In ultrasonic non-destructive testing of high-temperature industrial equipment,sound velocity drift induced by non-uniform temperature fields can severely compromise defect localization accuracy.Conventional approache...In ultrasonic non-destructive testing of high-temperature industrial equipment,sound velocity drift induced by non-uniform temperature fields can severely compromise defect localization accuracy.Conventional approaches that rely on room-temperature sound velocities introduce systematic errors,potentially leading to misjudgment of safety-critical components.Two primary challenges hinder current methods:first,it is difficult to monitor real-time changes in sound velocity distribution within a thermal gradient;second,traditional uniform-temperature correction models fail to capture the nonlinear dependence of material properties on temperature and their effect on ultrasonic velocity fields.Here,we propose a defect localization correction method based on multiphysics coupling.A two-dimensional coupled heat transfer–wave propagation model is established in COMSOL,and a one-dimensional steady-state heat transfer condition is used to design a numerical pulse–echo experiment in 1020 steel.Temperature-dependent material properties are incorporated,and the intrinsic relationship between sound velocity and temperature is derived,confirming consistency with classical theories.To account for gradient temperature fields,a micro-element integration algorithm discretizes the propagation path into segments,each associated with a locally computed temperature from the steady-state heat conduction solution.Defect positions are dynamically corrected through cumulative displacement along the propagation path.By integrating heat conduction and elastic wave propagation in a multiphysics framework,this method overcomes the limitations of uniform-temperature assumptions.The micro-element integration approach enables dynamic tracking of spatially varying sound velocities,offering a robust strategy to enhance ultrasonic testing accuracy in high-temperature industrial environments.展开更多
基金supported by the following projects:National Natural Science Foundation of China[U24A20135]Science and Technology Program of the State Administration for Market Regulation[2024MK016]+9 种基金Basic Scientific Research Fund Project for Higher Education Institutions of Inner Mongolia(2024YXXS057)Key Project of Natural Science Foundation of Inner Mongolia[2023ZD12]2023 Inner Mongolia Autonomous Region Key R&D and Achievement Transformation Program[2023YFHH0090]Natural Science Foundation of Inner Mongolia[2022MS05006]Talent Development Fund of Inner Mongolia Autonomous RegionFundamental Research Funds for Universities[2023RCTD012]Fundamental Research Funds for Universities[2023QNJS075]Inner Mongolia Autonomous Region Postgraduate Research Innovation Project[KC2024053B]Fundamental Research Funds for Universities[2024YXXS012]Open Project of the National Key Laboratory of Special Vehicle Design and Manufacturing Integration Technology[GZ2023KF012].
文摘In ultrasonic non-destructive testing of high-temperature industrial equipment,sound velocity drift induced by non-uniform temperature fields can severely compromise defect localization accuracy.Conventional approaches that rely on room-temperature sound velocities introduce systematic errors,potentially leading to misjudgment of safety-critical components.Two primary challenges hinder current methods:first,it is difficult to monitor real-time changes in sound velocity distribution within a thermal gradient;second,traditional uniform-temperature correction models fail to capture the nonlinear dependence of material properties on temperature and their effect on ultrasonic velocity fields.Here,we propose a defect localization correction method based on multiphysics coupling.A two-dimensional coupled heat transfer–wave propagation model is established in COMSOL,and a one-dimensional steady-state heat transfer condition is used to design a numerical pulse–echo experiment in 1020 steel.Temperature-dependent material properties are incorporated,and the intrinsic relationship between sound velocity and temperature is derived,confirming consistency with classical theories.To account for gradient temperature fields,a micro-element integration algorithm discretizes the propagation path into segments,each associated with a locally computed temperature from the steady-state heat conduction solution.Defect positions are dynamically corrected through cumulative displacement along the propagation path.By integrating heat conduction and elastic wave propagation in a multiphysics framework,this method overcomes the limitations of uniform-temperature assumptions.The micro-element integration approach enables dynamic tracking of spatially varying sound velocities,offering a robust strategy to enhance ultrasonic testing accuracy in high-temperature industrial environments.
