used during the next lunar exploration mission to detect the status of展开更多
Photoacoustic detection has shown excellent performance in measuring thickness and detecting defects in metal nanofilms.However,existing research on ultrafast lasers mainly focuses on using picosecond or nanosecond la...Photoacoustic detection has shown excellent performance in measuring thickness and detecting defects in metal nanofilms.However,existing research on ultrafast lasers mainly focuses on using picosecond or nanosecond lasers for large-scale material processing and measurement.The theoretical study of femtosecond laser sources for photoacoustic nondestructive testing(NDT)in nanoscale thin film materials receives much less emphasis,leading to a lack of a complete physical model that covers the entire process from excitation to measurement.In this study,we developed a comprehensive physical model that combines the two-temperature model with the acoustic wave generation and detection model.On the basis of the physical model,we established a simulation model to visualize the ultrafast lasermaterial interaction process.The damage threshold of the laser source is determined,and the effect of key parameters(laser fluence,pulse duration,and wavelength)for AlCu nanofilms on the femtosecond photoacoustic NDT process is discussed using numerical results from the finite element model.The numerical results under certain parameters show good agreement with the experimental results.展开更多
In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh enviro...In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh environment leads to significant variations in the shape and size of the defects.To address this challenge,we propose the multivariate time series segmentation network(MSSN),which adopts a multiscale convolutional network with multi-stage and depth-separable convolutions for efficient feature extraction through variable-length templates.To tackle the classification difficulty caused by structural signal variance,MSSN employs logarithmic normalization to adjust instance distributions.Furthermore,it integrates classification with smoothing loss functions to accurately identify defect segments amid similar structural and defect signal subsequences.Our algorithm evaluated on both the Mackey-Glass dataset and industrial dataset achieves over 95%localization and demonstrates the capture capability on the synthetic dataset.In a nuclear plant's heat transfer tube dataset,it captures 90%of defect instances with75%middle localization F1 score.展开更多
In order to pay more attention to the quality of construction concrete and accurately judge whether concrete material meets the standard,a nondestructive testing algorithm of building concrete material defects based o...In order to pay more attention to the quality of construction concrete and accurately judge whether concrete material meets the standard,a nondestructive testing algorithm of building concrete material defects based on machine learning is proposed.Through the ray tracing algorithm of Snell’s theorem,the shortest path between two random punctuation marks of building concrete is calculated.The original coordinate system and grid size were set,the trend and length of the line in the grid were calculated,and the coordinates between the grid corner points and the transmitting probe were calculated so as to obtain the position of the intermediate refractive points of the two probes.Finally,the vector dot product of the local defects is obtained by the optimal hyperplane calculation of the binary classification in the support vector machine.Experimental results show that the proposed method has the advantages of high precision.展开更多
A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,i...A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,image intensifier,image processor,mechanical platform and control subsystem.Owning to the mechanical platform,the X-ray generator and image intensifier are able to rotate around the vertical axis from 0°to 360°in 35 s and move along vertical axis within the range of 500 mm in 20 s.The 450 kV X-ray generator provides a maximum 100 mm penetration depth and a coverage angle of 40°,and the resolution of the scanned image is 66 lp/cm.As is indicated by its applications,the system is featured with fast scanning speed,wide detection range and high imaging quality.It can be applied to inspect the defects in the driving mechanism as well.展开更多
In the point of application to ultrasonic nondestructive testing of surface stress and defect in polymer component, the oblique suxface wave transducer is investigated on its acoustic property and especially the mecha...In the point of application to ultrasonic nondestructive testing of surface stress and defect in polymer component, the oblique suxface wave transducer is investigated on its acoustic property and especially the mechanism of acoustic attenuation of acoustic entrant material inside the transducer. A new kind of room temperature vulcanized silicone elastomer as wedge material, in which ultrasound can propagate in very low speed with weak attenuation, is developed through a great deal of trials. The corresponding ultrasonic transducer is also designed for further researches and application to detect surface stress and surface crack in aerospace transparent component.展开更多
A new ultrasound signal processing model that provides fast real-time performance was devel- oped. The model is based on the “rotation angle series fast wavelet transform” algorithm developed for real- time digita...A new ultrasound signal processing model that provides fast real-time performance was devel- oped. The model is based on the “rotation angle series fast wavelet transform” algorithm developed for real- time digital signal processing. Instead of the traditional convolution-based algorithms, the algorithm uses a cascaded structure which can be quickly implemented on digital signal processors. The algorithm runs twice as fast as and is more flexible than the fast wavelet transform, and is applicable for multi-channel and phased array ultrasound systems. By using this algorithm, multi-channel ultrasound systems, including phased array ultrasound systems can have less complex software and hardware designs, lower cost, smaller size, and especially more powerful functions.展开更多
To scientifically evaluate the restoration performance of ancient city walls,Terahertz time-domain spectroscopy(THz-TDS)and infrared thermal imaging technology were applied to assess the Desheng Fortress(Ming Dynasty)...To scientifically evaluate the restoration performance of ancient city walls,Terahertz time-domain spectroscopy(THz-TDS)and infrared thermal imaging technology were applied to assess the Desheng Fortress(Ming Dynasty).Three representative sections were examined:adobe brick masonry repaired(Area 1),well-preserved original(Area 2),and layer-by-layer ramming repaired(Area 3).THz spectral data revealed significant differences between Area 1(time delay:3.72 ps;refractive index:2.224)and Area 2(time delay:3.02 ps;refractive index:2.107),while Area 3(time delay:3.12 ps;refractive index:2.098)demonstrated nearly identical THz spectral data to Area 2.Infrared thermal imaging also showed that the Area 3 restored by layer-by-layer ramming exhibited greater uniformity with fewer instances of cracks,capillary phenomena,or biological diseases.The proposed point-surface integrated evaluation methodology synergistically combines infrared thermography mapping of heritage surfaces with THz spectral datasets acquired through in-situ micro-sampling,enabling quantitative restoration assessment and providing a novel approach for scientifically validating traditional conservation techniques.展开更多
文摘The rapid progress in the construction of heavy-haul and high-speed railways has led to a surge in rail defects and unforeseen failures.Addressing this issue necessitates the implementation of more sophisticated rail inspection methods,specifically involving real-time,precise detection,and assessment of rail defects.Current applications fail to address the evolving requirements,prompting the need for advancements.This paper provides a summary of various types of rail defects and outlines both traditional and innovative non-destructive inspection techniques,examining their fundamental features,benefits,drawbacks,and practical suitability for railway track inspection.It also explores potential enhancements to equipment and software.The comprehensive review draws upon pertinent international research and review papers.Furthermore,the paper introduces a fusion of inspection methods aimed at enhancing the overall reliability of defect detection.
基金supported by National Natural Science Foundation of China(Grant Nos.51075012,10772008)Beijing Municipal Natural Science Foundation of China(Grant No.1122005)
文摘The fundamental shear horizontal（SH0） wave has several unique features that are attractive for long-range nondestructive testing（NDT）. By a careful design of the geometric configuration, electromagnetic acoustic transducers（EMATs） have the capability to generate a wide range of guided wave modes, such as Lamb waves and shear-horizontal（SH） waves in plates. However, the performance of EMATs is influenced by their parameters. To evaluate the performance of periodic permanent magnet（PPM） EMATs, a distributed-line-source model is developed to calculate the angular acoustic field cross-section in the far-field. Numerical analysis is conducted to investigate the performance of such EMATs with different geometric parameters, such as period and number of magnet arrays, and inner and outer coil widths. Such parameters have a great influence on the directivity of the generated SH0 waves that arises mainly in the amplitude and width of both main and side lobes. According to the numerical analysis, these parameters are optimized to obtain better directivity. Optimized PPM EMATs are designed and used for NDT of strip plates. Experimental results show that the lateral boundary of the strip plate has no perceivable influence on SHO-wave propagation, thus validating their used in NDT. The proposed model predicts the radiation pattern ofPPM EMATs, and can be used for their parameter optimization.
基金Supported by National Natural Science Foundation of China(Grant No.51275042)
文摘To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel（12%C） as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave（LCR wave） is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.
基金The National Key R&D Program of China(No.2017YFC0805100)the National Natural Science Foundation of China(No.51578137)+1 种基金the Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe Open Research Fund Program of Jiangsu Key Laboratory of Engineering Mechanics。
文摘To study the distribution law and random characteristics of casting defects in steel castings,24 civil engineering structural cast steel joints were divided into two groups:simple cast steel joints and complex cast steel joints.Three kinds of nondestructive testing(NDT)methods,namely,visual,magnetic particle,and ultrasonic inspections,were used to detect the macroscopic defects in joints.The NDT results were then statistically analyzed.The results show that the unfused core support is a common defect of complex cast steel joints,and the defect can be seen visually,so excavation and repair welding should be carried out before castings leave factories.Casting cracks are extremely likely to occur in the intersection area of tubes,which is called the ultrasonic inspection blind zone.The occurrence probability of gas pores on simple cast steel joints is the largest,and the occurrence probability of core support incomplete fusions on complex cast steel joints is the largest.However,when cast steel joints are counted as a whole sample,the occurrence probability of gas pores is larger than that of core support incomplete fusions.Therefore,it is the most common defect in cast steel joints.
基金S.-L.Chen acknowledges funding from the National Natural Science Foundation of China,No.61775134C.Tian acknowledges funding from the National Natural Science Foundation of China,No.61705216the Anhui Science and Technology Department,No.18030801138.
文摘Photoacoustic(PA)imaging has been widely used in biomedical research and preclinical studies during the past two decades.It has also been explored for nondestructive testing and evaluation(NDT/E)and for industrial applications.This paper describes the basic principles of PA technology for NDT/E and its applications in recent years.PA technology for NDT/E includes the use of a modulated continuous-wave laser and a pulsed laser for PA wave excitation,PA-generated ultrasonic waves,and all-optical PA wave excitation and detection.PA technology for NDT/E has demonstrated broad applications,including the imaging of railway cracks and defects,the imaging of Li metal batteries,the measurements of the porosity and Young’s modulus,the detection of defects and damage in silicon wafers,and a visualization of underdrawings in paintings.
基金supported by the Central University Basic Research Professional Expenses Special Foundation of Harbin Engineering University (Grant No. HEUCFL10101109)
文摘For our research, a new hybrid experimental-computational method is presented. We applied a least squares fitting method （LSFM） to reconstruct the wood moisture content （WMC） from the data measured with a planar capacitance sensor. A boundary element method （BEM） was used to compute the relationship between capacitance and the dielectric constant. A functional relationship between MC and the dielectric constant was identified by LSFM. The agreement of this final computation result with the experimental data indicates that this method can be used to estimate the WMC quickly and effectively with engineering analysis. Compared with popular statistical methods, a large number of experiments are avoided, some costs of testing are reduced and the efficiency of testing is enhanced.
基金Item Sponsored by Provincial Natural Science Foundation of Henan(984040900)State Key Laboratory of Laser Technology([2001]0110)
文摘Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.
文摘CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.
基金The Science and Technology Innovation Committee(STIC)of Shenzhen(No.JCYJ20180306174455080)
文摘Due to the fact that rolling contact fatigue is not easily detected, and residual life is not easily evaluated in the early stage of bearing life, a nondestructive testing method based on initial permeability is proposed. By analyzing the crack propagation mechanism, a fatigue state detection system based on differential signals is designed. A simulation model of the detection of the inner ring of the pulse signal is established by using the electromagnetic field simulation software. The effects of the height of the coil, the inner and outer diameter, the number of coil turns, the diameter and the height of the ferrite core of the probe on the differential value of the detection signal are simulated. The parameter combination of the maximum difference value of the signal is used as the structural size of the sensor, and the detection sensor is designed and fabricated. Moreover, the bearing fatigue test system is designed, and the bearing is tested. The results show that the system has good detection ability for rolling contact fatigue and verifies the mechanism and trend of crack propagation in the inner ring of the bearing.
文摘Quality inspection is an important means to ensure that the construction quality of roads and bridges meets the standard requirements. In recent years, with the progress of science and technology, the road and bridge quality detection technology began to develop in the direction of diversification and informatization, which greatly improved the accuracy of the detection results and effectively improved the damage caused to the road and bridge structure by the traditional detection technology. On the basis of not damaging the original structure, the efficiency and quality of quality detection are improved. Based on this, this paper will analyze the application of nondestructive testing technology in road and bridge testing.
文摘In recent years, China's economic development is accelerating, the comprehensive national strength continues to improve, promote the development of China's pressure special equipment, pressure special equipment is mainly used in petrochemical and other industrial production fields. Once the pressure special equipment is damaged, it will cause non-negligible harm. About the pressure equipment, this paper first introduces some testing technologies in the field of nondestructive testing technology, and then discusses the application of nondestructive testing technology in the testing process of special pressure equipment. The selection of reasonable testing time and the comprehensive application of nondestructive testing technology are introduced in detail in order to improve the testing accuracy and contribute to the development of nondestructive testing field.
文摘For the chemical industry, the production of medium pressure vessels affects the development of the industry. Because the pressure vessel is prone to accidents if the internal pressure is too high in the production process, for a chemical enterprise, the production accident will bring the estimated loss of remedial classes. There are many reasons for accidents, most of which occur on pressure vessels. For example, the wear of pressure vessel components and improper operation of personnel will cause pressure leakage or explosion, resulting in safety accidents. Many industries need to know whether the performance of pressure vessels can meet the production standards. In this paper, various quality problems of pressure vessels on the market are analyzed and explored, hoping that some quality problems can be avoided in the production of pressure vessels, so as to reduce the occurrence of accidents and the loss of enterprises from the root. The main method discussed in this paper is to reduce the quality problems of pressure vessels with the help of nondestructive testing technology. Next, this paper introduces the distance and specific application of nondestructive testing technology in detail.
文摘Lanzhou Institute of Physics, a subsidiary of CAST, conducted ground testing on its newly developed eddy current nondestructive testing equipment, demonstrating an important breakthrough had been made with the nondestructive testing of orbital spacecraft. The equipment works steadily and has met the design requirements for space applications. It was also announced by the Institute that the equipment would be used during the next lunar exploration mission to detect the status of
基金funded by the National Natural Science Foundation of China(Grant Nos.52375541,52022034,52130504,and 62175075)the National Key Research and Development Plan of China(Grant No.2022YFF0709104)+2 种基金the Key Research and Development Plan of Hubei Province,China(Grant No.2020BAA8)the Interdisciplinary Research Program of Huazhong University of Science and Technology,China(Grant No.2023JCYJ047)the Innovation Project of Optics Valley Laboratory,China(Grant No.OVL2023PY003).
文摘Photoacoustic detection has shown excellent performance in measuring thickness and detecting defects in metal nanofilms.However,existing research on ultrafast lasers mainly focuses on using picosecond or nanosecond lasers for large-scale material processing and measurement.The theoretical study of femtosecond laser sources for photoacoustic nondestructive testing(NDT)in nanoscale thin film materials receives much less emphasis,leading to a lack of a complete physical model that covers the entire process from excitation to measurement.In this study,we developed a comprehensive physical model that combines the two-temperature model with the acoustic wave generation and detection model.On the basis of the physical model,we established a simulation model to visualize the ultrafast lasermaterial interaction process.The damage threshold of the laser source is determined,and the effect of key parameters(laser fluence,pulse duration,and wavelength)for AlCu nanofilms on the femtosecond photoacoustic NDT process is discussed using numerical results from the finite element model.The numerical results under certain parameters show good agreement with the experimental results.
基金supported by the National Science and Technology Major Project of the Ministry of Science and Technology of China(2024ZD0608100)the National Natural Science Foundation of China(62332017,U22A2022)
文摘In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh environment leads to significant variations in the shape and size of the defects.To address this challenge,we propose the multivariate time series segmentation network(MSSN),which adopts a multiscale convolutional network with multi-stage and depth-separable convolutions for efficient feature extraction through variable-length templates.To tackle the classification difficulty caused by structural signal variance,MSSN employs logarithmic normalization to adjust instance distributions.Furthermore,it integrates classification with smoothing loss functions to accurately identify defect segments amid similar structural and defect signal subsequences.Our algorithm evaluated on both the Mackey-Glass dataset and industrial dataset achieves over 95%localization and demonstrates the capture capability on the synthetic dataset.In a nuclear plant's heat transfer tube dataset,it captures 90%of defect instances with75%middle localization F1 score.
文摘In order to pay more attention to the quality of construction concrete and accurately judge whether concrete material meets the standard,a nondestructive testing algorithm of building concrete material defects based on machine learning is proposed.Through the ray tracing algorithm of Snell’s theorem,the shortest path between two random punctuation marks of building concrete is calculated.The original coordinate system and grid size were set,the trend and length of the line in the grid were calculated,and the coordinates between the grid corner points and the transmitting probe were calculated so as to obtain the position of the intermediate refractive points of the two probes.Finally,the vector dot product of the local defects is obtained by the optimal hyperplane calculation of the binary classification in the support vector machine.Experimental results show that the proposed method has the advantages of high precision.
文摘A high energy X-ray digital radiography(DR)nondestructive testing(NDT)system has been developed to detect the operating state of a driving mechanism.The system consists of five main subsystems,namely,X-ray generator,image intensifier,image processor,mechanical platform and control subsystem.Owning to the mechanical platform,the X-ray generator and image intensifier are able to rotate around the vertical axis from 0°to 360°in 35 s and move along vertical axis within the range of 500 mm in 20 s.The 450 kV X-ray generator provides a maximum 100 mm penetration depth and a coverage angle of 40°,and the resolution of the scanned image is 66 lp/cm.As is indicated by its applications,the system is featured with fast scanning speed,wide detection range and high imaging quality.It can be applied to inspect the defects in the driving mechanism as well.
文摘In the point of application to ultrasonic nondestructive testing of surface stress and defect in polymer component, the oblique suxface wave transducer is investigated on its acoustic property and especially the mechanism of acoustic attenuation of acoustic entrant material inside the transducer. A new kind of room temperature vulcanized silicone elastomer as wedge material, in which ultrasound can propagate in very low speed with weak attenuation, is developed through a great deal of trials. The corresponding ultrasonic transducer is also designed for further researches and application to detect surface stress and surface crack in aerospace transparent component.
基金Supported by the "985" Fund of Tsinghua University (No. 101051)
文摘A new ultrasound signal processing model that provides fast real-time performance was devel- oped. The model is based on the “rotation angle series fast wavelet transform” algorithm developed for real- time digital signal processing. Instead of the traditional convolution-based algorithms, the algorithm uses a cascaded structure which can be quickly implemented on digital signal processors. The algorithm runs twice as fast as and is more flexible than the fast wavelet transform, and is applicable for multi-channel and phased array ultrasound systems. By using this algorithm, multi-channel ultrasound systems, including phased array ultrasound systems can have less complex software and hardware designs, lower cost, smaller size, and especially more powerful functions.
文摘To scientifically evaluate the restoration performance of ancient city walls,Terahertz time-domain spectroscopy(THz-TDS)and infrared thermal imaging technology were applied to assess the Desheng Fortress(Ming Dynasty).Three representative sections were examined:adobe brick masonry repaired(Area 1),well-preserved original(Area 2),and layer-by-layer ramming repaired(Area 3).THz spectral data revealed significant differences between Area 1(time delay:3.72 ps;refractive index:2.224)and Area 2(time delay:3.02 ps;refractive index:2.107),while Area 3(time delay:3.12 ps;refractive index:2.098)demonstrated nearly identical THz spectral data to Area 2.Infrared thermal imaging also showed that the Area 3 restored by layer-by-layer ramming exhibited greater uniformity with fewer instances of cracks,capillary phenomena,or biological diseases.The proposed point-surface integrated evaluation methodology synergistically combines infrared thermography mapping of heritage surfaces with THz spectral datasets acquired through in-situ micro-sampling,enabling quantitative restoration assessment and providing a novel approach for scientifically validating traditional conservation techniques.
