T he residual stray magnetic fields present in ferromagnetic casting slabs were investigated in this work,which result from the magnetic fields generated during the steel casting process.Existing optical detection met...T he residual stray magnetic fields present in ferromagnetic casting slabs were investigated in this work,which result from the magnetic fields generated during the steel casting process.Existing optical detection methods face challenges owing to surface oxide scales,and conventional high-precision magnetic sensors are ineffective at high temperatures.To overcome these limitations,a small coil sensor was employed to measure the residual magnetism strength in oscillation traces,using metal magnetic memory and electromagnetic induction methods,which can carry out detection without an external excitation source.Using this technology,the proposed scheme successfully detects defects at high tempe-ratures(up to 670℃)without a cooling device.The key findings include the ability to detect both surface and near-surface defects,such as cracks and oscillation marks,with an enhanced signal-to-noise ratio(SNR)of 7.2 dB after signal processing.The method’s practicality was validated in a steel mill environment,where testing on casting slabs effectively detected defects,providing a foundation for improving industrial quality control.The proposed detection scheme offers a significant advancement in nondestructive testing(NDT)for high-temperature applications,contributing to more efficient and accurate monitoring of ferromagnetic material integrity.展开更多
Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable...Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable Non-Destructive Testing(NDT)methods are required to prevent catastrophic failures.This paper will review the state of the art in the field and point to highlight the success and challenges that different NDT methods are faced to evaluate the integrity of critical aerospace composites.The focus will be on advanced certificated NDT methods for damage detection and characterization in composite laminates for use in the aircraft primary and secondary structures.展开更多
Lining craze, as a common engineering damage, affects the bearing capacity and the safety of tunnels.To improve the capabilities of the surface crack detection in the tunnel lining, ground penetrating radar(GPR) was e...Lining craze, as a common engineering damage, affects the bearing capacity and the safety of tunnels.To improve the capabilities of the surface crack detection in the tunnel lining, ground penetrating radar(GPR) was employed. The principle and method of GPR for cracks investigation of tunnel lining were expounded. As an application example, some field measurements in order to detect the depth of cracks for the tunnel lining were achieved in a new tunnel. All GPR investigations were made with the antennae of 1 GHz. The cracks of concrete structure were located, and the distributing and depth of cracks are inspected and estimated by GPR. The results of investigation show GPR is accurate and efficient to detect cracks of tunnel lining.展开更多
Magnetic flux leakage(MFL)testing technology has the advantages of simple principle,easy engineering implementation and low requirements on the surface of the detected workpiece.Therefore,it has been one of the resear...Magnetic flux leakage(MFL)testing technology has the advantages of simple principle,easy engineering implementation and low requirements on the surface of the detected workpiece.Therefore,it has been one of the research hotspots in the field of non-destructive testing(NDT)and widely used for testing long distance pipelines.This paper presents the development of MFL tesing technology from the aspects of basic theory,influencing factors,magnetization technology,signal processing,etc.The problems to be solved and the future development are summarized,which can provide reference for the research and system development of MFL testing technology.展开更多
The non-destructive testing(NDT)of debonding in stainless steel composites plate(SSCP)is performed by infrared thermography,finite element analysis(FEA)software ANSYS is taken as the simulative tool,and 2D simulative ...The non-destructive testing(NDT)of debonding in stainless steel composites plate(SSCP)is performed by infrared thermography,finite element analysis(FEA)software ANSYS is taken as the simulative tool,and 2D simulative model has been set up to investigate effect of the thickness of coating and/or substrate on the detectibility of debonging in SSCPs.Two parameters,namely the maximum defect temperature difference and defect appearing index,are defined to evaluate the detectivity of defects,and their computational methods and formulas are given respectively.The preliminary changing tendency of the maximum defect temperature difference and defect appearing index with the thickness of coating and/or substrate is found by numerical simulation.展开更多
Steel pipes are categorized into seamless pipes and welded pipes,and particularly the welded pipes’ NDT(Non-Destructive Testing)has been a challenging problem.In the case,on the basis of the presentation of welded pi...Steel pipes are categorized into seamless pipes and welded pipes,and particularly the welded pipes’ NDT(Non-Destructive Testing)has been a challenging problem.In the case,on the basis of the presentation of welded pipes,the analysis of its relevant testing key is carried out.Afterwards,the MFL(Magnetic Flux Leakage)methods for longitudinally welded line-pipes and for helically welded pipes are respectively proposed.Meanwhile,their relevant experiments are conducted,and finally the two technologies for the two types of welded pipes are verified well.展开更多
In ultrasonic non-destructive tests, the echo signal at the flaw is highly complex due to the interference of multiple echoes with random amplitudes and phases, and is disturbed by all kinds of noises, such as thermal...In ultrasonic non-destructive tests, the echo signal at the flaw is highly complex due to the interference of multiple echoes with random amplitudes and phases, and is disturbed by all kinds of noises, such as thermal noise, digitalization noise, and structure noise. In this paper, the ultrasonic signal was decomposed by empirical mode decomposition (EMD) to obtain the in-trinsic mode function (IMF) components according to ultrasonic defect echo signals occuring at the corresponding time, and the energy of the ultrasonic signal was concentrated. The IMF component selection criterion based on sub-band energy extraction was proposed to extract the ultrasonic signal component accurately and automatically from IMF components. When the selected IMF components were filtered by a band pass filter, the signal-to-noise ratio (SNR) was enhanced greatly.展开更多
文摘T he residual stray magnetic fields present in ferromagnetic casting slabs were investigated in this work,which result from the magnetic fields generated during the steel casting process.Existing optical detection methods face challenges owing to surface oxide scales,and conventional high-precision magnetic sensors are ineffective at high temperatures.To overcome these limitations,a small coil sensor was employed to measure the residual magnetism strength in oscillation traces,using metal magnetic memory and electromagnetic induction methods,which can carry out detection without an external excitation source.Using this technology,the proposed scheme successfully detects defects at high tempe-ratures(up to 670℃)without a cooling device.The key findings include the ability to detect both surface and near-surface defects,such as cracks and oscillation marks,with an enhanced signal-to-noise ratio(SNR)of 7.2 dB after signal processing.The method’s practicality was validated in a steel mill environment,where testing on casting slabs effectively detected defects,providing a foundation for improving industrial quality control.The proposed detection scheme offers a significant advancement in nondestructive testing(NDT)for high-temperature applications,contributing to more efficient and accurate monitoring of ferromagnetic material integrity.
基金the support of NVIDIA Corporation with the donation of the Titan Xp GPU used for this researchsupported by EPSRC grant EP/R002495/1the European Metrology Research Programme through grant 17IND08。
文摘Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable Non-Destructive Testing(NDT)methods are required to prevent catastrophic failures.This paper will review the state of the art in the field and point to highlight the success and challenges that different NDT methods are faced to evaluate the integrity of critical aerospace composites.The focus will be on advanced certificated NDT methods for damage detection and characterization in composite laminates for use in the aircraft primary and secondary structures.
基金Projects(50204012 50490274) supported by the National Natural Science Foundation of China project supported by the Postdoctoral Science Foundation of China
文摘Lining craze, as a common engineering damage, affects the bearing capacity and the safety of tunnels.To improve the capabilities of the surface crack detection in the tunnel lining, ground penetrating radar(GPR) was employed. The principle and method of GPR for cracks investigation of tunnel lining were expounded. As an application example, some field measurements in order to detect the depth of cracks for the tunnel lining were achieved in a new tunnel. All GPR investigations were made with the antennae of 1 GHz. The cracks of concrete structure were located, and the distributing and depth of cracks are inspected and estimated by GPR. The results of investigation show GPR is accurate and efficient to detect cracks of tunnel lining.
基金National Natural Science Foundation of China(No.51804267)Applied Basic Research Project of Sichuan Province(No.2017JY0162)。
文摘Magnetic flux leakage(MFL)testing technology has the advantages of simple principle,easy engineering implementation and low requirements on the surface of the detected workpiece.Therefore,it has been one of the research hotspots in the field of non-destructive testing(NDT)and widely used for testing long distance pipelines.This paper presents the development of MFL tesing technology from the aspects of basic theory,influencing factors,magnetization technology,signal processing,etc.The problems to be solved and the future development are summarized,which can provide reference for the research and system development of MFL testing technology.
基金the National Natural Science Foundation of China(No.51075388)the Fundamental Research Funds for the Central Universities (No.2009KJ05)
文摘The non-destructive testing(NDT)of debonding in stainless steel composites plate(SSCP)is performed by infrared thermography,finite element analysis(FEA)software ANSYS is taken as the simulative tool,and 2D simulative model has been set up to investigate effect of the thickness of coating and/or substrate on the detectibility of debonging in SSCPs.Two parameters,namely the maximum defect temperature difference and defect appearing index,are defined to evaluate the detectivity of defects,and their computational methods and formulas are given respectively.The preliminary changing tendency of the maximum defect temperature difference and defect appearing index with the thickness of coating and/or substrate is found by numerical simulation.
文摘Steel pipes are categorized into seamless pipes and welded pipes,and particularly the welded pipes’ NDT(Non-Destructive Testing)has been a challenging problem.In the case,on the basis of the presentation of welded pipes,the analysis of its relevant testing key is carried out.Afterwards,the MFL(Magnetic Flux Leakage)methods for longitudinally welded line-pipes and for helically welded pipes are respectively proposed.Meanwhile,their relevant experiments are conducted,and finally the two technologies for the two types of welded pipes are verified well.
基金Project (No. 2005AA602021) supported by the High-Tech Researchand Development Program (863) of China
文摘In ultrasonic non-destructive tests, the echo signal at the flaw is highly complex due to the interference of multiple echoes with random amplitudes and phases, and is disturbed by all kinds of noises, such as thermal noise, digitalization noise, and structure noise. In this paper, the ultrasonic signal was decomposed by empirical mode decomposition (EMD) to obtain the in-trinsic mode function (IMF) components according to ultrasonic defect echo signals occuring at the corresponding time, and the energy of the ultrasonic signal was concentrated. The IMF component selection criterion based on sub-band energy extraction was proposed to extract the ultrasonic signal component accurately and automatically from IMF components. When the selected IMF components were filtered by a band pass filter, the signal-to-noise ratio (SNR) was enhanced greatly.
