Platinum catalyst gauzes have been in use since the moment of development of the process of catalyst oxidation of ammonia for production of nitric acid or hydrocyanic acid.Catalyst gauzes are usually made of platinum ...Platinum catalyst gauzes have been in use since the moment of development of the process of catalyst oxidation of ammonia for production of nitric acid or hydrocyanic acid.Catalyst gauzes are usually made of platinum or its alloys with rhodium and palladium.These precious metals have remarkable properties that make them ideal catalysts for acceleration of the ammonia/oxygen reaction.In 2008,OJSC "SIC 'Supermetal'" and Umicore AG&Co.KG launched a production line for Pt-alloy-based catalyst systems to be used for ammonia oxidation in the production of weak nitric acid.Catalyst systems consist of a pack of catalyst gauzes and a pack of catchment gauzes,which are made using flat-bed knitting machines and wire-cloth looms.Today,up-to-date catalyst systems MKSprecise TM are being manufactured,the basic advantages of which are an individual structure of gauzes and composition of the material,which allows to define precisely the position of each gauze in the catalyst pack,a high activity of the catalyst pack,direct catching of platinum and rhodium in the catalyst system,and a reasonable combination of single-and multilayer types of gauzes.This makes it possible to vary the configuration of the catalyst and select an optimum composition of the system to ensure the maximum efficiency of the ammonia oxidation process.We also produce the catchment systems that allow to find the best decision from the economic point view for each individual case.展开更多
Phosphoric acid treated niobic acid(NbP)was used for the dehydration of xylose to furfural in biphasic solvent system,which was found to exhibit the best performance among the tested catalysts.The excellent performanc...Phosphoric acid treated niobic acid(NbP)was used for the dehydration of xylose to furfural in biphasic solvent system,which was found to exhibit the best performance among the tested catalysts.The excellent performance of NbP could be explained by the better synergistic cooperation between Bro¨nsted and Lewis acid sites.Moreover,NbP showed good stability and no obvious deactivation or leaching of Nb could be observed after six continuous recycles.展开更多
Various supported Pt-Pb bimetallic catalysts were prepared and applied for the catalytic conversion of nitrobenzene to p-aminophenol in the environmentally benign pressurized CO2/H2O system.Among the bimetallic cataly...Various supported Pt-Pb bimetallic catalysts were prepared and applied for the catalytic conversion of nitrobenzene to p-aminophenol in the environmentally benign pressurized CO2/H2O system.Among the bimetallic catalysts prepared,Pt-Pb/SiO2 is the best and nitrobenzene could be converted to paminophenol with a selectivity as high as 82% when the reaction was carried out using this catalyst at110 ℃ under 5 MPa CO2 and 0.2 MPa H2.展开更多
A knowledge base system INCAP(Integration of Catalyst Activity Patterns)for selecting catalyst components has been developed by decomposing the catalyst designproblem into 5 easily solved sub-problems and by building ...A knowledge base system INCAP(Integration of Catalyst Activity Patterns)for selecting catalyst components has been developed by decomposing the catalyst designproblem into 5 easily solved sub-problems and by building up a weighted experimental es-timation model of catalytic activity for application of activity data.The INCAP was ap-plied to the design of catalysts for oxidative dehydrogenation of ethylbeneze and the re-sults are in agreement with the experimental ones.The characters of INCAP are analyzedfrom the view of design expert system.展开更多
The influence of steam on catalytic performance for the oxidative coupling of methane(OCM) over Ba 2+ promoted La 2 O 3 catalysts was studied. It was shown that the presence of a suitable amount of stea...The influence of steam on catalytic performance for the oxidative coupling of methane(OCM) over Ba 2+ promoted La 2 O 3 catalysts was studied. It was shown that the presence of a suitable amount of steam led to a significant increase of the yield and selectivity to C 2 hydrocarbons, a decrease of selectivity to carbon monoxide and some increase of selectivity to carbon dioxide with increasing the amount of water in the feed was also observed. The activity and selectivity of the catalysts are more sensitive to the effect of steam with the variation of Ba 2+ content in the catalysts at a relatively low temperature(650℃). The comparative experiments for OCM with methane oxygen mixture diluted with nitrogen or steam were carried out in order to investigate the role of steam.展开更多
Designing high-performance electrocatalysts is one of the key challenges in the development of microbial electrochemical hydrogen production.Transition metal-based(TM-based)electrocatalysts are introduced as an astoni...Designing high-performance electrocatalysts is one of the key challenges in the development of microbial electrochemical hydrogen production.Transition metal-based(TM-based)electrocatalysts are introduced as an astonishing alternative for future catalysts by addressing several disadvantages,like the high cost and low performance of noble metal and metal-free electrocatalysts,respectively.In this critical review,a comprehensive analysis of the major development of all families of TMbased catalysts from the beginning development of microbial electrolysis cells in the last 15 years is presented.Importantly,pivotal design parameters such as selecting efficient synthesis methods based on the type of material,main criteria during each synthesizing method,and the pros and cons of various procedures are highlighted and compared.Moreover,procedures for tuning and tailoring the structures,advanced strategies to promote active sites,and the potential for implementing novel unexplored TM-based hybrid structures suggested.Furthermore,consideration for large-scale application of TM-based catalysts for future mass production,including life cycle assessment,cost assessment,economic analysis,and recently pilot-scale studies were highlighted.Of great importance,the potential of utilizing artificial intelligence and advanced computational methods such as active learning,microkinetic modeling,and physics-informed machine learning in designing high-performance electrodes in successful practices was elucidated.Finally,a conceptual framework for future studies and remaining challenges on different aspects of TM-based electrocatalysts in microbial electrolysis cells is proposed.展开更多
A process to recover rare earth（RE） metals from spent fluid catalytic cracking（FCC） catalysts by solvent extraction was studied, using saponified 2-ethylhexyl phosphoric acid-2-ethylhexyl ester（EHEHPA or P507）. ...A process to recover rare earth（RE） metals from spent fluid catalytic cracking（FCC） catalysts by solvent extraction was studied, using saponified 2-ethylhexyl phosphoric acid-2-ethylhexyl ester（EHEHPA or P507）. The recovery process involved three steps：（1） leaching REs（mainly lanthanum and cerium）;（2） solvent extraction by applying saponified P507-kerosene system;（3） stripping. Experiments to assure optimal operating conditions were conducted. Results indicated that RE metals could be recovered effectively from spent catalyst with saponified P507-kerosene-HCl system. At room temperature of 25 oC, 10 g spent catalyst with 110 m L of HCl（1 mol/L） could achieve a leaching efficiency of 85%. For extraction, initial pH value of 3.17, organic/aqueous ratio（O/A ratio） of 2：1 with an extractants＇ saponification rate of 20% could obtain 100% efficiency. In the stripping process, 1 mol/L HCl with O/A ratio of 1：1 led to a stripping efficiency of 96%. In the present study, RE metals from spent FCC catalysts were effectively recovered, which avoided wasting a large amount of RE resources. It provides a theoretical support for commercial recycling of RE resources.展开更多
The effect of acid component including various conventional acids and tungstic compounds on glucose hydrogenation over a series of binary catalyst system containing Ru/C catalyst was investigated. The results showed t...The effect of acid component including various conventional acids and tungstic compounds on glucose hydrogenation over a series of binary catalyst system containing Ru/C catalyst was investigated. The results showed that HC1, H2SO4, H3BO3, H3PO4, and HNO3 had negligible effect, while all the tungstic compounds imposed inhibiting effects on the hydrogenation of glucose over Ru/C catalyst, and the suppressing effect followed the order of H2WO4〉HPW〉WO3〉AMT〉HSiW. This order is the same as the order of ethylene glycol （EG） yields in the one-pot conversion of glucose to EG, suggesting the important role of competition between glucose hydrogenation and retro-aldol condensation in controlling the selectivity of EG.展开更多
The oxidative properties and characterization of CuO, CeO 2 and CuO/CeO 2 cata lysts were examined by means of a CO micro-reactor GC system, TPR, XPS and X-r ay diffraction Rietveld methods. The results show that ei...The oxidative properties and characterization of CuO, CeO 2 and CuO/CeO 2 cata lysts were examined by means of a CO micro-reactor GC system, TPR, XPS and X-r ay diffraction Rietveld methods. The results show that either CuO or CeO 2 ac tivity is quite low for CO oxidation. However, when CuO and CeO 2 are mixed, the oxidative activity of the catalyst increases significantly, probably owing to the valency status of copper species (Cu 2+ and Cu+) on the CeO 2 surfa ce, the dispersion and reducibility. XPS surface analysis shows that CuO loading is very important in forming of either Cu 2+ or Cu+. Rietveld analysis s hows that some CuO, which has smaller ion radius than Ce 4+, enters the Ce O 2 lattice after CuO and CeO 2 are mixed. When the CuO loading reaches 5.0%, the size of CuO crystals is a minimum (6.1 nm) and the micro-strain value i s a maximum (2.86×10 -3), resulting in high surface energy and the best ac tivity for CO oxidation.展开更多
Selective Catalyst Reduction（SCR）Urea Dosing System（UDS）directly affects the system accuracy and the dynamic response performance of a vehicle.However,the UDS dynamic response is hard to keep up with the changes o...Selective Catalyst Reduction（SCR）Urea Dosing System（UDS）directly affects the system accuracy and the dynamic response performance of a vehicle.However,the UDS dynamic response is hard to keep up with the changes of the engine＇s operating conditions.That will lead to low NO_χconversion efficiency or NH_3 slip.In order to optimize the injection accuracy and the response speed of the UDS in dynamic conditions,an advanced control strategy based on an air-assisted volumetric UDS is presented.It covers the methods of flow compensation and switching working conditions.The strategy is authenticated on an UDS and tested in different dynamic conditions.The result shows that the control strategy discussed results in higher dynamic accuracy and faster dynamic response speed of UDS.The inject deviation range is improved from being between-8%and 10%to-4%and 2%and became more stable than before,and the dynamic response time was shortened from 200 ms to 150 ms.The ETC cycle result shows that after using the new strategy the NH_3 emission is reduced by 60%,and the NO_χemission remains almost unchanged.The trade-off between NO_χconversion efficiency and NH_3 slip is mitigated.The studied flow compensation and switching working conditions can improve the dynamic performance of the UDS significantly and make the UDS dynamic response keep up with the changes of the engine＇s operating conditions quickly.展开更多
Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used...Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used as catalysts to promote reaction, and 5-nitro-1,2,4-triazol-3-one (NTO) was theoretically synthesized under an inert gas (X6)-clustered environment in this study. The raw material, urea, initially underwent chlorination using chlorine as the reagent, followed by amination, formylation and nitration. Reaction routes closely related to the experimental processes were successfully constructed, and the corresponding energy barriers were estimated for each elementary reaction. The findings revealed that the average errors in the B3LYP/6-31G(d, p)-calculated geometry and vibrational frequency of NTO in an Ne6 system relative to the observed values were 0.83% and 1.84%, respectively. The neon gas-clustered system achieved greater stabilization, which results from the difference in self-consistent field energy (ESCF), than the corresponding stabilization acquired in a helium- or argon-based system. Ferric chloride serves as a good catalyst to reduce the energy barrier of the chlorination reaction, and ferrous oxide is suitable for catalyzing the amination, formylation and nitration reactions, although nitric acid is the better agent for nitration. The catalytic Ne6-clustered reaction system is suggested to be a more feasible pathway for the synthesis of NTO.展开更多
文摘Platinum catalyst gauzes have been in use since the moment of development of the process of catalyst oxidation of ammonia for production of nitric acid or hydrocyanic acid.Catalyst gauzes are usually made of platinum or its alloys with rhodium and palladium.These precious metals have remarkable properties that make them ideal catalysts for acceleration of the ammonia/oxygen reaction.In 2008,OJSC "SIC 'Supermetal'" and Umicore AG&Co.KG launched a production line for Pt-alloy-based catalyst systems to be used for ammonia oxidation in the production of weak nitric acid.Catalyst systems consist of a pack of catalyst gauzes and a pack of catchment gauzes,which are made using flat-bed knitting machines and wire-cloth looms.Today,up-to-date catalyst systems MKSprecise TM are being manufactured,the basic advantages of which are an individual structure of gauzes and composition of the material,which allows to define precisely the position of each gauze in the catalyst pack,a high activity of the catalyst pack,direct catching of platinum and rhodium in the catalyst system,and a reasonable combination of single-and multilayer types of gauzes.This makes it possible to vary the configuration of the catalyst and select an optimum composition of the system to ensure the maximum efficiency of the ammonia oxidation process.We also produce the catchment systems that allow to find the best decision from the economic point view for each individual case.
基金supported by the Natural Science Foundation of China (No.21106143)100-talent project of Dalian Institute of Chemical Physics (DICP)the Independent Innovation Foundation of State Key Laboratory of Catalysis (No.R201113)
文摘Phosphoric acid treated niobic acid(NbP)was used for the dehydration of xylose to furfural in biphasic solvent system,which was found to exhibit the best performance among the tested catalysts.The excellent performance of NbP could be explained by the better synergistic cooperation between Bro¨nsted and Lewis acid sites.Moreover,NbP showed good stability and no obvious deactivation or leaching of Nb could be observed after six continuous recycles.
文摘Various supported Pt-Pb bimetallic catalysts were prepared and applied for the catalytic conversion of nitrobenzene to p-aminophenol in the environmentally benign pressurized CO2/H2O system.Among the bimetallic catalysts prepared,Pt-Pb/SiO2 is the best and nitrobenzene could be converted to paminophenol with a selectivity as high as 82% when the reaction was carried out using this catalyst at110 ℃ under 5 MPa CO2 and 0.2 MPa H2.
文摘A knowledge base system INCAP(Integration of Catalyst Activity Patterns)for selecting catalyst components has been developed by decomposing the catalyst designproblem into 5 easily solved sub-problems and by building up a weighted experimental es-timation model of catalytic activity for application of activity data.The INCAP was ap-plied to the design of catalysts for oxidative dehydrogenation of ethylbeneze and the re-sults are in agreement with the experimental ones.The characters of INCAP are analyzedfrom the view of design expert system.
文摘The influence of steam on catalytic performance for the oxidative coupling of methane(OCM) over Ba 2+ promoted La 2 O 3 catalysts was studied. It was shown that the presence of a suitable amount of steam led to a significant increase of the yield and selectivity to C 2 hydrocarbons, a decrease of selectivity to carbon monoxide and some increase of selectivity to carbon dioxide with increasing the amount of water in the feed was also observed. The activity and selectivity of the catalysts are more sensitive to the effect of steam with the variation of Ba 2+ content in the catalysts at a relatively low temperature(650℃). The comparative experiments for OCM with methane oxygen mixture diluted with nitrogen or steam were carried out in order to investigate the role of steam.
文摘Designing high-performance electrocatalysts is one of the key challenges in the development of microbial electrochemical hydrogen production.Transition metal-based(TM-based)electrocatalysts are introduced as an astonishing alternative for future catalysts by addressing several disadvantages,like the high cost and low performance of noble metal and metal-free electrocatalysts,respectively.In this critical review,a comprehensive analysis of the major development of all families of TMbased catalysts from the beginning development of microbial electrolysis cells in the last 15 years is presented.Importantly,pivotal design parameters such as selecting efficient synthesis methods based on the type of material,main criteria during each synthesizing method,and the pros and cons of various procedures are highlighted and compared.Moreover,procedures for tuning and tailoring the structures,advanced strategies to promote active sites,and the potential for implementing novel unexplored TM-based hybrid structures suggested.Furthermore,consideration for large-scale application of TM-based catalysts for future mass production,including life cycle assessment,cost assessment,economic analysis,and recently pilot-scale studies were highlighted.Of great importance,the potential of utilizing artificial intelligence and advanced computational methods such as active learning,microkinetic modeling,and physics-informed machine learning in designing high-performance electrodes in successful practices was elucidated.Finally,a conceptual framework for future studies and remaining challenges on different aspects of TM-based electrocatalysts in microbial electrolysis cells is proposed.
基金Project supported by the National Key Basic Research Program of China(2012CBA01203)the Specialized Research Fund for Doctoral Programme of Higher Education of MOE of China(20130002110018)in the State Key Laboratory of Chemical Engineering of Tsinghua University
文摘A process to recover rare earth（RE） metals from spent fluid catalytic cracking（FCC） catalysts by solvent extraction was studied, using saponified 2-ethylhexyl phosphoric acid-2-ethylhexyl ester（EHEHPA or P507）. The recovery process involved three steps：（1） leaching REs（mainly lanthanum and cerium）;（2） solvent extraction by applying saponified P507-kerosene system;（3） stripping. Experiments to assure optimal operating conditions were conducted. Results indicated that RE metals could be recovered effectively from spent catalyst with saponified P507-kerosene-HCl system. At room temperature of 25 oC, 10 g spent catalyst with 110 m L of HCl（1 mol/L） could achieve a leaching efficiency of 85%. For extraction, initial pH value of 3.17, organic/aqueous ratio（O/A ratio） of 2：1 with an extractants＇ saponification rate of 20% could obtain 100% efficiency. In the stripping process, 1 mol/L HCl with O/A ratio of 1：1 led to a stripping efficiency of 96%. In the present study, RE metals from spent FCC catalysts were effectively recovered, which avoided wasting a large amount of RE resources. It provides a theoretical support for commercial recycling of RE resources.
基金supported by the National Natural Science Foundation of China(Grants 21176235 and 21206159)
文摘The effect of acid component including various conventional acids and tungstic compounds on glucose hydrogenation over a series of binary catalyst system containing Ru/C catalyst was investigated. The results showed that HC1, H2SO4, H3BO3, H3PO4, and HNO3 had negligible effect, while all the tungstic compounds imposed inhibiting effects on the hydrogenation of glucose over Ru/C catalyst, and the suppressing effect followed the order of H2WO4〉HPW〉WO3〉AMT〉HSiW. This order is the same as the order of ethylene glycol （EG） yields in the one-pot conversion of glucose to EG, suggesting the important role of competition between glucose hydrogenation and retro-aldol condensation in controlling the selectivity of EG.
文摘The oxidative properties and characterization of CuO, CeO 2 and CuO/CeO 2 cata lysts were examined by means of a CO micro-reactor GC system, TPR, XPS and X-r ay diffraction Rietveld methods. The results show that either CuO or CeO 2 ac tivity is quite low for CO oxidation. However, when CuO and CeO 2 are mixed, the oxidative activity of the catalyst increases significantly, probably owing to the valency status of copper species (Cu 2+ and Cu+) on the CeO 2 surfa ce, the dispersion and reducibility. XPS surface analysis shows that CuO loading is very important in forming of either Cu 2+ or Cu+. Rietveld analysis s hows that some CuO, which has smaller ion radius than Ce 4+, enters the Ce O 2 lattice after CuO and CeO 2 are mixed. When the CuO loading reaches 5.0%, the size of CuO crystals is a minimum (6.1 nm) and the micro-strain value i s a maximum (2.86×10 -3), resulting in high surface energy and the best ac tivity for CO oxidation.
基金Supported by National Hi-tech Research and Development Program of China(863 Program,Grant No.2012AA111708)
文摘Selective Catalyst Reduction（SCR）Urea Dosing System（UDS）directly affects the system accuracy and the dynamic response performance of a vehicle.However,the UDS dynamic response is hard to keep up with the changes of the engine＇s operating conditions.That will lead to low NO_χconversion efficiency or NH_3 slip.In order to optimize the injection accuracy and the response speed of the UDS in dynamic conditions,an advanced control strategy based on an air-assisted volumetric UDS is presented.It covers the methods of flow compensation and switching working conditions.The strategy is authenticated on an UDS and tested in different dynamic conditions.The result shows that the control strategy discussed results in higher dynamic accuracy and faster dynamic response speed of UDS.The inject deviation range is improved from being between-8%and 10%to-4%and 2%and became more stable than before,and the dynamic response time was shortened from 200 ms to 150 ms.The ETC cycle result shows that after using the new strategy the NH_3 emission is reduced by 60%,and the NO_χemission remains almost unchanged.The trade-off between NO_χconversion efficiency and NH_3 slip is mitigated.The studied flow compensation and switching working conditions can improve the dynamic performance of the UDS significantly and make the UDS dynamic response keep up with the changes of the engine＇s operating conditions quickly.
文摘Inert gas-clustered systems (Xn, X = He, Ne, Ar and n = 2 - 20) were established in this study and their stability as a result of interparticulate interaction was examined. Ferric chloride and ferrous oxides were used as catalysts to promote reaction, and 5-nitro-1,2,4-triazol-3-one (NTO) was theoretically synthesized under an inert gas (X6)-clustered environment in this study. The raw material, urea, initially underwent chlorination using chlorine as the reagent, followed by amination, formylation and nitration. Reaction routes closely related to the experimental processes were successfully constructed, and the corresponding energy barriers were estimated for each elementary reaction. The findings revealed that the average errors in the B3LYP/6-31G(d, p)-calculated geometry and vibrational frequency of NTO in an Ne6 system relative to the observed values were 0.83% and 1.84%, respectively. The neon gas-clustered system achieved greater stabilization, which results from the difference in self-consistent field energy (ESCF), than the corresponding stabilization acquired in a helium- or argon-based system. Ferric chloride serves as a good catalyst to reduce the energy barrier of the chlorination reaction, and ferrous oxide is suitable for catalyzing the amination, formylation and nitration reactions, although nitric acid is the better agent for nitration. The catalytic Ne6-clustered reaction system is suggested to be a more feasible pathway for the synthesis of NTO.
