Adopting a nano-and micro-structuring approach to fully unleashing the genuine potential of electrode active material benefits in-depth understandings and research progress toward higher energy density electrochemical...Adopting a nano-and micro-structuring approach to fully unleashing the genuine potential of electrode active material benefits in-depth understandings and research progress toward higher energy density electrochemical energy stor-age devices at all technology readiness levels.Due to various challenging issues,especially limited stability,nano-and micro-structured(NMS)electrodes undergo fast electrochemical performance degradation.The emerging NMS scaffold design is a pivotal aspect of many electrodes as it endows them with both robustness and electrochemical performance enhancement,even though it only occupies comple-mentary and facilitating components for the main mechanism.However,extensive efforts are urgently needed toward optimizing the stereoscopic geometrical design of NMS scaffolds to minimize the volume ratio and maximize their functionality to fulfill the ever-increasing dependency and desire for energy power source supplies.This review will aim at highlighting these NMS scaffold design strategies,summariz-ing their corresponding strengths and challenges,and thereby outlining the potential solutions to resolve these challenges,design principles,and key perspectives for future research in this field.Therefore,this review will be one of the earliest reviews from this viewpoint.展开更多
Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro...Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.展开更多
In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and mat...In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.展开更多
Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different method...Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different methods such as the method of modulating the trench depth,the method of introducing dielectric layer and p-type inversion region to improve the width of depletion region(W).It is observed that the intensity of electric field can be modulated by scaling the trench depth.On the other hand,the electron blocking region is formed in the detector enveloped with a dielectric layer.Furthermore,the introducing of p-type inversion region produces new p/n junction,which not only promotes the further expansion of the depletion region but also reduces the intensity of electric field produced by main junction.It can be realized that all these methods can considerably enhance the working voltage as well as W.Of them,the improvement on W of GaN-MSND with the p-type inversion region is the most significant and the value of W could reach 12.8μm when the carrier concentration of p-type inversion region is 10^17 cm^-3.Consequently,the value of W is observed to improve 200%for the designed GaN-MSND as compared with that without additional design.This work ensures to the researchers and scientific community the fabrication of GaN-MSND having superior detection limit in the field of intense radiation.展开更多
To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squar...To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squared distance as the matching criterion. The point to surface distance was achieved by use of iterative method and the modeling of RCGA for the surface matching was also presented in detail. Parameter selection for RCGA including the crossover rate and population size was discussed. Evaluation results of series simulated surfaces without form error show that this method can achieve the accuracy of root mean square deviation （ Sq ） less than 1 nm and surface pro- file error （ St ） less than 4 nm. Evaluation of the surfaces with different simulated errors illustrates that the proposed method can also robustly obtain the form error with nano-meter precision. The e- valuation of actual measured surfaces further indicates that the proposed method is capable of pre- cisely evaluating micro-structured surfaces.展开更多
High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties w...High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties was systematically characterised and analysed. The micro-structure of the as-built steel consisted of two parts. The first part comprised martensite with twins combined with ω-Fe nano-particles, and the second part consisted of lower bainite in the molten pool, as well as upper bainite, granular bainite and tempered martensite in the heat-affected zone. With the quenching temperatures varying from 800℃ to 950℃, the micro-structure gradually transformed from acicular ferrite + martensite to tempered martensite +θ-Fe3C carbides, and the grain size exhibited noticeable growth. Moreover, quenching treatments could eliminate the anisotropy and inhomogeneity of the micro-structure. The rod-shaped nanosized η-Fe2C and θ-Fe3C precipitates were clearly observed, which were converted from ω-Fe and distributed at multiple angles in the lath. The size and number of nano-precipitates, triggered by the high self-tempering degree of martensite, gradually increased. The relationships among grain size, the twins, dislocation density and nano-precipitation and the dramatically improved performance of quenched samples were analysed using strengthening mechanisms. After quenching at 850℃, the as-built 24CrNiMo steel attained ultra-high mechanical properties including hardness, Ultimate Tensile Strength (UTS), Elongation (El) and impact energy with values of 480.9 HV_(1), 1611.4 MPa, 9.8% and 42.8 J, respectively. Meanwhile, both the wear and thermal fatigue resistance increased by approximately 40%. This study demonstrated that LPBF-fabricated 24CrNiMo steel, with matching good performances, can be achieved using a subsequent one-step quenching process.展开更多
Non-enzymatic biosensors based on mixed transition metal oxides are deemed as the most promising devices due to their high sensitivity,selectivity,wide concentration range,low detection limits,and excellent recyclabil...Non-enzymatic biosensors based on mixed transition metal oxides are deemed as the most promising devices due to their high sensitivity,selectivity,wide concentration range,low detection limits,and excellent recyclability.Spinel NiCo2O4 mixed oxides have drawn considerable attention recently due to their outstanding advantages including large specific surface area,high permeability,short electron,and ion diffusion pathways.Because of the rapid development of non-enzyme biosensors,the current state of methods for synthesis of pure and composite/hybrid NiCo2P4 materials and their subsequent electrochemical biosensing applications are systematically and comprehensively reviewed herein.Comparative analysis reveals better electrochemical sensing of bioanalytes by one-dimensional and two-dimensional NiCo2O4 nano-/microstructures than other morphologies.Better biosensing efficiency of NiCo2O4 as compared to corresponding individual metal oxides,viz.NiO and Co3O4,is attributed to the close intrinsic-state redox couples of Ni3+/Ni2+(0.58 V/0.49 V) and Co3+/Co2+(0.53 V/0.51 V).Biosensing performance of NiCo2O4 is also significantly improved by making the composites of NiCo2O4 with conducting carbonaceous materials like graphene,reduced graphene oxide,carbon nanotubes(single and multi-walled),carbon nanofibers;conducting polymers like polypyrrole(PPy),polyaniline(PANI);metal oxides NiO,Co3O4,SnO2,MnO2;and metals like Au,Pd,etc.Various factors affecting the morphologies and biosensing parameters of the nano-/microstructured NiCo2O4 are also highlighted.Finally,some drawbacks and future perspectives related to this promising field are outlined.展开更多
Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the ...Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the effects of different additives on mullite formation,as well as the microstructure and properties of the ceramic thin plates.Additionally,the study explored the toughening and strengthening mechanisms induced by the additives,providing a theoretical foundation for further optimizing the toughness of ceramic thin plates.The results showed that the D4 sample fired at 1220℃(with an addition of 20 wt% α-Al_(2)O_(3))exhibited the best performance,with a water absorption rate of 0.07%,apparent porosity of 0.18%,bulk density of 2.75 g·cm^(-3),firing shrinkage of 12.76%,bending strength reaching 101.93 MPa,and fracture toughness of 2.51 MPa·m^(1/2).As the amount ofα-Al_(2)O_(3) additive increased,the ceramic thin plates exhibited a greater abundance of short rod-like mullite and corundum grains,which were tightly packed together,forming a framework for the ceramic thin plates.This microstructure enhanced pathways for crack propagation,dispersed internal stresses,and increased fracture surface energy,resulting in significant improvements in both strength and fracture toughness of the ceramic thin plates.展开更多
The macromolecular structure of tectonically deformed coals(TDC)may be determined by the deformation mechanisms of coal.Alterations of the macromolecular structure change the pore structure of TDC and thereby impact p...The macromolecular structure of tectonically deformed coals(TDC)may be determined by the deformation mechanisms of coal.Alterations of the macromolecular structure change the pore structure of TDC and thereby impact physical properties such as porosity and permeability.This study focuses on structure and properties of TDC from the Huaibei and Huainan coal mining areas of southern North China.Relationships between the macromolecular structure and the pore structure of TDC were analyzed using techniques such as X-ray diffraction,high-resolution transmission electron microcopy,and the low-temperature nitrogen adsorption.The results indicated that the directional stress condition can cause the arrangement of basic structural units(BSU)more serious and closer.And,the orientation is stronger in ductile deformed coal than in brittle deformed coal.Tectonic deformation directly influences the macromolecular structure of coal and consequently results in dynamic metamorphism.Because the size of BSU in brittle deformed coal increases more slowly than in ductile deformed coal,frictional heating and stress-chemistry of shearing areas might play a more important role,locally altering coal structure under stress,in brittle deformed coal.Strain energy is more significant in increasing the ductile deformation of coal.Furthermore,mesopores account for larger percentage of the nano-scale pore volume in brittle deformed coals,while mesopores volume in ductile deformed coal diminishes rapidly along with an increase in the proportion of micropores and sub-micropores.This research also approved that the deformations of macromolecular structures change nano-scale pore structures,which are very important for gas adsorption and pervasion space for gas.Therefore,the exploration and development potential of coal bed methane is promising for reservoirs that are subjected to a certain degree of brittle deformation(such as schistose structure coal,mortar structure coal and cataclastic structure coal).It also holds promise for TDC resulting from wrinkle structure coal of low ductile deformation and later superimposed by brittle deformation.Other kinds of TDC suffering from strong brittle-ductile and ductile deformation,such as scale structure coal and mylonitic structure coal,are difficult problems to resolve.展开更多
In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve ...In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve the process problems in the masking procedure,the swelling problemof the first layer of SU-8 thick photoresist was studied experimentally.The 5μmline-width compensation and closed 20μmand 30μmisolation strips were designed and fabricated around the micro-structure pattern.The pore problemin the Ni micro-electroforming layer was analyzed and the electroforming parameters were improved.The pH value of the electroforming solution should be controlled between 3.8 and 4.4 and the current density should be below 3 A/dm^2.To solve the problems of high inner stress and incomplete development of the micro-cylinder hole array with a diameter of 30μm,the lithography process was optimized.The pre-baking temperature was increased via gradient heating and rose every 5℃ from 65℃ to 85℃ and then remained at 85℃ for 50 min–1 h.In addition,the full contact exposure was used.Finally,a multi-layer metal micro-structure with high precision and good quality of microelectroforming layer was fabricated using UV-LIGA overlay technology.展开更多
A novel and simple ion-exchange method was developed for the synthesis of nano-SnO/micro-C hybrid structure. The structure of the as prepared nano-SnO/micro-C was directly revealed by scanning electron microscopy （SE...A novel and simple ion-exchange method was developed for the synthesis of nano-SnO/micro-C hybrid structure. The structure of the as prepared nano-SnO/micro-C was directly revealed by scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. SnO particles with the size about 25 nm were well confined in amorphous carbon microparticles. Carbon matrix in micrometer scale not only acts as a protective buffer for the SnO nanoparticles during the battery cycling processes, but also avoids the shortcomings of nanostructures, such as low tap density and potential safety threats. Electrochemical behaviors of the nano-SnO/micro-C were tested as anode material in lithium ion batteries. The initial reversible capacity is 508 mA h g^-1, and the reversible capacity after 60 cycles is 511 mA h g^-1, indicating good capacity retention ability.展开更多
A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most ...A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most grains of these samples are equi-axed. This isderived from the high nucleation velocity in the shallow melt pool besides rapid solidification ofthe liquid-state alloy or metal. Bainitic structure, combination of pearlite and ferrite structureand ferrite structure are seen respectively in the samples involving various amounts of carbon owingto no martensitic transformation in these small samples.展开更多
Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine cer...Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine ceramic powders, which are prepared by high-energy ball milling. High-resolution microscopy （FE-SEM） analyses show that the coating is composed of composite particle clusters with an average diameter of 1μm, and the coating is relatively dense without cracking during drying and sintering stages. XRD analyses show that the oxide coating is mainly composed of α-Al2O3 and γ-Al2O3. The oxidation tests performed at 600℃ in air show that the coatings are provided with much improved resistance against high temperature oxidation and scale spallation. It is indicated that nano-structured composite particles and reactive elements are integrated into the coatings, which plays an important role in preventing agglomeration of nano-particles and initiation of cracks.展开更多
Nanoparticles are increasingly being used to improve the friction and wear performance of polymers. In this study, we investigated the tribological behavior and energy dissipation characteristics of nano-Al_2O_3-reinf...Nanoparticles are increasingly being used to improve the friction and wear performance of polymers. In this study, we investigated the tribological behavior and energy dissipation characteristics of nano-Al_2O_3-reinforced polytetrafluoroethylenepolyphenylene sulfide(PTFE-PPS) composites in a sliding system. The tribological behaviors of the composites were evaluated under different normal loads(100–300 N) at a high linear velocity(2 m/s) using a block-on-ring tester. Addition of the nano-Al_2O_3 filler improved the antiwear performance of the PTFE-PPS composites, and the friction coefficient increased slightly. The lowest wear rate was obtained when the nano-Al_2O_3 content was 3%(volume fraction). Further, the results indicated a linear correlation between wear and the amount of energy dissipated, even though the wear mechanism changed with the nano-Al_2O_3 content, independent of the normal load applied.展开更多
Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrang...Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.展开更多
Ni-rich layered material is a kind of high-capacity cathode to meet the requirement of electric vehicles.As for the typical LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) material,the particle formation is significant for electroche...Ni-rich layered material is a kind of high-capacity cathode to meet the requirement of electric vehicles.As for the typical LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) material,the particle formation is significant for electrochemical properties of the cathode.In this work,the structure,morphology,and electrochemical performance of LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) secondary particles and single crystals were systematically studied.A lower Ni^(2+)/Ni^(3+)molar ratio of 0.66 and a lower residual alkali content of 0.228wt%were achieved on the surface of the single crystals.In addition,the single crystals showed a discharge capacity of 191.6 mAh/g at 0.2 C(~12 mAh/g lower than that of the secondary particles)and enhanced the electrochemical stability,especially when cycled at 50℃ and in a wider electrochemical window(between 3.0 and 4.4 V vs.Li+/Li).The LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) secondary particles were suitable for applications requiring high specific capacity,whereas single crystals exhibited better stability,indicating that they are more suitable for use in long life requested devices.展开更多
Developing surface-enhanced microcantilevers with improved sensitivities is of longstanding interest.In this paper,the design of surface-enhanced cantilever sensors using nano-(micro-)porous films as surface layers is...Developing surface-enhanced microcantilevers with improved sensitivities is of longstanding interest.In this paper,the design of surface-enhanced cantilever sensors using nano-(micro-)porous films as surface layers is proposed.The static deformation and resonance frequencies of these surface-enhanced sensors with the simultaneous effects of the eigenstrain,the surface stress and the adsorption mass are analyzed.It is shown that the sensitivities of these novel cantilever sensors for the static deformation and resonance frequencies can be tuned by the porosity,the size of the pores and the structure of the porous films.For the three kinds of cantilever consisting of solid films,films with aligned cylindrical micro-scale pores,and those with nano-scale pores,the nano-porous one has the highest static and dynamic sensitivities,whereas the solid one has the lowest.展开更多
The sub-vertical meso-and micro-structures and fabrics developed in coesite-bearing foliated eclogites in the Taohang （桃行） area, southeastern Shandong （山东）, China. The diagnostic structures and fabrics, includ...The sub-vertical meso-and micro-structures and fabrics developed in coesite-bearing foliated eclogites in the Taohang （桃行） area, southeastern Shandong （山东）, China. The diagnostic structures and fabrics, including penetrative foliation or mylonitic foliation containing mineral and stretching lineations, as well as sheath-like folds, appear to be the development of anastomosing UHP eciogite-facies shear belt arrays hosting massive eelogites. Textural relationships and mineral assem-blages indicate that the deformation of foliated eclogites developed closely after the formation of the massive eclogite, prior to the development of the granulite/amphibolite-facies symplectites and coronas, occurring over a very wide pressure range of （31-8）×10^2 MPa. It presents the structural records of the tectonometamorphic processes as being responsible for the earliest stages of exhumation of the UHP metamorphic rocks. Extensive regional field observations show that the meso-and micro-structures and fabrics recognized in the foliated eclogites at Taohang are remarkably similar or consistent in the whole Dabie （大别）-Sulu （苏鲁） UHP metamorphic belt. This article, thus, supports the idea that the earliest stages of exhumation of the UHP metamorphic rocks, from mantle depths to the Moho or the mantle-crust boundary layering, may be attributed mainly to a sub-vertical extrusion and ductile flow along the subduction channel, belonging to a syn-collision exhumation at about 235 to 220 Ma.展开更多
In order to reduce the sintering temperature and improve the properties of sintered corundum,corundum specimens were prepared by granulation and sintering with nano-η-A l203 as the raw material and polyvinyl alcohol ...In order to reduce the sintering temperature and improve the properties of sintered corundum,corundum specimens were prepared by granulation and sintering with nano-η-A l203 as the raw material and polyvinyl alcohol as the binder.The effects of different sintering temperatures(1550,1600,1650 and 1700℃)and holding time(2,4 and 6 h)on the properties and microstructures of the specimens were studied,and the transformation mechanism ofη-Al203 was analyzed.The results show that dense sintered corundum with bulk density of 3.74 g/cm^3 and apparent porosity of 1.77%is obtained by calcinating at 1650℃for 6 h;the phase transition fromη-Al203 toα-Al203 occurs first on the surface of alumina particles and then diffuses rapidly to the interior;at lower sintering temperatures there is no abnormal growth of crystals,the bonding between the grains is tight,transgranular fracture is the main fracture mode,there are fewer intergranular pores,and the grain size is in the range of 3.5-7.5μm.展开更多
基金The authors acknowledge support from the German Research Foundation(DFG:LE 2249/5-1)the Sino-German Center for Research Promotion(GZ1579)+1 种基金Yunnan Fundamental Research Projects(202201AW070014)Jiajia Qiu and Yu Duan appreciate support from the China Scholarship Council(No.201908530218&202206990027).
文摘Adopting a nano-and micro-structuring approach to fully unleashing the genuine potential of electrode active material benefits in-depth understandings and research progress toward higher energy density electrochemical energy stor-age devices at all technology readiness levels.Due to various challenging issues,especially limited stability,nano-and micro-structured(NMS)electrodes undergo fast electrochemical performance degradation.The emerging NMS scaffold design is a pivotal aspect of many electrodes as it endows them with both robustness and electrochemical performance enhancement,even though it only occupies comple-mentary and facilitating components for the main mechanism.However,extensive efforts are urgently needed toward optimizing the stereoscopic geometrical design of NMS scaffolds to minimize the volume ratio and maximize their functionality to fulfill the ever-increasing dependency and desire for energy power source supplies.This review will aim at highlighting these NMS scaffold design strategies,summariz-ing their corresponding strengths and challenges,and thereby outlining the potential solutions to resolve these challenges,design principles,and key perspectives for future research in this field.Therefore,this review will be one of the earliest reviews from this viewpoint.
基金co-supported by the Enterprise Innovation and Development Joint Program of the National Natural Science Foundation of China(No.U20B2032)Open Project Funding of State Key Laboratory for High Performance Tools(GXNGJSKL-2024-08)+1 种基金Open Foundation of the State Key Laboratory of Intelligent Manufacturing Equipment and Technology(IMETKF2023005)Introduced Innovative Scientific Research Team Project of Zhongshan(the tenth batch)(CXTD2023008)。
文摘Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.
基金Project(50975095)supported by the National Natural Science Foundation of ChinaProject(2012ZM0048)supported by the Fundamental Research Funds for the Central Universities,China
文摘In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.11675198,11875097,11975257,61774072,61574026,and 61971090)the National Key Research and Development Program of China(Grant Nos.2016YFB0400600 and2016YFB0400601)+2 种基金the Fundamental Research Funds for the Central Universities,China(Grant No.DUT19LK45)the China Postdoctoral Science Foundation(Grant No.2016M591434)the Science and Technology Plan of Dalian City,China(Grant No.2018J12GX060).
文摘Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different methods such as the method of modulating the trench depth,the method of introducing dielectric layer and p-type inversion region to improve the width of depletion region(W).It is observed that the intensity of electric field can be modulated by scaling the trench depth.On the other hand,the electron blocking region is formed in the detector enveloped with a dielectric layer.Furthermore,the introducing of p-type inversion region produces new p/n junction,which not only promotes the further expansion of the depletion region but also reduces the intensity of electric field produced by main junction.It can be realized that all these methods can considerably enhance the working voltage as well as W.Of them,the improvement on W of GaN-MSND with the p-type inversion region is the most significant and the value of W could reach 12.8μm when the carrier concentration of p-type inversion region is 10^17 cm^-3.Consequently,the value of W is observed to improve 200%for the designed GaN-MSND as compared with that without additional design.This work ensures to the researchers and scientific community the fabrication of GaN-MSND having superior detection limit in the field of intense radiation.
基金Supported by the Programme of Introducing Talents of Discipline to Universities (B07018)
文摘To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squared distance as the matching criterion. The point to surface distance was achieved by use of iterative method and the modeling of RCGA for the surface matching was also presented in detail. Parameter selection for RCGA including the crossover rate and population size was discussed. Evaluation results of series simulated surfaces without form error show that this method can achieve the accuracy of root mean square deviation （ Sq ） less than 1 nm and surface pro- file error （ St ） less than 4 nm. Evaluation of the surfaces with different simulated errors illustrates that the proposed method can also robustly obtain the form error with nano-meter precision. The e- valuation of actual measured surfaces further indicates that the proposed method is capable of pre- cisely evaluating micro-structured surfaces.
基金co-supported by the National Key Research and Development Program of China (No. 2022YFB4600500)the National Natural Science Foundation of China (No. 52235006)
文摘High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties was systematically characterised and analysed. The micro-structure of the as-built steel consisted of two parts. The first part comprised martensite with twins combined with ω-Fe nano-particles, and the second part consisted of lower bainite in the molten pool, as well as upper bainite, granular bainite and tempered martensite in the heat-affected zone. With the quenching temperatures varying from 800℃ to 950℃, the micro-structure gradually transformed from acicular ferrite + martensite to tempered martensite +θ-Fe3C carbides, and the grain size exhibited noticeable growth. Moreover, quenching treatments could eliminate the anisotropy and inhomogeneity of the micro-structure. The rod-shaped nanosized η-Fe2C and θ-Fe3C precipitates were clearly observed, which were converted from ω-Fe and distributed at multiple angles in the lath. The size and number of nano-precipitates, triggered by the high self-tempering degree of martensite, gradually increased. The relationships among grain size, the twins, dislocation density and nano-precipitation and the dramatically improved performance of quenched samples were analysed using strengthening mechanisms. After quenching at 850℃, the as-built 24CrNiMo steel attained ultra-high mechanical properties including hardness, Ultimate Tensile Strength (UTS), Elongation (El) and impact energy with values of 480.9 HV_(1), 1611.4 MPa, 9.8% and 42.8 J, respectively. Meanwhile, both the wear and thermal fatigue resistance increased by approximately 40%. This study demonstrated that LPBF-fabricated 24CrNiMo steel, with matching good performances, can be achieved using a subsequent one-step quenching process.
文摘Non-enzymatic biosensors based on mixed transition metal oxides are deemed as the most promising devices due to their high sensitivity,selectivity,wide concentration range,low detection limits,and excellent recyclability.Spinel NiCo2O4 mixed oxides have drawn considerable attention recently due to their outstanding advantages including large specific surface area,high permeability,short electron,and ion diffusion pathways.Because of the rapid development of non-enzyme biosensors,the current state of methods for synthesis of pure and composite/hybrid NiCo2P4 materials and their subsequent electrochemical biosensing applications are systematically and comprehensively reviewed herein.Comparative analysis reveals better electrochemical sensing of bioanalytes by one-dimensional and two-dimensional NiCo2O4 nano-/microstructures than other morphologies.Better biosensing efficiency of NiCo2O4 as compared to corresponding individual metal oxides,viz.NiO and Co3O4,is attributed to the close intrinsic-state redox couples of Ni3+/Ni2+(0.58 V/0.49 V) and Co3+/Co2+(0.53 V/0.51 V).Biosensing performance of NiCo2O4 is also significantly improved by making the composites of NiCo2O4 with conducting carbonaceous materials like graphene,reduced graphene oxide,carbon nanotubes(single and multi-walled),carbon nanofibers;conducting polymers like polypyrrole(PPy),polyaniline(PANI);metal oxides NiO,Co3O4,SnO2,MnO2;and metals like Au,Pd,etc.Various factors affecting the morphologies and biosensing parameters of the nano-/microstructured NiCo2O4 are also highlighted.Finally,some drawbacks and future perspectives related to this promising field are outlined.
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2023YFB4204302)。
文摘Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the effects of different additives on mullite formation,as well as the microstructure and properties of the ceramic thin plates.Additionally,the study explored the toughening and strengthening mechanisms induced by the additives,providing a theoretical foundation for further optimizing the toughness of ceramic thin plates.The results showed that the D4 sample fired at 1220℃(with an addition of 20 wt% α-Al_(2)O_(3))exhibited the best performance,with a water absorption rate of 0.07%,apparent porosity of 0.18%,bulk density of 2.75 g·cm^(-3),firing shrinkage of 12.76%,bending strength reaching 101.93 MPa,and fracture toughness of 2.51 MPa·m^(1/2).As the amount ofα-Al_(2)O_(3) additive increased,the ceramic thin plates exhibited a greater abundance of short rod-like mullite and corundum grains,which were tightly packed together,forming a framework for the ceramic thin plates.This microstructure enhanced pathways for crack propagation,dispersed internal stresses,and increased fracture surface energy,resulting in significant improvements in both strength and fracture toughness of the ceramic thin plates.
基金supported by the National Natural Science Foundation of China(Grant No.40772135,4097213141030422)+1 种基金the Strategic Priority Research Program of the Chinese Academy of Sciences(XDA05030100)National Science and Technology Major Project(No.2011ZX05060-005).
文摘The macromolecular structure of tectonically deformed coals(TDC)may be determined by the deformation mechanisms of coal.Alterations of the macromolecular structure change the pore structure of TDC and thereby impact physical properties such as porosity and permeability.This study focuses on structure and properties of TDC from the Huaibei and Huainan coal mining areas of southern North China.Relationships between the macromolecular structure and the pore structure of TDC were analyzed using techniques such as X-ray diffraction,high-resolution transmission electron microcopy,and the low-temperature nitrogen adsorption.The results indicated that the directional stress condition can cause the arrangement of basic structural units(BSU)more serious and closer.And,the orientation is stronger in ductile deformed coal than in brittle deformed coal.Tectonic deformation directly influences the macromolecular structure of coal and consequently results in dynamic metamorphism.Because the size of BSU in brittle deformed coal increases more slowly than in ductile deformed coal,frictional heating and stress-chemistry of shearing areas might play a more important role,locally altering coal structure under stress,in brittle deformed coal.Strain energy is more significant in increasing the ductile deformation of coal.Furthermore,mesopores account for larger percentage of the nano-scale pore volume in brittle deformed coals,while mesopores volume in ductile deformed coal diminishes rapidly along with an increase in the proportion of micropores and sub-micropores.This research also approved that the deformations of macromolecular structures change nano-scale pore structures,which are very important for gas adsorption and pervasion space for gas.Therefore,the exploration and development potential of coal bed methane is promising for reservoirs that are subjected to a certain degree of brittle deformation(such as schistose structure coal,mortar structure coal and cataclastic structure coal).It also holds promise for TDC resulting from wrinkle structure coal of low ductile deformation and later superimposed by brittle deformation.Other kinds of TDC suffering from strong brittle-ductile and ductile deformation,such as scale structure coal and mylonitic structure coal,are difficult problems to resolve.
文摘In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve the process problems in the masking procedure,the swelling problemof the first layer of SU-8 thick photoresist was studied experimentally.The 5μmline-width compensation and closed 20μmand 30μmisolation strips were designed and fabricated around the micro-structure pattern.The pore problemin the Ni micro-electroforming layer was analyzed and the electroforming parameters were improved.The pH value of the electroforming solution should be controlled between 3.8 and 4.4 and the current density should be below 3 A/dm^2.To solve the problems of high inner stress and incomplete development of the micro-cylinder hole array with a diameter of 30μm,the lithography process was optimized.The pre-baking temperature was increased via gradient heating and rose every 5℃ from 65℃ to 85℃ and then remained at 85℃ for 50 min–1 h.In addition,the full contact exposure was used.Finally,a multi-layer metal micro-structure with high precision and good quality of microelectroforming layer was fabricated using UV-LIGA overlay technology.
基金supported by the National Natural Science Foundation of China(No.51001098)the Natural Science Foundation of Liaoning Province(No.20102229)+1 种基金the Institute of Metal Research(No.09NBA211A1)the National Basic Research Program(973 Program,No.2011CBA00504)
文摘A novel and simple ion-exchange method was developed for the synthesis of nano-SnO/micro-C hybrid structure. The structure of the as prepared nano-SnO/micro-C was directly revealed by scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. SnO particles with the size about 25 nm were well confined in amorphous carbon microparticles. Carbon matrix in micrometer scale not only acts as a protective buffer for the SnO nanoparticles during the battery cycling processes, but also avoids the shortcomings of nanostructures, such as low tap density and potential safety threats. Electrochemical behaviors of the nano-SnO/micro-C were tested as anode material in lithium ion batteries. The initial reversible capacity is 508 mA h g^-1, and the reversible capacity after 60 cycles is 511 mA h g^-1, indicating good capacity retention ability.
文摘A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most grains of these samples are equi-axed. This isderived from the high nucleation velocity in the shallow melt pool besides rapid solidification ofthe liquid-state alloy or metal. Bainitic structure, combination of pearlite and ferrite structureand ferrite structure are seen respectively in the samples involving various amounts of carbon owingto no martensitic transformation in these small samples.
基金Project supported by the National Natural Science Foundation of China (50271010)the Doctorial Foundation of JinanUniversity (B0606)
文摘Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine ceramic powders, which are prepared by high-energy ball milling. High-resolution microscopy （FE-SEM） analyses show that the coating is composed of composite particle clusters with an average diameter of 1μm, and the coating is relatively dense without cracking during drying and sintering stages. XRD analyses show that the oxide coating is mainly composed of α-Al2O3 and γ-Al2O3. The oxidation tests performed at 600℃ in air show that the coatings are provided with much improved resistance against high temperature oxidation and scale spallation. It is indicated that nano-structured composite particles and reactive elements are integrated into the coatings, which plays an important role in preventing agglomeration of nano-particles and initiation of cracks.
基金Project(51165022)supported by the National Natural Science Foundation of ChinaProject(20122117)supported by the Lanzhou Science and Technology Bureau Foundation,ChinaProject(1310RJZA036)supported by the Natural Science Foundation of Gansu Province,China
文摘Nanoparticles are increasingly being used to improve the friction and wear performance of polymers. In this study, we investigated the tribological behavior and energy dissipation characteristics of nano-Al_2O_3-reinforced polytetrafluoroethylenepolyphenylene sulfide(PTFE-PPS) composites in a sliding system. The tribological behaviors of the composites were evaluated under different normal loads(100–300 N) at a high linear velocity(2 m/s) using a block-on-ring tester. Addition of the nano-Al_2O_3 filler improved the antiwear performance of the PTFE-PPS composites, and the friction coefficient increased slightly. The lowest wear rate was obtained when the nano-Al_2O_3 content was 3%(volume fraction). Further, the results indicated a linear correlation between wear and the amount of energy dissipated, even though the wear mechanism changed with the nano-Al_2O_3 content, independent of the normal load applied.
基金supported by the National Natural Science Foundation of China (10972220, 11125211 and 11021262)973 Project(2012CB937500)
文摘Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.
基金This work was financially supported by the National Natural Science Foundation of China(No.21706292)Hunan Provincial Science and Technology Plan Project,China(No.2016TP1007)+1 种基金Hunan Provincial Natural Science Foundation of China(No.2020JJ4107)Kai Han acknowledges the support from Innovation-Driven Project of Central South University(No.2020CX037).
文摘Ni-rich layered material is a kind of high-capacity cathode to meet the requirement of electric vehicles.As for the typical LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) material,the particle formation is significant for electrochemical properties of the cathode.In this work,the structure,morphology,and electrochemical performance of LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) secondary particles and single crystals were systematically studied.A lower Ni^(2+)/Ni^(3+)molar ratio of 0.66 and a lower residual alkali content of 0.228wt%were achieved on the surface of the single crystals.In addition,the single crystals showed a discharge capacity of 191.6 mAh/g at 0.2 C(~12 mAh/g lower than that of the secondary particles)and enhanced the electrochemical stability,especially when cycled at 50℃ and in a wider electrochemical window(between 3.0 and 4.4 V vs.Li+/Li).The LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) secondary particles were suitable for applications requiring high specific capacity,whereas single crystals exhibited better stability,indicating that they are more suitable for use in long life requested devices.
基金supported by the National Natural Science Foundation of China(Grant Nos.10872003,10932001 and 10525209)the Foundation for the Author of National Excellent Doctoral Dissertation of PR China(FANEDD,GrantNo.2007B2)
文摘Developing surface-enhanced microcantilevers with improved sensitivities is of longstanding interest.In this paper,the design of surface-enhanced cantilever sensors using nano-(micro-)porous films as surface layers is proposed.The static deformation and resonance frequencies of these surface-enhanced sensors with the simultaneous effects of the eigenstrain,the surface stress and the adsorption mass are analyzed.It is shown that the sensitivities of these novel cantilever sensors for the static deformation and resonance frequencies can be tuned by the porosity,the size of the pores and the structure of the porous films.For the three kinds of cantilever consisting of solid films,films with aligned cylindrical micro-scale pores,and those with nano-scale pores,the nano-porous one has the highest static and dynamic sensitivities,whereas the solid one has the lowest.
基金supported by the National Natural Science Foundation of China (Nos. 40372094 and 49972067)
文摘The sub-vertical meso-and micro-structures and fabrics developed in coesite-bearing foliated eclogites in the Taohang （桃行） area, southeastern Shandong （山东）, China. The diagnostic structures and fabrics, including penetrative foliation or mylonitic foliation containing mineral and stretching lineations, as well as sheath-like folds, appear to be the development of anastomosing UHP eciogite-facies shear belt arrays hosting massive eelogites. Textural relationships and mineral assem-blages indicate that the deformation of foliated eclogites developed closely after the formation of the massive eclogite, prior to the development of the granulite/amphibolite-facies symplectites and coronas, occurring over a very wide pressure range of （31-8）×10^2 MPa. It presents the structural records of the tectonometamorphic processes as being responsible for the earliest stages of exhumation of the UHP metamorphic rocks. Extensive regional field observations show that the meso-and micro-structures and fabrics recognized in the foliated eclogites at Taohang are remarkably similar or consistent in the whole Dabie （大别）-Sulu （苏鲁） UHP metamorphic belt. This article, thus, supports the idea that the earliest stages of exhumation of the UHP metamorphic rocks, from mantle depths to the Moho or the mantle-crust boundary layering, may be attributed mainly to a sub-vertical extrusion and ductile flow along the subduction channel, belonging to a syn-collision exhumation at about 235 to 220 Ma.
文摘In order to reduce the sintering temperature and improve the properties of sintered corundum,corundum specimens were prepared by granulation and sintering with nano-η-A l203 as the raw material and polyvinyl alcohol as the binder.The effects of different sintering temperatures(1550,1600,1650 and 1700℃)and holding time(2,4 and 6 h)on the properties and microstructures of the specimens were studied,and the transformation mechanism ofη-Al203 was analyzed.The results show that dense sintered corundum with bulk density of 3.74 g/cm^3 and apparent porosity of 1.77%is obtained by calcinating at 1650℃for 6 h;the phase transition fromη-Al203 toα-Al203 occurs first on the surface of alumina particles and then diffuses rapidly to the interior;at lower sintering temperatures there is no abnormal growth of crystals,the bonding between the grains is tight,transgranular fracture is the main fracture mode,there are fewer intergranular pores,and the grain size is in the range of 3.5-7.5μm.
