A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor depositio...A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.展开更多
Ni-based coating,a kind of surface material,is characterized by high hardness,outstanding wear resistance,and excellent corrosion resistance.Ni-based coatings doped with hard phases can improve the coating quality.Thi...Ni-based coating,a kind of surface material,is characterized by high hardness,outstanding wear resistance,and excellent corrosion resistance.Ni-based coatings doped with hard phases can improve the coating quality.This is an important topic in related fields.Compared with traditional Ni-based coatings,Ni-based coatings doped with a hard phase have stronger competitive advantages.Among these,Ni-based diamond composite coatings have superior performance.Hence,it has become a kind of excellent functional coating.We outline the current state of research on Ni-based diamond composite coatings.Advances in seven preparation processes for Ni-based diamond composite coatings were discussed.These processes mainly include brazing,electrodeposition,sintering,laser cladding,plasma spraying,supersonic laser deposition,and vacuum cladding.The latest studies on the interfacial behavior,microstructure,and bond strength of these composite coatings are also summarized.The deficiencies for present Ni-based diamond composite coatings are pointed out.Meanwhile,the developmental directions of related fields are envisioned.That could provide theoretical guidance and reference information for research and technological development in the near future.展开更多
The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and trib...The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.展开更多
Ni-based superalloys play a critical role in the aerospace industry due to their exceptional mechanical properties and oxidation resistance.However,the conventional development of new superalloys is often constrained ...Ni-based superalloys play a critical role in the aerospace industry due to their exceptional mechanical properties and oxidation resistance.However,the conventional development of new superalloys is often constrained by lengthy experimental cycles and high costs.To address these challenges,machine learning has emerged as an effective strategy for accelerating alloy design by efficiently exploring composition-property relationship,optimizing processing parameters,and enhancing predictive accuracy.This review summarizes recent progress in applying machine learning to composition optimization and mechanical property prediction of Ni-based superalloys,emphasizing the integration of theoretical modeling and experimental validation.The importance of feature engineering,including data collection,preprocessing,feature construction,and dimensionality reduction,was first highlighted.Subsequently,the machine learning approaches for novel alloy design and prediction of key properties including fatigue resistance,creep resistance,and oxidation resistance were discussed.Through data-driven approaches,machine learning not only enhances predictive capabilities but also uncovers complex composition-property relationship,which accelerates the development of next-generation Ni-based superalloys.We anticipate that the continued advancements in this field will drive more efficient and cost-effective alloy design,ultimately accelerating the transition from computational predictions to experimental realizations.展开更多
Abrasive is the one of key influencing factors during chemical mechanical polishing（CMP） process. Currently, α-Alumina （α-Al2O3） particle, as a kind of abrasive, has been widely used in CMP slurries, but their h...Abrasive is the one of key influencing factors during chemical mechanical polishing（CMP） process. Currently, α-Alumina （α-Al2O3） particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid （α-Al2O3-g-PSS） composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy（FTIR）, X-ray photoelectron spectroscopy（XPS）, time-of-flight secondary ion mass spectroscopy（TOF-SIMS）, and scanning electron microscopy（SEM）, respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy（AFM） images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.展开更多
Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were opt...Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.展开更多
Thin-film composite(TFC) reverse osmosis(RO) membranes are playing the dominating role in desalination.Tremendous efforts have been put in the studies on the polyamide selective layers. However, the effect of the subs...Thin-film composite(TFC) reverse osmosis(RO) membranes are playing the dominating role in desalination.Tremendous efforts have been put in the studies on the polyamide selective layers. However, the effect of the substrate layers is far less concerned. In this review, we summarize the works that consider the impacts of the substrates, including pore sizes, surface hydrophilicity, on the processes of interfacial polymerization and consequently on the morphologies of the active layers and on final RO performances of the composite membranes. All the works indicate that the pore sizes and surface hydrophilicity of the substrate evidently influence the RO performances of the composite membranes. Unfortunately, we find that the observations and understandings on the substrate effect are frequently varied from case to case because of the lack of substrates with uniform pores and surface chemistries. We suggest using track-etched membranes or anodized alumina membranes having relatively uniform pores and functionalizable pore walls as model substrates to elucidate the substrate effect.Moreover, we argue that homoporous membranes derived from block copolymers have the potential to be used as substrates for the large-scale production of high-performances TFC RO membranes.展开更多
The surface infiltrated composite （Ni/WC） layers on gray iron substrate were fabricated through a vacuum infiltration casting technique （VICT） using Ni-based composite powder with different WC particles content as...The surface infiltrated composite （Ni/WC） layers on gray iron substrate were fabricated through a vacuum infiltration casting technique （VICT） using Ni-based composite powder with different WC particles content as raw materials.The microstructures of surface infiltrated composite layer,the interface structures between surface composite layer and the substrate,the changes of macro-hardness with the increasing of WC content and the micro-hardness distribution are investigated.The infiltrated composite layer includes a surface composite layer and a transition layer,and the thickness of the transition layer decreases with the increasing content of WC.The thickness of transition layer with 20%WC content in the surface infiltrated composite layer was 170 μm which was the thickest for all transition layers with different WC content.The surface composite layer was mainly composed of WC,W2C,FeB and NiB,along with Ni-Cr-Fe,Ni （Cr） solid solution,Ni （Si） solid solution and Ni （Fe） solid solution.The transition layer was composed of Ni （Cr） solid solution,Ni （Fe） solid solution,Ni （Si） solid solution,Fe （Ni） solid solution and eutectic.The surface macro-hardness and micro-hardness of the infiltrated layer had been evaluated.The macro-hardness of the surface composite layer decreases with the WC content increasing,and the average macro-hardness is HRC60.The distribution of micro-hardness presents gradient change.The average micro-hardness of the infiltrated layer is about HV1000.展开更多
In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr...In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr,Ni,ferro-boron,Si and titanium powders as the raw materials at low temperature of 1000℃,and a new kind of coating materials was developed.By means of SEM,EDS,XRD and surface hardness tester,the microstructures,phases,hardness and wear-resistance of the coating were analyzed,respectively.The results revealed that the coating was mainly composed of the ceramic in-situ synthesized reinforcement phases of TiC,Cr7C3 and Cr5B3 and the binder phases in-situ synthesized of Ni31Si12 and(Ni,Fe)solid solution;The ceramic reinforcement phases of TiC,Cr7C3 and Cr5B3 were randomly distributed in the binder phases of Ni31Si12 and(Ni,Fe)solid solution;The coating had about 15vol%pores and can possibly be applied as a self-lubrication coating;The coating and the substrate were integrated together by metallurgical bonding;The coating had a hardness up to 91-94HR15N.展开更多
In high performance aerospace systems where weight and aerodynamics are of major concern, fiber reinforced composite laminates can be tailored to achieve desirable mechanical properties and accommodate low-profile mic...In high performance aerospace systems where weight and aerodynamics are of major concern, fiber reinforced composite laminates can be tailored to achieve desirable mechanical properties and accommodate low-profile microstrip antenna. This work aims at the analysis of microstrip antenna array embedded in composite laminated substrates. The size of a single antenna is first calculated by spectral domain analysis to model the effects of the substrate’s electromagnetic property and the orientation of the laminate layers. The antenna array as well as the feed network, composed of microstrip transmission lines, quarter wave-length impedance transformers, and T-junction power dividers, is then tuned to accommodate the effects of the coupling between the antenna elements and the feed network loss. The performance of the 1 × 2, 1 × 4, and 1 × 8 linear array and 2 × 2 and 2 × 4 planar array are shown to have better directivity when embedded in composite laminated substrate compared with those when attached on isotropic substrate. Both 1 × 2 and 1 × 4 arrays at 2.4 GHz are validated experimentally to achieve better coverage.展开更多
In this work, a quaternary Ni-Cu-Nb-Ta system has been designed to obtain composite microstructure with sphericalcrystalline Cu-rich particles embedded in amorphous Ni-rich matrix. The alloy samples were prepared by u...In this work, a quaternary Ni-Cu-Nb-Ta system has been designed to obtain composite microstructure with sphericalcrystalline Cu-rich particles embedded in amorphous Ni-rich matrix. The alloy samples were prepared by using single-roller melting-spinning method. The microstructure and thermal properties of the as-quenched alloy samples were char-acterized by X-ray diffraction, scanning electron microscopy, high-resolution transmission electron microscopy, anddifferential scanning calorimetry. It shows that the spherical crystalline Cu-rich particles are embedded in the amorphousNi-rich matrix. The average size of the Cu-rich particles is strongly dependent upon the Cu content. The effect of the alloycomposition on the behavior of liquid-liquid phase separation and microstructure evolution was discussed. The phaseformation in the Ni-based metallic glass matrix composite was analyzed.展开更多
TiO2 films have received increasing attention for the removal of organic pollutants via photocatalysis. To develop a simple and effective method for improving the photodegradation efficiency of pollutants in surface w...TiO2 films have received increasing attention for the removal of organic pollutants via photocatalysis. To develop a simple and effective method for improving the photodegradation efficiency of pollutants in surface water, we herein examined the preparation of a P25-TiO2 composite film on a cement substrate via a sol–gel method. In this case, Rhodamine B（Rh B）was employed as the target organic pollutant. The self-generated TiO2 film and the P25-TiO2 composite film were characterized by X-ray diffraction（XRD）, N2 adsorption/desorption measurements, scanning electron microscopy（SEM）, transmission electron microscopy（TEM）, and diffuse reflectance spectroscopy（DRS）. The photodegradation efficiencies of the two films were studied by Rh B removal in water under UV（ultraviolet） irradiation. Over 4 day exposure, the P25-TiO2 composite film exhibited higher photocatalytic performance than the self-generated TiO2 film. The photodegradation rate indicated that the efficiency of the P25-TiO2 composite film was enhanced by the addition of the rutile phase Degussa P25 powder. As such, cooperation between the anatase TiO2 and rutile P25 nanoparticles was beneficial for separation of the photo-induced electrons and holes. In addition, the influence of P25 doping on the P25-TiO2 composite films was evaluated. We found that up to a certain saturation point, increased doping enhanced the photodegradation ability of the composite film. Thus, we herein demonstrated that the doping of P25 powders is a simple but effective strategy to prepare a P25-TiO2 composite film on a cement substrate, and the resulting film exhibits excellent removal efficiency in the degradation of organic pollutants.展开更多
Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry slidin...Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry sliding experiments against bearing steel using a ring-on-disk configuration.Tests were conducted at a constant load of 100 N and different sliding speeds of 0.5,1.0 and 1.5 m/s to analyze the effect of both the speed and the silver content on the wear behavior of the tribo-pair.The friction coefficient and the wear rate of the composites were found to decrease with increasing both the sliding speed and the silver content.The wear rate of the counterface was observed to be a little higher when it was siding against the composite having silver in comparison to that without any silver.However,the overall wear rate of the tribo-pair was found to decrease with increasing sliding speed and silver content.展开更多
In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray t...In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.展开更多
In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coa...In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coatings were prepared by plasma spray and their tribological behavior and mechanisms were investigated. The results show that the friction coefficients of the composite coatings are in the range of 0.22-0.288, which are reduced by 25.9% to 53% compared with those of the pure Ni-base alloy coatings, and the wear rates of the former are 18.6%-70.1% less than those of the latter. When wear against GCr15 steel balls, a transferred layer mainly composed of ferric oxides, graphite and CaF2 may gradually develop on the worn surface of the composite coatings, which made the friction and wear between GCr15 steel ball and the composite coatings change into that between the former and the transferred layer. So the friction coefficients and the wear lubrication effect of the transferred layer. The main wear layer in friction process. rates of the composite coatings are greatly reduced because of the solid mechanism of the composite coatings is delamination of the transferred展开更多
In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy（GTN） coatings were prepared on the surface o...In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy（GTN） coatings were prepared on the surface of 45 carbon steel.The effects of graphite content on the microstructure and tribological properties of the GTN coatings were investigated.The results show that the addition of graphite to the GTN coatings may greatly reduce the friction coefficients and improve their wear resistance.The 6.56GTN and 12.71GTN coatings exhibit excellent integrated properties of anti-friction and wear resistance under low and high loads,respectively.Under a low load,the wear mechanisms of the GTN coatings are mainly multi-plastic deformation with slight abrasive wear and gradually change into mixture of multi-plastic deformation,delamination and micro-cutting wear with the increase of graphite fraction.As the load increases,the main wear mechanisms gradually change from micro-cracks,micro-cutting and adhesive wear to micro-cutting and micro-fracture with the increase of graphite fraction.展开更多
TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite ...TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite coatings under dry friction were researched. The wear prediction model of the composite coatings was established based on the least square support vector machine (LS-SVM). The results show that the composite coatings exhibit smaller friction coefficients and wear losses than the Ni-based alloy coatings under different friction conditions. The predicting time of the LS-SVM model is only 12.93%of that of the BP-ANN model, and the predicting accuracies on friction coefficients and wear losses of the former are increased by 58.74%and 41.87%compared with the latter. The LS-SVM model can effectively predict the tribological behavior of the TiCP/Ni-base alloy composite coatings under dry friction.展开更多
To improve the wear resistance of aluminum alloy frictional parts, Ti B2particles reinforced Ni-base alloy composite coatings were prepared on aluminum alloy 7005 by laser cladding. The microstructure and tribological...To improve the wear resistance of aluminum alloy frictional parts, Ti B2particles reinforced Ni-base alloy composite coatings were prepared on aluminum alloy 7005 by laser cladding. The microstructure and tribological properties of the composite coatings were investigated. The results show that the composite coating contains the phases of Ni Al, Ni3Al, Al3Ni2, TiB2, TiB, TiC, CrB, and Cr23C6.Its microhardness is HV0.5855.8, which is 15.4 % higher than that of the Ni-base alloy coating and is 6.7 times as high as that of the aluminum alloy. The friction coefficients of the composite coatings are reduced by 6.8 %–21.6 % and 13.2 %–32.4 % compared with those of the Ni-base alloy coatings and the aluminum alloys, while the wear losses are 27.4 %–43.2 % less than those of the Ni-base alloy coatings and are only 16.5 %–32.7 % of those of the aluminum alloys at different loads. At the light loads ranging from 3 to 6 N, the calculated maximum contact stress is smaller than the elastic limit contact stress. The wear mechanism of the composite coatings is micro-cutting wear, but changes into multi-plastic deformation wear at 9 N due to the higher calculated maximum contact stress than the elastic limit contact stress. As the loads increase to 12 N, the calculated flash temperature rises to 332.1 °C.The composite coating experiences multi-plastic deformation wear, micro-brittle fracture wear, and oxidative wear.展开更多
In this study, the effects of different salinity levels (9, 12, 15, 18, 21, 24, 27, 30, and 33) on the growth performance, body composition, antioxidant indexes of Perinereis aibuhitensis (initial average mass, 20.4 &...In this study, the effects of different salinity levels (9, 12, 15, 18, 21, 24, 27, 30, and 33) on the growth performance, body composition, antioxidant indexes of Perinereis aibuhitensis (initial average mass, 20.4 ± 0.3 mg) and total nitrogen in the substrate were investigated. The survival rate, specific growth rate, feed coefficient, and protein efficiency ratio under different salinity levels were measured. The results showed that the survival rate of P. aibuhitensis at the salinity level of 9 was significantly lower than that of P. aibuhitensis at other salinity levels (P P. aibuhitensis at other salinity levels was not significant (P > 0.05). On the basis of quadratic polynomial fitting of the relationship between salinity levels and the specific growth rate, feed coefficient, and protein efficiency ratio, it was concluded that 25.36 - 25.9 is the most suitable salinity range for the growth performance of P. aibuhitensis. The main body composition (moisture, crude fat, crude protein, and ash content) was measured at different salinity levels. The results indicated that, with the increase in salinity, the moisture content of P. aibuhitensis decreased gradually;in contrast, the ash content increased gradually, as the salinity level increased. However, in the salinity range of 18 to 33, the difference in ash content was not significant (P > 0.05). Salinity had a significant influence on the crude protein content (P P. aibuhitensis specimens were cultured for 60 days was higher than the total nitrogen in the soil. With an increase in salinity, the total nitrogen content first decreased and then increased, and the lowest value was observed at the salinity level of about 24.展开更多
High-performance type-Ⅱsuperlattices ofⅢ-Ⅴsemiconductor materials play an important role in the development and application of infrared optoelectronic devices.Improving the quality of epitaxial materials and clarif...High-performance type-Ⅱsuperlattices ofⅢ-Ⅴsemiconductor materials play an important role in the development and application of infrared optoelectronic devices.Improving the quality of epitaxial materials and clarifying the luminescent mechanism are of great significance for practic al applic ations.In this work,strain-balanced and high-quality In As/In_(x)Ga_(1-x)As_(y)Sb_(1-y)superlattices without lattice mismatch were achieved on InAs and GaSb substrates successfully.Superlattices grown on In As substrate could exhibit higher crystal quality and surface flatness based on high-resolution X-ray diffraction(HRXRD)and atomic force microscopy(AFM)measurements'results.Moreover,the strain distribution phenomenon from geometric phase analysis indicates that fluctuations of alloy compositions in superlattices on GaSb substrate are more obvious.In addition,the optical properties of superlattices grown on different substrates are discussed systematically.Because of the difference in fluctuations of element composition and interface roughness of superlattices on different substrates,the superlattices grown on In As substrate would have higher integral intensity and narrower full-width at half maximum of long-wave infrared emission.Finally,the thermal quenching of emission intensity indicates that the superlattices grown on the In As substrate have better recombination ability,which is beneficial for increasing the operating temperature of infrared optoelectronic devices based on this type of superlattices.展开更多
基金the financial support from the Fundamental Research Funds for the Central Universities,China(No.FRF-GF-18-006A)。
文摘A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.
基金financially supported by the National Program of Foreign Experts of China(G2023026003L)the National Natural Science Foundation of China(52475347,52071165,51705151)+4 种基金China Postdoctoral Fund(2023M740475)sponsored by the Program for Science&Technology Innovation Talents in Universities of Henan Province,China(22HASTIT026)International Science and Technology Cooperation Project of Henan Province(242102521057),Chinasupported by the Program for the Top Young Talents of Henan Province,ChinaFrontier Exploration Project of Longmen Laboratory(LMQYTSKT016),China.
文摘Ni-based coating,a kind of surface material,is characterized by high hardness,outstanding wear resistance,and excellent corrosion resistance.Ni-based coatings doped with hard phases can improve the coating quality.This is an important topic in related fields.Compared with traditional Ni-based coatings,Ni-based coatings doped with a hard phase have stronger competitive advantages.Among these,Ni-based diamond composite coatings have superior performance.Hence,it has become a kind of excellent functional coating.We outline the current state of research on Ni-based diamond composite coatings.Advances in seven preparation processes for Ni-based diamond composite coatings were discussed.These processes mainly include brazing,electrodeposition,sintering,laser cladding,plasma spraying,supersonic laser deposition,and vacuum cladding.The latest studies on the interfacial behavior,microstructure,and bond strength of these composite coatings are also summarized.The deficiencies for present Ni-based diamond composite coatings are pointed out.Meanwhile,the developmental directions of related fields are envisioned.That could provide theoretical guidance and reference information for research and technological development in the near future.
文摘The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.
基金financially supported by the National Natural Science Foundation of China(Nos.52201203 and 52471004)the Fundamental Research Funds for the Central Universities(No.N2423030)the Science and Technology Project of Hebei Education Department(No.QN2023155).
文摘Ni-based superalloys play a critical role in the aerospace industry due to their exceptional mechanical properties and oxidation resistance.However,the conventional development of new superalloys is often constrained by lengthy experimental cycles and high costs.To address these challenges,machine learning has emerged as an effective strategy for accelerating alloy design by efficiently exploring composition-property relationship,optimizing processing parameters,and enhancing predictive accuracy.This review summarizes recent progress in applying machine learning to composition optimization and mechanical property prediction of Ni-based superalloys,emphasizing the integration of theoretical modeling and experimental validation.The importance of feature engineering,including data collection,preprocessing,feature construction,and dimensionality reduction,was first highlighted.Subsequently,the machine learning approaches for novel alloy design and prediction of key properties including fatigue resistance,creep resistance,and oxidation resistance were discussed.Through data-driven approaches,machine learning not only enhances predictive capabilities but also uncovers complex composition-property relationship,which accelerates the development of next-generation Ni-based superalloys.We anticipate that the continued advancements in this field will drive more efficient and cost-effective alloy design,ultimately accelerating the transition from computational predictions to experimental realizations.
基金supported by National Natural Science Foundation of China (Grant No. 60773080, Grant No. 90923016)Innovation Program of Shanghai Municipal Education Commission, China (Grant No. 09ZZ86)Leading Academic Discipline Project of Shanghai Municipal Education Commission, China (Grant No. J50102)
文摘Abrasive is the one of key influencing factors during chemical mechanical polishing（CMP） process. Currently, α-Alumina （α-Al2O3） particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid （α-Al2O3-g-PSS） composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy（FTIR）, X-ray photoelectron spectroscopy（XPS）, time-of-flight secondary ion mass spectroscopy（TOF-SIMS）, and scanning electron microscopy（SEM）, respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy（AFM） images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.
基金Project (2016YFB0300502) supported by the National Key Research and Development Program of ChinaProjects (51601129,51775386) supported by the National Natural Science Foundation of China+2 种基金Project (16PJ1410000) supported by Shanghai Pujiang Program,ChinaProject (16ZR1438700) supported by the Natural Science Foundation of Shanghai,ChinaProject (TPL1706) supported by Traction Power State Key Laboratory of Southwest Jiaotong University,China
文摘Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.
基金Supported by the National Basic Research Program of China(2015CB655301)the Natural Science Foundation of Jiangsu Province(BK20150063)the Project of Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD)
文摘Thin-film composite(TFC) reverse osmosis(RO) membranes are playing the dominating role in desalination.Tremendous efforts have been put in the studies on the polyamide selective layers. However, the effect of the substrate layers is far less concerned. In this review, we summarize the works that consider the impacts of the substrates, including pore sizes, surface hydrophilicity, on the processes of interfacial polymerization and consequently on the morphologies of the active layers and on final RO performances of the composite membranes. All the works indicate that the pore sizes and surface hydrophilicity of the substrate evidently influence the RO performances of the composite membranes. Unfortunately, we find that the observations and understandings on the substrate effect are frequently varied from case to case because of the lack of substrates with uniform pores and surface chemistries. We suggest using track-etched membranes or anodized alumina membranes having relatively uniform pores and functionalizable pore walls as model substrates to elucidate the substrate effect.Moreover, we argue that homoporous membranes derived from block copolymers have the potential to be used as substrates for the large-scale production of high-performances TFC RO membranes.
基金Funded by"Xi-Bu-Zhi-Guang" Foundation of Chinese Academy of Sciences(No.XBZG-2007-5)Gansu Natural Science Foundation of China(No.0806RJYA004)Outstanding Youngth of Lanzhou University of Technology (No.Q200910)
文摘The surface infiltrated composite （Ni/WC） layers on gray iron substrate were fabricated through a vacuum infiltration casting technique （VICT） using Ni-based composite powder with different WC particles content as raw materials.The microstructures of surface infiltrated composite layer,the interface structures between surface composite layer and the substrate,the changes of macro-hardness with the increasing of WC content and the micro-hardness distribution are investigated.The infiltrated composite layer includes a surface composite layer and a transition layer,and the thickness of the transition layer decreases with the increasing content of WC.The thickness of transition layer with 20%WC content in the surface infiltrated composite layer was 170 μm which was the thickest for all transition layers with different WC content.The surface composite layer was mainly composed of WC,W2C,FeB and NiB,along with Ni-Cr-Fe,Ni （Cr） solid solution,Ni （Si） solid solution and Ni （Fe） solid solution.The transition layer was composed of Ni （Cr） solid solution,Ni （Fe） solid solution,Ni （Si） solid solution,Fe （Ni） solid solution and eutectic.The surface macro-hardness and micro-hardness of the infiltrated layer had been evaluated.The macro-hardness of the surface composite layer decreases with the WC content increasing,and the average macro-hardness is HRC60.The distribution of micro-hardness presents gradient change.The average micro-hardness of the infiltrated layer is about HV1000.
基金supported by Yangjiang science and technology project (0202010067)Yangjiang polytechnic for providing financial assistance.
文摘In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr,Ni,ferro-boron,Si and titanium powders as the raw materials at low temperature of 1000℃,and a new kind of coating materials was developed.By means of SEM,EDS,XRD and surface hardness tester,the microstructures,phases,hardness and wear-resistance of the coating were analyzed,respectively.The results revealed that the coating was mainly composed of the ceramic in-situ synthesized reinforcement phases of TiC,Cr7C3 and Cr5B3 and the binder phases in-situ synthesized of Ni31Si12 and(Ni,Fe)solid solution;The ceramic reinforcement phases of TiC,Cr7C3 and Cr5B3 were randomly distributed in the binder phases of Ni31Si12 and(Ni,Fe)solid solution;The coating had about 15vol%pores and can possibly be applied as a self-lubrication coating;The coating and the substrate were integrated together by metallurgical bonding;The coating had a hardness up to 91-94HR15N.
文摘In high performance aerospace systems where weight and aerodynamics are of major concern, fiber reinforced composite laminates can be tailored to achieve desirable mechanical properties and accommodate low-profile microstrip antenna. This work aims at the analysis of microstrip antenna array embedded in composite laminated substrates. The size of a single antenna is first calculated by spectral domain analysis to model the effects of the substrate’s electromagnetic property and the orientation of the laminate layers. The antenna array as well as the feed network, composed of microstrip transmission lines, quarter wave-length impedance transformers, and T-junction power dividers, is then tuned to accommodate the effects of the coupling between the antenna elements and the feed network loss. The performance of the 1 × 2, 1 × 4, and 1 × 8 linear array and 2 × 2 and 2 × 4 planar array are shown to have better directivity when embedded in composite laminated substrate compared with those when attached on isotropic substrate. Both 1 × 2 and 1 × 4 arrays at 2.4 GHz are validated experimentally to achieve better coverage.
基金supported by the National Natural Science Foundation of China(Grant Nos.51774264,51574216 and 51374194)the Natural Science Foundation of Liaoning Province of China(Grant No.2015020172)
文摘In this work, a quaternary Ni-Cu-Nb-Ta system has been designed to obtain composite microstructure with sphericalcrystalline Cu-rich particles embedded in amorphous Ni-rich matrix. The alloy samples were prepared by using single-roller melting-spinning method. The microstructure and thermal properties of the as-quenched alloy samples were char-acterized by X-ray diffraction, scanning electron microscopy, high-resolution transmission electron microscopy, anddifferential scanning calorimetry. It shows that the spherical crystalline Cu-rich particles are embedded in the amorphousNi-rich matrix. The average size of the Cu-rich particles is strongly dependent upon the Cu content. The effect of the alloycomposition on the behavior of liquid-liquid phase separation and microstructure evolution was discussed. The phaseformation in the Ni-based metallic glass matrix composite was analyzed.
基金supported by the National Science Funds for Creative Research Groups of China (No. 51421006)the National Major Projects of Water Pollution Control and Management Technology (No. 2017ZX07204003)+2 种基金the National Key Plan for Research and Development of China (2016YFC0502203)the Key Program of National Natural Science Foundation of China (No. 91647206)the Qing Lan Project of Jiangsu Province, and PAPD
文摘TiO2 films have received increasing attention for the removal of organic pollutants via photocatalysis. To develop a simple and effective method for improving the photodegradation efficiency of pollutants in surface water, we herein examined the preparation of a P25-TiO2 composite film on a cement substrate via a sol–gel method. In this case, Rhodamine B（Rh B）was employed as the target organic pollutant. The self-generated TiO2 film and the P25-TiO2 composite film were characterized by X-ray diffraction（XRD）, N2 adsorption/desorption measurements, scanning electron microscopy（SEM）, transmission electron microscopy（TEM）, and diffuse reflectance spectroscopy（DRS）. The photodegradation efficiencies of the two films were studied by Rh B removal in water under UV（ultraviolet） irradiation. Over 4 day exposure, the P25-TiO2 composite film exhibited higher photocatalytic performance than the self-generated TiO2 film. The photodegradation rate indicated that the efficiency of the P25-TiO2 composite film was enhanced by the addition of the rutile phase Degussa P25 powder. As such, cooperation between the anatase TiO2 and rutile P25 nanoparticles was beneficial for separation of the photo-induced electrons and holes. In addition, the influence of P25 doping on the P25-TiO2 composite films was evaluated. We found that up to a certain saturation point, increased doping enhanced the photodegradation ability of the composite film. Thus, we herein demonstrated that the doping of P25 powders is a simple but effective strategy to prepare a P25-TiO2 composite film on a cement substrate, and the resulting film exhibits excellent removal efficiency in the degradation of organic pollutants.
基金the Chinese Post-Doctoral Fund(No.20080440160)the Nanjing University of Science and Technology Research Funding(No.2010ZYTS088)
文摘Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry sliding experiments against bearing steel using a ring-on-disk configuration.Tests were conducted at a constant load of 100 N and different sliding speeds of 0.5,1.0 and 1.5 m/s to analyze the effect of both the speed and the silver content on the wear behavior of the tribo-pair.The friction coefficient and the wear rate of the composites were found to decrease with increasing both the sliding speed and the silver content.The wear rate of the counterface was observed to be a little higher when it was siding against the composite having silver in comparison to that without any silver.However,the overall wear rate of the tribo-pair was found to decrease with increasing sliding speed and silver content.
文摘In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.
文摘In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coatings were prepared by plasma spray and their tribological behavior and mechanisms were investigated. The results show that the friction coefficients of the composite coatings are in the range of 0.22-0.288, which are reduced by 25.9% to 53% compared with those of the pure Ni-base alloy coatings, and the wear rates of the former are 18.6%-70.1% less than those of the latter. When wear against GCr15 steel balls, a transferred layer mainly composed of ferric oxides, graphite and CaF2 may gradually develop on the worn surface of the composite coatings, which made the friction and wear between GCr15 steel ball and the composite coatings change into that between the former and the transferred layer. So the friction coefficients and the wear lubrication effect of the transferred layer. The main wear layer in friction process. rates of the composite coatings are greatly reduced because of the solid mechanism of the composite coatings is delamination of the transferred
文摘In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy（GTN） coatings were prepared on the surface of 45 carbon steel.The effects of graphite content on the microstructure and tribological properties of the GTN coatings were investigated.The results show that the addition of graphite to the GTN coatings may greatly reduce the friction coefficients and improve their wear resistance.The 6.56GTN and 12.71GTN coatings exhibit excellent integrated properties of anti-friction and wear resistance under low and high loads,respectively.Under a low load,the wear mechanisms of the GTN coatings are mainly multi-plastic deformation with slight abrasive wear and gradually change into mixture of multi-plastic deformation,delamination and micro-cutting wear with the increase of graphite fraction.As the load increases,the main wear mechanisms gradually change from micro-cracks,micro-cutting and adhesive wear to micro-cutting and micro-fracture with the increase of graphite fraction.
文摘TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite coatings under dry friction were researched. The wear prediction model of the composite coatings was established based on the least square support vector machine (LS-SVM). The results show that the composite coatings exhibit smaller friction coefficients and wear losses than the Ni-based alloy coatings under different friction conditions. The predicting time of the LS-SVM model is only 12.93%of that of the BP-ANN model, and the predicting accuracies on friction coefficients and wear losses of the former are increased by 58.74%and 41.87%compared with the latter. The LS-SVM model can effectively predict the tribological behavior of the TiCP/Ni-base alloy composite coatings under dry friction.
基金financially supported by the Research Program of General Armament Department of China (No. 2012500)
文摘To improve the wear resistance of aluminum alloy frictional parts, Ti B2particles reinforced Ni-base alloy composite coatings were prepared on aluminum alloy 7005 by laser cladding. The microstructure and tribological properties of the composite coatings were investigated. The results show that the composite coating contains the phases of Ni Al, Ni3Al, Al3Ni2, TiB2, TiB, TiC, CrB, and Cr23C6.Its microhardness is HV0.5855.8, which is 15.4 % higher than that of the Ni-base alloy coating and is 6.7 times as high as that of the aluminum alloy. The friction coefficients of the composite coatings are reduced by 6.8 %–21.6 % and 13.2 %–32.4 % compared with those of the Ni-base alloy coatings and the aluminum alloys, while the wear losses are 27.4 %–43.2 % less than those of the Ni-base alloy coatings and are only 16.5 %–32.7 % of those of the aluminum alloys at different loads. At the light loads ranging from 3 to 6 N, the calculated maximum contact stress is smaller than the elastic limit contact stress. The wear mechanism of the composite coatings is micro-cutting wear, but changes into multi-plastic deformation wear at 9 N due to the higher calculated maximum contact stress than the elastic limit contact stress. As the loads increase to 12 N, the calculated flash temperature rises to 332.1 °C.The composite coating experiences multi-plastic deformation wear, micro-brittle fracture wear, and oxidative wear.
文摘In this study, the effects of different salinity levels (9, 12, 15, 18, 21, 24, 27, 30, and 33) on the growth performance, body composition, antioxidant indexes of Perinereis aibuhitensis (initial average mass, 20.4 ± 0.3 mg) and total nitrogen in the substrate were investigated. The survival rate, specific growth rate, feed coefficient, and protein efficiency ratio under different salinity levels were measured. The results showed that the survival rate of P. aibuhitensis at the salinity level of 9 was significantly lower than that of P. aibuhitensis at other salinity levels (P P. aibuhitensis at other salinity levels was not significant (P > 0.05). On the basis of quadratic polynomial fitting of the relationship between salinity levels and the specific growth rate, feed coefficient, and protein efficiency ratio, it was concluded that 25.36 - 25.9 is the most suitable salinity range for the growth performance of P. aibuhitensis. The main body composition (moisture, crude fat, crude protein, and ash content) was measured at different salinity levels. The results indicated that, with the increase in salinity, the moisture content of P. aibuhitensis decreased gradually;in contrast, the ash content increased gradually, as the salinity level increased. However, in the salinity range of 18 to 33, the difference in ash content was not significant (P > 0.05). Salinity had a significant influence on the crude protein content (P P. aibuhitensis specimens were cultured for 60 days was higher than the total nitrogen in the soil. With an increase in salinity, the total nitrogen content first decreased and then increased, and the lowest value was observed at the salinity level of about 24.
基金financially supported by the National Natural Science Foundation of China(Nos.62074018,62174015 and 62275032)the Developing Project of Science and Technology of Jilin Province(No.20210509061RQ)+3 种基金the Natural Science Foundation of Jilin Province(No.20210101473JC)National Key R&D Program of China(No.2021YFB3201901)The Natural Science Foundation of Chongqing China(No.cstc2021jcyjmsxmX1060)supported by R&D project of Collighter Co.,Ltd。
文摘High-performance type-Ⅱsuperlattices ofⅢ-Ⅴsemiconductor materials play an important role in the development and application of infrared optoelectronic devices.Improving the quality of epitaxial materials and clarifying the luminescent mechanism are of great significance for practic al applic ations.In this work,strain-balanced and high-quality In As/In_(x)Ga_(1-x)As_(y)Sb_(1-y)superlattices without lattice mismatch were achieved on InAs and GaSb substrates successfully.Superlattices grown on In As substrate could exhibit higher crystal quality and surface flatness based on high-resolution X-ray diffraction(HRXRD)and atomic force microscopy(AFM)measurements'results.Moreover,the strain distribution phenomenon from geometric phase analysis indicates that fluctuations of alloy compositions in superlattices on GaSb substrate are more obvious.In addition,the optical properties of superlattices grown on different substrates are discussed systematically.Because of the difference in fluctuations of element composition and interface roughness of superlattices on different substrates,the superlattices grown on In As substrate would have higher integral intensity and narrower full-width at half maximum of long-wave infrared emission.Finally,the thermal quenching of emission intensity indicates that the superlattices grown on the In As substrate have better recombination ability,which is beneficial for increasing the operating temperature of infrared optoelectronic devices based on this type of superlattices.
