Non-isothermal aging(NIA)treatments have presented significant advantages in improving the comprehensive performance and aging hardening efficiency of the 7000 series aluminum alloys,but there is no attention paid to ...Non-isothermal aging(NIA)treatments have presented significant advantages in improving the comprehensive performance and aging hardening efficiency of the 7000 series aluminum alloys,but there is no attention paid to their composites.This study takes a linear heating aging process as an example to reveal the precipitation behaviors of a 15 vol.%SiC/7085Al composite as well as its impact on mechanical properties using differential scanning calorimetry,transmission electron microscopy,small-angle neutron scattering,hardness measurements,and tensile testing.The results indicated the formation of GP(Ⅰ,Ⅱ)zones,η’andηprecipitates in sequence,leading to the hardness and strength initially increasing and then decreasing with rising NIA temperatures.The maximums were reached at 183℃,corresponding to the appearance ofη’precipitates in large quantities.Owing to the rapid temperature rise during the NIA process,the precipitates entered the coarsening and redissolution stage before they were entirely formed,resulting in reduced peak strength compared to the T6 treatment.The composite exhibited a more significant reduction in strength than the 7085Al alloy because:(i)the annihilation of vacancies suppressed the formation of GPII zones,thereby weakening their transition toη’precipitates;(ii)quenching dislocations promoted the coarsening of precipitates.An improved NIA process,incorporating both heating and cooling aging treatments,was effectively designed with the assistance of in-situ SANS technology to address this issue,which allows for achieving strength comparable to that after the T6 treatment with only 15%of the aging time consumption.This research fills the gap in investigating the NIA precipitation behaviors of aluminum matrix composites,providing guidance for the formulation of NIA schedules.展开更多
Non-isothermal aging(NIA)is a composite heat treatment process that involves heating aging,cooling aging,and complex solute precipitation sequences.The precipitation behavior and the strengthening and toughening mecha...Non-isothermal aging(NIA)is a composite heat treatment process that involves heating aging,cooling aging,and complex solute precipitation sequences.The precipitation behavior and the strengthening and toughening mechanisms of the 2014 Al alloy during NIA were studied by employing tensile,fatigue crack growth,hardness,and electronic conductivity tests,as well as high-resolution transmission electron microscopy and scanning electron microscopy.The results show that during NIA,theθ′phase exhibits a complex process of nucleation,nucleation and growth,nucleation and growth and coarsening,growth and coarsening,nucleation and growth,and nucleation.NIA treatment imparts a mixed precipitation characteristic on the alloy,which is manifested as coherent precipitates,including GP zones,θ′′phases,small-sizedθ′phases,and semi-coherent or non-coherent precipitates such as large-sizedθ′phases and equilibriumθphases.The simultaneous strengthening and toughening of the NIA-treated 2014 Al alloy is caused by the synergistic effects of the particle-shearing mechanism and Orowan bypassing mechanism.展开更多
The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,inte...The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,intergranular corrosion test,exfoliation corrosion test,slow strain rate tensile test and electrochemical test,and the mechanism has been discussed based on microstructure examination by optical microscopy,electron back scattered diffraction,scanning electron microscopy and scanning transmission electron microscopy.The NIA treatment includes a heating stage from 40℃to 180℃with a rate of 20℃/h and a cooling stage from 180℃to 40℃with a rate of 10℃/h.The results show that the hardness and strength increase rapidly during the heating stage of NIA since the increasing temperature favors the nucleation and the growth of strengthening precipitates and promotes the transformation of Guinier-Preston(GPI)zones toη'phase.During the cooling stage,the sizes ofη'phase increase with a little change in the number density,leading to a further slight increase of the hardness and strength.As NIA proceeds,the corroded morphology in the alloy changes from a layering feature to a wavy feature,the maximum corrosion depth decreases,and the reason has been analyzed based on the microstructural and microchemical feature of precipitates at grain boundaries and subgrain boundaries.展开更多
The low cycle fatigue behaviour of an Al-Zn-Mg-Cu alloy processed via non-isothermal ageing(NIA)was examined at different strain amplitudes.We showed that NIA improved the low cycle fatigue life(more than 7000 cycles)...The low cycle fatigue behaviour of an Al-Zn-Mg-Cu alloy processed via non-isothermal ageing(NIA)was examined at different strain amplitudes.We showed that NIA improved the low cycle fatigue life(more than 7000 cycles)by optimising the precipitate configuration within 5.5 h while maintaining comparable mechanical properties(570 MPa for tensile strength)and conductivity(nearly 39%IACS)to conventional isothermal ageing,simultaneously.Experimental observation combined with molecular dynamic simula-tion revealed that precipitation configuration manipulated by NIA had a crucial effect on fatigue resis-tance.A great number of repeatedly sheared and locally destructed GP zones enhanced co-planar slip and slip localisation in the under-aged alloy during the early stage of NIA,responsible for the dramatic displacement steps on the surface and resultant poor fatigue performance.As the NIA further proceeded,moderately coarsened precipitates with an average dimension of 6.0 nm and elevated number density ef-fectively impeded the dislocation movement and weaken the slip localisation to a great extent,improving the fatigue performance within a few hours.展开更多
Polypropylene is commonly used as a binder for ceramic injection molding,and rapid cooling is often encountered during processing.However,the crystallization behavior of polypropylene shows a strong dependence on cool...Polypropylene is commonly used as a binder for ceramic injection molding,and rapid cooling is often encountered during processing.However,the crystallization behavior of polypropylene shows a strong dependence on cooling rate due to its semi-crystalline characteristics.Therefore,the influence of cooling rate on the quality of final product cannot be ignored.In this study,the fast differential scanning calorimetry(FSC)test was performed to study the influence of cooling rate on the non-isothermal crystallization behavior and non-isothermal crystallization kinetics of a copolymer polypropylene(PP BC03B).The results show that the crystallization temperatures and crystallinity decrease as the cooling rate increases.In addition,two exothermic peaks occur when cooling rate ranges from 30 to 300 K·s^(-1),indicating the formation of another crystal phase.Avrami,Ozawa and Mo equations were used to explore the non-isothermal crystallization kinetics,and it can be concluded that the Mo method is suitable for this study.展开更多
The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating...The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating were elaborately investigated by differential scanning calorimetry(DSC),X-ray diffraction(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The findings reveal that the characteristic temperatures of the coating shift to an elevated temperature at a higher heating rate and the crystallization processes are thermally activated.The 3-rd step of crystallization processes is more susceptible to the continuously increased heating rate while the onset crystallization reaction is less sensitive to the continuously enhanced heating rate.Fe_(23)(C,B)_6 phase is inclined to precipitate than other crystal phases due to the substantial pre-generation ofα-Fe.The onset nucleation and growth ofα-Fe crystals is tough due to a higher onset apparent activation energy.Meanwhile,the transformation from Fe_(23)(C,B)_(6)to FeB is harder in comparison with the precipitation of other crystals.The most parts of the three crystallization processes are dominated by three-dimensional diffusion model due to the fact that most values of local Avrami exponent are higher than 2.5.展开更多
The non-isothermal oxidation behavior and oxide scale microstructure of Ti-Cr alloy (0≤w(Cr)≤25%) were studied from room temperature to 1723 K by thermogravimetric analysis (TGA), X-ray diffraction (XRD) and...The non-isothermal oxidation behavior and oxide scale microstructure of Ti-Cr alloy (0≤w(Cr)≤25%) were studied from room temperature to 1723 K by thermogravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The influencing mechanism of chromium on the oxidation resistance of Ti-Cr alloys was discussed. The results show that the oxidation resistance of the alloys decreases with Cr below a critical chromium content wC and increases above wC; above 1000 K, the oxidation kinetics obeys parabolic rule and titanium dominates the oxidation process; after oxidation, the oxygen-diffusing layer is present in the alloy matrix, the oxide scale is mainly composed of rutile whose internal layer is rich in chromium, and chromium oxides separated out from TiO2 near the alloy-oxide interface improve the oxidation resistance. Ignition of metals and alloys is a fast non-isothermal oxidation process and the oxidation mechanism of Ti-Cr alloys during ignition is predicted.展开更多
The retrogression kinetics for grain boundary precipitate (GBP) of 7A55 aluminum alloy was investigated by transmission electron microscopy (TEM) observation. The results reveal that the coarsening behavior of GBP...The retrogression kinetics for grain boundary precipitate (GBP) of 7A55 aluminum alloy was investigated by transmission electron microscopy (TEM) observation. The results reveal that the coarsening behavior of GBP obeys “LSW” theory, namely, the cube of GBP average size has a linear dependence relation to retrogression time, and the coarsening rate accelerates at the elevated retrogression temperature. The GBP coarsening activation energy Qo of (115.2±1.3) kJ/mol is obtained subsequently. Taking the retrogression treatment schedule of 190℃, 45 min derived from AA7055 thin plate as reference, the non-isothermal retrogression model for GBP coarsening behavior is established based on “LSW”theory and “iso-kinetics” solution, which includes an Arrhenius form equation. After that, the average size of GBP r(t) is predicted successfully at any non-isothermal process T(t) when the initial size of GBP r0 is given. Finally, the universal characterization method for the microstructure homogeneity along the thickness direction of TA55 aluminum alloy thick plate is also set up.展开更多
In order to quantitively model the real solidification process of industrial multicomponent alloys, a non-isothermal phase field model was studied for multicomponent alloy fully coupled with thermodynamic and diffusio...In order to quantitively model the real solidification process of industrial multicomponent alloys, a non-isothermal phase field model was studied for multicomponent alloy fully coupled with thermodynamic and diffusion mobility database, which can accurately predict the phase equilibrium, solute diffusion coefficients, specific heat capacity and latent heat release in the whole system. The results show that these parameters are not constants and their values depend on local concentration and temperature. Quantitative simulation of solidification in multicomponent alloys is almost impossible without such parameters available. In this model, the interfacial region is assumed to be a mixture of solid and liquid with the same chemical potentials, but with different composition. The anti-trapping current is also considered in the model. And this model was successfully applied to industrial A1-Cu-Mg alloy for the free equiaxed dendrite solidification process.展开更多
The single phase La2(CO3)3·3.4H2 O was synthesized by hydrothermal method. The thermal decomposition and intermediates and final solid products of La2(CO3)3·3.4H2O from 30 to 1000 °C were characteri...The single phase La2(CO3)3·3.4H2 O was synthesized by hydrothermal method. The thermal decomposition and intermediates and final solid products of La2(CO3)3·3.4H2O from 30 to 1000 °C were characterized by XRD, FTIR and DTA-TG. The kinetics of dehydration of La2(CO3)3·3.4H2O in the temperature range of 30-366 °C was investigated under non-isothermal conditions. Flynn-Wall-Ozawa and Friedman isoconversion methods were used to calculate the activation energy and analyze the reaction steps; multivariate non-linear regression program was applied to determine the most probable mechanism and the kinetic parameters. The results show that the thermal dehydration of La2(CO3)3·3.4H2O is a kind of three-step competitive reaction, and controlled by an n-order initial reaction followed by n-order competitive reaction(FnFnFn model). The activation energy matching with the most probable model is close to value obtained by Friedman method. The fitting curves match the original TG-DTG curves very well.展开更多
Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field con...Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field controlled equations. And the alternating direction implicit(ADI) algorithm for solving temperature field controlled equation was also employed to avoid the restriction of time step. Some characteristics of the Ni-Cu alloy were captured in the process of non-isothermal solidification, and the comparative analysis of the isothermal and the non-isothermal solidification was investigated. The simulation results indicate that the non-isothermal model is favorable to simulate the real solidification process of binary alloys, and when the thermal diffusivity decreases, the non-isothermal phase-field model is gradually consistent with the isothermal phase-field model.展开更多
The Mg-Ni hydride was prepared by hydriding combustion synthesis under a high magnetic field. The dehydriding kinetics of the hydrides was measured under the isothermal and non-isothermal conditions. A model was appli...The Mg-Ni hydride was prepared by hydriding combustion synthesis under a high magnetic field. The dehydriding kinetics of the hydrides was measured under the isothermal and non-isothermal conditions. A model was applied to analyzing the kinetics behavior of Mg-Ni hydride. The calculation results show that the theoretical value and the experimental data can reach a good agreement, especially in the case of non-isothermal dehydriding. The rate-controlling step is the diffusion of hydrogen atoms in the solid solution. The sample prepared under magnetic field of 6 T under the isothermal condition can reach the best performance. The similar tendency was observed under the non-isothermal condition and the reason was discussed.展开更多
Nitrogen is widely used to prevent the spontaneous combustion of coal in underground coal mines. A spontaneous combustion-prone coal seam was studied to investigate the restraining effect of nitrogen on coal oxidation...Nitrogen is widely used to prevent the spontaneous combustion of coal in underground coal mines. A spontaneous combustion-prone coal seam was studied to investigate the restraining effect of nitrogen on coal oxidation in different oxidation stages, based on non-isothermal thermogravimetry-differential scanning calorimetry(TG-DSC) and electron paramagnetic resonance(EPR) experiments. We found that the key feature temperatures grow steadily with increasing nitrogen in the oxidation environment,resulting in longer oxidation stages. The most significant finding is that there is a stagnation of the inhibitory effect of nitrogen on coal oxidation in the range of 85.0–95.0% nitrogen in the slow and the rapid oxidation stages, owing to the competitive adsorption of coal by nitrogen and oxygen. However, the restraining effect cannot be reflected by the kinetic parameters of the coal before it reaches the thermal decomposition and combustion stage. Nitrogen can also affect free radical types and free radical concentrations during coal oxidation: the higher the concentration of nitrogen in the oxidation environment, the greater the number of free radical types and the lower the free radical concentration. This experimental study improves the understanding of the restraining effect of nitrogen on coal oxidation in different oxidation stages and provides an important reference for coal fire prevention in spontaneous combustionprone coal seams.展开更多
Microstructure and mechanical properties of AA2024 after severe plastic deformation (SPD) and non-isothermal annealing were investigated. The non-isothermal treatment was carried out on the severely deformed AA2024,...Microstructure and mechanical properties of AA2024 after severe plastic deformation (SPD) and non-isothermal annealing were investigated. The non-isothermal treatment was carried out on the severely deformed AA2024, and the interaction between restoration and precipitation phenomena was investigated. Differential scanning calorimetry, hardness and shear punch tests illustrate that static recovery and dissolution of GPB zones/Cu-Mg co-clusters occur concurrently through non-isothermal annealing. Scanning electron microscope and electron backscatter diffraction illustrate that non-isothermal annealing of deformed AA2024 up to 250 ℃ promotes the particle-free regions and also particle stimulated nucleation. Results show that through heating with the rate of 10 ℃/min up to 250 ℃, the ultimate shear strength and the hardness are maximum due to the presence of S'/S phases which have been detected during non-isothermal differential scanning calorimetry experiment. Also, recrystallization phenomenon occurs in temperature range which includes the dissolution of S'/S phases. The concurrent recrystallization and dissolution of S'/S phase at 380 ℃ have been verified by differential scanning calorimetry, mechanical properties, and optical microscope.展开更多
Nylon 10 T and Nylon 10T/1010 samples were synthesized by direct melt polymerization. The non-isothermal crystallization kinetics of Nylon 10 T and Nylon 10T/1010 was investigated by means of differential scanning cal...Nylon 10 T and Nylon 10T/1010 samples were synthesized by direct melt polymerization. The non-isothermal crystallization kinetics of Nylon 10 T and Nylon 10T/1010 was investigated by means of differential scanning calorimetry(DSC). Jeziorny equation and Mo equation were applied to describe the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. The activation energies for non-isothermal crystallization were obtained by Vyazovkin's method and Friedman's method, respectively. These results showed that Jeziorny equation and Mo equation well described the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. It was found that the values of the activation energy for non-isothermal crystallization of the Nylon 10T/1010 were lower than those of the Nylon 10 T at a given temperature or relative crystallinity degree,which revealed that crystallization ability of the Nylon 10T/1010 was higher. The crystal morphology was observed by means of a polarized optical microscope(POM) and X-ray diffraction(XRD). It was found that the addition of sebacic acid comonomer not only did not change the crystal form of the Nylon 10 T, but also significantly increased the number and decreased the size of spherulites. Comparing with the Nylon 10 T, the crystallization rate was increased with the addition of the sebacic acid comonomer.展开更多
A non-isothermal injection molding process for a non-Newtonian viscous pseudoplastic fluid is simulated.A conservative interface capturing technique and the flow field solving method are coupled to perform a dynamic s...A non-isothermal injection molding process for a non-Newtonian viscous pseudoplastic fluid is simulated.A conservative interface capturing technique and the flow field solving method are coupled to perform a dynamic simulation.The validity of the numerical method is verified by a benchmark problem.The melt interface evolution versus time is captured and the physical quantities such as temperature,velocity and pressure at each time step are obtained with corresponding analysis.A"frozen skin"layer with the thickness increasing versus time during the injection process is found.The fact that the"frozen skin"layer can be reduced by increasing the injection velocity is numerically verified.The fountain flow phenomenon near the melt interface is also captured.Moreover,comparisons with the non-isothermal Newtonian case show that the curvatures of the interface arcs and the pressure contours near the horizontal mid-line of the cavity for the non-Newtonian pseudoplastic case is larger than that for the Newtonian case.The velocity profiles are different at different positions for the non-Newtonian pseudoplastic case,while in the case of Newtonian flow the velocity profiles are parabolic and almost the same at different positions.展开更多
Experiments on thermal decomposition of nano-sized calcium carbonate were carried out in a thermo-gravimetric analyzer under non-isothermal condition of different heating rates (5 to 20K·min-1). The Coats and Red...Experiments on thermal decomposition of nano-sized calcium carbonate were carried out in a thermo-gravimetric analyzer under non-isothermal condition of different heating rates (5 to 20K·min-1). The Coats and Redfern's equation was used to determine the apparent activation energy and the pre-exponential factors. The mechanism of thermal decomposition was evaluated using the master plots, Coats and Redfern's equation and the kinetic compensation law. It was found that the thermal decomposition property of nano-sized calcium carbonate was different from that of bulk calcite. Nano-sized calcium carbonate began to decompose at 640℃, which was 180℃lower than the reported value for calcite. The experimental results of kinetics were compatible with the mechanism of one-dimensional phase boundary movement. The apparent activation energy of nano-sized calcium carbonate was estimated to be 151kJ·mol-1 while the literature value for normal calcite was approximately 200kJ·mol-1. The order of magnitude of pre-exponential factors was estimated to be 10~9 s-1.展开更多
Three types of organic compounds--two carboxylic acids and an anhydride, were used as additives for polyketone (PK). The effect of the additive structure and their feed ratios on the melting temperature, crystalliza...Three types of organic compounds--two carboxylic acids and an anhydride, were used as additives for polyketone (PK). The effect of the additive structure and their feed ratios on the melting temperature, crystallization temperature, and crystallization rate of PK were studied. We found that the crystallization temperature could be reduced significantly by introducing a small quantity of organic additive, in particular, an anhydride. On addition of 1 phr of anhydride, the crystallization temperature was reduced by 10.7 ℃. Therefore, the non-isothermal crystallization kinetics of aliphatic PKJanhydride blends with various feed ratios was investigated using DSC. The results were analyzed by various theoretical models, such as Avrami, Ozawa and combined Avrami-Ozawa models.展开更多
The cure kinetics of diglycidyl ether of bisphenol A (DGEBA) with hyperbranched poly (3-hydroxyphenyl) phosphate(HHPP) as the curing agent was investigated by means of non-isothermal differential scanning calori...The cure kinetics of diglycidyl ether of bisphenol A (DGEBA) with hyperbranched poly (3-hydroxyphenyl) phosphate(HHPP) as the curing agent was investigated by means of non-isothermal differential scanning calorimetry (DSC) at various heating rates. The results were compared with the corresponding results by using 1,3-dihydroxybenzene(DHB) as a model compound. The results show that HHPP can enhance the cure reaction of DGEBA, resulting in the decrease of the peak temperature of the curing curve as well as the decrease of the activation energy because of the flexible --P--O-- groups in the backbone of HHPP. However, both the activation energy of the cured polymer and the peak temperature of the curing curve are increased with DHB as a curing agent. The cure kinetics of the DGEBA/HHPP system was calculated by using the isoconversional method given by Malek. It was found that the two-parameter autocatalytic model(Sestak-Berggren equation) is the most adequate one to describe the cure kinetics of the studied System at various heating rates. The obtained non-isothermal DSC curves from the experimental data show the results being accordant with those theoretically calculated.展开更多
In order to develop limonite and decrease CO_(2) emissions,siderite is proposed as a clean reductant for suspension magnetization roasting(SMR) of limonite.An iron concentrate(iron grade:65.92wt%,iron recovery:98.54wt...In order to develop limonite and decrease CO_(2) emissions,siderite is proposed as a clean reductant for suspension magnetization roasting(SMR) of limonite.An iron concentrate(iron grade:65.92wt%,iron recovery:98.54wt%) was obtained by magnetic separation under the optimum SMR conditions:siderite dosage 40wt%,roasting temperature 700℃,roasting time 10 min.According to the magnetic analysis,SMR achieved the conversion of weak magnetic minerals to strong magnetic minerals,thus enabling the recovery of iron via magnetic separation.Based on the phase transformation analysis,during the SMR process,limonite was first dehydrated and converted to hematite,and then siderite decomposed to generate magnetite and CO,where CO reduced the freshly formed hematite to magnetite.The microstructure evolution analysis indicated that the magnetite particles were loose and porous with a destroyed structure,making them easier to be ground.The non-isothermal kinetic results show that the main reaction between limonite and siderite conformed to the two-dimension diffusion mechanism,suggesting that the diffusion of CO controlled the reaction.These results encourage the application of siderite as a reductant in SMR.展开更多
基金support of the Na-tional Key R&D Program of China(No.2021YFA1600700)the Na-tional Natural Science Foundation of China(grant Nos.U22A20114,52322106,52192595,and 52301200)+2 种基金the Project funded by China Postdoctoral Science Foundation(No.2023M733573)CSNS Con-sortium on High-performance Materials of Chinese Academy of Sciences(No.JZHKYPT-2021-01)the Natural Science Foun-dation of Liaoning Province(No.2023-BS-020)。
文摘Non-isothermal aging(NIA)treatments have presented significant advantages in improving the comprehensive performance and aging hardening efficiency of the 7000 series aluminum alloys,but there is no attention paid to their composites.This study takes a linear heating aging process as an example to reveal the precipitation behaviors of a 15 vol.%SiC/7085Al composite as well as its impact on mechanical properties using differential scanning calorimetry,transmission electron microscopy,small-angle neutron scattering,hardness measurements,and tensile testing.The results indicated the formation of GP(Ⅰ,Ⅱ)zones,η’andηprecipitates in sequence,leading to the hardness and strength initially increasing and then decreasing with rising NIA temperatures.The maximums were reached at 183℃,corresponding to the appearance ofη’precipitates in large quantities.Owing to the rapid temperature rise during the NIA process,the precipitates entered the coarsening and redissolution stage before they were entirely formed,resulting in reduced peak strength compared to the T6 treatment.The composite exhibited a more significant reduction in strength than the 7085Al alloy because:(i)the annihilation of vacancies suppressed the formation of GPII zones,thereby weakening their transition toη’precipitates;(ii)quenching dislocations promoted the coarsening of precipitates.An improved NIA process,incorporating both heating and cooling aging treatments,was effectively designed with the assistance of in-situ SANS technology to address this issue,which allows for achieving strength comparable to that after the T6 treatment with only 15%of the aging time consumption.This research fills the gap in investigating the NIA precipitation behaviors of aluminum matrix composites,providing guidance for the formulation of NIA schedules.
基金supported by the Science Foundation of Hunan Province,China(No.2020JJ5215)Scientific Research Project of Hunan Provincial Department of Education,China(No.21B0594)the Open Fund of Hunan Key Laboratory of Electromagnetic Equipment Design and Manufacturing,China(No.DC202007)。
文摘Non-isothermal aging(NIA)is a composite heat treatment process that involves heating aging,cooling aging,and complex solute precipitation sequences.The precipitation behavior and the strengthening and toughening mechanisms of the 2014 Al alloy during NIA were studied by employing tensile,fatigue crack growth,hardness,and electronic conductivity tests,as well as high-resolution transmission electron microscopy and scanning electron microscopy.The results show that during NIA,theθ′phase exhibits a complex process of nucleation,nucleation and growth,nucleation and growth and coarsening,growth and coarsening,nucleation and growth,and nucleation.NIA treatment imparts a mixed precipitation characteristic on the alloy,which is manifested as coherent precipitates,including GP zones,θ′′phases,small-sizedθ′phases,and semi-coherent or non-coherent precipitates such as large-sizedθ′phases and equilibriumθphases.The simultaneous strengthening and toughening of the NIA-treated 2014 Al alloy is caused by the synergistic effects of the particle-shearing mechanism and Orowan bypassing mechanism.
基金Project(202302AB080024)supported by the Department of Science and Technology of Yunnan Province,China。
文摘The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,intergranular corrosion test,exfoliation corrosion test,slow strain rate tensile test and electrochemical test,and the mechanism has been discussed based on microstructure examination by optical microscopy,electron back scattered diffraction,scanning electron microscopy and scanning transmission electron microscopy.The NIA treatment includes a heating stage from 40℃to 180℃with a rate of 20℃/h and a cooling stage from 180℃to 40℃with a rate of 10℃/h.The results show that the hardness and strength increase rapidly during the heating stage of NIA since the increasing temperature favors the nucleation and the growth of strengthening precipitates and promotes the transformation of Guinier-Preston(GPI)zones toη'phase.During the cooling stage,the sizes ofη'phase increase with a little change in the number density,leading to a further slight increase of the hardness and strength.As NIA proceeds,the corroded morphology in the alloy changes from a layering feature to a wavy feature,the maximum corrosion depth decreases,and the reason has been analyzed based on the microstructural and microchemical feature of precipitates at grain boundaries and subgrain boundaries.
基金supported by the State’s Key Project of Re-search and Development Plan(No.2021YFC1910505)the Key Research and Development Program of Guangdong Province(No.2020B010186002).
文摘The low cycle fatigue behaviour of an Al-Zn-Mg-Cu alloy processed via non-isothermal ageing(NIA)was examined at different strain amplitudes.We showed that NIA improved the low cycle fatigue life(more than 7000 cycles)by optimising the precipitate configuration within 5.5 h while maintaining comparable mechanical properties(570 MPa for tensile strength)and conductivity(nearly 39%IACS)to conventional isothermal ageing,simultaneously.Experimental observation combined with molecular dynamic simula-tion revealed that precipitation configuration manipulated by NIA had a crucial effect on fatigue resis-tance.A great number of repeatedly sheared and locally destructed GP zones enhanced co-planar slip and slip localisation in the under-aged alloy during the early stage of NIA,responsible for the dramatic displacement steps on the surface and resultant poor fatigue performance.As the NIA further proceeded,moderately coarsened precipitates with an average dimension of 6.0 nm and elevated number density ef-fectively impeded the dislocation movement and weaken the slip localisation to a great extent,improving the fatigue performance within a few hours.
基金financially supported by a grant provided by Mitsubishi Heavy Industries。
文摘Polypropylene is commonly used as a binder for ceramic injection molding,and rapid cooling is often encountered during processing.However,the crystallization behavior of polypropylene shows a strong dependence on cooling rate due to its semi-crystalline characteristics.Therefore,the influence of cooling rate on the quality of final product cannot be ignored.In this study,the fast differential scanning calorimetry(FSC)test was performed to study the influence of cooling rate on the non-isothermal crystallization behavior and non-isothermal crystallization kinetics of a copolymer polypropylene(PP BC03B).The results show that the crystallization temperatures and crystallinity decrease as the cooling rate increases.In addition,two exothermic peaks occur when cooling rate ranges from 30 to 300 K·s^(-1),indicating the formation of another crystal phase.Avrami,Ozawa and Mo equations were used to explore the non-isothermal crystallization kinetics,and it can be concluded that the Mo method is suitable for this study.
基金Funded by the China Scholarship Council(No.201906710142)。
文摘The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating were elaborately investigated by differential scanning calorimetry(DSC),X-ray diffraction(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The findings reveal that the characteristic temperatures of the coating shift to an elevated temperature at a higher heating rate and the crystallization processes are thermally activated.The 3-rd step of crystallization processes is more susceptible to the continuously increased heating rate while the onset crystallization reaction is less sensitive to the continuously enhanced heating rate.Fe_(23)(C,B)_6 phase is inclined to precipitate than other crystal phases due to the substantial pre-generation ofα-Fe.The onset nucleation and growth ofα-Fe crystals is tough due to a higher onset apparent activation energy.Meanwhile,the transformation from Fe_(23)(C,B)_(6)to FeB is harder in comparison with the precipitation of other crystals.The most parts of the three crystallization processes are dominated by three-dimensional diffusion model due to the fact that most values of local Avrami exponent are higher than 2.5.
文摘The non-isothermal oxidation behavior and oxide scale microstructure of Ti-Cr alloy (0≤w(Cr)≤25%) were studied from room temperature to 1723 K by thermogravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The influencing mechanism of chromium on the oxidation resistance of Ti-Cr alloys was discussed. The results show that the oxidation resistance of the alloys decreases with Cr below a critical chromium content wC and increases above wC; above 1000 K, the oxidation kinetics obeys parabolic rule and titanium dominates the oxidation process; after oxidation, the oxygen-diffusing layer is present in the alloy matrix, the oxide scale is mainly composed of rutile whose internal layer is rich in chromium, and chromium oxides separated out from TiO2 near the alloy-oxide interface improve the oxidation resistance. Ignition of metals and alloys is a fast non-isothermal oxidation process and the oxidation mechanism of Ti-Cr alloys during ignition is predicted.
基金Project(2012CB619505)supported by the National Basic Research Program of China
文摘The retrogression kinetics for grain boundary precipitate (GBP) of 7A55 aluminum alloy was investigated by transmission electron microscopy (TEM) observation. The results reveal that the coarsening behavior of GBP obeys “LSW” theory, namely, the cube of GBP average size has a linear dependence relation to retrogression time, and the coarsening rate accelerates at the elevated retrogression temperature. The GBP coarsening activation energy Qo of (115.2±1.3) kJ/mol is obtained subsequently. Taking the retrogression treatment schedule of 190℃, 45 min derived from AA7055 thin plate as reference, the non-isothermal retrogression model for GBP coarsening behavior is established based on “LSW”theory and “iso-kinetics” solution, which includes an Arrhenius form equation. After that, the average size of GBP r(t) is predicted successfully at any non-isothermal process T(t) when the initial size of GBP r0 is given. Finally, the universal characterization method for the microstructure homogeneity along the thickness direction of TA55 aluminum alloy thick plate is also set up.
基金Project(2011CB606306) supported by the National Basic Research Program of ChinaProject(51101014) supported by the National Natural Science Foundation of China
文摘In order to quantitively model the real solidification process of industrial multicomponent alloys, a non-isothermal phase field model was studied for multicomponent alloy fully coupled with thermodynamic and diffusion mobility database, which can accurately predict the phase equilibrium, solute diffusion coefficients, specific heat capacity and latent heat release in the whole system. The results show that these parameters are not constants and their values depend on local concentration and temperature. Quantitative simulation of solidification in multicomponent alloys is almost impossible without such parameters available. In this model, the interfacial region is assumed to be a mixture of solid and liquid with the same chemical potentials, but with different composition. The anti-trapping current is also considered in the model. And this model was successfully applied to industrial A1-Cu-Mg alloy for the free equiaxed dendrite solidification process.
基金Project(201011005-5)supported by the National Land and Resources Public Welfare Scientific Research Project of ChinaProject(41030426)supported by the National Natural Science Foundation of China+1 种基金Project(20095122110015)supported by Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(2010-32)supported by Scientific Research Foundation of the Education Ministry for Returned Chinese Scholars,China
文摘The single phase La2(CO3)3·3.4H2 O was synthesized by hydrothermal method. The thermal decomposition and intermediates and final solid products of La2(CO3)3·3.4H2O from 30 to 1000 °C were characterized by XRD, FTIR and DTA-TG. The kinetics of dehydration of La2(CO3)3·3.4H2O in the temperature range of 30-366 °C was investigated under non-isothermal conditions. Flynn-Wall-Ozawa and Friedman isoconversion methods were used to calculate the activation energy and analyze the reaction steps; multivariate non-linear regression program was applied to determine the most probable mechanism and the kinetic parameters. The results show that the thermal dehydration of La2(CO3)3·3.4H2O is a kind of three-step competitive reaction, and controlled by an n-order initial reaction followed by n-order competitive reaction(FnFnFn model). The activation energy matching with the most probable model is close to value obtained by Friedman method. The fitting curves match the original TG-DTG curves very well.
基金Projects(51161011,11364024)supported by the National Natural Science Foundation of China
文摘Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field controlled equations. And the alternating direction implicit(ADI) algorithm for solving temperature field controlled equation was also employed to avoid the restriction of time step. Some characteristics of the Ni-Cu alloy were captured in the process of non-isothermal solidification, and the comparative analysis of the isothermal and the non-isothermal solidification was investigated. The simulation results indicate that the non-isothermal model is favorable to simulate the real solidification process of binary alloys, and when the thermal diffusivity decreases, the non-isothermal phase-field model is gradually consistent with the isothermal phase-field model.
基金Project(51464008) supported by the National Natural Science Foundation of ChinaProject(KY[2012]004) supported by the Key Laboratory Item of Education Office in Guizhou Province,China
文摘The Mg-Ni hydride was prepared by hydriding combustion synthesis under a high magnetic field. The dehydriding kinetics of the hydrides was measured under the isothermal and non-isothermal conditions. A model was applied to analyzing the kinetics behavior of Mg-Ni hydride. The calculation results show that the theoretical value and the experimental data can reach a good agreement, especially in the case of non-isothermal dehydriding. The rate-controlling step is the diffusion of hydrogen atoms in the solid solution. The sample prepared under magnetic field of 6 T under the isothermal condition can reach the best performance. The similar tendency was observed under the non-isothermal condition and the reason was discussed.
基金supported by the National Key R&D Program of China (2018YFC0807900)“Double First Rate” Independent Innovation Project of CUMT (2018ZZCX05)
文摘Nitrogen is widely used to prevent the spontaneous combustion of coal in underground coal mines. A spontaneous combustion-prone coal seam was studied to investigate the restraining effect of nitrogen on coal oxidation in different oxidation stages, based on non-isothermal thermogravimetry-differential scanning calorimetry(TG-DSC) and electron paramagnetic resonance(EPR) experiments. We found that the key feature temperatures grow steadily with increasing nitrogen in the oxidation environment,resulting in longer oxidation stages. The most significant finding is that there is a stagnation of the inhibitory effect of nitrogen on coal oxidation in the range of 85.0–95.0% nitrogen in the slow and the rapid oxidation stages, owing to the competitive adsorption of coal by nitrogen and oxygen. However, the restraining effect cannot be reflected by the kinetic parameters of the coal before it reaches the thermal decomposition and combustion stage. Nitrogen can also affect free radical types and free radical concentrations during coal oxidation: the higher the concentration of nitrogen in the oxidation environment, the greater the number of free radical types and the lower the free radical concentration. This experimental study improves the understanding of the restraining effect of nitrogen on coal oxidation in different oxidation stages and provides an important reference for coal fire prevention in spontaneous combustionprone coal seams.
基金research board of Sharif University of Technology for the financial support and the provision of the research facilities used in this work
文摘Microstructure and mechanical properties of AA2024 after severe plastic deformation (SPD) and non-isothermal annealing were investigated. The non-isothermal treatment was carried out on the severely deformed AA2024, and the interaction between restoration and precipitation phenomena was investigated. Differential scanning calorimetry, hardness and shear punch tests illustrate that static recovery and dissolution of GPB zones/Cu-Mg co-clusters occur concurrently through non-isothermal annealing. Scanning electron microscope and electron backscatter diffraction illustrate that non-isothermal annealing of deformed AA2024 up to 250 ℃ promotes the particle-free regions and also particle stimulated nucleation. Results show that through heating with the rate of 10 ℃/min up to 250 ℃, the ultimate shear strength and the hardness are maximum due to the presence of S'/S phases which have been detected during non-isothermal differential scanning calorimetry experiment. Also, recrystallization phenomenon occurs in temperature range which includes the dissolution of S'/S phases. The concurrent recrystallization and dissolution of S'/S phase at 380 ℃ have been verified by differential scanning calorimetry, mechanical properties, and optical microscope.
基金Supported by the National Science and Technology Support Program of China(No.2013BAE02B01)the Special Project on the Integration of Industry,Education and Research of Guangdong Province(No.2013B090500003)the Commissioner Workstation Project of Guangdong Province(No.2014A090906002)
文摘Nylon 10 T and Nylon 10T/1010 samples were synthesized by direct melt polymerization. The non-isothermal crystallization kinetics of Nylon 10 T and Nylon 10T/1010 was investigated by means of differential scanning calorimetry(DSC). Jeziorny equation and Mo equation were applied to describe the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. The activation energies for non-isothermal crystallization were obtained by Vyazovkin's method and Friedman's method, respectively. These results showed that Jeziorny equation and Mo equation well described the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. It was found that the values of the activation energy for non-isothermal crystallization of the Nylon 10T/1010 were lower than those of the Nylon 10 T at a given temperature or relative crystallinity degree,which revealed that crystallization ability of the Nylon 10T/1010 was higher. The crystal morphology was observed by means of a polarized optical microscope(POM) and X-ray diffraction(XRD). It was found that the addition of sebacic acid comonomer not only did not change the crystal form of the Nylon 10 T, but also significantly increased the number and decreased the size of spherulites. Comparing with the Nylon 10 T, the crystallization rate was increased with the addition of the sebacic acid comonomer.
基金Supported by the National Natural Science Foundation of China(10871159) the National Basic Research Program of China(2005CB321704)
文摘A non-isothermal injection molding process for a non-Newtonian viscous pseudoplastic fluid is simulated.A conservative interface capturing technique and the flow field solving method are coupled to perform a dynamic simulation.The validity of the numerical method is verified by a benchmark problem.The melt interface evolution versus time is captured and the physical quantities such as temperature,velocity and pressure at each time step are obtained with corresponding analysis.A"frozen skin"layer with the thickness increasing versus time during the injection process is found.The fact that the"frozen skin"layer can be reduced by increasing the injection velocity is numerically verified.The fountain flow phenomenon near the melt interface is also captured.Moreover,comparisons with the non-isothermal Newtonian case show that the curvatures of the interface arcs and the pressure contours near the horizontal mid-line of the cavity for the non-Newtonian pseudoplastic case is larger than that for the Newtonian case.The velocity profiles are different at different positions for the non-Newtonian pseudoplastic case,while in the case of Newtonian flow the velocity profiles are parabolic and almost the same at different positions.
基金Supported by the Key Research of Science & Technology of Education(No.0202)and the Fundamental Research Plan of HuoYingdong(No.81063).
文摘Experiments on thermal decomposition of nano-sized calcium carbonate were carried out in a thermo-gravimetric analyzer under non-isothermal condition of different heating rates (5 to 20K·min-1). The Coats and Redfern's equation was used to determine the apparent activation energy and the pre-exponential factors. The mechanism of thermal decomposition was evaluated using the master plots, Coats and Redfern's equation and the kinetic compensation law. It was found that the thermal decomposition property of nano-sized calcium carbonate was different from that of bulk calcite. Nano-sized calcium carbonate began to decompose at 640℃, which was 180℃lower than the reported value for calcite. The experimental results of kinetics were compatible with the mechanism of one-dimensional phase boundary movement. The apparent activation energy of nano-sized calcium carbonate was estimated to be 151kJ·mol-1 while the literature value for normal calcite was approximately 200kJ·mol-1. The order of magnitude of pre-exponential factors was estimated to be 10~9 s-1.
文摘Three types of organic compounds--two carboxylic acids and an anhydride, were used as additives for polyketone (PK). The effect of the additive structure and their feed ratios on the melting temperature, crystallization temperature, and crystallization rate of PK were studied. We found that the crystallization temperature could be reduced significantly by introducing a small quantity of organic additive, in particular, an anhydride. On addition of 1 phr of anhydride, the crystallization temperature was reduced by 10.7 ℃. Therefore, the non-isothermal crystallization kinetics of aliphatic PKJanhydride blends with various feed ratios was investigated using DSC. The results were analyzed by various theoretical models, such as Avrami, Ozawa and combined Avrami-Ozawa models.
文摘The cure kinetics of diglycidyl ether of bisphenol A (DGEBA) with hyperbranched poly (3-hydroxyphenyl) phosphate(HHPP) as the curing agent was investigated by means of non-isothermal differential scanning calorimetry (DSC) at various heating rates. The results were compared with the corresponding results by using 1,3-dihydroxybenzene(DHB) as a model compound. The results show that HHPP can enhance the cure reaction of DGEBA, resulting in the decrease of the peak temperature of the curing curve as well as the decrease of the activation energy because of the flexible --P--O-- groups in the backbone of HHPP. However, both the activation energy of the cured polymer and the peak temperature of the curing curve are increased with DHB as a curing agent. The cure kinetics of the DGEBA/HHPP system was calculated by using the isoconversional method given by Malek. It was found that the two-parameter autocatalytic model(Sestak-Berggren equation) is the most adequate one to describe the cure kinetics of the studied System at various heating rates. The obtained non-isothermal DSC curves from the experimental data show the results being accordant with those theoretically calculated.
基金financially supported by the National Natural Science Foundation of China(Nos.51874071 and 52022019)。
文摘In order to develop limonite and decrease CO_(2) emissions,siderite is proposed as a clean reductant for suspension magnetization roasting(SMR) of limonite.An iron concentrate(iron grade:65.92wt%,iron recovery:98.54wt%) was obtained by magnetic separation under the optimum SMR conditions:siderite dosage 40wt%,roasting temperature 700℃,roasting time 10 min.According to the magnetic analysis,SMR achieved the conversion of weak magnetic minerals to strong magnetic minerals,thus enabling the recovery of iron via magnetic separation.Based on the phase transformation analysis,during the SMR process,limonite was first dehydrated and converted to hematite,and then siderite decomposed to generate magnetite and CO,where CO reduced the freshly formed hematite to magnetite.The microstructure evolution analysis indicated that the magnetite particles were loose and porous with a destroyed structure,making them easier to be ground.The non-isothermal kinetic results show that the main reaction between limonite and siderite conformed to the two-dimension diffusion mechanism,suggesting that the diffusion of CO controlled the reaction.These results encourage the application of siderite as a reductant in SMR.